Badge packaging production intelligent line system and device thereof
By designing a smart line system for badge packaging production, using the cooperation of stamping equipment, conveying equipment, automatic boxing equipment and visual inspection devices, the efficiency and quality problems caused by human errors in badge packaging production are solved, and an efficient and stable production process is achieved.
Patent Information
- Application Number
- CN202510337346.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-06-20
AI Technical Summary
There are hand-made and discrete features in the production process of existing badge packaging, which are prone to human errors, resulting in unstable production efficiency and product quality.
Design a smart line system for badge packaging production, including stamping equipment, conveying equipment, automatic boxing equipment, visual inspection devices and waste treatment systems. Through systematic equipment collaboration and intelligent control, manual intervention is reduced and production efficiency and product quality is improved.
Through automation and intelligent means, the errors in manual operation are reduced, production efficiency and product quality are improved, and the systematization and efficiency of badge packaging production are achieved.
Smart Images

Figure CN120171878A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of badge packaging production, and specifically to a smart line system and device for badge packaging production. Background Art
[0002] A badge, in short, is a sign worn on the body to indicate identity and occupation. It has a long history, and its origin can be traced back to the totem signs of primitive social clans. Currently, most of the badges on the market are IP-themed derivatives in the technical field of anime peripheral products, and are also called "baji" by second-generation users. When the existing badge packaging production is carried out, it shows manual and discrete characteristics, which are prone to human errors. The production efficiency and quality are uncertain, and there is a lack of effective system integration and coordination, resulting in situations such as untimely material distribution by personnel and poor connection of the production process, which reduces the production efficiency, causes large fluctuations in the production efficiency, and the stability of the product quality cannot be guaranteed. Summary of the Invention
[0003] In order to solve the problem that when the existing badge production and packaging are carried out, it shows manual and discrete characteristics and is prone to human errors; the purpose of the present invention is to provide a smart line system and device for badge packaging production.
[0004] To solve the above technical problems, the present invention adopts the following technical solutions: A smart line system and device for badge packaging production, including a frame body. On one side of the upper part of the frame body, a fixed frame is fixedly installed. At the top of the fixed frame, a support frame is fixedly installed. At the top of the support frame, a stamping device is fixedly installed. A waste material detection device is installed at the driving end of the stamping device. Four uniformly distributed first conveyor belts are installed in the middle of the fixed frame. At the bottom of the fixed frame, a calibration housing is fixedly installed. On one side of the upper part of the frame body, a third electric push rod is fixedly installed. On one side of the upper part of the calibration housing, a driving plate is slidably inserted. In the middle of one side of the driving plate, it is fixedly installed at the driving end of the third electric push rod. On one side of the bottom of the frame body, a second electric push rod is fixedly installed. At the bottom of the calibration housing, a frustum is slidably clamped. At the bottom of the frustum, it is fixedly installed at the driving end of the second electric push rod. On one side of the middle of the frame body, a second conveyor belt is installed. On the upper part of the frame body, a visual inspection device is fixedly installed.
[0005] Preferably, an outlet groove is opened on one side of the upper part of the calibration housing.
[0006] Preferably, a plurality of uniformly distributed baffles are fixedly installed on the upper part of the second conveyor belt.
[0007] Preferably, two second mounting frames are fixedly installed on one side of the upper part of the frame body. On one side of each of the two second mounting frames, a collection box is slidably clamped.
[0008] Preferably, the automatic cartoning assembly includes a third conveyor belt. A fourth conveyor belt that cooperates with the third conveyor belt is installed on one side of the frame. An adsorption device is fixedly installed on one side of the third conveyor belt. A blowing device is fixedly installed on the upper part of one side of the third conveyor belt. A conveying device is fixedly installed on one side of the blowing device. A pressing device is fixedly installed in the middle of the third conveyor belt. A labeling device is fixedly installed in the middle of the third conveyor belt. A weighing device is fixedly installed at one end of the third conveyor belt.
[0009] In the second aspect of the present invention, a smart production line system for badge packaging is provided, which includes a data receiving module, a production module, a data judgment module, and a data acceptance module.
[0010] The data receiving module imports production instructions according to the Bom list in the ERP system, including the input quantity of raw materials and a production start signal.
[0011] The production module is used to produce badges based on the data of the data receiving module, and includes stamping equipment, conveying equipment, automatic cartoning equipment, and automatic bagging equipment. The stamping equipment includes a PLC system, multi-terminal input ports, an automatic alignment equipment, and a waste treatment system. Among them, the braking of the stamping equipment is controlled based on the PLC system, including the transmission speed of the input ports, the size and specifications of the die, the stamping pressure of the punching press, and the stamping time for a single badge. The automatic alignment equipment ensures the registration of the tinplate, lining paper, and face paper required for badge production in the die. The conveying equipment includes conveying and visual inspection equipment. The visual inspection equipment includes inspections for scratches and dirt spots on the surface of the badge, and also includes inspections for stamping wrinkles on the circumference of the badge. For the automatic cartoning equipment, the packaging box is accurately conveyed to the adsorbable position through an automatic alignment device. After the bottom surface of the packaging box is adsorbed, the blowing device blows up the box, and the conveying device conveys the badge into the box. Then, through a machine pressing device, the box cover is closely attached to the top surface of the box. At this time, the label supply side conveys a new label, and through a guiding device, it is pasted at the junction of the box cover and the top surface of the box to ensure the packaging of the box. Subsequently, through the weighing device, it is judged whether it is qualified to make a judgment on whether to send it to the waste treatment system or continue to the next process.
[0012] The data judgment module is used to judge the badge data of the data receiving module, the production module, and the data acceptance module.
[0013] The data acceptance module is used to collect and feedback the batch quality and quantity data of the badges to the company's data center, so as to make a decision on whether to increase or change the ERP data.
[0014] Preferably, the waste treatment system includes a waste collection device, a waste separation device, a waste storage device, and a control system.
[0015] The waste collection device is responsible for timely collecting the waste generated during the production process, including a conveyor belt, a suction pipeline, and a scraping device, and can adapt to the waste collection requirements of different types and forms.
[0016] The waste separation device classifies and separates the collected waste, distinguishing waste of different materials and sizes. The separation methods include physical separation and chemical separation.
[0017] The waste storage device is used to temporarily store the separated waste and has different forms such as waste bins, waste barrels, and waste warehouses. Its capacity is designed according to the production scale and the amount of waste generated.
[0018] The control system is the core of the entire waste treatment system. It monitors the waste collection, separation, and storage conditions in real time through sensors and automatically controls the operation of each device according to the preset program to achieve intelligent and automated operations.
[0019] Preferably, the weighing device is used to judge whether it is qualified. The specific implementation method is: extract the weights of each badge and input them into the badge weight qualification judgment model respectively, and output the judgment results of whether the weights of each badge are qualified; The judgment results of whether the weights of each badge are qualified contain values of 1 and 0. If the judgment result of whether the weight of a certain badge is qualified is 1, it means that the weight of the badge is within the standard range of the badge weight, and it is determined that the weight of the badge is qualified. If the judgment result of whether the weight of a certain badge is qualified is 0, it means that the weight of the badge is not within the standard range of the badge weight, and it is determined that the weight of the badge is unqualified.
[0020] Preferably, the badge weight qualification judgment model has the model expression: , where represents the judgment result of whether the weight of the th badge is qualified, represents the weight of the th badge, represents the standard range of the badge weight, represents the number of the badge, , is a positive integer greater than 2.
[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. This application can control the stamping equipment, and the cooperation of the automatic boxing and bagging equipment through the system, reducing manual intervention and operation errors, effectively improving production efficiency, and fully guaranteeing the product quality stability.
[0022] 2. This application can use a waste material detection device and a vision detection device to inspect the scratched marks, dirty spots, stamping wrinkles on the circumference of the stamped badges, and screen out defective badges that are not pressed together due to various systems, thereby improving the product quality of the badges. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0024] Figure 1 It is a schematic structural diagram of the present invention.
[0025] Figure 2 It is a schematic cross-sectional structural diagram of the present invention.
[0026] Figure 3 For the present invention Figure 2 An enlarged view of part A.
[0027] Figure 4 It is a schematic cross-sectional structural diagram of the frame body of the present invention.
[0028] Figure 5 It is a schematic structural diagram of the automatic box loading assembly of the present invention.
[0029] Figure 6 It is a schematic connection diagram of the system structure of the present invention.
[0030] In the figure: 1. Frame body; 11. First mounting frame; 12. First electric push rod; 13. Push plate; 14. Second mounting frame; 15. Collection box; 16. Vision inspection device; 2. Fixed frame; 21. Support frame; 22. Stamping equipment; 221. Waste material detection device; 23. First conveyor belt; 24. Calibration housing; 25. Second electric push rod; 26. Round table; 27. Third electric push rod; 28. Driving plate; 29. Discharge chute; 3. Second conveyor belt; 31. Baffle; 4. Automatic box loading assembly; 41. Third conveyor belt; 42. Fourth conveyor belt; 43. Transfer device; 44. Adsorption device; 45. Blowing device; 46. Labeling device; 47. Weighing device; 48. Pressing device. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0032] Embodiment: As Figures 1-5 shown, the present invention provides a smart production line system and device for badge packaging, including a frame 1. On one side of the upper part of the frame 1, a fixed frame 2 is fixedly installed. At the top of the fixed frame 2, a support frame 21 is fixedly installed. At the top of the support frame 21, a stamping device 22 is fixedly installed. At the driving end of the stamping device 22, a waste material detection device 221 is installed. In the middle of the fixed frame 2, four evenly distributed first conveyor belts 23 are installed. At the bottom end of the fixed frame 2, a calibration housing 24 is fixedly installed. On one side of the upper part of the frame 1, a third electric push rod 27 is fixedly installed. On one side of the upper part of the calibration housing 24, a driving plate 28 is slidably inserted. In the middle of one side of the driving plate 28, it is fixedly installed at the driving end of the third electric push rod 27. On one side of the bottom end of the frame 1, a second electric push rod 25 is fixedly installed. At the bottom end of the calibration housing 24, a frustum 26 is slidably clamped. At the driving end of the second electric push rod 25, the bottom end of the frustum 26 is fixedly installed. On one side of the middle of the frame 1, a second conveyor belt 3 is installed.
[0033] On one side of the upper part of the frame 1, two first mounting frames 11 are fixedly installed. At the top of each of the two first mounting frames 11, a first electric push rod 12 is fixedly installed. On one side of the frame 1, two push plates 13 are slidably penetrated. In the middle of one side of each of the two push plates 13, it is fixedly installed at the driving end of the first electric push rod 12. On the upper part of the frame 1, a vision inspection device 16 is fixedly installed.
[0034] On one side of the upper part of the calibration housing 24, a discharge slot 29 is opened. By providing the discharge slot 29, the stamped badges can be pushed out from the middle of the discharge slot 29 through the driving plate 28.
[0035] On the upper part of the second conveyor belt 3, a plurality of evenly distributed baffles 31 are fixedly installed. By providing the baffles 31, it is convenient to push the unqualified badges out of the upper part of the second conveyor belt 3 through the first electric push rod 12.
[0036] On one side of the upper part of the frame 1, two second mounting frames 14 are fixedly installed. On one side of each of the two second mounting frames 14, a collection box 15 is slidably clamped. By providing the collection box 15, the unqualified badges found during the inspection on both sides can be classified and collected.
[0037] The automatic box loading assembly 4 includes a third conveyor belt 41. On one side of the frame 1, a fourth conveyor belt 42 that cooperates with the third conveyor belt 41 is installed. On one side of the third conveyor belt 41, an adsorption device 44 is fixedly installed. Above one side of the third conveyor belt 41, a blowing device 45 is fixedly installed. On one side of the blowing device 45, a conveying device 43 is fixedly installed. In the middle of the third conveyor belt 41, a pressing device 48 is fixedly installed. In the middle of the third conveyor belt 41, a labeling device 46 is fixedly installed. At one end of the third conveyor belt 41, a weighing device 47 is fixedly installed. By setting the automatic box loading assembly 4, the packaging box is accurately conveyed to the adsorbable position through the alignment device above the automatic third conveyor belt 41. The adsorption device 44 is activated to tightly adsorb the bottom surface of the packaging box, making it firmly fit the surface of the machine operating platform. The blowing device 45 operates to blow up the inside of the box to form enough space. At this time, the conveying device 43 smoothly conveys the badges into the box. After the badges are put into the box, the machine pressing device 48 works to make the box cover tightly fit the top surface of the box. Then, the label supply side conveys a new label and accurately pastes it at the junction of the box cover and the top surface of the box through the guiding device to complete the box packaging. The packaged box passes through the weighing device 47, and the weighing device 47 determines whether the weight of the items in the box is qualified. If it is unqualified, it enters the waste treatment system. If it is qualified, it continues to be conveyed to the next process.
[0038] Reference Figure 6 , in the second aspect of the present invention, a smart line system for badge packaging production is provided, including a data receiving module, a production module, a data judgment module, and a data acceptance module.
[0039] The data receiving module imports production instructions according to the Bom list in the ERP system, including the input quantity of raw materials and a production start signal.
[0040] The production module is used to produce badges based on the data of the data receiving module, and includes stamping equipment, conveying equipment, automatic box loading equipment, and automatic bagging equipment. The stamping equipment includes a PLC system, multi-terminal input ports, automatic alignment equipment, and a waste treatment system. The braking of the stamping equipment is controlled based on the PLC system, including the transmission speed of the input ports, the size and specification model of the die, the stamping pressure of the punching machine, and the stamping time of a single badge. The automatic alignment equipment ensures the registration of the tinplate, lining paper, and face paper required for badge production in the die. The conveying equipment includes conveying and visual inspection equipment. The visual inspection equipment includes the inspection of scratches and dirt spots on the surface of the badge, and also includes the inspection of stamping wrinkles on the circumference of the badge. The automatic box loading equipment accurately conveys the packaging box to the adsorbable position through an automatic alignment device. After the bottom surface of the packaging box is adsorbed, the blowing device blows up the box, and the conveying device conveys the badge into the box. Then, through the machine pressing device, the box cover is closely attached to the top surface of the box. At this time, the label supply side conveys a new label, and through the guiding device, it is pasted at the junction of the box cover and the top surface of the box to ensure the packaging of the box. Subsequently, through the weighing device, it is judged whether it is qualified to make a judgment on whether to enter the waste treatment system or continue to be conveyed to the next process.
[0041] It should be noted that the automatic bagging equipment includes an adsorption device, a blowing device, an adsorption device, a glue coating device, a pressing device, and a weighing device, which ensure that the packaging bag closely adheres to the surface of the machine operating platform; the blowing device blows up the inside of the bag to facilitate the conveyance of the badge packaging box; the glue coating device and the pressing device ensure the anti-opening property of the bag. The program of the automatic bagging equipment is basically the same as that of the automatic box loading equipment, except that the bonding method is different. The bagging equipment coats glue on the bag seal and presses it.
[0042] The data judgment module is used to judge the badge data of the data receiving module, production module, and data acceptance module.
[0043] It should be noted that the specific working process of the data judgment module is as follows: obtain the production instructions imported based on the ERP system Bom list from the data receiving module, including data such as raw material input quantity and production start signal; collect the operation data of various devices such as stamping equipment, conveying equipment, automatic box loading equipment, and automatic bagging equipment from the production module, such as pressure, temperature, speed, position, etc., as well as the badge quality data detected by the vision inspection equipment; obtain the batch quality and quantity data of the badges from the data acceptance module; standardize the data from different sources and in different formats to make them have a unified format and range, forming a complete data set; set the reasonable ranges of parameters such as the pressure, speed, and die size of the stamping equipment according to the technological requirements of badge production; set the allowable ranges of defects such as surface scratches, dirt spots, and circumferential stamping wrinkles of the badges according to the quality standards of the badges; set the operation efficiency indicators of each device according to the production plan and goals, for example, the conveying speed of the conveyor belt; set the usage efficiency indicators of the raw materials according to the consumption quota of the raw materials and the production plan; compare the preprocessed data with the set judgment rules to determine whether each item of data meets the requirements.
[0044] The data acceptance module is used to collect and feedback the batch quality and quantity data of the badges to the company's data center, so as to make a decision on whether to increase or change the ERP data.
[0045] In a specific embodiment, the waste treatment system includes a waste collection device, a waste separation device, a waste storage device, and a control system.
[0046] The waste collection device is responsible for timely collecting the waste generated during the production process, including conveyor belts, suction pipes, and scraping equipment, and can adapt to the waste collection requirements of different types and forms.
[0047] The waste separation device classifies and separates the collected waste, differentiating waste of different materials and sizes. The separation methods include physical separation and chemical separation.
[0048] The waste storage device is used to temporarily store the separated waste, and has different forms such as waste bins, waste barrels, and waste warehouses. Its capacity is designed according to the production scale and the amount of waste generated.
[0049] The control system is the core of the entire waste treatment system. It real-time monitors the collection, separation, and storage of waste through sensors, and automatically controls the operation of each device according to the preset program to achieve intelligent and automated operation.
[0050] In a specific embodiment, to determine whether it is qualified through the weighing device, the specific implementation method is as follows: extract the weights of each badge, and input them into the badge weight qualification judgment model respectively, and output the judgment results on whether the weights of the badges are qualified; The judgment results on whether the weights of the badges are qualified include values of 1 and 0. If the judgment result on whether the weight of a certain badge is qualified is 1, it means that the weight of the badge is within the standard range of the badge weight, and it is determined that the weight of the badge is qualified. If the judgment result on whether the weight of a certain badge is qualified is 0, it means that the weight of the badge is not within the standard range of the badge weight, and it is determined that the weight of the badge is unqualified.
[0051] In a specific embodiment, for the badge weight qualification judgment model, the model expression is: , where represents the judgment result on whether the weight of the th badge is qualified, represents the weight of the th badge, represents the standard range of the badge weight, represents the number of the badge, , is a positive integer greater than 2.
[0052] It should be noted that the data receiving module is connected to the production module, the production module is connected to the data acceptance module, and the data receiving module, the production module, and the data acceptance module are simultaneously connected to the data judgment module.
[0053] Working principle: In actual use, under the control of the PLC system, driven by the servo motor, the four first conveyor belts 23 rotate intermittently, and successively convey the tinplate lids, liner papers, face papers, and tinplate bottoms into the calibration housing 24 of the conveyor belt, so as to ensure that the tinplate lids, liner papers, face papers, and tinplate bottoms are accurately aligned in the mold. Then, under the drive of the stamping device 22, stamping and forming are carried out on them. During stamping, the stamping situation is monitored by the waste material detection device 221. When the defective badges that are not pressed together due to various systems pass through this system and are selected. After stamping is completed, driven by the second electric push rod 25, the round table 26 moves upward, so as to lift the stamped badges and keep them at the same height as the driving plate 28. Driven by the third electric push rod 27, the driving plate 28 moves, so that the badges slide out from the discharge chute 29 and fall onto the second conveyor belt 3; The second conveyor belt 3 rotates intermittently under the drive of the servo motor, so that there will be only one badge between every two baffles 31. Under the conveyance of the second conveyor belt 3, when it first passes the first first electric push rod 12, if it is waste recorded by the system during stamping, the first first electric push rod 12 will be driven to drive the push plate 13 to move, push the badge out of the second conveyor belt 3, and make it fall into the collection box 15 on one side of the frame 1. The badges not marked by the system will smoothly pass the first first electric push rod 12 and reach the lower part of the visual inspection device 16 to inspect the scratches, dirty spots on the surface of the badge, and the stamping wrinkles on the circumference. If problems are found, the second first electric push rod 12 will be activated to push the badge into another collection box 15. The badges that pass both detections will be conveyed to the upper part of the fourth conveyor belt 42 under the conveyance of the second conveyor belt 3. Among them, the packaging box is accurately conveyed to the adsorbable position by the alignment device on the upper part of the automatic third conveyor belt 41. The adsorption device 44 is activated to tightly adsorb the bottom surface of the packaging box, making it firmly fit the surface of the machine operation table. The air blowing device 45 operates to blow up the inside of the box to form enough space. At this time, the conveying device 43 smoothly conveys the badge into the box. After the badge enters the box, the machine pressing device 48 works to make the box cover closely fit the top surface of the box. Then the label supply side conveys a new label and accurately pastes it at the junction of the box cover and the top surface of the box through the guiding device to complete the box packaging. The packaged box passes through the weighing device 47, and the weighing device 47 judges whether the weight of the items in the box is qualified. If it is unqualified, it enters the waste treatment system. If it is qualified, it continues to be conveyed to the next process.
[0054] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these changes and modifications.
Claims
1. A badge packaging production intelligent line device, comprising a frame (1), characterized in that: A fixing frame (2) is fixedly mounted on one side of the upper part of the frame body (1), a support frame (21) is fixedly mounted on the top of the fixing frame (2), a punching device (22) is fixedly mounted on the top of the support frame (21), a waste material detection device (221) is mounted on the driving end of the punching device (22), four evenly distributed No. 1 conveyor belts (23) are mounted in the middle of the fixing frame (2), a calibration housing (24) is fixedly mounted on the bottom end of the fixing frame (2), a third electric push rod (27) is fixedly mounted on one side of the upper part of the frame body (1), and a calibration housing (24) is fixedly mounted on the bottom end of the fixing frame (2). A driving plate (28) is slidably inserted on one side of the upper part of the calibration housing (24), and a middle part of one side of the driving plate (28) is fixedly mounted on the driving end of a third electric push rod (27). A second electric push rod (25) is fixedly mounted on one side of the bottom end of the frame (1). A round table (26) is slidably mounted on the bottom end of the calibration housing (24), and a bottom end of the round table (26) is fixedly mounted on the driving end of the second electric push rod (25). A second conveyor belt (3) is mounted on one side of the middle part of the frame (1), and an automatic box loading component (4) is provided on one side of the frame (1).
2. The badge packaging production intelligent line device according to claim 1, characterized in that: Two No. 1 mounting frames (11) are fixedly mounted on one side of the upper portion of the frame body (1), and a first electric push rod (12) is fixedly mounted on the top of each of the two No. 1 mounting frames (11). Two push plates (13) are slidably provided through one side of the frame body (1), and the middle portions of one side of the two push plates (13) are fixedly mounted on the driving end of the first electric push rod (12). A visual inspection device (16) is fixedly mounted on the upper portion of the frame body (1).
3. The badge packaging production intelligent line device according to claim 1, characterized in that: A discharge chute (29) is provided on one side of the upper portion of the calibration housing (24).
4. The badge packaging production intelligent line device according to claim 1, characterized in that: A plurality of evenly distributed baffles (31) are fixedly mounted on the upper portion of the No. 2 conveyor belt (3).
5. The badge packaging production intelligent line device according to claim 1, characterized in that: Two No. 2 mounting frames (14) are fixedly mounted on one side of the upper portion of the frame body (1), and a collection box (15) is slidably mounted on one side of the two No. 2 mounting frames (14).
6. The badge packaging production intelligent line device according to claim 1, characterized in that: The automatic box loading component (4) comprises a No. 3 conveyor belt (41), a No. 4 conveyor belt (42) used in conjunction with the No. 3 conveyor belt (41) is installed on one side of the frame (1), an adsorption device (44) is fixedly installed on one side of the No. 3 conveyor belt (41), an air blowing device (45) is fixedly installed on the upper part of one side of the No. 3 conveyor belt (41), a conveying device (43) is fixedly installed on one side of the air blowing device (45), a pressing device (48) is fixedly installed in the middle of the No. 3 conveyor belt (41), a labeling device (46) is fixedly installed in the middle of the No. 3 conveyor belt (41), and a weighing device (47) is fixedly installed at one end of the No. 3 conveyor belt (41).
7. A system for executing the badge packaging production intelligent line device according to any one of claims 1 to 6, characterized in that: It includes data receiving module, production module, data judgment module and data acceptance module; The data receiving module imports production instructions according to the Bom sheet in the ERP system, including raw material input quantity and production start signal; The production module is used to produce badges based on the data of the data receiving module, including stamping equipment, conveying equipment, automatic boxing equipment, and automatic bagging equipment. The stamping equipment includes a PLC system, a multi-terminal input port, automatic calibration equipment, and a waste treatment system. The braking of the stamping equipment is based on the control of the PLC system, including the transmission speed of the input port, the size and specification of the mold, the stamping pressure of the punch press, and the stamping time of a single badge. The automatic calibration equipment ensures the registration of the tinplate, lining paper, and face paper required for badge production in the mold. The conveying equipment includes conveying and visual inspection equipment. The visual inspection equipment includes inspection of scratches and dirt on the badge surface, as well as inspection of stamping wrinkles on the badge circumference. The automatic boxing equipment uses an automatic alignment device to accurately transfer the packaging box to a position where it can be adsorbed. After the bottom of the packaging box is adsorbed, the blowing device blows up the box, and the conveying device transfers the badge to the inside of the box. After passing through a machine pressing device, the box cover is pressed against the top surface of the box. At this time, the label supply side transfers a new label, which is attached to the junction of the box cover and the top surface of the box through a guiding device to ensure the box is sealed. Afterwards, the weighing device is used to determine whether it is qualified, so as to proceed to the waste treatment system or continue to be transferred to the next process. The data judgment module is used to judge the badge data of the data receiving module, the production module and the data acceptance module; The data acceptance module is used to collect the batch quality and quantity data of the badges and feed them back to the company data center, so as to make a decision on whether to add or modify the ERP data.
8. The badge packaging production intelligent line system as claimed in claim 7, characterized in that: The waste treatment system includes a waste collection device, a waste separation device, a waste storage device and a control system; The waste collection device is responsible for timely collecting the waste generated during the production process, including a conveyor belt, a suction pipe, and a scraper device, which can adapt to the collection needs of waste of different types and forms; The waste separation device classifies and separates the collected waste, distinguishing wastes of different materials and sizes, and the separation methods include physical separation and chemical separation; The waste storage device is used to temporarily store the separated waste, and has different forms such as waste boxes, waste barrels, waste bins, etc., and its capacity is designed according to the production scale and the amount of waste generated; The control system is the core of the entire waste treatment system. It monitors the collection, separation and storage of waste in real time through sensors, and automatically controls the operation of each device according to a preset program to achieve intelligent and automated operation.
9. The badge packaging production intelligent line system as claimed in claim 7, characterized in that: The weighing device is used to determine whether the product is qualified. The specific implementation method is as follows: Extract the weight of each badge, input it into the badge weight qualification judgment model, and output the judgment result of whether the weight of each badge is qualified; The judgment result of whether the weight of each badge is qualified includes the values of 1 and 0. If the judgment result of whether the weight of a badge is qualified is 1, it means that the weight of the badge is within the standard range of the badge weight, and the weight of the badge is judged to be qualified. If the judgment result of whether the weight of a badge is qualified is 0, it means that the weight of the badge is not within the standard range of the badge weight, and the weight of the badge is judged to be unqualified.
10. A badge packaging production intelligent line system as claimed in claim 7, characterized in that: The badge weight qualification judgment model is expressed as follows: ,in Indicates The result of judging whether the weight of each badge is qualified or not, Indicates The weight of a badge, Indicates the standard range of badge weights, Indicates the badge number. , is a positive integer greater than 2.