Enhancement treatment method of feather yarn fabric
By designing a filter and cleaning device that is quickly disassembled and installed, the problem of reduced filter maintenance difficulty and dispersion effect in enhanced processing of feather yarn fabrics is solved, and the equipment maintenance efficiency is improved and the dispersion liquid is uniformly dispersed.
Patent Information
- Application Number
- CN202510428856.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2025-06-20
AI Technical Summary
During the reinforcement process, existing feather yarn fabrics have problems such as difficult installation and maintenance of the filter, long downtime of equipment, and reduced dispersion effect of dispersion.
A method of reinforcing treatment of feather yarn fabrics including a filtering mechanism and a cleaning device is designed. Through the design of butt lock blocks and sliding support holes, the filter screen can be quickly disassembled and installed, reducing maintenance time. The cleaning device removes particles attached to the inner wall of the equipment through ultrasonic oscillation and moving frame to maintain the ultrasonic propagation environment.
It significantly shortens the maintenance time and downtime of the equipment, improves the operating efficiency and production efficiency of the equipment, extends the service life of the equipment, and ensures uniform dispersion of the dispersion liquid and effective adhesion of nanomaterials.
Smart Images

Figure CN120174566A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of textile fabric reinforcement, and particularly relates to a method for enhancing a feather yarn fabric and a method for using the same. Background Art
[0002] Feather yarn is a kind of yarn with a unique appearance and feel, and the fabric made therefrom is often used in fields such as clothing and decoration. However, there are some deficiencies in the feather yarn fabric. For example, the yarn structure is relatively loose, resulting in low fabric strength, and problems such as fuzzing, deformation, and breakage are likely to occur during processing and use, which to a certain extent limits its application scope and product life. Therefore, it is necessary to develop an effective method for enhancing the feather yarn fabric to improve its performance and quality.
[0003] Based on the above, some problems are still found in the current process of enhancing the feather yarn fabric: First: When enhancing with nanomaterials, the dispersion liquid needs to be filtered to ensure the functionality of the dispersion liquid. However, the filter screen of the dispersion liquid needs to be replaced regularly due to long-term filtration. However, most of the current filter screen installation methods are fixed by means of bolts and nuts, resulting in increased maintenance difficulty during subsequent disassembly and maintenance, increased equipment downtime, and reduced production efficiency of the product.
[0004] Second: Ultrasonic oscillation is required during the production of the dispersion liquid. However, over time, nanoparticles may adhere to the inner wall of the equipment, thereby changing the propagation path and energy distribution of the ultrasonic wave, and further reducing the dispersion effect. Summary of the Invention
[0005] In view of this, the present invention provides a method for enhancing a feather yarn fabric and a method for using the same, which can facilitate the quick disassembly and installation of the filter screen through the setting of the filtering mechanism, can significantly shorten the maintenance time of the equipment, reduce the equipment downtime, improve the operation efficiency and production efficiency of the equipment, can prevent impurities from accumulating in the equipment, reduce the wear and corrosion of internal components of the equipment, thereby extending the service life of the equipment, reducing the equipment renewal cost. Through the setting of the cleaning device, the particles attached to the inner wall can be effectively removed, maintaining a good propagation environment for the ultrasonic wave, ensuring the stable working efficiency of the oscillator, enabling the dispersion liquid to be continuously and uniformly dispersed, and at the same time being able to timely remove the substances that may cause corrosion, protecting various components from chemical corrosion, thereby extending the service life of the equipment.
[0006] The present invention provides a method for enhancing a feather yarn fabric and a method for using the same, including: After the feather yarn fabric is enhanced, it includes the following components: Feather yarn fabric, nano materials (titanium dioxide or nano zinc oxide), dispersants (such as polyvinylpyrrolidone (PVP), sodium dodecylbenzenesulfonate (SDBS)), solvents (water or ethanol); The enhancement of the feather yarn fabric includes the following steps; 1): First, slowly add the selected nano material powder into the solvent containing the dispersant, then preliminarily disperse the nano material in the solvent by stirring, and then transfer the preliminarily dispersed nano material solution to a constant temperature oscillator. Ultrasonic oscillation is carried out at a frequency of 20 - 50 kHz for 30 - 60 minutes. During the ultrasonic oscillation process, strong cavitation occurs, which breaks up the nano material aggregates, so that they are evenly dispersed in the solvent. At the same time, in order to prevent the solution temperature from being too high during the ultrasonic process, the water temperature in the constant temperature oscillator needs to be controlled at 20 - 30 °C; 2): After the ultrasonic oscillation of the material by the constant temperature oscillator is completed, at this time, open the second solenoid valve, so that the nano material dispersion enters the drain pipe through the sewage pipe, and then enters the filter box in the filtering mechanism. Under the action of inertia, the nano material dispersion is filtered through the filter plate to remove possible large particle impurities that are not completely dispersed, and a uniform and stable nano material dispersion is obtained. Finally, the nano material dispersion enters the impregnation tank through the liquid guiding elbow pipe; 3): Open the box door, and then completely immerse the pretreated feather yarn fabric in the nano material dispersion, ensure that the fabric is fully wetted, and appropriately stir the feather yarn fabric through the stirring component to make the nano material better adhere to the surface of the feather yarn fiber. The impregnation time is controlled at 30 - 60 minutes, and the impregnation time can be appropriately adjusted according to the thickness of the fabric and the dispersion effect of the nano material. After impregnation, take out the fabric from the impregnation tank at a slower speed, such as 1 - 2 m / min, to make the excess dispersion drip naturally to control the amount of nano material attached to the fabric; 4): Immediately transfer the impregnated feather yarn fabric to a constant temperature oscillator for ultrasonic oscillation treatment again. The frequency and time can be the same as or appropriately adjusted when preparing the nano material dispersion. Ultrasonic oscillation can further promote the penetration of the nano material into the interior of the feather yarn fiber, making it better combined with the fiber. After the ultrasonic treatment, dry the fabric naturally at room temperature or dry it in an oven at a low temperature of 40 - 60 °C to form a stable composite structure of the nano material on the surface and inside of the feather yarn fiber.
[0007] In at least some embodiments, the filtering mechanism includes a filter cartridge. On both inner sides of the filter cartridge, there are fixedly connected support insertion rails. On both outer sides of the filter cartridge, there are fixedly connected docking lock blocks. A docking groove is formed in the docking lock block, and a sliding support hole is formed in the docking lock block at the docking groove. A locking insertion post is slidably installed inside the sliding support hole. A fixed convex ring is fixedly connected to the outer side of the locking insertion post. An extrusion groove is formed inside the docking lock block. The inner side wall of the extrusion groove fits with the outer side wall of the fixed convex ring. A spring is provided inside the extrusion groove. One end of the locking insertion post penetrates through the docking lock block and is fixedly connected to the outer pull handle. An insertion frame is inserted between the support insertion rails. A filter plate is provided in the middle of the insertion frame. One end of the insertion frame is fixedly connected to a connection cover. In the middle of one side of the connection cover, there is fixedly connected a second handle. On both sides of the connection cover, there are fixedly connected docking blocks. The docking blocks are inserted into the docking grooves, and a locking insertion hole is formed at the bottom of the docking blocks. The locking insertion post fits and is inserted into the locking insertion hole.
[0008] In at least some embodiments, a liquid guiding elbow pipe is fixedly connected to the bottom of the filter cartridge. One end of the liquid guiding elbow pipe is fixedly connected to the impregnation tank. A feeding port is formed at the front end of the impregnation tank. A tank door is hinged at the feeding port. A tank cavity is formed inside the impregnation tank. A stirring assembly is provided inside the tank cavity. The stirring assembly includes a first motor, a driving belt shaft, and a transmission belt shaft. The first motor is fixedly installed on the top of the impregnation tank. The driving end of the first motor is fixedly connected to the driving belt shaft. A first belt pulley is fixedly connected to the outer side of the driving belt shaft. The transmission belt shaft is rotatably installed inside the tank cavity. One end of the transmission belt shaft penetrates through the impregnation tank and is fixedly connected to the outer second belt pulley. The first belt pulley is rotationally connected to the second belt pulley through a first transmission belt.
[0009] In at least some embodiments, two groups of rotating belt rings are fixedly connected to the outer side of the transmission belt shaft, and stirring blades are fixedly connected between the rotating belt rings.
[0010] In at least some embodiments, a cleaning device is provided on the top of the impregnation tank. The cleaning device includes a constant temperature oscillation box. A fixed cover is provided on the top of the constant temperature oscillation box. A clamping block is fixedly connected to the inner side wall of the fixed cover. A top cover is installed in the fixed cover. A first handle is fixedly connected to the top of the top cover.
[0011] In at least some embodiments, a bearing support is fixedly connected to one side of the constant temperature oscillation box. Support angle blocks are fixedly connected to both bottom sides of the bearing support. A second motor is fixedly installed at the bottom of the bearing support. The driving end of the second motor is fixedly connected to a driving shaft column. A third belt pulley is fixedly connected to the outer side of the driving shaft column. A lead screw is rotatably installed on one side inside the constant temperature oscillation box. The lead screw penetrates through the fixed cover and is connected to the outer fourth belt pulley. The third belt pulley is rotationally connected to the fourth belt pulley through a second transmission belt. And a guide rod is fixedly connected to the other side inside the constant temperature oscillation box.
[0012] In at least some embodiments, a moving frame is provided inside the thermostatic oscillator. At both ends of the inner side of the moving frame, fixed inner ears are fixedly connected. Threaded holes and guide holes are respectively formed in the fixed inner ears. The threaded holes are rotationally engaged with the lead screws. A cleaning scraper is fixedly connected to the outer side of the moving frame.
[0013] In at least some embodiments, a sewage discharge pipe is fixedly connected to the right bottom of the thermostatic oscillator. A first solenoid valve is fixedly installed on the sewage discharge pipe. A liquid discharge pipe is fixedly connected to the bottom of the sewage discharge pipe. A second solenoid valve is fixedly installed on the liquid discharge pipe.
[0014] In at least some embodiments, one end of the bottom of the liquid discharge pipe is fixedly connected to the top of the filter box. Beneficial effects
[0015] According to the filtering mechanism of the embodiments of the present invention, it can be more evenly distributed in the feather yarn fabric to form a more stable structure, thereby enhancing the tensile strength, tear strength and stiffness of the fabric, and improving its impact resistance and deformation resistance.
[0016] In addition, by pulling the pull handle to drive the locking plug to disengage from the locking socket, it is convenient to extract and replace the filter plate, which can significantly shorten the maintenance time of the equipment, reduce the equipment downtime, improve the operation efficiency and production benefits of the equipment, prevent impurities from accumulating in the equipment, reduce the wear and corrosion of the internal components of the equipment, thereby extending the service life of the equipment and reducing the equipment renewal cost.
[0017] In addition, by setting up a cleaning device, starting the second motor drives the drive shaft column to rotate. The drive shaft column drives the third belt pulley to rotate. The third belt pulley drives the fourth belt pulley to rotate through the second transmission belt. The fourth belt pulley drives the lead screw to rotate. The lead screw is rotationally engaged with the threaded hole on the moving frame. At the same time, under the limiting action of the guide hole and the guide rod, the lead screw drives the moving frame to move, so that the moving frame drives the cleaning scraper to scrape and clean the particles attached to the inner wall, maintaining a good ultrasonic propagation environment, ensuring the stable working efficiency of the oscillator, enabling the dispersion liquid to be continuously and evenly dispersed, and at the same time being able to timely remove substances that may cause corrosion, protecting various components from chemical corrosion, thereby extending the service life of the equipment.
[0018] Brief description of the drawings According to the country In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below.
[0019] The drawings in the following description only relate to some embodiments of the present invention and do not limit the present invention.
[0020] In the drawings: Figure 1 The overall structural schematic diagram according to the present invention is shown; Figure 2 Shows a schematic diagram of the stirring assembly according to the present invention; Figure 3 Shows a schematic diagram of the cleaning device according to the present invention; Figure 4 Shows a schematic sectional structure diagram of the cleaning device according to the present invention; Figure 5 Shows a schematic diagram of the moving frame and the cleaning scraper in the cleaning device according to the present invention; Figure 6 Shows a schematic diagram of the filtering mechanism according to the present invention; Figure 7 Shows a schematic diagram of the structure of some components of the filtering mechanism according to the present invention; Figure 8 Shows according to the present invention Figure 7 Enlarged structure diagram at position A; Figure 9 Shows a schematic diagram of the filter plate structure in the filtering mechanism according to the present invention; Figure 10 Shows a schematic diagram of the process of the nanomaterial composite reinforcement method according to the present invention; List of reference numerals 1. Impregnation tank; 101. Feed inlet; 102. Chamber door; 103. Chamber cavity; 2. Stirring assembly; 201. First motor; 2011. Driving belt shaft; 2012. First pulley; 202. Transmission belt shaft; 2021. Second pulley; 203. First transmission belt; 204. Rotating belt ring; 2041. Stirring blade; 3. Cleaning device; 301. Constant temperature oscillation box; 3011. Fixed cover; 3012. Clamping block; 302. Top cover; 3021. First handle; 303. Bearing support; 3031. Support angle block; 304. Second motor; 3041. Driving shaft column; 3042. Third pulley; 305. Lead screw; 3051. Fourth pulley; 3052. Guide rod; 306. Second transmission belt; 307. Moving frame; 3071. Fixed inner ear; 3072. Threaded hole; 3073. Guide hole; 3074. Cleaning scraper; 4. Filtering mechanism; 401, sewage pipe; 4011, first solenoid valve; 402, liquid discharge pipe; 4021, second solenoid valve; 403, filter cartridge; 4031, support insertion rail; 404, docking lock block; 4041, docking groove; 4042, sliding support hole; 4043, locking insertion post; 4044, fixed convex ring; 4045, extrusion groove; 4046, spring; 4047, pull handle; 405, insertion frame; 4051, filter plate; 4052, connection cover; 4053, second handle; 4054, docking block; 4055, locking jack; 406, liquid guiding elbow pipe.
[0021] Embodiment: Please refer to Figures 1 to 10 : The present invention provides a method for enhancing a feather yarn fabric and its usage method, including: After the feather yarn fabric is enhanced, it includes the following components: Feather yarn fabric, nano material (titanium dioxide or nano zinc oxide), dispersant (such as polyvinylpyrrolidone (PVP), sodium dodecyl benzene sulfonate (SDBS)), solvent (water or ethanol); The enhancement of the feather yarn fabric includes the following steps; 1): First, slowly add the selected nano material powder into the solvent containing the dispersant, then preliminarily disperse the nano material in the solvent by stirring, and then transfer the preliminarily dispersed nano material solution to a thermostatic oscillator 301, and perform ultrasonic oscillation for 30 - 60 minutes at a frequency of 20 - 50 kHz. During the ultrasonic oscillation process, strong cavitation occurs, which breaks up the nano material aggregates, so that they are evenly dispersed in the solvent. At the same time, in order to prevent the solution temperature from being too high during the ultrasonic process, the water temperature in the thermostatic oscillator 301 needs to be controlled at 20 - 30 °C; 2): After the ultrasonic oscillation of the materials by the thermostatic oscillator 301 is completed, at this time, open the second solenoid valve 4021, so that the nano material dispersion liquid enters the liquid discharge pipe 402 through the sewage pipe 401, and then enters the filter cartridge 403 in the filtering mechanism 4. Under the action of inertia, the nano material dispersion liquid is filtered through the filter plate 4051 to remove possible large particle impurities that are not completely dispersed, and a uniform and stable nano material dispersion liquid is obtained. Finally, the nano material dispersion liquid enters the impregnation tank 1 through the liquid guiding elbow pipe 406; 3): By opening the box door 102, then completely immersing the pretreated feather yarn fabric into the nano-material dispersion liquid to ensure that the fabric is fully wetted. Use the stirring component 2 to appropriately stir the feather yarn fabric, so that the nano-materials can better adhere to the surface of the feather yarn fibers. The impregnation time is controlled within 30 - 60 minutes, and the impregnation time can be appropriately adjusted according to the thickness of the fabric and the dispersion effect of the nano-materials. After the impregnation is completed, take out the fabric from the impregnation tank at a slower speed, such as 1 - 2 m / min, and let the excess dispersion liquid drip naturally to control the amount of nano-materials adhered to the fabric; 4): Immediately transfer the impregnated feather yarn fabric to the constant temperature oscillator 301 for ultrasonic oscillation treatment again. The frequency and time can be the same as or appropriately adjusted when preparing the nano-material dispersion liquid. Ultrasonic oscillation can further promote the penetration of nano-materials into the interior of the feather yarn fibers, making them better combined with the fibers. After the ultrasonic treatment is completed, air-dry the fabric naturally at room temperature or dry it in an oven at a low temperature of 40 - 60 °C, so that the nano-materials form a stable composite structure on the surface and inside of the feather yarn fibers.
[0022] In the embodiments of the present disclosure, such as Figures 6 to 9As shown, the filter mechanism 4 includes a filter box 403, the inner sides of the filter box 403 are fixedly connected with support rails 4031, the outer sides of the filter box 403 are fixedly connected with docking lock blocks 404, the docking lock blocks 404 are provided with docking grooves 4041, and the docking lock blocks 404 are provided with sliding support holes 4042 at the docking grooves 4041, and the sliding support holes 4042 are slidably installed with locking pins 4043 inside, and the outer sides of the locking pins 4043 are fixedly connected with fixed convex rings 4044, and the docking lock blocks 404 are provided with extrusion grooves 4045 inside, and the extrusion grooves 4046 are provided inside. The inner wall of 045 is fitted with the outer wall of the fixed convex ring 4044, a spring 4046 is arranged inside the extrusion groove 4045, one end of the locking column 4043 passes through the docking lock block 404 and is fixedly connected with the outer pull handle 4047, an insertion frame 405 is inserted between the support rails 4031, a filter plate 4051 is arranged in the middle of the insertion frame 405, one end of the insertion frame 405 is fixedly connected with a connection cover 4052, a second handle 4053 is fixedly connected in the middle of one side of the connection cover 4052, and docking blocks 4054 are fixedly connected on both sides of the connection cover 4052. The docking block 4054 is inserted into the docking groove 4041, and a locking socket 4055 is provided at the bottom of the docking block 4054. The locking pin 4043 is inserted into the locking socket 4055. The locking pin 4043 is moved by pulling the handle 4047, so that the locking pin 4043 is disengaged from the locking socket 4055, and the filter plate 4051 can be pulled out through the second handle 4053. When replacing, only the insertion frame 405 of the new filter plate 4051 needs to be inserted into the support insertion rail 4031, and then the handle 4047 is released, because the locking pin 404 When moving, the spring 4046 in the extrusion groove 4045 is squeezed by the fixed convex ring 4044, so that the spring 4046 produces elastic deformation. When the spring 4046 loses pressure, the elastic force is released, so that the spring 4046 pushes the fixed convex ring 4044 to move, and the fixed convex ring 4044 drives the locking plug 4043 to be inserted back into the locking plug hole 4055, thereby completing the replacement of the filter plate 4051, abandoning the original complicated installation method, so that it can significantly shorten the maintenance time of the equipment, reduce the equipment downtime, and improve the operation efficiency and production benefits of the equipment.
[0023] In the present disclosure, Figure 2As shown, a liquid guiding elbow pipe 406 is fixedly connected to the bottom of the filter cartridge 403. One end of the liquid guiding elbow pipe 406 is fixedly connected to the impregnation tank 1. A feed inlet 101 is formed at the front end of the impregnation tank 1. A tank door 102 is hinged at the feed inlet 101. A tank cavity 103 is formed inside the impregnation tank 1. A stirring assembly 2 is arranged inside the tank cavity 103. The stirring assembly 2 includes a first motor 201, a driving belt shaft 2011 and a transmission belt shaft 202. The first motor 201 is fixedly installed at the top of the impregnation tank 1. The driving end of the first motor 201 is fixedly connected to the driving belt shaft 2011. A first belt pulley 2012 is fixedly connected to the outer side of the driving belt shaft 2011. The transmission belt shaft 202 is rotatably installed inside the tank cavity 103. One end of the transmission belt shaft 202 penetrates through the impregnation tank 1 and is fixedly connected to the second belt pulley 2021 on the outer side. The first belt pulley 2012 is rotationally connected to the second belt pulley 2021 through a first transmission belt 203. Two rotating belt rings 204 are fixedly connected to the outer side of the transmission belt shaft 202. A stirring blade 2041 is fixedly connected between the rotating belt rings 204. By starting the first motor 201 to drive the driving belt shaft 2011 to rotate, the driving belt shaft 2011 drives the first belt pulley 2012 to rotate. The first belt pulley 2012 drives the second belt pulley 2021 to rotate through the first transmission belt 203. The second belt pulley 2021 drives the transmission belt shaft 202 to rotate. The transmission belt shaft 202 drives the stirring blade 2041 to stir the impregnated feather yarn fabric, so that the nano material can better adhere to the surface of the feather yarn fiber.
[0024] In the embodiments of the present disclosure, as Figure 2 shown in FIGS. 3 to Figure 5As shown in the figure, a cleaning device 3 is provided on the top of the impregnation tank 1. The cleaning device 3 includes a constant-temperature oscillator 301. A fixed cover 3011 is provided on the top of the constant-temperature oscillator 301. A clamping block 3012 is fixedly connected to the inner side wall of the fixed cover 3011. A top cover 302 is installed in the fixed cover 3011. A first handle 3021 is fixedly connected to the top of the top cover 302. A bearing support 303 is fixedly connected to one side of the constant-temperature oscillator 301. Support angle blocks 3031 are fixedly connected to both sides of the bottom of the bearing support 303. A second motor 304 is fixedly installed at the bottom of the bearing support 303. A drive shaft column 3041 is fixedly connected to the drive end of the second motor 304. A third pulley 3042 is fixedly connected to the outside of the drive shaft column 3041. A lead screw 305 is rotatably installed on one side inside the constant-temperature oscillator 301. The lead screw 305 passes through the fixed cover 3011 and the fourth pulley 3051 on the outside. The third pulley 3042 is rotationally connected to the fourth pulley 3051 through a second transmission belt 306. And a guide rod 3052 is fixedly connected to the other side inside the constant-temperature oscillator 301. A moving frame 307 is provided inside the constant-temperature oscillator 301. Fixed inner ears 3071 are fixedly connected to both ends of the inner side of the moving frame 307. Threaded holes 3072 and guide holes 3073 are respectively opened on the fixed inner ears 3071. The threaded hole 3072 is rotationally engaged with the lead screw 305. A cleaning scraper 3074 is fixedly connected to the outside of the moving frame 307. A sewage discharge pipe 401 is fixedly connected to the right bottom of the constant-temperature oscillator 301. A first solenoid valve 4011 is fixedly installed on the sewage discharge pipe 401. A drain pipe 402 is fixedly connected to the bottom of the sewage discharge pipe 401. A second solenoid valve 4021 is fixedly installed on the drain pipe 402. One end of the bottom of the drain pipe 402 is fixedly connected to the top of the filter box 403. An ultrasonic oscillator is provided inside the constant-temperature oscillator 301, and the temperature can be adjusted at the same time; By starting the second motor 304 to drive the drive shaft column 3041 to rotate, the drive shaft column 3041 drives the third pulley 3042 to rotate. The third pulley 3042 drives the fourth pulley 3051 to rotate through the second transmission belt 306. The fourth pulley 3051 drives the lead screw 305 to rotate. The lead screw 305 is rotationally engaged with the threaded hole 3072 on the moving frame 307. At the same time, under the limiting action of the guide hole 3073 and the guide rod 3052, the lead screw 305 drives the moving frame 307 to move, so that the moving frame 307 drives the cleaning scraper 3074 to scrape and clean the particles attached to the inner wall.
[0025] Specific usage method and function of this embodiment: In the present invention, according to the attached Figure 10First, select a suitable nano material, then slowly add the nano material powder into a solvent containing a dispersant, then stir to preliminarily disperse the nano material in the solvent, then transfer the preliminarily dispersed nano material solution to a constant temperature oscillation box 301 for ultrasonic oscillation, after the ultrasonic oscillation of the material is completed, open the second solenoid valve 4021, so that the nano material dispersion enters the drain pipe 402 through the drain pipe 401, and then enters the filter box 403 in the filter mechanism 4, under the action of inertia, the nano material dispersion is filtered through the filter plate 4051 to remove possible large particles of impurities that are not completely dispersed, and obtain a uniform and stable nano material dispersion, and finally the nano material dispersion enters the impregnation box 1 through the liquid guide elbow 406, and the pretreated feather yarn fabric is completely immersed in the nano material dispersion to ensure that the fabric is fully infiltrated, and the feather yarn fabric is properly stirred by the stirring component 2 to make the nano material better adhere to the surface of the feather yarn fiber, and finally the impregnated feather yarn fabric is immediately transferred to the constant temperature oscillation box 301, and ultrasonic oscillation treatment is performed again. After the ultrasonic treatment, the fabric is automatically cooled at room temperature. The filter plate 4051 is then air-dried or dried in an oven at a low temperature of 40-60°C to form a stable composite structure of the nanomaterial on the surface and inside of the feather yarn fiber. In addition, during the reinforcement process, the filter plate 4051 needs to be lifted up and replaced, and then the locking plug 4043 is driven to move by pulling the pull handle 4047, so that the locking plug 4043 is disengaged from the locking plug hole 4055, and then the filter plate 4051 can be pulled out through the second handle 4053. When replacing, only the plug frame 405 of the new filter plate 4051 needs to be inserted into the support plug rail 4031, and then the pull handle 4047 is released, because the locking plug When column 4043 moves, it squeezes spring 4046 in extrusion groove 4045 through fixed convex ring 4044, causing spring 4046 to produce elastic deformation. When spring 4046 loses pressure, the elastic force is released, so that spring 4046 pushes fixed convex ring 4044 to move, and fixed convex ring 4044 drives locking plug column 4043 to be inserted back into locking socket 4055, thereby completing the replacement of filter plate 4051, abandoning the original complicated installation method, so that it can significantly shorten the maintenance time of equipment, reduce equipment downtime, and improve equipment operation efficiency and production benefits.
[0026] Finally, it should be noted that when describing the position of each component and the matching relationship between them, the present invention usually takes one / a pair of components as an example. However, those skilled in the art should understand that such position, matching relationship, etc. are also applicable to other components / other pairs of components.
[0027] The above description is merely an exemplary embodiment of the present invention and is not intended to limit the protection scope of the present invention. The protection scope of the present invention is determined by the appended claims.
Claims
1. A method for enhancing a feather yarn fabric, comprising: Feather yarn fabrics include the following ingredients after enhancement: Feather yarn fabric, nanomaterials (titanium dioxide or nano zinc oxide), dispersants (such as polyvinyl pyrrolidone (PVP), sodium dodecylbenzene sulfonate (SDBS)), solvents (water or ethanol); Feather yarn fabric enhancement includes the following steps; 1): First, the selected nanomaterial powder is slowly added to a solvent containing a dispersant, and then the nanomaterial is preliminarily dispersed in the solvent by stirring, and then the preliminarily dispersed nanomaterial solution is transferred to a constant temperature oscillation box (301), and ultrasonically oscillated at a frequency of 20-50kHz for 30-60 minutes. During the ultrasonic oscillation process, a strong cavitation effect is generated, so that the nanomaterial agglomerates are broken up, so that the nanomaterial agglomerates are evenly dispersed in the solvent. At the same time, in order to prevent the solution temperature from being too high during the ultrasonic process, the water temperature in the constant temperature oscillation box (301) needs to be controlled at 20-30°C; 2): After the material is subjected to ultrasonic oscillation in the constant temperature oscillation box (301), the second solenoid valve (4021) is opened to allow the nanomaterial dispersion to enter the drainage pipe (402) through the sewage pipe (401), and then enter the filter box (403) in the filtering mechanism (4). Under the action of inertia, the nanomaterial dispersion is filtered through the filter plate (4051) to remove possible large particles of impurities that are not completely dispersed, thereby obtaining a uniform and stable nanomaterial dispersion. Finally, the nanomaterial dispersion enters the impregnation box (1) through the liquid guide elbow (406); 3): Open the box door (102), and then completely immerse the pretreated feather yarn fabric in the nanomaterial dispersion to ensure that the fabric is fully soaked. Use the stirring component (2) to properly stir the feather yarn fabric so that the nanomaterial can be better attached to the surface of the feather yarn fiber. The immersion time is controlled within 30-60 minutes. The immersion time can be appropriately adjusted according to the thickness of the fabric and the dispersion effect of the nanomaterial. After the immersion is completed, take the fabric out of the immersion tank at a slower speed (such as 1-2m / min) to allow excess dispersion to drip naturally, so as to control the amount of nanomaterial attached to the fabric. 4): The impregnated feather yarn fabric is immediately transferred to a constant temperature oscillation box (301) and subjected to ultrasonic oscillation treatment again. The frequency and time can be the same as those when the nanomaterial dispersion is prepared or adjusted appropriately. Ultrasonic oscillation can further promote the penetration of nanomaterials into the feather yarn fibers, allowing them to better combine with the fibers. After the ultrasonic treatment, the fabric is naturally dried at room temperature or dried in a low temperature (40-60°C) oven to allow the nanomaterials to form a stable composite structure on the surface and inside of the feather yarn fibers.
2. The filtering mechanism according to claim 1, characterized in that: The filter mechanism (4) comprises a filter box (403), wherein the inner sides of the filter box (403) are fixedly connected with support rails (4031), the outer sides of the filter box (403) are fixedly connected with docking lock blocks (404), a docking groove (4041) is provided on the docking lock block (404), and a sliding support hole (4042) is provided on the docking lock block (404) at the docking groove (4041), a locking plug post (4043) is slidably installed inside the sliding support hole (4042), a fixing convex ring (4044) is fixedly connected to the outer side of the locking plug post (4043), an extrusion groove (4045) is provided inside the docking lock block (404), the inner side wall of the extrusion groove (4045) is in contact with the outer side wall of the fixing convex ring (4044), and the inner side wall of the extrusion groove (4045) is in contact with the outer side wall of the fixing convex ring (4044), and the inner side wall of the extrusion groove (4045) is in contact with the outer side wall of the fixing convex ring (4044). A spring (4046) is provided, one end of the locking plug column (4043) passes through the docking lock block (404) and is fixedly connected to the outer pull handle (4047), an insertion frame (405) is inserted between the support insertion rails (4031), a filter plate (4051) is provided in the middle of the insertion frame (405), one end of the insertion frame (405) is fixedly connected to a connection cover (4052), a second handle (4053) is fixedly connected to the middle of one side of the connection cover (4052), docking blocks (4054) are fixedly connected to both sides of the connection cover (4052), the docking block (4054) is inserted into the docking groove (4041), and a locking socket (4055) is provided at the bottom of the docking block (4054), and the locking plug column (4043) is fitted and inserted into the locking socket (4055).
3. The filtering mechanism according to claim 2, characterized in that: The bottom of the filter box (403) is fixedly connected to a liquid guiding elbow (406), one end of which is fixedly connected to the impregnation box (1), a material inlet (101) is provided at the front end of the impregnation box (1), a box door (102) is hinged at the material inlet (101), a box cavity (103) is provided inside the impregnation box (1), a stirring assembly (2) is provided inside the box cavity (103), the stirring assembly (2) comprises a first motor (201), a driving belt shaft (2011) and a transmission belt shaft (202), the impregnation box (1 ), a first motor (201) is fixedly mounted on the top of the impregnation box (1), a driving end of the first motor (201) is fixedly connected to a driving belt shaft (2011), a first pulley (2012) is fixedly connected to the outside of the driving belt shaft (2011), a transmission belt shaft (202) is rotatably mounted inside the box cavity (103), one end of the transmission belt shaft (202) passes through the impregnation box (1) and is fixedly connected to a second pulley (2021) on the outside, and the first pulley (2012) is rotatably connected to the second pulley (2021) via a first transmission belt (203).
4. The filtering mechanism according to claim 3, characterized in that: Two sets of rotating belt rings (204) are fixedly connected to the outer side of the transmission belt shaft (202), and stirring blades (2041) are fixedly connected between the rotating belt rings (204).
5. The filtering mechanism according to claim 3, characterized in that: A cleaning device (3) is provided on the top of the impregnation box (1), the cleaning device (3) comprising a constant temperature oscillation box (301), a fixed cover (3011) is provided on the top of the constant temperature oscillation box (301), a clamping block (3012) is fixedly connected to the inner side wall of the fixed cover (3011), a top cover (302) is installed in the fixed cover (3011), and a first handle (3021) is fixedly connected to the top of the top cover (302).
6. The filtering mechanism according to claim 5, characterized in that: A bearing support (303) is fixedly connected to one side of the constant temperature oscillation box (301), support angle blocks (3031) are fixedly connected to both sides of the bottom of the bearing support (303), a second motor (304) is fixedly installed at the bottom of the bearing support (303), a driving shaft column (3041) is fixedly connected to the driving end of the second motor (304), a third pulley (3042) is fixedly connected to the outer side of the driving shaft column (3041), a screw rod (305) is rotatably installed on one side of the interior of the constant temperature oscillation box (301), the screw rod (305) passes through the fixed cover (3011) and the outer fourth pulley (3051), the third pulley (3042) is rotatably connected to the fourth pulley (3051) via a second transmission belt (306), and a guide rod (3052) is fixedly connected to the other side of the interior of the constant temperature oscillation box (301).
7. The filtering mechanism according to claim 5, characterized in that: A movable frame (307) is provided inside the constant temperature oscillation box (301), and fixed inner ears (3071) are fixedly connected to both ends of the inner side of the movable frame (307), and threaded holes (3072) and guide holes (3073) are respectively provided on the fixed inner ears (3071), and the threaded holes (3072) are rotatably engaged with the screw rod (305), and a cleaning scraper (3074) is fixedly connected to the outer side of the movable frame (307).
8. The filtering mechanism according to claim 5, characterized in that: A sewage pipe (401) is fixedly connected to the bottom of the right side of the constant temperature oscillation box (301), and a first solenoid valve (4011) is fixedly installed on the sewage pipe (401). A liquid discharge pipe (402) is fixedly connected to the bottom of the sewage pipe (401), and a second solenoid valve (4021) is fixedly installed on the liquid discharge pipe (402).
9. The filtering mechanism according to claim 8, characterized in that: One end of the bottom of the liquid discharge pipe (402) is fixedly connected to the top of the filter box (403).