Manufacturing method of regenerated cotton-like three-proofing fiber and vamp

By performing multiple process processing on PET materials, recycled cotton three-proof fibers are made, which solves the defects of existing fabrics in moisture absorption, moisturizing, breathability, wear resistance and stain resistance, and realizes multiple functions of softness, breathability, moisture absorption, waterproof, stain resistance and wear resistance.

CN120174639APending Publication Date: 2025-06-20FUJIAN XIDO NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202510375390.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-06-20

AI Technical Summary

Technical Problem

Existing polyester fabrics and cotton fabrics have defects in moisture absorption, moisturizing, breathability, wear resistance and stain resistance, making it difficult to meet the needs of users.

Method used

By fluffing, wire extraction, oil removal, waterproofing and dyeing the PET material, regenerated cotton three-proof fibers are made, combining the wear resistance and stain resistance of polyester to achieve multiple functions of softness, breathability, moisture absorption, waterproof, anti-fouling and anti-wear of the fiber.

Benefits of technology

It realizes the softness, breathability and moisture absorption of the fibers, and has the triple anti-proof functions of waterproof, stain-proof and wear-proof, improving the comfort, durability and convenience of the fabric.

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Abstract

The invention provides a manufacturing method of regenerated cotton-like three-proofing fibers which are soft, moisture-absorbing, waterproof, antifouling and wear-resistant and a vamp, and the manufacturing method comprises the following steps: step 1, carrying out fluffy process treatment on a PET (Polyethylene Terephthalate) material, so that the material has the soft property of cotton fibers; 2, the treated PET material is put into a machine to be subjected to spinning treatment, and cotton-like polyester fiber threads are obtained; 3, the surfaces of the cotton-like polyester fiber threads are subjected to oil removal process treatment; 4, the oil-removed cotton-like polyester fiber threads are subjected to waterproof process treatment, so that the fibers have a waterproof effect; 5, dehydrating the cotton-like polyester fiber threads, drying in an oven at 110 DEG C for 3 hours, and cooling and curing; 6, winding the cotton-like polyester fiber threads to finish packaging; and 7, weaving the cotton-like polyester fiber threads into the vamps.
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Description

Technical Field

[0001] The present invention relates to the technical field of fibers, and particularly to a method for manufacturing a regenerated cotton-like three-proof fiber and a shoe upper. Background Art

[0002] Compared with cotton fabrics, polyester fabrics have poor moisture absorption, moisture retention, and air permeability. They are easy to stick to the body when worn, causing a stuffy feeling. At the same time, they are prone to generating static electricity and attracting dust, affecting beauty and comfort. Cotton fibers, on the other hand, have poor wear resistance and poor stain resistance. Both have drawbacks and cannot meet user needs.

[0003] To solve this problem, the present invention is thus produced. Summary of the Invention

[0004] Therefore, in view of the above problems, the present invention provides a method for manufacturing a regenerated cotton-like three-proof fiber and a shoe upper, which has the properties of softness, moisture absorption, waterproofness, stain resistance, and wear resistance.

[0005] To solve the above technical problems, the solution adopted by the present invention is as follows: A method for manufacturing a regenerated cotton-like three-proof fiber includes the following steps: Step 1: Perform a fluffing process on the PET material to make the material have the soft properties of cotton fibers; Step 2: Put the treated PET material into a machine for spinning to obtain cotton-like polyester fiber yarn; Step 3: Perform a degreasing process on the surface of the cotton-like polyester fiber yarn; Step 4: Perform a waterproof process on the degreased cotton-like polyester fiber yarn to make the fiber have a waterproof effect; Step 5: Dehydrate the cotton-like polyester fiber yarn, then dry it in an oven at 110°C for 3 hours, and cool and solidify it; Step 6: Wind the cotton-like polyester fiber yarn onto a bobbin to complete the encapsulation.

[0006] Further improvement: It further includes a fiber dyeing process, which is located between Step 3 and Step 4 for dyeing the cotton-like polyester fiber yarn.

[0007] Further improvement: The fluffing process is as follows: Chemical foaming is used, and a foaming agent is added to the PET to make it foam and fluff.

[0008] Further improvement: The degreasing process is as follows: A polyurethane coating or a silane coupling agent is sprayed or impregnated to form a protective film to prevent the migration of grease inside the cotton-proof fiber yarn.

[0009] Further improvement: The waterproof process is as follows: The cotton-like polyester fiber yarn is impregnated in liquid wax to form a waterproof film layer on its surface.

[0010] A further improvement is that it also includes a two-for-one twisting process, which is located between step two and step three and is used to enhance the strength of the cotton-like polyester fiber line.

[0011] A further improvement is that the PET material is polyester material.

[0012] A shoe upper is made of regenerated cotton-like three-proof fiber, and the regenerated cotton-like three-proof fiber is made by the above-mentioned method for making regenerated cotton-like three-proof fiber.

[0013] By adopting the above technical solution, the beneficial effects of the present invention are: 1. Before spinning, the PET material is fluffed, which makes the cotton-like polyester fiber thread more comfortable than polyester. The fabric woven from this cotton-like polyester fiber thread is not only soft and breathable, but also has good moisture absorption. And after being fluffy, it is warm. At the same time, the nature of PET material makes it not easy to deform and does not run, which is conducive to long-term use by users.

[0014] 2. Then, through degreasing, the oiliness on the fiber surface can be removed, so that it will be more comfortable when in contact with the skin and will not feel greasy.

[0015] 3. Fluorine-free waterproof treatment makes the fiber surface waterproof, so that the fabric can be better worn on wet and rainy days and is not easily wetted.

[0016] 4. The anti-fiber is made of PET material, which makes it have the properties of polyester. It is not only wear-resistant but also stain-resistant. At the same time, it has good toughness and is not easy to break, which is conducive to users wearing it for a long time. It is also washable and can dry faster. DETAILED DESCRIPTION

[0017] The present invention will now be further described with reference to specific embodiments.

[0018] The embodiment of the present invention discloses: a method for making a regenerated cotton-like three-proof fiber, comprising the steps of: performing a fluffing process on a polyester material, chemically foaming the polyester material, adding a foaming agent to the polyester material to make it foamed and fluffy, so that the material has the softness of cotton fiber; Step 2: putting the treated polyester material into a machine for spinning to obtain cotton-like polyester fiber yarn; Step 3: Degreasing the surface of the imitation cotton polyester fiber line can be done by spraying or dipping a layer of fluorine-free polyurethane coating or silane coupling agent to form a protective film to prevent the migration of grease inside the anti-cotton fiber line; Step 4: Immerse the degreased cotton-like polyester fiber yarn in liquid wax for waterproof treatment, so that a waterproof film layer covers its surface, endowing the fiber with waterproof effect. Step 5: Dehydrate the cotton-like polyester fiber yarn, then dry it in an oven at 110 °C for 3 hours, and cool and solidify it. Step 6: Wind the cotton-like polyester fiber yarn onto a bobbin to complete the encapsulation.

[0019] In order to obtain cotton-like polyester fiber yarn in more colors and thus meet the needs of different users, a fiber dyeing process is also included. The fiber dyeing process is located between Step 3 and Step 4 and is used to dye the cotton-like polyester fiber yarn. After the cotton-like polyester fiber yarn is degreased, it can be dyed to match the needs of different customers, and then waterproof treatment is carried out.

[0020] In order to improve the strength of the cotton-proof fiber, a doubling and twisting process is also included. The doubling and twisting process is located between Step 2 and Step 3 and is used to enhance the strength of the cotton-like polyester fiber yarn.

[0021] Among them, before the cotton-like polyester fiber yarn is drawn, the PET material is fluffed, which makes the drawn cotton-like polyester fiber yarn have softer properties, better breathability and better hygroscopicity compared with polyester. At the same time, through degreasing, the oiliness on the fiber surface can be removed, so that it is more comfortable to contact with the skin and does not feel greasy. At the same time, after waterproof treatment, the fiber surface has a waterproof function, so that the fabric can be worn better in humid days and rainy days and is not easily wetted. And the cotton-proof fiber is made of PET material, endowing it with the properties of polyester, not only wear-resistant but also stain-resistant. At the same time, it also has good toughness and is not easy to break, which is beneficial for users to wear for a long time. In terms of washing, it is also wash-resistant and can dry more quickly. It realizes that the fiber can be soft, breathable, hygroscopic, and has three-proof functions of waterproof, anti-fouling and anti-wear.

[0022] A shoe upper is woven from the regenerated cotton-like three-proof fiber produced in the above steps.

[0023] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and descriptions only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A method for producing a regenerated cotton-like three-proof fiber, characterized in that: The steps include: Step 1: Perform a fluffy process on the PET material to make it soft like cotton fiber; Step 2: Put the processed PET material into a machine for spinning to obtain cotton-like polyester fiber yarn; Step 3: Degreasing the surface of the imitation cotton polyester fiber line; Step 4: The degreased cotton-like polyester fiber thread is subjected to a waterproofing process to make the fiber waterproof; Step 5: Dehydrate the cotton-like polyester fiber thread, and then dry it in a 110°C oven for 3 hours, and cool and solidify it; Step 6: Wind the imitation cotton polyester fiber thread into a bobbin and complete the packaging.

2. The method for producing the regenerated cotton-like three-proof fiber according to claim 1, characterized in that: It also includes a fiber dyeing process, which is located between step three and step four and is used to dye the cotton-like polyester fiber line.

3. The method for producing the regenerated cotton-like three-proof fiber according to claim 1, characterized in that: The fluffing process is: using chemical foaming, adding a foaming agent into PET to make it foam and fluffy.

4. The method for producing the regenerated cotton-like three-proof fiber according to claim 1, characterized in that: The degreasing process is: spraying or dipping a layer of polyurethane coating or silane coupling agent to form a protective film to prevent the migration of grease inside the cotton fiber line.

5. The method for producing the regenerated cotton-like three-proof fiber according to claim 1, characterized in that: The waterproofing process is as follows: the imitation cotton polyester fiber line is immersed in liquid wax so that the surface of the line is covered with a waterproof film layer.

6. The method for producing the regenerated cotton-like three-proof fiber according to claim 1, characterized in that: The method also includes a two-for-one twisting process, which is located between step two and step three and is used to enhance the strength of the cotton-like polyester fiber line.

7. The method for producing the regenerated cotton-like three-proof fiber according to claim 1, characterized in that: The PET material is: polyester material.

8. A shoe upper, characterized in that: The shoe upper is made of recycled cotton-like three-proof fiber, and the recycled cotton-like three-proof fiber is made by the manufacturing method of the recycled cotton-like three-proof fiber described in any one of claims 1-7.