Tool facilitating positioning and mounting of cutter box and using method of tool

Abstract

The invention relates to the technical field of cutter box positioning, in particular to a tool facilitating cutter box positioning and mounting and a using method of the tool. The tool comprises a tool box and a tool body, the tool box comprises two tool aprons which are symmetrically arranged left and right, the tool body is fixedly installed between the two tool aprons, and the tool is characterized in that the tool body comprises two main body structures arranged between the two tool aprons, and a cross beam is fixedly arranged between the two main body structures; the positioning plate is fixedly arranged in the middle of the cross beam; the positioning plate vertically extends upwards and is provided with a second hoisting hole in a penetrating manner; and the fixing mechanism is arranged between the two tool aprons. The tool box has the beneficial effects that the two main body structures are installed between the two tool aprons, then the main body structures and the tool aprons are fixed through the fixing mechanisms, and the influence of local thermal stress caused by welding fixing on the tool box is avoided. And a positioning plate and a second hoisting hole formed in the positioning plate are further arranged between the two main body structures, so that the situation that the structural strength of the tool apron is affected due to the fact that the hoisting hole is formed in the tool apron is avoided.

Description

Technical Field

[0001] The present invention relates to the technical field of tool magazine positioning, and particularly to a tooling for facilitating the positioning and installation of a tool magazine and a using method thereof. Background Art

[0002] Split tool magazines are often used in recent projects because they have a large number of welds with the tool disc body and perform well in projects. Among them, split tool magazines use materials such as 30Cr2Ni2Mo with poor welding performance with the tool disc body structure, and it is necessary to strictly control the process during the welding of such tool magazines and the tool disc body to ensure that both the tool magazine itself and the welding have good strength and quality after welding.

[0003] The split tool magazine consists of two tool seats. Currently, the commonly used tool magazine is to weld two process thin plates between the two tool seats to control the relative position between the two tool seats, and the process thin plates are cut off after the tool magazine is positioned and welded. At the same time, lifting holes are opened at both ends of the tool seat for use during positioning and installation. Since the process thin plates are welded in alloys with poor welding performance, and the process thin plates will prevent the welding of the main weld between the tool magazine and the tool disc body, the process thin plates are generally cut off after the tool magazine and the tool disc body are positioned and welded. Local thermal stress will be generated during the cutting process of the process thin plates, which will have an adverse effect on the existing welds and even on the tool seat body itself, such as cracks appearing in the tool seat body, affecting the strength of the tool seat itself. At the same time, the original lifting holes on the tool seat also form weak points prone to stress concentration on the tool seat.

[0004] Therefore, the present invention proposes a tooling for facilitating the positioning and installation of a tool magazine and a using method thereof. Summary of the Invention

[0005] The purpose of the present invention is to overcome the defects of the prior art, and provide a tooling for facilitating the positioning and installation of a tool magazine and a using method thereof, so as to solve the problem that the process thin plates on the existing split tool magazines will generate thermal stress during the welding and cutting processes, thereby affecting the structure of the tool magazine.

[0006] The technical solution for achieving the above purpose is:

[0007] The present invention provides a tooling for facilitating the positioning and installation of a tool magazine. The tool magazine includes two tool seats symmetrically arranged left and right. The tooling is fixedly installed between the two tool seats, and is characterized in that: the tooling includes:

[0008] Two main body structures arranged between the two tool seats, and a cross beam is fixedly arranged between the two main body structures;

[0009] A positioning plate fixedly arranged in the middle of the cross beam, the positioning plate extends vertically upward and is provided with a second lifting hole through it; and

[0010] A fixing mechanism arranged between the two tool holders.

[0011] Furthermore, the fixing mechanism includes:

[0012] Two limit members, which are arranged at an interval up and down, and both ends are respectively abutted against the upper and lower ends of the corresponding tool holder;

[0013] At least two tension bolts arranged between the two limit members.

[0014] Furthermore, there are two sets of the fixing mechanism, which are respectively located at the corresponding two ends of the two tool holders.

[0015] Furthermore, each of the main body structures is a frame structure formed by fixing a plurality of rods.

[0016] Furthermore, grooves are formed on one side surface of the two tool holders close to each other, and the two main body structures are embedded in the corresponding grooves. Each of the main body structures further includes:

[0017] A first bolt, which passes through the corresponding rod of the main body structure and abuts against the side wall of the groove;

[0018] Two second bolts, and two screw holes adapted to the second bolts are formed on the tool holder. The first end of the screw hole is located on the outer side surface of the tool holder, and the second end is located on the side wall of the groove. The second bolt passes through the screw hole and abuts against the corresponding rod of the main body structure.

[0019] Furthermore, the first bolt and the second bolt are perpendicular to each other to fix the main body structure in two directions of horizontal and vertical.

[0020] Furthermore, a first lifting hole is formed on the rod at the top of each main body structure, and there are at least two first lifting holes on each main body structure.

[0021] The present invention also provides a using method of a tooling for facilitating the positioning and installation of a tool magazine, which specifically includes the following steps:

[0022] Determine the design size of the tooling according to the size of the tool holder and manufacture the tooling;

[0023] Install the two main body structures between the two tool holders;

[0024] Install the fixing mechanism between the two tool holders;

[0025] Provide a lifting tool, use the lifting tool and lift the tool magazine through the second lifting hole to perform positioning and installation on the tool magazine;

[0026] After the tool box is installed, remove the tooling.

[0027] Further, the installation steps of the fixing mechanism are as follows:

[0028] Provide two limit members, and place the two limit members on the upper and lower sides of the two tool holders respectively;

[0029] Then provide two tension bolts, install the two tension bolts on the two limit members, and adjust the two tension bolts to make the two limit members approach each other, so that the two limit members clamp and fix the two tool holders.

[0030] Compared with the prior art, the present invention has the following beneficial effects:

[0031] By installing two main body structures between two tool holders, and then fixing the main body structure and the tool holder through the fixing mechanism, the influence of local thermal stress on the tool box caused by welding fixation is avoided. A positioning plate is also provided between the two main body structures and a second lifting hole is opened on the positioning plate, avoiding the influence on the structural strength of the tool holder due to the opening of the lifting hole on the tool holder. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic view of the use state of the tooling for facilitating the positioning and installation of the tool box of the present invention.

[0033] Figure 2 It is a sectional view of the use state of the tooling for facilitating the positioning and installation of the tool box of the present invention.

[0034] Figure 3 It is a schematic view of the tool holder of the tooling for facilitating the positioning and installation of the tool box of the present invention.

[0035] Figures 4 to 6 It is a schematic view of the structure of the tooling for facilitating the positioning and installation of the tool box of the present invention.

[0036] Figure 7 It is a schematic view of the fixing mechanism of the tooling for facilitating the positioning and installation of the tool box of the present invention.

[0037] Legend: 1. Tool holder; 2. Main body structure; 3. Cross beam; 4. Nut; 5. Limit member; 6. Tension bolt; 7. Groove; 8. Positioning plate; 9. First lifting hole; 10. First bolt; 11. Second bolt; 12. Second lifting hole; 13. Screw hole. DETAILED DESCRIPTION OF THE INVENTION

[0038] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0039] Refer to Figure 1, the present invention provides a tooling for facilitating the positioning and installation of a tool magazine and its usage method, which solves the problem that the process thin plates on the existing split tool magazine will generate thermal stress during the welding and cutting processes, thereby affecting the structure of the tool magazine. By installing two main structures between two tool seats and then fixing the main structures and the tool seats through a fixing mechanism, the influence of local thermal stress on the tool magazine caused by welding fixation is avoided. A positioning plate is also provided between the two main structures and a second lifting hole is opened on the positioning plate, avoiding the influence on the structural strength of the tool seat by opening a lifting hole on the tool seat.

[0040] The following will describe a tooling for facilitating the positioning and installation of a tool magazine and its usage method according to the present invention with reference to the accompanying drawings.

[0041] Refer to Figure 1 , which shows a schematic diagram of the usage state of the tooling for facilitating the positioning and installation of a tool magazine according to the present invention. Refer to Figure 2 , which shows a sectional view of the usage state of the tooling for facilitating the positioning and installation of a tool magazine according to the present invention. The following will describe a tooling for facilitating the positioning and installation of a tool magazine and its usage method according to the present invention with reference to Figure 1 and Figure 2 .

[0042] As Figure 1 and Figure 2 shown, a tooling for facilitating the positioning and installation of a tool magazine according to the present invention, the tool magazine includes two tool seats 1 arranged symmetrically left and right, the tooling is fixedly installed between the two tool seats 1, and is characterized in that: the tooling includes:

[0043] Two main structures 2 arranged between the two tool seats 1, and a cross beam 3 is fixedly arranged between the two main structures 2;

[0044] A positioning plate 8 fixedly arranged in the middle of the cross beam 3, the positioning plate 8 extends vertically upward and is provided with a second lifting hole 12; and

[0045] A fixing mechanism arranged between the two tool seats 1.

[0046] By providing the positioning plate 8 and the second lifting hole 12 opened on the positioning plate 8, a lifting tool is used and the tool magazine is lifted through the second lifting hole 12. At the same time, the lifting hole on the tool seat 1 is cancelled, avoiding the problem of stress concentration caused by additional opening of the tool seat 1, improving the structural strength of the tool seat 1, and improving the safety during the lifting process.

[0047] In a specific embodiment, there are two crossbeams 3, and the two crossbeams 3 are distributed at intervals up and down. The two ends of the crossbeam 3 are fixedly welded to the corresponding main structure 2. The positioning plate 8 is fixedly arranged on the upper crossbeam 3 so that the height of the upper end of the positioning plate 8 is higher than the height of the main structure 2.

[0048] As Figure 7 shown, in a specific embodiment, the fixing mechanism includes:

[0049] Two limit members 5, the two limit members 5 are arranged at intervals up and down, and the two ends thereof are respectively abutted against the upper and lower ends of the corresponding tool holder 1;

[0050] At least two tie bolts 6 arranged between the two limit members 5.

[0051] In a specific embodiment, it further includes nuts 4 installed at both ends of the tie bolt 6. By tightening the nuts 4 at both ends, the nuts 4 approach each other to push the two limit members 5 closer to each other, thereby clamping and fixing the tool holder 1.

[0052] Specifically, a protruding portion is formed in the middle of the limit member 5. The protruding portion is embedded between the two tool holders 1, and both sides of the protruding portion are abutted against the corresponding tool holder 1, thereby restricting the distance between the two tool holders 1.

[0053] In a specific embodiment, there are two sets of the fixing mechanism, which are respectively located at the corresponding two ends of the two tool holders 1.

[0054] In a specific embodiment, each main structure 2 is a frame structure formed by connecting a plurality of rods.

[0055] In a specific embodiment, it further includes a tool box preheating mechanism arranged between the two tool holders 1, and the tool box preheating mechanism is located in the groove 7.

[0056] In a specific embodiment, grooves 7 are formed on one side surface of the two tool holders 1 close to each other, and the two main structures 2 are embedded in the corresponding grooves 7. Each main structure 2 further includes:

[0057] A first bolt 10, the first bolt 10 passes through the corresponding rod of the main structure 2 and abuts against the side wall of the groove 7;

[0058] Two second bolts 11, two screw holes 13 adapted to the second bolts 11 are formed on the tool holder 1. The first end of the screw hole 13 is located on the outer side surface of the tool holder 1, and the second end is located on the side wall of the groove 7. The second bolt 11 passes through the screw hole 13 and abuts against the corresponding rod of the main structure 2.

[0059] By setting the first bolt 10 and the second bolt 11, the fixation of the main body structure 2 and the tool holder 1 is achieved, avoiding welding between the main body structure 2 and the tool holder 1, thereby reducing the influence on the tool box due to local thermal stress.

[0060] In a specific embodiment, a limiting groove adapted to the second bolt 11 is formed in the rod member corresponding to the main body structure 2, and the end of the second bolt 11 is embedded in the limiting groove.

[0061] In a specific embodiment, the first bolt 10 and the second bolt 11 are perpendicular to each other to fix the main body structure 2 in both the horizontal and vertical directions.

[0062] In a specific embodiment, a first lifting hole 9 is formed in the rod member at the top of each main body structure 2, and there are at least two first lifting holes 9 on each main body structure 2. By providing the first lifting hole 9, it cooperates with the second lifting hole 12 during lifting, making the tool box more stable, thereby facilitating the positioning and installation of the tool box.

[0063] The present invention also provides a construction method for a tooling convenient for positioning and installing a tool box, specifically including the following steps:

[0064] Determine the design size of the tooling according to the size of the tool holder 1 and manufacture the tooling;

[0065] Install two main body structures 2 between two tool holders 1;

[0066] Install the fixing mechanism between two tool holders 1;

[0067] Provide a lifting tool, use the lifting tool and lift the tool box through the second lifting hole 12 to position and install the tool box;

[0068] After the tool box is installed, remove the tooling.

[0069] In a specific embodiment, the installation steps of the fixing mechanism are as follows:

[0070] Provide two limiting members 5, and place the two limiting members 5 on the upper and lower sides of the two tool holders 1 respectively;

[0071] Then provide two tension bolts 6, install the two tension bolts 6 on the two limiting members 5, and adjust the two tension bolts 6 to make the two limiting members 5 approach each other, so that the two limiting members 5 clamp and fix the two tool holders 1.

[0072] The following is a detailed description of the usage process of a tooling for facilitating the positioning and installation of a tool magazine according to the present invention.

[0073] Determine the design dimensions of the tooling according to the dimensions of the tool holder 1 and fabricate the tooling. First, assemble the main body structure 2 and the cross beam 3. The specific assembly steps are as follows: Weld and fix the rods to form two main body structures 2, and weld and fix the two ends of the two cross beams 3 to the corresponding main body structures 2. Among them, the cross beam 3 with the positioning plate 8 is located above, and the positioning plate 8 is vertically upward.

[0074] Then, embed the main body structure 2 into the groove 7 of the corresponding tool holder 1, and screw the first bolt 10 and the second bolt 11 into the corresponding positions. Then, place the two limit rods 5 on the upper and lower sides of the tool holder 1 respectively, and install the tie bolt 6 on the two limit rods 5. By tightening the nuts 4 at both ends of the tie bolt 6, the nuts 4 drive the two limit rods 5 to approach each other, so that the two limit rods 5 clamp and fix the tool holder 1.

[0075] Then, install the lifting ropes of the lifting tool in the first lifting hole 9 and the second lifting hole 12, and then start the lifting tool to lift and install the tool magazine onto the tool disc. After the installation is completed, remove the tooling from the tool magazine, and then install the cutting tools used in the construction onto the tool magazine.

[0076] The present invention has been described in detail with reference to the embodiments in the accompanying drawings. Those of ordinary skill in the art can make various variations to the present invention according to the above description. Therefore, some details in the embodiments should not constitute a limitation to the present invention, and the protection scope of the present invention will be defined by the scope defined in the appended claims.

Claims

1. A tool for facilitating the positioning and installation of a tool box, the tool box comprising two tool holders (1) symmetrically arranged on the left and right, the tool being fixedly installed between the two tool holders (1), characterized in that: The tooling includes: Two main structures (2) are arranged between the two knife seats (1), and a crossbeam (3) is fixedly arranged between the two main structures (2); A positioning plate (8) fixedly mounted in the middle of the cross beam (3), the positioning plate (8) extending vertically upward and having a second lifting hole (12) extending therethrough; and A fixing mechanism is arranged between the two knife seats (1).

2. A tool for facilitating positioning and installation of a tool box according to claim 1, characterized in that: The fixing mechanism comprises: Two limiting members (5), the two limiting members (5) are arranged at intervals in the upper and lower parts, and the two ends thereof are respectively abutted against the upper and lower ends of the corresponding knife seat (1); At least two tension bolts (6) are arranged between the two limiting members (5).

3. The tooling for facilitating positioning and installation of a tool box according to claim 2, characterized in that: The fixing mechanism has two groups, which are respectively located at two corresponding ends of the two knife seats (1).

4. The tooling for facilitating positioning and installation of a tool box according to claim 1, characterized in that: Each of the main structures (2) is a frame structure formed by a plurality of rods being fixedly connected.

5. The tooling for facilitating positioning and installation of a tool box according to claim 4, characterized in that: A groove (7) is provided on a side surface of the two knife seats (1) close to each other, and the two main structures (2) are embedded in the corresponding grooves (7). Each main structure (2) further comprises: A first bolt (10), the first bolt (10) passing through the rod corresponding to the main structure (2) and abutting against the side wall of the groove (7); Two second bolts (11), the knife seat (1) is provided with two screw holes (13) adapted to the second bolts (11), the first end of the screw hole (13) is located on the outer side surface of the knife seat (1), and the second end is located on the side wall of the groove (7), the second bolt (11) passes through the screw hole (13) and abuts against the rod corresponding to the main structure (2).

6. The tooling for facilitating positioning and installation of a tool box according to claim 5, characterized in that: The first bolt (10) and the second bolt (11) are perpendicular to each other so as to fix the main structure (2) in both horizontal and vertical directions.

7. The tooling for facilitating positioning and installation of a tool box according to claim 4, characterized in that: A first hanging hole (9) is provided on the rod at the top of each main structure (2), and each main structure (2) has at least two first hanging holes (9).

8. A method for using the tooling for facilitating positioning and installation of a tool box according to claim 1, characterized in that: The specific steps include: Determining the design dimensions of the tooling according to the dimensions of the tool holder (1) and manufacturing the tooling; Installing the two main structures (2) between the two knife seats (1); Installing the fixing mechanism between the two knife seats (1); Providing a hoisting tool, using the hoisting tool to hoist the tool box through the second hoisting hole (12) to position and install the tool box; After the tool box is installed, the tooling is removed.

9. The method for using the tooling for facilitating positioning and installation of the tool box according to claim 8, characterized in that: The installation steps of the fixing mechanism are as follows: Providing two limiting members (5), and placing the two limiting members (5) on the upper and lower sides of the two knife seats (1) respectively; Then, two tension bolts (6) are provided, and the two tension bolts (6) are installed on the two limiting members (5). The two tension bolts (6) are adjusted so that the two limiting members (5) are close to each other, so that the two limiting members (5) clamp and fix the two tool holders (1).

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