Industrial instrument mounting assembly

By designing an industrial instrument installation assembly with a multi-stage adjustment structure, the problem that instruments cannot be adjusted from multiple angles in the prior art is solved, and multi-dimensional adjustment and flexible adjustment of the instrument are realized, which improves the convenience and applicability of use.

CN120175964APending Publication Date: 2025-06-20HUANENG SHIDAOWAN NUCLEAR POWER DEVELOPMENT CO LTD +1
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Patent Information

Application Number
CN202510540639.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-27
Publication Date
2025-06-20

AI Technical Summary

Technical Problem

The existing industrial instrument installation methods cannot meet the needs of multi-angle adjustments, which limits the convenience and applicability of the instrument.

Method used

An industrial instrument installation assembly is designed, including a base, sliding seat, rotating seat and industrial instrument, and multi-dimensional adjustment of the instrument is achieved through a multi-stage adjustment structure. The sliding seat can be slid on the guide structure, the rotating seat can be slid on the sliding seat, and the industrial instrument can be slid on the rotating seat, achieving flexible adjustment of angle and position.

Benefits of technology

It realizes multi-dimensional adjustment of industrial instruments, expands the adjustment range of instruments, can meet the angle and position requirements under complex operating conditions, and improves the flexibility and applicability of instruments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of instrument installation, and discloses an industrial instrument installation assembly. The industrial instrument mounting assembly comprises a base which is provided with a guide structure; the sliding seat is arranged on the guide structure in a sliding manner, and the sliding position of the sliding seat is adjustable; the rotating seat is rotatably arranged on the sliding seat, and the rotating angle of the rotating seat is adjustable; the industrial instrument is rotatably arranged on the rotating seat, the rotating angle of the industrial instrument is adjustable, and the rotating axis of the industrial instrument is parallel to the rotating axis of the rotating seat. The rotating axis of the industrial instrument is parallel to the rotating axis of the rotating base, the rotation of the two parallel axes can overlap angles, one-way adjustment in a larger range is achieved, continuous multi-angle adjustment can be achieved when the angle of the industrial instrument is adjusted, and the adjusting mode is more flexible and accurate; and different observation view angles and operation requirements can be met.
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Description

Technical Field

[0001] The present invention relates to the technical field of instrument installation, and particularly to an industrial instrument installation assembly. Background Art

[0002] In the field of modern industrial production, industrial instruments, as core devices for real-time monitoring and controlling production process parameters, the rationality and convenience of their installation are crucial for monitoring the operating status of equipment, improving production efficiency, and ensuring the safety of operators.

[0003] Currently, most industrial instruments adopt a fixed installation method, that is, directly rigidly fixing the industrial instrument to a base or bracket. This installation method makes the angle of the industrial instrument completely fixed and cannot be flexibly adjusted according to the observation needs of operators, different production station layouts, and complex and changeable industrial environments, greatly limiting the convenience and applicability of the use of industrial instruments.

[0004] To improve this situation, in related technologies, the industrial instrument is set to be rotatably adjustable, so that the industrial instrument has a certain angle adjustment ability. However, the adjustment of this solution cannot meet the multi-angle adjustment requirements. Summary of the Invention

[0005] In view of this, the present invention provides an industrial instrument installation assembly to solve or improve the problem that industrial instruments in related technologies cannot be adjusted at multiple angles.

[0006] In a first aspect, the present invention provides an industrial instrument installation assembly, including:

[0007] A base, the base is provided with a guiding structure;

[0008] A sliding seat, the sliding seat is slidably arranged on the guiding structure, and the sliding position of the sliding seat is adjustable;

[0009] A rotating seat, the rotating seat is rotatably arranged on the sliding seat, and the rotation angle of the rotating seat is adjustable;

[0010] An industrial instrument, the industrial instrument is rotatably arranged on the rotating seat, and the rotation angle of the industrial instrument is adjustable. The rotation axis of the industrial instrument is parallel to the rotation axis of the rotating seat.

[0011] In an optional embodiment, the industrial instrument installation assembly further includes a first driving mechanism, the first driving mechanism is respectively connected to the sliding seat and the base, and is used to drive the sliding seat to slide.

[0012] In an alternative embodiment, an accommodation cavity is provided inside the guiding structure, and an opening is provided on the side wall of the guiding structure. The opening communicates with the accommodation cavity and extends along the sliding path of the sliding seat. At least a part of the first driving mechanism is arranged in the accommodation cavity and is connected to the sliding seat through the opening.

[0013] In an alternative embodiment, the first driving mechanism includes:

[0014] A rack, which is arranged in the accommodation cavity and extends along the sliding path of the sliding seat;

[0015] A first rotational driving device, which is installed on the sliding seat and at least a part of the first rotational driving device is located in the accommodation cavity;

[0016] A driving gear, which is connected to the output shaft of the first rotational driving device and meshes with the rack.

[0017] In an alternative embodiment, the number of the racks is two. The two racks are respectively arranged on two opposite side walls of the accommodation cavity. A corresponding gear meshes with each side of the rack away from the opening, and the gears are all connected to the first rotational driving device.

[0018] In an alternative embodiment, the guiding structure includes a first side plate and two second side plates. The first side plate and the second side plates all extend along the sliding path of the sliding seat. The two first side plates are opposite and arranged at intervals. The edges of one side of the two first side plates are both connected to the second side plates, and the three enclose the accommodation cavity. An opening is formed between the edges of the other side of the two first side plates.

[0019] In an alternative embodiment, the sliding seat includes an annular seat. The annular seat is slidably sleeved outside the guiding structure, and the rotating seat is rotatably connected to the annular seat.

[0020] In an alternative embodiment, the industrial instrument installation assembly further includes a second driving mechanism;

[0021] The second driving mechanism is respectively connected to the sliding seat and the rotating seat and is used for driving the rotating seat to rotate.

[0022] In an alternative embodiment, the industrial instrument further includes a third driving mechanism;

[0023] The third driving mechanism is respectively connected to the industrial instrument and the rotating seat and is used for driving the industrial instrument to rotate.

[0024] In an alternative embodiment, the base includes a fixed portion and a rotating portion. The rotating portion is rotatably connected to the fixed portion, and the rotation angle of the rotating portion is adjustable. The rotation axis of the rotating portion is parallel or collinear with the sliding path of the sliding seat.

[0025] The industrial instrument mounting assembly provided by the present invention realizes multi-dimensional adjustment of the industrial instrument by setting a multi-stage adjustment structure of a sliding seat, a rotating seat and an industrial instrument.

[0026] For example, the sliding seat can slide on the guiding structure, the rotating seat can rotate relative to the sliding seat, and the industrial instrument can further rotate relative to the rotating seat. This multi-stage adjustment method enables the industrial instrument to not only move horizontally or vertically, but also adjust the angle on different planes, greatly expanding the adjustment range of the industrial instrument and meeting the requirements for the angle and position of the instrument under various complex working conditions.

[0027] In addition, the rotation axis of the industrial instrument is parallel to the rotation axis of the rotating seat. The rotation of the two parallel axes can superimpose angles to achieve a larger range of one-way adjustment, and continuous multi-angle adjustment can be realized when adjusting the angle of the industrial instrument. This adjustment method is more flexible and precise, and can adapt to different viewing angles and operation requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0029] Figure 1 The front view of an industrial instrument mounting assembly provided by an embodiment of the present invention;

[0030] Figure 2 The schematic structural diagram of the first driving mechanism disposed inside the guiding structure provided by an embodiment of the present invention;

[0031] Figure 3 The schematic structural diagram of the second driving mechanism respectively connected to the rotating seat and the industrial instrument provided by an embodiment of the present invention;

[0032] Figure 4 The schematic structural diagram of the transmission mechanism provided by an embodiment of the present invention;

[0033] Figure 5 The schematic structural diagram of the industrial instrument connected to the rotating seat provided by an embodiment of the present invention.

[0034] Description of the reference numerals in the drawings:

[0035] 1. Base; 101. Guide structure; 1011. Accommodation cavity; 1012. First side plate; 1013. Second side plate; 1014. Limiting plate; 102. Fixed part; 103. Rotating part; 2. Sliding seat; 201. Ring seat; 202. Mounting seat; 3. Rotating seat; 301. Groove; 4. Industrial instrument; 401. Pivot; 402. Gear ring; 5. First driving mechanism; 501. Rack; 502. First rotation driving device; 503. Driving gear; 6. Second driving mechanism; 7. Third driving mechanism; 701. Second rotation driving device; 702. Driving shaft; 703. First gear; 8. Transmission mechanism; 801. Second gear; 802. Transmission shaft; 803. Third gear; 9. Outer shell. Detailed implementation manners

[0036] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are some but not all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0037] To solve the problem that the angle of an industrial instrument is completely fixed, in the related art, the industrial instrument is set to be rotatable and adjustable, so that the industrial instrument has a certain angle adjustment ability. However, the adjustment of this solution cannot meet the multi-angle adjustment requirements. To solve or improve the problem that the industrial instrument in the related art cannot be adjusted at multiple angles, an industrial instrument mounting assembly is provided in the embodiments of the present invention.

[0038] The following combines Figures 1 to 5 to describe the industrial instrument mounting assembly provided in the embodiments of the present invention.

[0039] Specifically, the industrial instrument mounting assembly includes a base 1, a sliding seat 2, a rotating seat 3, and an industrial instrument 4.

[0040] Among them, the base 1 is provided with a guide structure 101. Optionally, the base 1 can be used to be fixed at a position where the industrial instrument 4 needs to be installed. Optionally, the guide structure 101 can be arranged in the vertical direction. Of course, the guide structure 101 can also be arranged in the horizontal direction, which enables the industrial instrument mounting assembly to be flexibly set according to the actual installation position and usage requirements. For example, it can be conveniently installed and used whether on a vertical wall surface, a horizontal tabletop, or other special installation environments.

[0041] The sliding seat 2 is slidably disposed on the guiding structure 101, that is, the sliding seat 2 is in sliding fit with the guiding structure 101. And the sliding position of the sliding seat 2 is adjustable, that is, the sliding position of the sliding seat 2 on the guiding structure 101 is adjustable. The specific adjustment form can be referred to the following discussion.

[0042] The rotating seat 3 is rotatably disposed on the sliding seat 2, that is, the rotating seat 3 is rotatably connected to the sliding seat 2. And, the rotation angle of the rotating seat 3 is adjustable, that is, the rotation angle of the rotating seat 3 on the sliding seat 2 is adjustable. The specific adjustment form can be referred to the following discussion. Optionally, the rotation axis of the rotating seat 3 intersects or is skew with the sliding path of the sliding seat 2. For example, the rotation axis of the rotating seat 3 is perpendicular to the sliding path of the sliding seat 2. Of course, the rotation axis of the rotating seat 3 can also be parallel to the sliding path of the sliding seat 2.

[0043] The industrial instrument 4 is rotatably disposed on the rotating seat 3, that is, the industrial instrument 4 is rotatably connected to the rotating seat 3. And the rotation angle of the industrial instrument 4 is adjustable, that is, the rotation angle of the industrial instrument 4 on the rotating seat 3 is adjustable. The specific adjustment form can be referred to the following discussion. The rotation axis of the industrial instrument 4 is parallel to the rotation axis of the rotating seat 3.

[0044] Optionally, the industrial instrument 4 integrates at least one or any combination of a frequency converter, a circuit breaker, an AC contactor, a relay, an ammeter, a voltmeter, a tachometer, a PC module, a liquid crystal display, a signal lamp, a control button, an emergency stop button, a changeover switch, and a selector switch.

[0045] In this embodiment, by setting the multi-stage adjustment structure of the sliding seat 2, the rotating seat 3, and the industrial instrument 4, multi-dimensional adjustment of the industrial instrument 4 is realized.

[0046] For example, the sliding seat 2 can slide on the guiding structure 101, the rotating seat 3 can rotate relative to the sliding seat 2, and the industrial instrument 4 can rotate relative to the rotating seat 3. This multi-stage adjustment method enables the industrial instrument 4 to not only move horizontally or vertically, but also adjust the angle on different planes, greatly expanding the adjustment range of the industrial instrument 4 and meeting the requirements for the angle and position of the instrument under various complex working conditions.

[0047] In addition, the rotation axis of the industrial instrument 4 is parallel to the rotation axis of the rotating seat 3. The rotation of the two parallel axes can superimpose angles to achieve a larger range of one-way adjustment, and continuous multi-angle adjustment can be realized when adjusting the angle of the industrial instrument 4. This adjustment method is more flexible and precise and can adapt to different observation perspectives and operation requirements.

[0048] In some embodiments provided by the present invention, the industrial instrument installation assembly further includes a first driving mechanism 5. The first driving mechanism 5 is respectively connected to the sliding seat 2 and the base 1 and is used to drive the sliding seat 2 to slide.

[0049] In this embodiment, with the aid of the first driving mechanism 5, remote control or automatic control of the sliding of the sliding seat 2 can be achieved, eliminating the need for manual climbing or close-range operation. In scenarios where the instrument position needs to be adjusted regularly (such as in assembly line monitoring), automatic driving can significantly reduce the operation intensity. In addition, compared with manually adjusting the position of the sliding seat 2, the first driving mechanism 5 can move the sliding seat 2 to the target position more quickly and accurately.

[0050] Of course, the sliding position of the sliding seat 2 is not limited to being adjusted by the first driving mechanism 5. For example, in some embodiments not shown, the sliding seat 2 can be adjusted in position by threaded fasteners. The threaded fasteners described in this application can be bolts or screws.

[0051] For example, the threaded fastener can be threadedly connected to the sliding seat 2, pass through the sliding seat 2 and abut against the guiding structure 101, so as to fix the sliding seat 2 at the target position by the frictional force between the threaded fastener and the guiding structure 101. Alternatively, the sliding seat 2 is provided with a through hole, the guiding structure 101 is provided with a guiding groove, the guiding groove extends along the sliding path of the sliding seat 2, and the threaded fastener sequentially passes through the through hole and the guiding groove and is threadedly connected to the fixing nut, thereby locking the sliding seat 2 at the target position.

[0052] In some embodiments provided by the present invention, an accommodating cavity 1011 is provided inside the guiding structure 101, and an opening is provided on the side wall of the guiding structure 101, that is, the opening direction intersects with the extending direction of the guiding structure 101. The opening communicates with the accommodating cavity 1011 and extends along the sliding path of the sliding seat 2, and at least part of the first driving mechanism 5 is arranged in the accommodating cavity 1011 and is connected to the sliding seat 2 through the opening.

[0053] In this embodiment, the accommodating cavity 1011 can provide physical protection for the first driving mechanism 5, protecting it from the influence of external environmental factors such as dust, water vapor, corrosive gases, etc., thereby prolonging the service life of the driving mechanism, reducing the probability of failures caused by external factors, and improving the reliability of the entire industrial instrument installation assembly.

[0054] In addition, the driving mechanism is ingeniously integrated inside the guiding structure 101, avoiding the space occupied by separately arranging the driving mechanism outside, making the overall structure more compact, especially suitable for industrial environments with limited space, and contributing to optimizing the layout of industrial equipment.

[0055] In addition, the driving mechanism is hidden in the accommodating cavity 1011, which can prevent personnel from accidentally contacting the moving parts, reducing the risk of injury to the operator and improving the safety of industrial production. At the same time, it also reduces the possibility of damage to the driving mechanism due to external force collision or misoperation.

[0056] In addition, it can make the overall structure of the industrial instrument installation assembly neater and more beautiful, without exposed drive mechanism lines and components, making the appearance of the industrial instrument installation assembly more concise, meeting the requirements of modern industrial design for the cleanliness of the equipment appearance, and also facilitating installation and layout in different industrial scenarios.

[0057] In some embodiments provided by the present invention, the first drive mechanism 5 includes a rack 501, a first rotational drive device 502 and a gear.

[0058] Among them, the rack 501 is arranged in the accommodation cavity 1011 and extends along the sliding path of the sliding seat 2. For example, the rack 501 can be fixed to the inner wall of the accommodation cavity 1011 by welding, bonding or screwing.

[0059] The first rotational drive device 502 is installed on the sliding seat 2, and at least part of the first rotational drive device 502 is located in the accommodation cavity 1011.

[0060] The gear is connected to the output shaft of the first rotational drive device 502, and the gear meshes with the rack 501.

[0061] In this embodiment, the meshing transmission between the rack 501 and the drive gear 503 can smoothly convert the rotational motion of the first rotational drive device 502 into the linear motion of the sliding seat 2, and there is no slipping phenomenon in the rack and pinion 501 transmission, which can ensure that the sliding seat 2 slides stably and continuously on the guiding structure 101, effectively reducing vibration and impact during the movement process.

[0062] In addition, the gear transmission has a high transmission accuracy, so that high-precision control of the position of the sliding seat 2 can be achieved.

[0063] Furthermore, the rack 501 extends along the sliding path. On the one hand, ultra-long guiding can be achieved by extending or splicing the rack 501. On the other hand, the rack 501 is rigidly fixed in the accommodation cavity 1011 of the guiding structure 101, and it is infinitely segmented and supported itself. The rack 501 will not bend due to the increase in length, and the reaction force at the gear meshing point is directly borne by the local part of the rack 501 without long-distance transmission. Therefore, the rack 501 will not have the problem of end force arm attenuation.

[0064] In addition, the accommodation cavity 1011 can provide certain protection for the gear and the rack 501, reducing the erosion of the transmission components by external dust, sundries, etc., further improving the durability of the first drive mechanism 5, and reducing the maintenance cost and frequency.

[0065] Optionally, the first rotational drive device 502 can be set as a motor. Further, the motor has an electromagnetic braking and locking function, or the motor is set as a worm and gear reduction motor so that the motor has a self-locking function.

[0066] In this embodiment, the electromagnetic braking and locking function of the motor or the self-locking function of the worm and worm gear reduction motor can lock the sliding seat 2 at the current position immediately when the motor stops running. This is very crucial in scenarios where the industrial instrument 4 needs to precisely adjust its position and maintain stability, avoiding the deviation of the position of the sliding seat 2 caused by external vibrations, impacts or other factors, ensuring that the industrial instrument 4 is always in the best measurement and working position, and improving the accuracy and reliability of the measurement.

[0067] That is, the motor with the locking or self-locking function can effectively resist these external forces, keep the position of the sliding seat 2 stable, and prevent the relative sliding between the gear and the rack 501 due to the action of external forces, thereby ensuring the overall stability of the industrial instrument installation assembly.

[0068] In some embodiments provided by the present invention, the number of the racks 501 is two, and the two racks 501 are respectively arranged on two opposite side walls of the accommodation cavity 1011. For example, the two racks 501 are respectively arranged on both sides of the central axis of the opening. A corresponding gear is meshed with the side of each rack 501 far away from the opening, and the gears are all connected to the first rotation driving device 502.

[0069] In this embodiment, two gear pairs are arranged on both sides of the sliding seat 2, so that when driving the sliding seat 2 to slide, the acting force can be evenly distributed on both sides of the sliding seat 2, thereby avoiding the tilting or jamming phenomenon of the sliding seat 2 caused by unilateral force, ensuring that the sliding seat 2 can slide smoothly along the guiding structure 101, providing a stable installation foundation for the industrial instrument 4, and ensuring the accuracy and reliability of the instrument measurement.

[0070] In addition, the two racks 501 and the gears are involved in the transmission at the same time, and the load required to drive the sliding seat 2 can be dispersed to the two gear pairs. Compared with the transmission mode of a single rack 501 and a gear, this design greatly improves the bearing capacity of the driving mechanism, enabling it to adapt to heavier industrial instruments 4 and operate stably under more complex working conditions.

[0071] In addition, the driving gear is arranged on the side of the rack 501 far away from the opening. When the driving gear rotates and moves relative to the rack 501, the contact between the teeth will generate mutual acting forces. Since the rack 501 is fixed on the side wall of the accommodation cavity 1011, when the gear has a tendency to move towards the opening direction, the teeth on the rack 501 will block the teeth of the gear, restricting the displacement of the gear in this direction, thereby improving the connection strength between the sliding seat 2 and the guiding structure 101 through the first driving mechanism 5.

[0072] Optionally, the first rotation driving device 502 can be set as a double-shaft motor, and the two gears are respectively sleeved on the output shafts at both ends of the motor.

[0073] Of course, the first driving mechanism 5 is not limited to the form of driving by a rack and pinion 501. For example, in some embodiments not shown, the first driving mechanism 5 is provided as a cylinder, an oil cylinder or an electric cylinder.

[0074] In some embodiments provided by the present invention, the industrial instrument installation assembly further includes a telescopic protection component. Along the sliding direction of the sliding seat 2, at least one end of the sliding seat 2 is provided with a telescopic protection component. The telescopic protection component is disposed opposite to the opening. One end of the telescopic protection component is connected to the sliding seat 2, and the other end of the telescopic protection component is connected to the guiding structure 101. The sliding seat 2 can drive the telescopic protection component to expand and contract, so that the telescopic protection component can block at least a part of the opening.

[0075] In this embodiment, the sliding seat 2 can drive the telescopic protection component to expand and contract, that is, the protection component can automatically adjust its state following the movement of the sliding seat 2, so that no matter what position the sliding seat 2 is in, the telescopic protection component can block the opening in time without manual adjustment, greatly improving the automation degree and effectiveness of the protection and ensuring that the opening always remains closed.

[0076] In addition, the telescopic protection component can effectively block the opening, prevent the erosion and damage of key components such as the first driving mechanism 5 inside the guiding structure 101 by external environmental factors, reduce the possibility of these components malfunctioning due to long-term exposure to harsh environments, help maintain the normal operation of the equipment, and extend the service life of the entire industrial instrument installation assembly.

[0077] Optionally, the telescopic protection component can be a telescopic protective cover. For example, the telescopic protective cover can be composed of a plurality of interconnected thin plates, and the thin plates are connected by flexible connectors (such as hinges or chutes). When the sliding seat 2 moves, each section of the sealing cover can be correspondingly unfolded or folded, so as to always cover the opening. Alternatively, the telescopic protection component can also be a bellows cover.

[0078] Reference Figure 2 As shown, in some embodiments provided by the present invention, the guiding structure 101 includes a first side plate 1012 and two second side plates 1013.

[0079] Wherein, the first side plate 1012 and the second side plates 1013 both extend along the sliding path of the sliding seat 2. The two first side plates 1012 are opposite and arranged at intervals. For example, the two first side plates 1012 are arranged in parallel. The edges of one side of the two first side plates 1012 are both connected to the second side plates 1013, and the three enclose a receiving cavity 1011. An opening is formed between the edges of the other side of the two first side plates 1012.

[0080] In this embodiment, the guiding structure 101 forms a box-shaped beam that is enclosed on three sides and open on one side through the first side plate 1012 and the second side plate 1013, making the structure of the guiding structure 101 simple and convenient to process, and having relatively high structural strength. It can effectively bear the weight of the sliding seat 2 and the industrial instrument 4 installed on the sliding seat 2. Even when there are external forces such as vibration and impact in the industrial environment, it can maintain the structural integrity, ensure the accurate installation position of the industrial instrument 4, and reduce the measurement error or equipment damage caused by structural deformation.

[0081] Furthermore, the guiding structure 101 can be formed by welding process or sheet metal process.

[0082] Optionally, a limiting plate 1014 is further provided at one end of the guiding structure 101 away from the base 1. The limiting plate 1014 is respectively connected to the first side plate 1012 and the second side plate 1013, and the limiting plate 1014 forms a limit for the sliding seat 2 in the extending direction of the guiding structure 101.

[0083] In this embodiment, the limiting plate 1014 can form a limit for the sliding seat 2, prevent the sliding seat 2 from disengaging from the guiding structure 101, ensure the structural stability and reliability of the industrial instrument installation assembly, and enable the sliding seat 2 and the industrial instrument 4 installed thereon to always operate normally on the predetermined track.

[0084] In addition, the limiting plate 1014 can close the port at one end of the accommodating cavity 1011 away from the base 1, effectively blocking impurities such as dust, debris, and water vapor in the outside world from entering the accommodating cavity 1011 through this port, reducing the erosion, pollution, and wear of these impurities on the internal components, thereby prolonging the service life of the internal components, reducing the maintenance cost of the equipment, and improving the overall performance and stability of the industrial instrument installation assembly.

[0085] Optionally, the limiting plate 1014 can be connected to the first side plate 1012 and the second side plate 1013 through threaded fasteners, which is convenient for disassembling the limiting plate 1014 and further convenient for disassembling the sliding seat 2.

[0086] In some embodiments provided by the present invention, the sliding seat 2 includes an annular seat 201. The annular seat 201 is slidably sleeved outside the guiding structure 101, and the rotating seat 3 is rotatably connected to the annular seat 201.

[0087] In this embodiment, the design of sleeving the annular seat 201 outside the guiding structure 101 effectively utilizes the space outside the guiding structure 101, making the layout of the entire industrial instrument installation assembly more compact, realizing the sliding function within a limited space, and is particularly suitable for industrial sites with limited space.

[0088] In addition, the annular seat 201 wraps around the outer periphery of the guiding structure 101, upgrading the sliding contact surface to full circumferential load bearing, thereby improving the anti-eccentric load capacity of the sliding seat 2 and eliminating the guide rail deformation caused by unilateral wear.

[0089] Moreover, the structure of the annular seat 201 has high stability and symmetry, can evenly distribute the load, better bear the weight of the industrial instrument 4 and various forces generated during operation, ensure the smoothness of the industrial instrument 4 during sliding and rotation, and reduce measurement errors or equipment damage caused by unstable structure.

[0090] In some embodiments provided by the present invention, the industrial instrument installation assembly further includes a second driving mechanism 6.

[0091] Wherein, the second driving mechanism 6 is respectively connected to the sliding seat 2 and the rotating seat 3 and is used to drive the rotating seat 3 to rotate.

[0092] In this embodiment, with the help of the second driving mechanism 6, remote control or automatic control of the rotation of the rotating seat 3 can be achieved without manual climbing or close operation. In occasions where the instrument position needs to be adjusted regularly (such as in pipeline monitoring), automatic driving can significantly reduce the operation intensity. In addition, compared with manual adjustment, the second driving mechanism 6 can rotate the rotating seat 3 to the target angle more quickly and accurately.

[0093] Optionally, the second driving mechanism 6 can be set as an electric push rod, a cylinder or an oil cylinder, and both ends of the second driving mechanism 6 are respectively rotatably connected to the sliding seat 2 and the rotating seat 3. Of course, the second driving mechanism 6 can also be set as a motor, the motor is installed on the sliding seat 2, and the output shaft of the motor is in transmission connection with the rotating shaft of the rotating seat 3.

[0094] Optionally, the sliding seat 2 further includes a mounting seat 202, the mounting seat 202 is connected to the annular seat 201, and the second driving mechanism 6 is respectively connected to the mounting seat 202 and the rotating seat 3.

[0095] In this embodiment, the setting of the mounting seat 202 provides a more stable mounting foundation for the second driving mechanism 6. It evenly transmits the acting force of the second driving mechanism 6 to the annular seat 201, avoiding the problem of excessive local stress that may be caused by direct connection, thereby enhancing the stability and reliability of the entire structure of the sliding seat 2 and being able to better bear various forces generated during the rotation of the industrial instrument 4.

[0096] In addition, the presence of the mounting seat 202 increases the flexibility of the structural layout. For example, it can reasonably adjust the mounting position and angle of the second driving mechanism 6 according to the spatial layout and design requirements of the actual industrial instrument installation assembly, making the layout of the driving mechanism more compact and reasonable, and better adapting to different industrial site environments and equipment installation requirements.

[0097] Optionally, the number of the second driving mechanisms 6 is two, and the two second driving mechanisms 6 are respectively arranged on both sides of the rotating seat 3.

[0098] In this embodiment, the two second driving mechanisms 6 are respectively arranged on both sides of the rotating seat 3, and can symmetrically apply driving forces, so that the rotating seat 3 is more evenly stressed during rotation, effectively avoiding problems of rotational eccentricity and shaking that may be caused by single-sided driving, thereby improving the balance and stability of the rotation of the rotating seat 3, and ensuring the accuracy and reliability of the industrial instrument 4 when adjusting the angle.

[0099] Of course, the rotating seat 3 is not limited to adjusting the rotation angle through the second driving mechanism 6. For example, in some embodiments not shown, the rotating seat 3 can adjust the angle through threaded fasteners.

[0100] For example, the threaded fastener can be threadedly connected to the rotating seat 3 and pass through the rotating seat 3 to abut against the sliding seat 2, so as to fix the rotating seat 3 at the target position through the frictional force between the threaded fastener and the sliding seat 2. Or, a through hole is provided on the rotating seat 3, a guiding arc groove is provided on the sliding seat 2, the center of the guiding arc groove intersects with the rotation axis of the rotating seat 3, and the guiding arc groove coincides with the rotation path of the through hole. The threaded fastener sequentially passes through the through hole and the guiding arc groove and is threadedly connected to the fixing nut, thereby locking the rotating seat 3 at the target position.

[0101] In some embodiments provided by the present invention, the industrial instrument 4 further includes a third driving mechanism 7.

[0102] Wherein, the third driving mechanism 7 is respectively connected to the industrial instrument 4 and the rotating seat 3, and is used to drive the industrial instrument 4 to rotate.

[0103] In this embodiment, with the help of the third driving mechanism 7, remote control or automatic control of the rotation position of the industrial instrument 4 can be realized, without manual climbing or close operation. In occasions where the instrument position needs to be adjusted regularly (such as pipeline monitoring), automatic driving can significantly reduce the operation intensity. In addition, compared with manual adjustment, the third driving mechanism 7 can adjust the industrial instrument 4 to the target angle more quickly and accurately.

[0104] Refer to Figure 3 and Figure 4 As shown, in some embodiments provided by the present invention, the industrial instrument installation assembly further includes a transmission mechanism 8. The third driving mechanism 7 is arranged on the rotating seat 3 and is in transmission connection with the industrial instrument 4 through the transmission mechanism 8.

[0105] In this embodiment, the transmission mechanism 8 can achieve various forms of motion conversion, such as changing the transmission direction, or converting one rotational speed to another, etc., which enables the third driving mechanism 7 to drive the industrial instrument 4 through the transmission mechanism 8 to achieve complex motion trajectories and actions, meeting the diverse requirements for the operation of the industrial instrument 4 in different industrial production processes.

[0106] In addition, by arranging the third driving mechanism 7 on the rotating seat 3 and connecting it to the industrial instrument 4 through the transmission mechanism 8, the maintenance and management are made more convenient. When the third driving mechanism 7 or the transmission mechanism 8 fails, only the relevant components on the rotating seat 3 need to be repaired or replaced, without the need for large-scale disassembly and adjustment of the entire industrial instrument installation assembly, reducing the maintenance cost and downtime.

[0107] Optionally, the third driving mechanism 7 includes a second rotation driving device 701 and a first gear 703. The second rotation driving device 701 is installed on the rotating seat 3, and the second rotation driving device 701 has a driving shaft 702. The first gear 703 is sleeved on the driving shaft 702, and the first gear 703 is in transmission connection with the industrial instrument 4.

[0108] Optionally, the transmission mechanism 8 includes a transmission shaft 802, a second gear 801, and a third gear 803. The transmission shaft 802 is rotatably connected to the rotating seat 3. For example, the rotation axis of the transmission shaft 802 is parallel to the rotation axis of the industrial instrument. Both the second gear 801 and the third gear 803 are sleeved on the transmission shaft 802. A gear ring 402 is sleeved on the industrial instrument 4, and the gear ring 402 is collinear with the rotation axis of the industrial instrument 4.

[0109] Furthermore, the second gear 801 meshes with the first gear 703, and the third gear 803 meshes with the gear ring 402. Optionally, the driving shaft 702 is perpendicular to the rotation axis of the industrial instrument 4, and both the first gear 703 and the second gear 801 are bevel gears.

[0110] In this embodiment, the multi-stage gear transmission can disperse the load during the transmission process, reduce the force on a single gear, thereby enhancing the stability of the transmission. In an industrial production environment, there may be factors such as vibration and impact. The multi-stage transmission mechanism 8 can better absorb and buffer these external forces, ensure the stable operation of the industrial instrument 4, and improve the accuracy of measurement and control.

[0111] In addition, using bevel gears for the first gear 703 and the second gear 801 can achieve a change in the transmission direction. Since the driving shaft 702 is perpendicular to the rotation axis of the industrial instrument 4, the bevel gear can smoothly transmit the rotational motion of the driving shaft 702 to the transmission shaft 802, thereby realizing the rotation of the industrial instrument 4.

[0112] Optionally, the number of the third gears 803 is two, and the two third gears 803 are respectively meshed with different tooth rings 402 on the industrial instrument 4.

[0113] In this embodiment, the two third gears 803 are simultaneously meshed with different tooth rings 402, which can evenly distribute the load during the transmission process to the two meshing points. This avoids a single gear from bearing excessive force, reduces the risk of gear wear, deformation or even damage caused by excessive local force, ensures the long-term stable operation of the transmission system, and extends the service life of the gears and the tooth rings 402.

[0114] In some embodiments provided by the present invention, the industrial instrument installation assembly further includes a housing 9, and the housing 9 is arranged on the rotating seat 3. At least part of the third driving mechanism 7 is arranged inside the housing 9. For example, the second rotation driving device 701 is installed inside the housing 9, and the driving shaft 702 extends out of the housing 9 and is in transmission connection with the transmission mechanism 8.

[0115] In this embodiment, the housing 9 can provide a relatively enclosed space for the third driving mechanism 7, prevent impurities such as dust, water vapor, and oil from entering, and avoid these impurities from eroding and damaging components such as the second rotation driving device 701, thereby extending the service life of the third driving mechanism 7 and reducing the failure rate of the equipment.

[0116] In addition, at the industrial production site, the equipment may be subjected to accidental mechanical external forces such as collisions and impacts. The housing 9 can play a buffering and protective role, reduce the direct impact of these external forces on the third driving mechanism 7, and prevent the driving device from being unable to work properly due to mechanical damage, ensuring the stability and reliability of the industrial instrument installation assembly.

[0117] In addition, during the operation of the third driving mechanism 7, components such as the driving shaft 702 may rotate at a high speed, posing certain safety hazards. Installing the second rotation driving device 701 inside the housing 9 and the driving shaft 702 extending out of the housing 9 can prevent operators from directly contacting the moving parts, reduce the risk of personnel injury, and improve the safety of industrial production.

[0118] In some embodiments provided by the present invention, a groove 301 is provided on the rotating seat 3, and the industrial instrument 4 is rotationally connected to the side wall of the groove 301. For example, pivot shafts 401 are respectively provided on both sides of the industrial instrument 4, and the pivot shafts 401 are respectively rotationally connected to the two opposite side walls of the groove 301.

[0119] Furthermore, in the storage state, at least part of the industrial instrument 4 is arranged inside the groove 301, and in the unfolded state, the industrial instrument 4 rotates and unfolds towards the outside of the groove 301.

[0120] In this embodiment, in the storage state, at least part of the industrial instrument 4 can be placed in the groove 301, reducing the overall occupied space of the industrial instrument installation assembly. This is very important in industrial environments with limited space, helping to optimize the equipment layout and improve space utilization.

[0121] In addition, the groove 301 can protect the industrial instrument 4. In the storage state, the industrial instrument 4 is surrounded by the side walls of the groove 301, which can prevent it from being collided, scratched, and eroded by dust, water vapor, etc. from the outside, reducing the risk of instrument damage and extending its service life.

[0122] In the unfolded state, the industrial instrument 4 rotates and unfolds outward from the groove 301, facilitating the operator to operate and observe the industrial instrument 4. The instrument is in a suitable position and angle, facilitating operations such as reading data and setting parameters, improving work efficiency.

[0123] In some embodiments provided by the present invention, the connection position between the rotating seat 3 and the sliding seat 2 is set at the first end of the rotating seat 3, and the connection position between the rotating seat 3 and the industrial instrument 4 is set at the second end of the rotating seat 3.

[0124] In this embodiment, this layout enables the industrial instrument 4 to move and adjust within a larger space range. For example, the rotating seat 3 rotates with the connection point with the sliding seat 2 as the fulcrum, and the industrial instrument 4 is connected to the other end of the rotating seat 3, which is equivalent to extending the radius of rotation. This enables the industrial instrument 4 to cover a larger working area, meeting the measurement or operation requirements at different positions and angles, and improving the applicability and flexibility of the industrial instrument 4.

[0125] In addition, different components are respectively connected to both ends of the rotating seat 3, making the structure of the entire industrial instrument installation assembly more compact, avoiding mutual interference between components, improving space utilization, and being applicable to industrial environments with limited space.

[0126] Of course, the sliding seat 2 is not limited to adjusting the sliding position through the third driving mechanism 7. For example, in some embodiments not shown, the sliding seat 2 can be adjusted in position through threaded fasteners.

[0127] For example, the threaded fastener can be threadedly connected to the industrial instrument 4, and the threaded fastener passes through the industrial instrument 4 and abuts against the rotating seat 3, so as to fix the industrial instrument 4 at the target position through the friction force between the threaded fastener and the rotating seat 3. Or, a through hole is provided on the industrial instrument 4, a guiding arc-shaped groove is provided on the industrial instrument 4, the center of the guiding arc-shaped groove intersects with the rotation axis of the industrial instrument 4, the guiding arc-shaped groove coincides with the rotation path of the through hole, and the threaded fastener sequentially passes through the through hole and the guiding arc-shaped groove and is threadedly connected to the fixing nut, thereby locking the industrial instrument 4 at the target position.

[0128] In some embodiments provided by the present invention, the base 1 includes a fixing portion 102 and a rotating portion 103. The rotating portion 103 is rotatably connected to the fixing portion 102, and the rotation angle of the rotating portion 103 is adjustable. The rotation axis of the rotating portion 103 is parallel or collinear with the sliding path of the sliding seat 2.

[0129] In this embodiment, in addition to the sliding of the sliding seat 2, the rotation of the rotating seat 3, and the rotation of the industrial instrument, the rotation of the rotating portion 103 provides an additional angle adjustment dimension for the industrial instrument 4. This enables the industrial instrument 4 to more flexibly adjust its posture and angle when facing complex working scenarios, so as to obtain the best measurement effect or operating conditions.

[0130] Optionally, the base 1 further includes a motor, which is respectively connected to the fixing portion 102 and the rotating portion 103 and is used to drive the rotating portion 103 to rotate.

[0131] Although the embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations all fall within the scope defined by the appended claims.

Claims

1. An industrial instrument installation assembly, characterized in that: include: A base (1), wherein the base (1) is provided with a guide structure (101); A sliding seat (2), the sliding seat (2) being slidably disposed on the guide structure (101), and the sliding position of the sliding seat (2) being adjustable; A rotating seat (3), the rotating seat (3) being rotatably arranged on the sliding seat (2), and the rotating angle of the rotating seat (3) being adjustable; An industrial instrument (4) is rotatably arranged on the rotating seat (3), and the rotation angle of the industrial instrument (4) is adjustable. The rotation axis of the industrial instrument (4) is parallel to the rotation axis of the rotating seat (3).

2. The industrial instrument installation assembly according to claim 1, characterized in that: The industrial instrument (4) installation assembly also includes a first driving mechanism (5), which is connected to the sliding seat (2) and the base (1) respectively and is used to drive the sliding seat (2) to slide.

3. The industrial instrument installation assembly according to claim 2, characterized in that: An accommodating cavity (1011) is provided inside the guide structure (101), and an opening is provided on a side wall of the guide structure (101), the opening being in communication with the accommodating cavity (1011) and extending along a sliding path of the sliding seat (2), and at least a portion of the first driving mechanism (5) is provided in the accommodating cavity (1011) and connected to the sliding seat (2) via the opening.

4. The industrial instrument installation assembly according to claim 3, characterized in that: The first driving mechanism (5) comprises: a rack (501), the rack (501) being arranged in the accommodating cavity (1011) and extending along a sliding path of the sliding seat (2); a first rotation driving device (502), the first rotation driving device (502) being mounted on the sliding seat (2), and at least a portion of the first rotation driving device (502) being located in the accommodating cavity (1011); A driving gear (503), wherein the driving gear (503) is connected to the output shaft of the first rotation driving device (502), and the driving gear (503) is meshed with the rack (501).

5. The industrial instrument installation assembly according to claim 4, characterized in that: There are two racks (501), which are respectively arranged on two opposite side walls of the accommodating cavity (1011), and each rack (501) is meshed with a corresponding gear on a side away from the opening, and the gears are connected to the first rotation driving device (502).

6. The industrial instrument installation assembly according to claim 3, characterized in that: The guide structure (101) comprises a first side plate (1012) and two second side plates (1013); the first side plate (1012) and the second side plates (1013) both extend along the sliding path of the sliding seat (2); the two first side plates (1012) are arranged opposite to each other and spaced apart; the edges of one side of the two first side plates (1012) are connected to the second side plates (1013), and the three together enclose the accommodating cavity (1011); the opening is formed between the edges of the other sides of the two first side plates (1012).

7. The industrial instrument installation assembly according to any one of claims 1 to 6, characterized in that: The sliding seat (2) comprises an annular seat (201), the annular seat (201) is slidably mounted on the outside of the guide structure (101), and the rotating seat (3) is rotatably connected to the annular seat (201).

8. The industrial instrument installation assembly according to any one of claims 1 to 6, characterized in that: The industrial instrument (4) installation assembly further comprises a second drive mechanism (6); The second driving mechanism (6) is connected to the sliding seat (2) and the rotating seat (3) respectively, and is used to drive the rotating seat (3) to rotate.

9. The industrial instrument installation assembly according to any one of claims 1 to 6, characterized in that: The industrial instrument (4) further comprises a third driving mechanism (7); The third driving mechanism (7) is connected to the industrial instrument (4) and the rotating seat (3) respectively, and is used to drive the industrial instrument (4) to rotate.

10. The industrial instrument installation assembly according to any one of claims 1 to 6, characterized in that: The base (1) comprises a fixed portion (102) and a rotating portion (103); the rotating portion (103) is rotatably connected to the fixed portion (102); the rotating angle of the rotating portion (103) is adjustable; and the rotating axis of the rotating portion (103) is parallel or colinear with the sliding path of the sliding seat (2).