Furnace temperature remote control system and method
By designing a furnace temperature remote control system and using the coordinated work of the control center and various modules, remote control of the furnace temperature is achieved, solving the risks of operators being exposed to high-temperature environments and low production efficiency, and improving production efficiency.
Patent Information
- Application Number
- CN202510408605.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2025-06-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the control of furnace temperature requires operators to go directly to the site to operate, which increases operating risks and low production efficiency. How to achieve remote control of furnace temperature to avoid operators from being exposed to high temperature environments and improve production efficiency.
Design a furnace temperature remote control system, including a control center, data acquisition module, product information module, remote control module and execution module. The data acquisition module collects temperature data in the furnace, the product information module obtains product formula information and heating information, the remote control module receives instructions from the operator, and the execution module adjusts the furnace temperature according to the instructions.
Remote control of furnace temperature is achieved, which avoids operators from directly contacting the high-temperature environment, reduces operating risks, and improves product production efficiency.
Smart Images
Figure CN120178987A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of industrial production, and particularly to a remote control system and method for furnace temperature. Background Art
[0002] With the development of society and the improvement of people's living standards, industrial furnaces are widely used in industrial production processes such as metallurgy, oil refining, chemical industry, glass, and ceramics. Controlling the furnace temperature well can help improve production efficiency and product quality; In the prior art, the control of furnace temperature often requires operators to operate on site. This control method makes operators directly exposed to high-temperature environments, increasing the operation risk and having very low production efficiency. How to remotely control the furnace temperature to avoid operators contacting high-temperature environments and improve the production efficiency of products is the problem we need to solve. For this purpose, a remote control system and method for furnace temperature are provided herein. Summary of the Invention
[0003] In order to solve the above technical problems, the purpose of the present invention is to provide a remote control system and method for furnace temperature.
[0004] The purpose of the present invention can be achieved through the following technical solutions: A remote control system for furnace temperature includes a control center, which is communicatively connected to a data acquisition module, a product information module, a remote control module, and an execution module; The data acquisition module is used to acquire the temperature data inside the furnace; The product information module is used to obtain the recipe information and heating information of the product to be produced; The remote control module is used for operators to input remote control instructions according to the recipe information and heating information of the product to be produced; The execution module is used to adjust the furnace temperature according to the remote control instructions.
[0005] Further, the process of the data acquisition module acquiring the temperature data inside the furnace includes: Set a number of temperature acquisition units, install the temperature acquisition units in the internal area of the furnace chamber, the temperature acquisition units collect temperature data of the internal area of the furnace chamber, and send the collected temperature data to the delivery module; Further, the internal area of the furnace chamber includes three areas, namely the upper area of the furnace chamber, the middle area of the furnace chamber, and the lower area of the furnace chamber; Define the lower part of the furnace as the first region, the middle part of the furnace as the second region, and the upper part of the furnace as the third region. Mark the temperature data collected by the temperature acquisition unit in the first region as T1, the temperature data collected by the temperature acquisition unit in the second region as T2, and the temperature data collected by the temperature acquisition unit in the third region as T3.
[0006] Further, the process by which the product information module obtains the product formula information and heating information includes: The product manager inputs the product formula information and heating information required for production into the product information module and sends the product formula information and heating information required for production to the remote control module; The heating information required for the product to be produced includes three heating stages and the temperatures to be reached in each heating stage. The three heating stages are the first heating stage, the second heating stage, and the third heating stage; The heating time required for the first heating stage is t1, the temperature required for the first region is T 11 , the temperature required for the second region is T 21 , the temperature required for the third region is T 31 , T 11 >T 21 >T 31 ; The heating time required for the second heating stage is t2, the temperature required for the first region is T 12 , the temperature required for the second region is T 22 , the temperature required for the third region is T 32 , T 12 >T 22> T 32 ; The heating time required for the third heating stage is t3, the temperature required for the first region is T 13 , the temperature required for the second region is T 23 , the temperature required for the third region is T 33 , T 13 >T 23 >T 33 , T 11 <T 12 <T 13 , T 21 <T 22 <T 23 , T 31 <T 32 <T 33 .
[0007] Further, the process by which an operator inputs a remote control instruction through the remote control module according to the formula information and heating information of the product to be produced includes: A registration unit and a login unit are set up. The registration unit is used for the operator to register identity information, and the login unit is used for the operator to log in to the remote control module. The operator inputs their personal basic information through the registration unit, and the control center audits the input basic information of the operator and outputs an audit result. After the audit passes, a login account is generated based on the mobile phone number in the input personal basic information, and the generated login account is sent to the corresponding mobile phone terminal, and a login password is obtained through the login account. By inputting the obtained login account and login password into the login unit, the operator completes the login process. After the login is completed, the operator enters the remote control module, views the formula information and heating information of the product to be produced sent by the product information module, inputs a remote control instruction according to the formula information and heating information of the product to be produced, and sends the remote control instruction to the execution module.
[0008] Further, the process of obtaining the login password through the login account includes: The operator inputs the obtained login account into the login unit. The login unit sends a verification code to the corresponding mobile phone terminal. The operator inputs the obtained verification code into the login unit. The operator sets a login password for their login account, and the operator inputs the set login password a second time. After the login unit confirms that the two inputs of the login password by the operator are the same, the login password is successfully obtained.
[0009] Further, the process by which the execution module adjusts the furnace temperature according to the remote control instruction includes: Heat the furnace chamber according to the control instruction, and compare T1 with the temperature T required for the first area of the first heating stage 11 Compare T2 with the temperature T required for the second area of the first heating stage 21 Compare T3 with the temperature T required for the third area of the first heating stage 31 Compare according to the comparison result to adjust the temperature in the furnace. When T1 is greater than T 11 , T2 is greater than T 21 , T3 is greater than T 31 , dissipate heat from the furnace chamber. When T1 is less than T 11 , T2 is less than T 21 , T3 is less than T 31When the time comes, heat the furnace chamber until the temperatures in all areas inside the furnace are the same as the temperatures required in the first heating stage. According to the formula information of the product, put the raw materials of the product to be produced into the furnace. Continue to monitor the temperatures in all areas inside the furnace. When the temperatures in all areas inside the furnace are not the same as the temperatures required in the first heating stage, adjust the temperature inside the furnace to make them the same until the first heating stage is completed; After completing the heating in the first heating stage, heat the raw materials of the product to be produced in the second heating stage. Heat the furnace chamber, compare T1 with the temperature T required in the first area of the second heating stage 12 Compare T2 with the temperature T required in the second area of the second heating stage 22 Compare T3 with the temperature T required in the third area of the second heating stage 32 Compare them. According to the comparison results, adjust the temperature inside the furnace. When T1 is greater than T 12 , T2 is greater than T 22 , T3 is greater than T 32 , dissipate heat from the furnace chamber. When T1 is less than T 12 , T2 is less than T 22 , T3 is less than T 32 , heat the furnace chamber until the temperatures in all areas inside the furnace are the same as the temperatures required in the second heating stage. Continue to monitor the temperatures in all areas inside the furnace. When the temperatures in all areas inside the furnace are not the same as the temperatures required in the second heating stage, adjust the temperature inside the furnace to make them the same until the second heating stage is completed; After completing the heating in the second heating stage, heat the raw materials of the product to be produced in the third heating stage. Heat the furnace chamber, compare T1 with the temperature T required in the first area of the third heating stage 13 Compare T2 with the temperature T required in the second area of the third heating stage 23 Compare T3 with the temperature T required in the third area of the third heating stage 33 Compare them. According to the comparison results, adjust the temperature inside the furnace. When T1 is greater than T 13 , T2 is greater than T 23 , T3 is greater than T 33 , dissipate heat from the furnace chamber. When T1 is less than T 13 , T2 is less than T 23 , T3 is less than T 33 , heat the furnace chamber until the temperatures in all areas inside the furnace are the same as the temperatures required in the third heating stage. Continue to monitor the temperatures in all areas inside the furnace. When the temperatures in all areas inside the furnace are not the same as the temperatures required in the third heating stage, adjust the temperature inside the furnace to make them the same until the third heating stage is completed; All three heating stages of the product to be produced are completed, and remote control of the furnace temperature is achieved.
[0010] The present invention also discloses a remote control method for a furnace temperature remote control system, comprising the following steps: Step 1: Obtain the temperature data inside the furnace, the recipe information of the product to be produced, and the heating information. Step 2: Input a remote control instruction according to the obtained recipe information and heating information of the product to be produced. Step 3: Control the furnace temperature according to the input remote control instruction.
[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: The temperature data inside the furnace is collected by the data acquisition module, and the collected temperature data inside the furnace is sent to the execution module through the control center. The recipe information and heating information of the product to be produced are obtained through the product information module and sent to the remote control module. The operator logs in to the remote control module to view the recipe information and heating information of the product to be produced, inputs a remote control instruction according to the recipe information and heating information of the product to be produced, and the remote control module sends the remote control instruction to the execution module. After receiving the remote control instruction, the execution module heats the furnace chamber until the temperature of each area inside the furnace reaches the temperature required for the first heating stage, puts the raw materials of the product to be produced into the furnace, and heats the raw materials of the product to be produced in three heating stages. After the product production is completed, remote control of the furnace temperature is achieved, avoiding the operator from directly contacting the high-temperature environment, reducing the operation risk, and improving the production rate of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings.
[0013] Figure 1 It is the schematic diagram of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0014] As Figure 1 shown, a furnace temperature remote control system includes a control center, and the control center is communicatively connected to a data acquisition module, a product information module, a remote control module, and an execution module; The data acquisition module is used to collect the temperature data inside the furnace; It should be further noted that in the specific implementation process, the process of the data acquisition module collecting the temperature data in the furnace includes: Set several temperature acquisition units, install the temperature acquisition units in the internal area of the furnace chamber, the temperature acquisition units collect temperature data from the internal area of the furnace chamber, and send the collected temperature data to the feeding module; It should be further noted that in the specific implementation process, the internal area of the furnace chamber includes three areas, namely the upper area of the furnace chamber, the middle area of the furnace chamber, and the lower area of the furnace chamber; Define the lower area of the furnace chamber as the first area, the middle area of the furnace chamber as the second area, the upper area of the furnace chamber as the third area, mark the temperature data collected by the temperature acquisition unit in the first area as T1, mark the temperature data collected by the temperature acquisition unit in the second area as T2, and mark the temperature data collected by the temperature acquisition unit in the third area as T3.
[0015] The product information module is used to obtain the formula information and heating information of the product to be produced; It should be further noted that in the specific implementation process, the process of the product information module obtaining the formula information and heating information of the product includes: Product managers input the formula information and heating information of the product to be produced into the product information module and send the formula information and heating information of the product to be produced to the remote control module; The heating information of the product to be produced includes three heating stages and the temperatures to be reached in each heating stage. The three heating stages are the first heating stage, the second heating stage, and the third heating stage; The heating time required for the first heating stage is t1, the temperature required for the first area is T 11 , the temperature required for the second area is T 21 , the temperature required for the third area is T 31 , T 11 >T 21 >T 31 ; The heating time required for the second heating stage is t2, the temperature required for the first area is T 12 , the temperature required for the second area is T 22 , the temperature required for the third area is T 32 , T 12 >T 22> T 32 ; The heating time required for the third heating stage is t3, the temperature required for the first area is T 13 , the temperature required for the second area is T 23, the temperature required for the third area is T 33 , T 13 >T 23 >T 33 , T 11 <T 12 <T 13 , T 21 <T 22 <T 23 , T 31 <T 32 <T 33 .
[0016] The remote control module is used for an operator to input a remote control instruction according to the recipe information and heating information of the product to be produced; It should be further noted that, in the specific implementation process, the process of the operator inputting the remote control instruction includes: Set up a registration unit and a login unit. The registration unit is used for the operator to register identity information, and the login unit is used for the operator to log in to the remote control module. The operator inputs personal basic information through the registration unit, and the control center audits the input basic information of the operator and outputs an audit result; It should be further noted that, in the specific implementation process, the personal basic information includes name, gender, age, and a real-name certified mobile phone number; After the audit is passed, a login account is generated according to the mobile phone number in the input personal basic information, and the generated login account is sent to the corresponding mobile terminal, and the login password is obtained through the login account; It should be further noted that, in the specific implementation process, the process of obtaining the login password through the login account includes: The operator inputs the obtained login account into the login unit. The login unit sends a verification code to the corresponding mobile terminal. The operator inputs the obtained verification code into the login unit. The operator sets a login password for his own login account. The operator inputs the set login password a second time. After the login unit confirms that the two inputs of the login password by the operator are the same, the login password is successfully obtained; By inputting the obtained login account and login password into the login unit, the operator completes the login process. After the login is completed, the operator enters the remote control module, views the recipe information and heating information of the product to be produced sent by the product information module, inputs a remote control instruction according to the recipe information and heating information of the product to be produced, and sends the remote control instruction to the execution module.
[0017] The execution module is used to adjust the furnace temperature according to the remote control instruction; It should be further noted that in the specific implementation process, the process of the execution module adjusting the furnace temperature according to the remote control instruction includes: Heating the furnace chamber according to the control instruction, and comparing T1 with the temperature T required for the first area of the first heating stage 11 Comparing T2 with the temperature T required for the second area of the first heating stage 21 Comparing T3 with the temperature T required for the third area of the first heating stage 31 Comparing, and adjusting the temperature in the furnace according to the comparison result. When T1 is greater than T 11 , T2 is greater than T 21 , T3 is greater than T 31 , dissipate heat from the furnace chamber. When T1 is less than T 11 , T2 is less than T 21 , T3 is less than T 31 , heat the furnace chamber until the temperature of each area in the furnace is the same as the temperature required for the first heating stage. Put the raw materials of the product to be produced into the furnace according to the formula information of the product, continue to monitor the temperature of each area in the furnace. When the temperature of each area in the furnace is different from the temperature required for the first heating stage, adjust the temperature in the furnace to be the same until the first heating stage is completed; After completing the heating of the first heating stage, heat the raw materials of the product to be produced in the second heating stage. Heat the furnace chamber, and compare T1 with the temperature T required for the first area of the second heating stage 12 Comparing T2 with the temperature T required for the second area of the second heating stage 22 Comparing T3 with the temperature T required for the third area of the second heating stage 32 Comparing, and adjusting the temperature in the furnace according to the comparison result. When T1 is greater than T 12 , T2 is greater than T 22 , T3 is greater than T 32 , dissipate heat from the furnace chamber. When T1 is less than T 12 , T2 is less than T 22 , T3 is less than T 32 , heat the furnace chamber until the temperature of each area in the furnace is the same as the temperature required for the second heating stage. Continue to monitor the temperature of each area in the furnace. When the temperature of each area in the furnace is different from the temperature required for the second heating stage, adjust the temperature in the furnace to be the same until the second heating stage is completed; After completing the heating of the second heating stage, heat the raw materials of the product to be produced in the third heating stage. Heat the furnace chamber, and compare T1 with the temperature T required for the first area of the third heating stage 13Compare T2 with the temperature T required for the second region in the third heating stage. 23 Compare T3 with the temperature T required for the third region in the third heating stage. 33 Compare. Adjust the furnace temperature according to the comparison result. When T1 is greater than T 13 , T2 is greater than T 23 , T3 is greater than T 33 , dissipate heat from the furnace chamber. When T1 is less than T 13 , T2 is less than T 23 , T3 is less than T 33 , heat the furnace chamber until the temperature of each region in the furnace is the same as the temperature required for the third heating stage. Continue to monitor the temperature of each region in the furnace. When the temperature of each region in the furnace is different from the temperature required for the third heating stage, adjust the furnace temperature to make it the same until the third heating stage is completed. All three heating stages of the product to be produced are completed, and the remote control of the furnace temperature is completed.
[0018] The present invention also discloses a remote control method for a furnace temperature remote control system, including the following steps: Step 1: Obtain the furnace temperature data, the recipe information of the product to be produced, and the heating information. Step 2: Input a remote control instruction according to the obtained recipe information and heating information of the product to be produced. Step 3: Control the furnace temperature according to the input remote control instruction.
[0019] The above embodiments are only used to illustrate the technical method of the present invention and not to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical method of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical method of the present invention.
Claims
1. A remote control system for furnace temperature, comprising a control center, characterized in that: The control center is communicatively connected with a data acquisition module, a product information module, a remote control module and an execution module; The data acquisition module is used to collect temperature data in the furnace; The product information module is used to obtain the formula information and heating information of the product to be produced; The remote control module is used for operators to input remote control instructions according to the formula information and heating information of the product to be produced; The execution module is used to adjust the furnace temperature according to the remote control instruction.
2. A remote control system for furnace temperature according to claim 1, characterized in that: The process of the data acquisition module collecting the temperature data in the furnace includes: A plurality of temperature acquisition units are provided and installed in the inner area of the furnace. The temperature acquisition units collect temperature data of the inner area of the furnace and send the collected temperature data to the execution module through the control center.
3. A remote control system for furnace temperature according to claim 2, characterized in that: The inner area of the furnace includes three areas, namely, the upper area of the furnace, the middle area of the furnace and the lower area of the furnace; The lower area of the furnace is defined as the first area, the middle area of the furnace is defined as the second area, and the upper area of the furnace is defined as the third area. The temperature data collected by the temperature acquisition unit in the first area is marked as T1, the temperature data collected by the temperature acquisition unit in the second area is marked as T2, and the temperature data collected by the temperature acquisition unit in the third area is marked as T3.
4. A remote control system for furnace temperature according to claim 3, characterized in that: The process of the product information module acquiring the formula information and heating information of the product includes: The product manager inputs the formula information and heating information of the product to be produced into the product information module and sends the formula information and heating information of the product to be produced to the remote control module; The heating information of the product to be produced includes three heating stages and the temperature to be reached in each heating stage. The three heating stages are the first heating stage, the second heating stage and the third heating stage. The heating time required in the first heating stage is t1, and the temperature required in the first zone is T 11 , the temperature required for the second zone is T 21 , the temperature required for the third zone is T 31 , T 11 >T 21 >T 31 ; The heating time required in the second heating stage is t2, and the temperature required in the first zone is T 12 , the temperature required for the second zone is T 22 , the temperature required for the third zone is T 32 , T 12 >T 22> T 32 ; The heating time required in the third heating stage is t3, and the temperature required in the first zone is T 13 , the temperature required for the second zone is T 23 , the temperature required for the third zone is T 33 , T 13 >T 23 >T 33 , T 11 <T 12 <T 13 , T 21 <T 22 <T 23 , T 31 <T 32 <T 33 .
5. A remote control system for furnace temperature according to claim 4, characterized in that: The process in which the operator inputs the remote control instruction through the remote control module according to the formula information and heating information of the product to be produced includes: A registration unit and a login unit are set up, and the operator's personal basic information is input through the registration unit, and the control center reviews the input basic information of the operator and outputs the review result. After the review is passed, a login account is generated according to the mobile phone number in the input personal basic information, and the generated login account is sent to the corresponding mobile phone terminal, and the login password is obtained through the login account; The operator completes the login process by inputting the obtained login account and login password into the login unit. After the login is completed, the operator enters the remote control module. The operator checks the formula information and heating information of the products to be produced sent by the product information module, inputs the remote control instructions according to the formula information and heating information of the products to be produced, and sends the remote control instructions to the execution module.
6. A remote control system for furnace temperature according to claim 5, characterized in that: The process of obtaining the login password through the login account includes: The operator inputs the obtained login account into the login unit, the login unit sends a verification code to the corresponding mobile phone terminal, the operator inputs the obtained verification code into the login unit, the operator sets a login password for his own login account, the operator enters the set login password twice, and after the login unit confirms that the login passwords entered by the operator twice are the same, the login password is successfully obtained.
7. A remote control system for furnace temperature according to claim 5, characterized in that: The process of the execution module adjusting the furnace temperature according to the remote control instruction includes: Heat the furnace according to the control instructions, and set T1 to the temperature T required to be reached in the first zone of the first heating stage. 11 Compare T2 with T 21 Compare T3 with T 31 Compare and adjust the temperature in the furnace according to the comparison result until the temperature of each area in the furnace is the same as the temperature required to be reached in the first heating stage. Put the raw materials of the products to be produced into the furnace according to the product formula information, and continue to monitor the temperature of each area in the furnace. When the temperature of each area in the furnace is different from the temperature required to be reached in the first heating stage, adjust the temperature in the furnace to make it the same until the heating in the first heating stage is completed; After the first heating stage is completed, the raw materials of the products to be produced are heated in the second heating stage, and the furnace is heated to change T1 to the temperature T required to be reached in the first area of the second heating stage. 12 Compare T2 with T 22 Compare T3 with T 32 Compare and adjust the temperature in the furnace according to the comparison result until the temperature of each area in the furnace is the same as the temperature required to be reached in the second heating stage, and continue to monitor the temperature of each area in the furnace. When the temperature of each area in the furnace is different from the temperature required to be reached in the second heating stage, adjust the temperature in the furnace to make it the same until the heating in the second heating stage is completed; The heating of the third heating stage is completed in this way, the product production is completed, and the remote control of the furnace temperature is completed.
8. A remote control method for a furnace temperature remote control system according to any one of claims 1 to 7, characterized in that: The following steps are involved: Step 1: Obtain the temperature data in the furnace, the formula information of the product to be produced, and the heating information; Step 2: Input remote control instructions according to the obtained formula information and heating information of the product to be produced; Step 3: Control the furnace temperature according to the input remote control command.