Flexible vacuum lamination processing device for solar thermoelectric coupling module
By designing an automated flexible vacuum lamination processing device for solar thermoelectric coupling modules, using automatic feeding, lamination and unloading methods, combined with the technology of upper mold cavity, thermal silicon adhesive cloth and electric heating rollers, the problem of difficulty in removing bubbles in existing equipment is solved, and efficient and automated processing of solar thermoelectric coupling modules is achieved.
Patent Information
- Application Number
- CN202510638279.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2045-05-19
AI Technical Summary
Existing vacuum lamination equipment is difficult to completely remove bubbles in solar thermoelectric coupling modules, affecting the utilization rate of solar energy, and the processing process requires manual participation and high labor intensity.
A flexible vacuum lamination processing device for solar thermoelectric coupling modules is designed, using automatic feeding, lamination and unloading methods, using the upper mold cavity and thermally conductive silicone tape to form a local vacuum environment, and removing bubbles through the electric heating roller and the laminated hydraulic cylinder to achieve efficient processing.
The automatic processing of solar thermoelectric coupling module is realized, and bubbles are completely removed, the utilization rate of solar energy is improved, the labor intensity of operation is reduced, and the processing efficiency and quality are improved.
Smart Images

Figure CN120187146A_ABST
Abstract
Description
Technical Field
[0001] The present invention specifically relates to a flexible vacuum lamination processing device for a solar thermoelectric coupling module, belonging to the technical field of vacuum lamination processing devices. Background Art
[0002] The solar thermoelectric coupling module can simultaneously generate electricity and heat. Specifically, it is composed of a thin-film photovoltaic cell and a thermoelectric module. In this module, solar energy is applied in different wavelength bands. For example, visible light is sent into the thin-film photovoltaic cell for power generation, and infrared sunlight can pass through the thin-film photovoltaic cell and enter the thermoelectric module. There is no contact between the photovoltaic cell and the thermoelectric module, which can avoid the mutual influence of their temperatures due to heat conduction. Compared with a common solar photovoltaic cell composed of a backplane, a photovoltaic cell, and a light-transmitting plate, the solar thermoelectric coupling module also has a penetration interference layer, an antireflection layer, a metal reflection layer, and a thermoelectric module between the backplane and the photovoltaic cell. When laminating multiple layers, air bubble phenomena are likely to occur. Due to the presence of EVA glue, local closed spaces will be formed, and simply evacuating the air cannot completely remove the air bubbles. Therefore, during lamination, the air bubbles are directly sealed inside the module, affecting the utilization rate of solar energy. Existing vacuum lamination equipment, such as a lamination equipment for photovoltaic module production disclosed in the Chinese patent authorization publication number: CN118919591B, drives an elastic airbag to expand through a first driving mechanism, so that the elastic airbag squeezes the photovoltaic module. However, when this structure squeezes, it forms a surface contact on the photovoltaic module and cannot break the local closed space. There are still air bubble phenomena. In addition, during the processing of existing photovoltaic modules, manual participation is required for loading, unloading, and aligning the photovoltaic modules, resulting in a large operating labor intensity. Summary of the Invention
[0003] To solve the above problems, the present invention proposes a flexible vacuum lamination processing device for a solar thermoelectric coupling module, which can automatically feed, laminate, and unload the solar thermoelectric coupling module and can well eliminate air bubbles.
[0004] The flexible vacuum lamination processing device for a solar thermoelectric coupling module of the present invention includes: A floor, a gantry is arranged across above the floor, and a hydraulic lifting platform is fixed on the gantry; A platen, a first heating plate is fixedly embedded in the middle of the platen. Two annular grooves are opened outside the first heating plate on the platen, and sealing rubber strips are embedded inside the annular grooves; a first air extraction port is opened between the annular grooves on the platen; a second air extraction port is opened between the annular grooves and the first heating plate on the platen; the first air extraction port and the second air extraction port are connected to an air extraction pump group through an electric control valve; The upper die cavity, the upper die cavity includes a cavity seat and a top cover, and the cavity seat and the top cover are fastened by bolts and nuts; a reduced-diameter through groove is formed at the bottom of the cavity seat, and a heat-conducting silicone tape is adhesively fixed inside the reduced-diameter through groove; a sealing strip is fixedly fitted into the ring groove opposite to the bottom of the cavity seat; the telescopic end of the hydraulic lifting platform is fixed to the top cover; The flexible pre-laminating unit, the flexible pre-laminating unit includes guide rails fixed on both sides inside the cavity seat, and the guide rails are arranged outside the first heating plate; a sliding seat is slidably arranged on the guide rails, a roller pressing chamber is fixed to the bottom surface of the sliding seat, and a traveling mechanism cooperating with the bottom surface of the guide rails is fixed on the sliding seat; a roller seat is movably fitted inside the roller pressing chamber, a spring body and a hanging rod are alternately fixed on the roller seat, the other end of the hanging rod movably extends out of the roller pressing chamber and the sliding seat and is screwed with a limit nut; the spring body abuts against the inner top surface of the roller pressing chamber; an electric heating roller is rotatably arranged at the bottom of the roller seat; The laminating unit, the laminating unit includes a laminating plate arranged opposite to the first heating plate, a telescopic rod and a laminating hydraulic cylinder are fixed to the top surface of the laminating plate; the other ends of the telescopic rod and the laminating hydraulic cylinder are fixed to the top cover; a second heating plate is fixed to the bottom surface of the laminating plate.
[0005] During operation, the solar thermoelectric coupling module to be laminated is sent to the first heating plate. Then, the hydraulic lifting platform on the gantry drives the upper die cavity to act, and the sealing strip at the bottom of the upper die cavity is elastically pressed against the sealing strip of the platen. At this time, the air extraction pump group extracts air from the first air extraction port and the second air extraction port respectively; the sealing between the upper die cavity and the platen is completed respectively, and the space formed between the heat-conducting silicone tape and the inside of the platen is sealed; at this time, the heat-conducting silicone tape presses down on the top surface and the periphery of the solar thermoelectric coupling module. Since the heat-conducting silicone tape and the periphery of the solar thermoelectric coupling module form an inclined surface structure, it does not affect the discharge of the gas inside the solar thermoelectric coupling module. Then, the first heating plate heats the bottom of the solar thermoelectric coupling module. When it is heated to the set temperature and maintained for the set time; the flexible pre-laminating unit acts, the electric heating roller is pre-heated to the set temperature, the traveling mechanism drives the sliding seat to linearly slide along the guide rail, the sliding seat synchronously drives the roller pressing chamber to linearly slide synchronously, and the electric heating roller contacts the heat-conducting silicone tape; the spring body inside the roller pressing chamber continuously pushes the roller seat downward, so that the electric heating roller continuously presses and fits onto the heat-conducting silicone tape, and the heat-conducting silicone tape transfers heat and linear roller pressure to the solar thermoelectric coupling module; from one side of the solar thermoelectric coupling module to the other side continuously by rolling, so as to exhaust all the bubbles inside the solar thermoelectric coupling module; and the air extraction pump group discharges the air from the space formed between the heat-conducting silicone tape and the platen; after the reciprocating rolling is completed in sequence, the laminating unit acts, heats to the preset temperature, then, the laminating hydraulic cylinder acts and is guided by the telescopic rod, so that the laminating plate linearly descends; at this time, the laminating plate performs secondary temperature control and pressure shaping on the solar thermoelectric coupling module; after the production is completed, the upper die cavity resets; the solar thermoelectric coupling module is sent out of the processing position.
[0006] Further, the electrothermal roller press wheel includes a roller body, the roller body is hollow at the axis, the interior of the roller body is a sandwich structure, and heat-conducting oil is injected into the interior of the roller body; both ends of the roller body are installed on the roller press chamber through bearings, and end covers are fixed at both ends of the roller press chamber; an electric heating tube is fixed between the end covers, and the electric heating tube movably penetrates through the axis of the roller body; when the electric heating tube (electromagnetic heating) is under intelligent temperature control, when the oil temperature of the heat-conducting oil reaches the set temperature, the roller body contacts the heat-conducting silica gel tape, and during the progress of the flexible pre-lamination unit, the roller body rotates and advances on the roller press chamber along the bearings; during the rotation and advancement process, the heat-conducting silica gel tape is continuously heated and roller-pressed, and local closed spaces are removed through heat melting and extrusion, so that air bubbles can be quickly discharged from the solar thermoelectric coupling module.
[0007] Further, a proximity switch cooperating with the roller press chamber is fixed on the upper mold cavity; the traveling mechanism includes a traveling motor fixed on the sliding seat and bearing assemblies fixed on both sides of the top of the roller press chamber, a first driving roller is rotatably arranged on the bearing assemblies, and traveling wheels pressing against the bottom surface of the guide rail are fixed at both ends of the first driving roller; a first driving wheel is fixed in the middle of the first driving roller, and the first driving wheel is connected to the traveling motor through a first transmission belt. During operation, the traveling motor drives the first driving wheel to rotate through the first transmission belt, the first driving wheel drives the first driving roller to rotate synchronously, the traveling wheels at both ends of the first driving roller rotate synchronously, and the traveling wheels perform linear travel along the guide rail, thereby driving the sliding seat to linearly slide along the guide rail; when the heating and roller pressing are completed, the flexible pre-lamination unit resets and fits to the proximity switch; at this time, the lamination unit can perform the lamination action.
[0008] Further, the first driving wheel is a sprocket or a synchronous belt wheel, and the first transmission belt is a transmission chain belt or a synchronous belt; a driving sprocket cooperating with the transmission chain belt or a driving belt wheel cooperating with the synchronous belt is fixed on the traveling motor.
[0009] Further, the traveling mechanism includes traveling motors fixed at both ends of the sliding seat, and traveling wheels pressing against the bottom surface of the guide rail are fixed on the output shafts of the traveling motors; a double-motor structure is adopted, that is, two groups of traveling motors respectively drive the traveling wheels to rotate, and the traveling wheels travel along the guide rail to realize the linear sliding of the sliding seat along the guide rail.
[0010] Further, the traveling wheels are traveling gears, and racks meshing with the traveling gears are fixed on the bottom surface of the guide rail; the traveling gears and the racks cooperate, that is, the traveling gears can roll along the meshing of the racks to realize the linear sliding of the sliding seat along the guide rail.
[0011] Further, a feeding unit is arranged on the platen. The feeding unit includes roller supports fixed to the outer sides of the four ends of the platen. A second driving roller is installed between two opposite roller supports through bearings, and the top surface of the second driving roller is flush with the top surface of the platen. Second driving wheels are fixed to both ends of the second driving roller. A second transmission belt is sleeved between the two second driving wheels. Push hands are fixedly arranged opposite to each other on the two second transmission belts. First supports and second supports are fixedly arranged opposite to each other on the outer sides of the platform and the platen. A positioning hydraulic cylinder and a sliding sleeve are fixed to the first support. A sliding rod is slidably arranged on the sliding sleeve, and an L-shaped limit clamping seat is fixed between the sliding rod and the telescopic end of the positioning hydraulic cylinder. The bottom surface of the limit clamping seat is higher than the top surface of the push hand. The second driving wheel can be a sprocket or a synchronous belt wheel, and the second transmission belt is a transmission chain belt or a synchronous belt matched with it.
[0012] During operation, the solar thermoelectric coupling module is sent onto the platen. The second transmission belt operates, and the push hands at the bottom of the second transmission belt move forward to the top surface of the platen. Then, the solar thermoelectric coupling module is pushed forward by the push hands. During the pushing process, the positioning hydraulic cylinder operates, and the positioning hydraulic cylinder drives the limit clamping seat to operate. When the limit clamping seat slides, linear guidance is carried out through the sliding rod. When the limit clamping seat is pushed forward, the limit clamping seat limits both sides of the solar coupling module. When the front end of the solar coupling module contacts the limit clamping seat, the push hands of the second transmission belt retract. The limit clamping seat resets and waits for lamination. When lamination is completed, the second transmission belt drives the solar coupling module to move forward through the push hands until the solar coupling module leaves the platen. The push hands on the second transmission belt enter the bottom surface of the platen and move back to the input end of the platen. At this time, the solar thermoelectric coupling module to be laminated is sent onto the platen again, and the process is repeated in sequence.
[0013] Further, a feeding platform and a discharging platform are arranged in butt joint at both ends of the platen. The feeding platform sends the solar thermoelectric coupling module to be laminated onto the top surface of the first heating plate. After lamination is completed, the solar thermoelectric coupling module is sent out of the lamination area through the discharging platform. The whole lamination process does not require manual intervention, and the operation is safer.
[0014] Further, the push hand includes a cross plate. Oblique plates are integrally formed at one end of the two cross plates close to each other, and the two oblique plates are arranged in an eight-character shape. When the solar thermoelectric coupling module enters the platen, it is continuously pushed forward by the push hand, and the solar thermoelectric coupling module is centered by the oblique plates and continuously pushed onto the top surface of the first heating plate.
[0015] Further, a pressing frame is sleeved outside the mold cavity seat, and a limiting frame is fixed above the pressing frame on the mold cavity seat; rubber plates are adhered to both the top surface and the bottom surface of the pressing frame; multiple pin columns are fixed on the top of the pressing frame, the pin columns pass through the limiting frame movably, and a nut body is screwed thereon; when the hydraulic lifting platform drives the upper mold cavity to descend, the upper mold cavity is pressed against the platen, the pressing frame abuts against the platen, and as the mold cavity seat continues to descend, the bottom of the pressing frame is limited, and the rubber plate on the top surface is closely abutted against the limiting frame, thereby forming an external seal for the outside of the mold cavity seat.
[0016] Compared with the prior art, in the flexible vacuum lamination processing device for solar thermoelectric coupling modules of the present invention, the solar thermoelectric coupling modules can realize automatic feeding, lamination and blanking. During lamination, the upper mold cavity and the platen are used in cooperation to form a closed space around the solar thermoelectric coupling modules, and an independent negative pressure space is formed between two sealing rubber strips to ensure the sealing performance of the upper mold cavity and the platen. During sealing, the upper mold cavity and the heat-conducting silica gel tape are used to level the top surface of the solar thermoelectric coupling modules in advance and form a local vacuum environment, which can quickly evacuate the air around the solar thermoelectric coupling modules, with high evacuation efficiency and can reduce the power of the air extraction pump group; the heat-conducting silica gel tape has strong tear resistance and can realize a pre-pressing space on the top surface of the solar thermoelectric coupling modules, and the heat-conducting silica gel tape has good heat conductivity and can directly transfer heat energy to the solar thermoelectric coupling modules; when the electric heating roller press wheel presses against the top surface of the heat-conducting silica gel tape, the contact surface between the bottom surface of the electric heating roller press wheel and the solar thermoelectric coupling modules is a linear structure, and the EVA is melted by using the heat of the electric heating roller press wheel to break the local closed space, and during the rolling state of the electric heating roller press wheel, the bubble gas is continuously extruded, and the extruded gas is quickly discharged from the solar thermoelectric coupling modules through the air extraction pump group; finally, the pre-pressed and shaped solar thermoelectric coupling modules are subjected to secondary pressing and shaping by the laminating plate, completing the efficient processing of the solar thermoelectric coupling modules and ensuring the processing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the flexible vacuum lamination processing device for solar thermoelectric coupling modules of the present invention.
[0018] Figure 2 It is a schematic diagram of the structure of the vacuum lamination processing device without the gantry installed according to the present invention.
[0019] Figure 3 It is a schematic diagram of the internal installation structure of the vacuum lamination processing device according to the present invention.
[0020] Figure 4 For the present invention Figure 3 The partial enlarged structure schematic diagram at A in.
[0021] Figure 5 It is a schematic diagram of the structure of the electric heating roller press wheel according to the present invention.
[0022] Figure 6 Schematic structural diagram of the flexible pre-laminating unit of the present invention.
[0023] Figure 7 Schematic structural diagram of the installation of each component inside the rolling chamber of the present invention.
[0024] Figure 8 Schematic structural diagram of the traveling mechanism of the present invention.
[0025] Figure 9 Schematic structural diagram of the installation of the platen and the loading unit of the present invention.
[0026] Figure 10 Schematic structural diagram of the installation of the positioning hydraulic cylinder, the sliding sleeve, the sliding rod and the limit clamping seat of the present invention.
[0027] Figure 11 Schematic structural diagram of another embodiment of the vacuum laminating processing device of the present invention.
[0028] Reference numerals: 1, floor; 2, gantry; 3, hydraulic lifting platform; 4, platen; 5, first heating plate; 6, sealing rubber strip; 7, first air extraction port; 8, second air extraction port; 9, electric control valve; 10, mold cavity seat; 11, top cover; 12, heat-conducting silicone adhesive tape; 13, guide rail; 14, sliding seat; 15, rolling chamber; 16, roller seat; 17, spring body; 18, hanging rod; 19, limit nut; 20, electric heating roller; 21, laminate; 22, telescopic rod; 23, laminating hydraulic cylinder; 24, second heating plate; 25, roller body; 26, heat-conducting oil; 27, end cover; 28, electric heating tube; 29, proximity switch; 30, traveling motor; 31, first driving roller; 32, traveling wheel; 33, first driving wheel; 34, first driving belt; 35, roller support; 36, second driving roller; 37, second driving wheel; 38, second driving belt; 39, pusher; 40, first support; 41, second support; 42, positioning hydraulic cylinder; 43, sliding sleeve; 44, sliding rod; 45, limit clamping seat; 46, pressing frame; 47, limit frame; 48, rubber plate; 49, solar thermoelectric coupling module. Detailed implementation manners
[0029] Embodiment: As Figures 1 to 11 shown in the solar thermoelectric coupling module flexible vacuum laminating processing device, comprising: A floor 1, above which a gantry 2 is arranged across, and a hydraulic lifting platform 3 is fixed on the gantry 2; Table board 4, a first heating plate 5 is fitted and fixed in the middle of the table board 4. Two annular grooves are formed outside the first heating plate 5 on the table board 4, and sealing rubber strips 6 are embedded in the inner sides of the annular grooves; a first air extraction port 7 is formed between the annular grooves on the table board 4; a second air extraction port 8 is formed between the annular grooves and the first heating plate 5 on the table board 4; the first air extraction port 7 and the second air extraction port 8 are connected to an air extraction pump group through an electric control valve 9; Upper mold cavity, the upper mold cavity includes a mold cavity seat 10 and a top cover 11, and the mold cavity seat 10 and the top cover 11 are fastened by bolts and nuts; a reduced-diameter through groove is formed at the bottom of the mold cavity seat 10, and a heat-conducting silicone tape 12 is adhesively fixed inside the reduced-diameter through groove; a sealing rubber strip 6 is fitted and fixed at the bottom of the mold cavity seat 10 opposite to the annular groove; the telescopic end of the hydraulic lifting platform 3 is fixed to the top cover 11; Flexible pre-laminating unit, the flexible pre-laminating unit includes guide rails 13 fixed on both sides inside the mold cavity seat 10, and the guide rails 13 are arranged outside the first heating plate 5; a sliding seat 14 is slidably arranged on the guide rails 13, a roller pressing bin 15 is fixed to the bottom surface of the sliding seat 14, and a traveling mechanism cooperating with the bottom surface of the guide rails 13 is fixed on the sliding seat 14; a roller seat 16 is movably fitted inside the roller pressing bin 15, a spring body 17 and a hanging rod 18 are alternately fixed on the roller seat 16, the other end of the hanging rod 18 movably extends out of the roller pressing bin 15 and the sliding seat 14 and is screwed with a limit nut 19; the spring body 17 abuts against the inner top surface of the roller pressing bin 15; an electric heating roller pressing wheel 20 is rotatably arranged at the bottom of the roller seat 16; Laminating unit, the laminating unit includes a laminating plate 21 arranged opposite to the first heating plate 5, a telescopic rod 22 and a laminating hydraulic cylinder 23 are fixed to the top surface of the laminating plate 21; the other ends of the telescopic rod 22 and the laminating hydraulic cylinder 23 are fixed to the top cover 11; a second heating plate 24 is fixed to the bottom surface of the laminating plate 21.
[0030] During operation, the solar thermoelectric coupling module 49 to be laminated is fed into the first heating plate 5. Then, the hydraulic lifting platform 3 on the gantry 2 drives the upper die cavity to act, and the sealing rubber strip 6 at the bottom of the upper die cavity is elastically pressed against the sealing rubber strip 6 on the platen 4. At this time, the air extraction pump group extracts air from the first air extraction port 7 and the second air extraction port 8 respectively, completing the sealing between the upper die cavity and the platen 4 and the sealing of the space formed between the heat-conducting silicone tape 12 and the inside of the platen 4. At this time, the heat-conducting silicone tape 12 presses down on the top surface and the periphery of the solar thermoelectric coupling module 49. Since the heat-conducting silicone tape 12 and the periphery of the solar thermoelectric coupling module 49 form an inclined surface structure, it does not affect the discharge of the gas inside the solar thermoelectric coupling module 49. Then, the first heating plate 5 heats the bottom of the solar thermoelectric coupling module 49 until it reaches the set temperature and maintains the set time. The flexible pre-laminating unit acts, and the electric heating roller press wheel 20 is pre-heated to the set temperature. The traveling mechanism drives the slide seat 14 to slide linearly along the guide rail 13, and the slide seat 14 synchronously drives the roller press chamber 15 to slide linearly synchronously. The electric heating roller press wheel 20 contacts the heat-conducting silicone tape 12. The spring body 17 inside the roller press chamber 15 continuously pushes the roller seat 16 downward, so that the electric heating roller press wheel 20 continuously presses and fits onto the heat-conducting silicone tape 12. The heat-conducting silicone tape 12 transfers heat and linear roller pressure to the solar thermoelectric coupling module 49, rolling from one side of the solar thermoelectric coupling module 49 to the other side continuously, thereby exhausting all the bubbles inside the solar thermoelectric coupling module 49, and discharging them into the space formed between the heat-conducting silicone tape 12 and the platen 4 by the air extraction pump group. After completing the reciprocating rolling, the laminating unit acts, heating to the preset temperature. Then, the laminating hydraulic cylinder 23 acts and is guided by the telescopic rod 22, so that the laminating plate 21 moves linearly downward. At this time, the laminating plate 21 performs secondary temperature control and pressure shaping on the solar thermoelectric coupling module 49. After the production is completed, the upper die cavity resets, and the solar thermoelectric coupling module 49 is sent out of the processing position.
[0031] The electric heating roller press wheel 20 includes a roller body 25. The roller body 25 is hollow at the axis, and the inside of the roller body 25 is a sandwich structure. Heat-conducting oil 26 is filled inside the roller body 25. Both ends of the roller body 25 are installed on the roller press chamber 15 through bearings, and end covers 27 are fixed at both ends of the roller press chamber 15. An electric heating tube 28 is fixed between the end covers 27, and the electric heating tube 28 passes through the axis of the roller body 25 movably. When the electric heating tube 28 (electromagnetic heating) is under intelligent temperature control and the oil temperature of the heat-conducting oil 26 reaches the set temperature, the roller body 25 contacts the heat-conducting silicone tape 12, and during the movement of the flexible pre-laminating unit, the roller body 25 rotates and moves along the bearings on the roller press chamber 15. During the rotation and movement, it continuously heats and rolls the heat-conducting silicone tape 12, removing the locally closed space through heat melting and extrusion, so as to quickly exhaust the bubbles from the solar thermoelectric coupling module 49.
[0032] A proximity switch 29 that cooperates with the rolling bin 15 is fixed on the upper die cavity; the traveling mechanism includes a traveling motor 30 fixed on the sliding seat 14 and bearing assemblies fixed on both sides of the top of the rolling bin 15. A first driving roller 31 is rotatably arranged on the bearing assemblies. Traveling wheels 32 that are pressed against the bottom surface of the guide rail 13 are fixed at both ends of the first driving roller 31; a first driving wheel 33 is fixed in the middle of the first driving roller 31, and the first driving wheel 33 is connected to the traveling motor 30 through a first transmission belt 34. During operation, the traveling motor 30 drives the first driving wheel 33 to rotate through the first transmission belt 34. The first driving wheel 33 drives the first driving roller 31 to rotate synchronously. The traveling wheels 32 at both ends of the first driving roller 31 rotate synchronously, and the traveling wheels 32 perform linear travel along the guide rail 13, thereby driving the sliding seat 14 to linearly slide along the guide rail 13; when the heating and rolling are completed, the flexible pre-laminating unit resets and fits to the proximity switch 29; at this time, the laminating unit can perform the laminating action.
[0033] The first driving wheel 33 is a sprocket or a synchronous pulley, and the first transmission belt 34 is a transmission chain belt or a synchronous belt; a driving sprocket that cooperates with the transmission chain belt or a driving pulley that cooperates with the synchronous belt is fixed on the traveling motor 30.
[0034] The traveling mechanism includes traveling motors 30 fixed at both ends of the sliding seat 14. Traveling wheels 32 that are pressed against the bottom surface of the guide rail 13 are fixed on the output shafts of the traveling motors 30; a dual-motor structure is adopted, that is, two groups of traveling motors 30 respectively drive the traveling wheels 32 to rotate, and the traveling wheels 32 travel along the guide rail 13 to realize the linear sliding of the sliding seat 14 along the guide rail 13.
[0035] The traveling wheel 32 is a traveling gear, and a rack that meshes with the traveling gear is fixed on the bottom surface of the guide rail 13; the traveling gear and the rack cooperate, that is, the traveling gear can roll meshingly along the rack to realize the linear sliding of the sliding seat 14 along the guide rail 13.
[0036] A feeding unit is arranged on the platen 4. The feeding unit includes roller supports 35 fixed to the outer sides of the four ends of the platen 4. A second driving roller 36 is installed between two opposite roller supports 35 through bearings. The top surface of the second driving roller 36 is flush with the top surface of the platen 4. Second driving wheels 37 are fixed to both ends of the second driving roller 36. A second driving belt 38 is sleeved between the two second driving wheels 37. Push hands 39 are fixedly arranged opposite to each other on the two second driving belts 38. First supports 40 and second supports 41 are fixedly arranged opposite to the outer sides of the floor 1 and the platen 4. A positioning hydraulic cylinder 42 and a sliding sleeve 43 are fixed to the first support 40. A sliding rod 44 is slidably arranged on the sliding sleeve 43. An L-shaped limit clamping seat 45 is fixed to the telescopic end of the positioning hydraulic cylinder 42 and the sliding rod 44. The bottom surface of the limit clamping seat 45 is higher than the top surface of the push hand 39. The second driving wheel 37 can be a sprocket or a synchronous pulley, and the second driving belt 38 is a transmission chain belt or a synchronous belt matched with it.
[0037] During operation, the solar thermoelectric coupling module 49 is sent onto the platen 4. The second driving belt 38 operates, and the push hands 39 at the bottom of the second driving belt 38 move to the top surface of the platen 4 as they travel. Then, the solar thermoelectric coupling module 49 is pushed forward by the push hands 39. During the pushing process, the positioning hydraulic cylinder 42 operates, and the positioning hydraulic cylinder 42 pushes the limit clamping seat 45 to operate. When the limit clamping seat 45 slides, linear guidance is carried out through the sliding rod 44. When the limit clamping seat 45 is pushed forward, the limit clamping seat 45 limits both sides of the solar coupling module. When the front end of the solar coupling module contacts the limit clamping seat 45, the push hands 39 of the second driving belt 38 retract. The limit clamping seat 45 resets and waits for lamination. When the lamination is completed, the second driving belt 38 drives the solar coupling module forward through the push hands 39 until the solar coupling module leaves the platen 4. The push hands 39 on the second driving belt 38 enter the bottom surface of the platen 4 and travel back to the input end of the platen 4 again. At this time, the solar thermoelectric coupling module 49 to be laminated is sent onto the platen 4 again, and the process is repeated in sequence.
[0038] Feeding platforms and discharging platforms are arranged at both ends of the platen 4 in a butt joint manner. The feeding platform sends the solar thermoelectric coupling module 49 to be laminated onto the top surface of the first heating plate 5. After the lamination is completed, the solar thermoelectric coupling module 49 is sent out of the lamination area through the discharging platform. The whole lamination process does not require manual intervention, and the operation is safer.
[0039] The push hand 39 includes a cross plate. Oblique plates are integrally formed at one end of the two cross plates close to each other. The two oblique plates are arranged in a V shape. When the solar thermoelectric coupling module 49 enters the platen 4, it is continuously pushed forward by the push hand 39, and the solar thermoelectric coupling module 49 is centered by the oblique plates and continuously pushed onto the top surface of the first heating plate 5.
[0040] A pressing frame 46 is sleeved outside the mold cavity base 10, and a limiting frame 47 is fixed above the pressing frame 46 on the mold cavity base 10; rubber plates 48 are adhered to both the top surface and the bottom surface of the pressing frame 46; a plurality of pin posts are fixed to the top of the pressing frame 46, the pin posts movably pass through the limiting frame 47, and a nut body is screwed thereon; when the hydraulic lifting platform 3 drives the upper mold cavity to move downward, the upper mold cavity is pressed against the table board 4, the pressing frame 46 abuts against the table board 4, and as the mold cavity base 10 continues to move downward, the bottom of the pressing frame 46 is limited, and the rubber plate 48 on the top surface tightly abuts against the limiting frame 47, thereby forming an external seal for the outside of the mold cavity base 10.
[0041] The above embodiments are only the preferred embodiments of the present invention. Therefore, all equivalent changes or modifications made according to the structures, features and principles described in the scope of the present invention application are included in the scope of the present invention application.
Claims
1. A solar thermoelectric coupling module flexible vacuum lamination processing device, characterized in that: include: A platform, a gantry is arranged across the platform, and a hydraulic lifting platform is fixed on the gantry; A table, wherein a first heating plate is fixedly embedded in the middle of the table, and two annular grooves are formed on the outside of the first heating plate, and sealing strips are embedded in the inner sides of the annular grooves; a first air extraction port is formed between the annular grooves; a second air extraction port is formed between the annular grooves and the first heating plate; the first air extraction port and the second air extraction port are connected to an air extraction pump group through an electric control valve; The upper mold cavity comprises a mold cavity seat and a top cover, the mold cavity seat and the top cover are fastened by bolts and nuts; a reduced diameter through groove is provided at the bottom of the mold cavity seat, a heat-conducting silicone cloth is bonded and fixed to the inner side of the reduced diameter through groove; a sealing strip is embedded and fixed in the annular groove at the bottom of the mold cavity seat; the telescopic end of the hydraulic lifting platform is fixed to the top cover; A flexible pre-lamination unit, the flexible pre-lamination unit comprises guide rails fixed on both sides of the mold cavity seat, the guide rails are arranged outside the first heating plate; a slide seat is slidably arranged on the guide rail, a roller pressing bin is fixed on the bottom surface of the slide seat, and a walking mechanism matched with the bottom surface of the guide rail is fixed on the slide seat; a roller seat is movably embedded in the inner side of the roller pressing bin, a spring body and a hanging rod are staggeredly fixed on the roller seat, the other end of the hanging rod is movably embedded in the top of the slide seat and is screwed with a limiting nut; the spring body is in contact with the inner top surface of the roller pressing bin; an electric heating roller pressing wheel is rotatably arranged at the bottom of the roller seat; A laminating unit is fixed to the inner side of the top cover.
2. The solar thermoelectric coupling module flexible vacuum lamination processing device according to claim 1, characterized in that: The laminating unit comprises a laminating plate arranged opposite to the first heating plate, a telescopic rod and a laminating hydraulic cylinder are fixed to the top surface of the laminating plate; the other ends of the telescopic rod and the laminating hydraulic cylinder are fixed to the top cover; and a second heating plate is fixed to the bottom surface of the laminating plate.
3. The solar thermal-electric coupling module flexible vacuum lamination processing device according to claim 1, characterized in that: The electric heating roller wheel includes a roller body, which is hollow at the axis center and has a sandwich structure. The roller body is filled with heat transfer oil. Both ends of the roller body are mounted on the roller pressing bin through bearings, and end covers are fixed at both ends of the roller pressing bin. Electric heating pipes are fixed between the end covers, and the electric heating pipes movably penetrate the axis center of the roller body.
4. The solar thermal-electric coupling module flexible vacuum lamination processing device according to claim 1, characterized in that: A proximity switch that cooperates with the roller pressing bin is fixed on the upper mold cavity; the walking mechanism includes a walking motor fixed on the slide seat, and a bearing assembly fixed on both sides of the top of the roller pressing bin, a first transmission roller is rotatably arranged on the bearing assembly, and walking wheels that are pressed against the bottom surface of the guide rail are fixed at both ends of the first transmission roller; a first transmission wheel is fixed in the middle of the first transmission roller, and the first transmission wheel is connected to the walking motor through a first transmission belt.
5. The solar thermal-electric coupling module flexible vacuum lamination processing device according to claim 4, characterized in that: The first transmission wheel is a sprocket or a synchronous belt wheel, and the first transmission belt is a transmission chain belt or a synchronous belt; a driving sprocket matched with the transmission chain belt, or a driving belt wheel matched with the synchronous belt is fixed on the travel motor.
6. The solar thermal-electric coupling module flexible vacuum lamination processing device according to claim 1, characterized in that: The walking mechanism comprises a walking motor fixed to two ends of a slide seat, and a walking wheel pressed against the bottom surface of the guide rail is fixed on the output shaft of the walking motor.
7. The solar thermal-electric coupling module flexible vacuum lamination processing device according to claim 4 or 6, characterized in that: The traveling wheel is a traveling gear, and a rack meshing with the traveling gear is fixed on the bottom surface of the guide rail.
8. The solar thermal-electric coupling module flexible vacuum lamination processing device according to claim 1, characterized in that: A loading unit is provided on the table plate, and the loading unit includes roller supports fixed to the outer sides of the four ends of the table plate, and a second transmission roller is installed between two opposite roller supports through bearings, and the top surface of the second transmission roller is flush with the top surface of the table plate; second transmission wheels are fixed at both ends of the second transmission roller; a second transmission belt is sleeved between the two second transmission wheels; push handles are fixed opposite to the two second transmission belts; a first support and a second support are fixed opposite to the outer sides of the platform and the table plate; a positioning hydraulic cylinder and a sliding sleeve are fixed on the first support; a sliding rod is slidably provided on the sliding sleeve, and an L-shaped limit clamping seat is fixed to the telescopic end of the sliding rod and the positioning hydraulic cylinder; the bottom surface of the limit clamping seat is higher than the top surface of the push handle.
9. The solar thermoelectric coupling module flexible vacuum lamination processing device according to claim 1 or 8, characterized in that: A feeding platform and a discharging platform are arranged at both ends of the table.
10. The solar thermoelectric coupling module flexible vacuum lamination processing device according to claim 1, characterized in that: A pressure frame is sleeved on the outer side of the mold cavity seat, and a limit frame is fixed on the mold cavity seat above the pressure frame; the top and bottom surfaces of the pressure frame are both bonded with rubber plates; a plurality of pins are fixed on the top of the pressure frame, and the pins movably pass through the limit frame and are screwed with nut bodies.
Citation Information
Patent Citations
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