Continuous kernel processing equipment

By designing a continuous core treatment device including a stirring rod and a water jet head, the problems of incomplete peeling of fruits and excessive damage to the core in the prior art are solved, and the complete peeling of fruits and the protection of the core are achieved.

CN120188903AInactive Publication Date: 2025-06-24NANJING VOCATIONAL UNIV OF IND TECH
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Patent Information

Application Number
CN202510566515.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2025-06-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art peels the fruit by creating a vortex effect in the separation box and colliding with each other, resulting in some of the outer flesh attached to the core and not being completely separated. The linear velocity at the edge of the vortex is high, which may lead to excessive damage to the internal core.

Method used

A continuous core processing device is designed, including components such as frame, cleaning frame, screen, lifting rack, first stepper motor, rocker arm, mixing rod, water box and water jet head. Through the rotation and rotation of the mixing rod, combined with the inclined setting of the spray head, the initial peeling and continuous tweaking of the fruit can be achieved to avoid excessive damage to the fruit core.

Benefits of technology

The fruit is thoroughly peeled, avoiding the situation where the outer flesh adheres to the fruit core, and at the same time protecting the internal fruit core, ensuring the thoroughness of the separation effect and the integrity of the fruit core.

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Abstract

The invention relates to the technical field of kernel and pulp separation, in particular to continuous kernel processing equipment which comprises a rack, a cleaning frame arranged in the rack and a screen installed in the cleaning frame and further comprises a lifting frame and a lifting part used for driving the lifting frame to do lifting motion in the rack. During use, the stirring rod can revolve around the output shaft of the first stepping motor, fruits on the screen can be preliminarily peeled and continuously stirred, meanwhile, the stirring rod can rotate around the axial direction of the stirring rod, the peeling effect on the fruits on the screen is enhanced, the fruits close to the middle of the cleaning frame can be pushed outwards, and the fruit peeling effect is improved. By arranging the stirring part, small-size fruits which are relatively small in diameter and incompletely peeled are pushed to the stirring area of the stirring rod again, thorough separation of the fruits is completed, excessive damage to inner kernels is avoided, an inlet of the drainage pump can be cleaned in time by arranging the driving part, blocking is prevented, meanwhile, secondary soaking treatment is conducted on the fruits on the screen, and the use effect is good. And pulp separation is more thorough.
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Description

Technical Field

[0001] The present invention relates to the technical field of fruit core and pulp separation, and particularly to a continuous fruit core processing device. Background Art

[0002] The entire process of picking ginkgo fruits, soaking them in water to remove the outer pulp skin, and drying the fruits is not only cumbersome, but also the outer pulp skin emits a pungent odor. To avoid excessive manual participation, corresponding automated separation devices are required. Currently, there are automated devices that can separate the fruit skin from the fruit.

[0003] For example, the Chinese patent with the application number CN201711393993.3 discloses a continuous automatic fruit core separator, which includes a frame, a fruit picking module, a fruit feeding module, a fruit core removing module, and a pulp conveying and detecting module. The fruit picking module transports multiple fruits to the fruit feeding module, and the fruit feeding module arranges the fruits in a single-piece (grain) manner and places them in the fruit core removing module for seed removal and core removal operations, and sends the seeded pulp to the pulp conveying and detecting module. With the concept of automation, the work of fruit seed removal and core removal is completely handed over to mechanical automation production. However, during the seed removal and core removal process, it peels the fruits by the way of approaching and colliding with each other. The linear velocity in the central area of the eddy current is relatively low, which will cause some outer pulp to adhere to the fruit core and the separation is not complete. While the linear velocity at the edge of the eddy current is relatively high, which can produce a stronger peeling effect and will cause excessive damage to the internal fruit core. Summary of the Invention

[0004] In view of this, the purpose of the present invention is to provide a continuous fruit core processing device to solve the technical problem that in the prior art, the fruits are peeled by creating an eddy current effect in the separation box and approaching and colliding with each other. The linear velocity in the central area of the eddy current is relatively low, which will cause some outer pulp to adhere to the fruit core and the separation is not complete. While the linear velocity at the edge of the eddy current is relatively high, which can produce a stronger peeling effect and will cause excessive damage to the internal fruit core.

[0005] Based on the above purpose, the present invention provides a continuous fruit core processing device, which includes a frame, a cleaning frame arranged in the frame, and a screen installed in the cleaning frame. The device further includes:

[0006] A lifting frame and a lifting part for driving the lifting frame to move up and down in the frame;

[0007] A first stepping motor fixed on the lifting frame and a rocker arm with one end fixed on the output shaft of the first stepping motor;

[0008] A stirring rod whose top end is rotatably connected to the other end of the rocker arm, and the bottom end of the stirring rod is used to extend into the cleaning frame when the cleaning frame is directly below the lifting frame;

[0009] A rotating shaft whose end is rotatably connected to one side of the lifting frame;

[0010] A water passing box provided on the rotating shaft, the water passing box is a U-shaped structure with a middle cavity, the stirring rod passes through the middle cavity of the water passing box, the stirring rod is in contact with the inner wall of the cavity of the water passing box, and the middle of the stirring rod is rotatably arranged on the upper part of the water passing box through a ball;

[0011] A spray head provided at the bottom of the water passing box, the spray head is inclined so that when the cleaning frame is directly below the lifting frame, the spraying direction of the spray head faces the central axis of the cleaning frame.

[0012] Further, the equipment further includes a support column fixed inside the frame, and the lifting frame is slidably connected to the support column.

[0013] Further, a water storage tank is provided inside the frame, a hose is connected to the lower end of the water storage tank, and the other end of the hose is communicated with the water passing box.

[0014] Further, a drying barrel is provided inside the frame, and a serpentine heating pipe is installed inside the drying barrel.

[0015] Further, the lifting part includes:

[0016] A second stepping motor provided at the upper part of the frame;

[0017] A lead screw provided at the output end of the second stepping motor, and the lifting frame is threadedly installed on the lead screw.

[0018] Further, a drainage pump is provided at the lower part of the cleaning frame, and a screw for cleaning the inlet of the drainage pump is further provided inside the cleaning frame, and the screw is driven by a driving part.

[0019] Further, the driving part includes:

[0020] A cylinder provided inside the frame;

[0021] A push rod provided at the output end of the cylinder, and one end of the screw is rotatably provided on the other side of the push rod;

[0022] A guide frame provided inside the frame, and a rotating rod is rotatably provided on the guide frame;

[0023] A sliding rod slidably provided on the guide frame, and the sliding rod is connected to the rotating rod through a slider;

[0024] A push-pull seat is slidably arranged on the guide frame, one end of the push-pull seat is slidably connected to the rotating rod, and the other end of the push-pull seat is connected to the screen.

[0025] Furthermore, a liftable inner rod is slidably provided inside the stirring rod, a scraper head is provided at the lower end of the inner rod, and the scraper head cooperates with the outer surface of the end of the stirring rod.

[0026] Furthermore, the internal thread of the stirring rod is provided with a liftable external threaded rod, and the lower end of the external threaded rod is provided with a scraper, and the scraper cooperates with the outer surface of the end of the stirring rod.

[0027] Furthermore, a conveyor belt is provided at the entrance of the frame, the top of the conveyor belt faces the cleaning frame, and a sliding door is provided at the side end of the frame, the opening of the sliding door faces the cleaning frame.

[0028] The beneficial effects of the present invention are as follows: when using the continuous fruit core processing equipment of the present invention, the output end of the first stepper motor drives the rocker arm to rotate, and the stirring rod can revolve around the output shaft of the first stepper motor, so as to perform preliminary peeling and continuous stirring of the fruits on the screen. At the same time, the stirring rod can also rotate around its own axis, so as to further enhance the peeling effect of the fruits on the screen, and can realize the extrapolation of the fruits close to the middle of the cleaning frame, that is, the small-volume fruits with relatively small diameters and incomplete peeling are pushed again to the stirring area of ​​the stirring rod, so as to complete the separation of the fruits and avoid excessive damage to the internal fruit cores. Moreover, by setting the driving part, the inlet of the drainage pump can be cleaned in time to prevent blockage. At the same time, the fruits on the screen can be immersed for the second time, so that the pulp can be separated more thoroughly. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0030] Figure 1 It is a schematic diagram of the internal structure of the present invention;

[0031] Figure 2 It is a schematic diagram of the external structure of the present invention;

[0032] Figure 3 It is a schematic diagram of the assembly of the lifting part in the present invention;

[0033] Figure 4 It is a schematic diagram of the state of the drying barrel and the cleaning frame in the present invention;

[0034] Figure 5 Schematic diagram of the assembly of the water passing box and the hose in the present invention;

[0035] Figure 6 Schematic diagram of the assembly of the driving part, the cleaning frame and the screen in the present invention;

[0036] Figure 7 Schematic diagram of the assembly of the cleaning frame and the screw rod in the present invention;

[0037] Figure 8 Schematic diagram of the assembly of the inner rod and the scraping head in the present invention;

[0038] Figure 9 Schematic diagram of the assembly of the threaded rod and the scraping part in the present invention.

[0039] The marks in the figure are:

[0040] 1. Frame; 2. Cleaning frame; 3. Screen; 4. Lifting frame; 5. First stepping motor; 6. Rocker arm; 7. Stirring rod; 8. Rotating shaft; 9. Water passing box; 10. Ball; 11. Sprinkler head; 12. Support column; 13. Water storage tank; 14. Hose; 15. Drying barrel; 16. Heating pipe; 17. Second stepping motor; 18. Lead screw; 19. Drainage pump; 20. Screw rod; 21. Cylinder; 22. Thrust rod; 23. Guide frame; 24. Rotating rod; 25. Slide bar; 26. Push-pull seat; 27. Inner rod; 28. Conveyor belt; 29. Sliding door; 30. Scraping head; 31. Outer threaded rod; 32. Scraping part. Specific embodiments

[0041] In order to make the purpose, technical solutions and advantages of the present invention clearer and more understandable, the following further details the present invention in conjunction with specific embodiments.

[0042] It should be noted that unless otherwise defined, the technical terms or scientific terms used in the present invention should have the ordinary meaning understood by those with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Words such as "including" or "comprising" mean that the elements or objects appearing before this word cover the elements or objects listed after this word and their equivalents, without excluding other elements or objects. Words such as "connected" or "linked" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Upper", "lower", "left", "right", etc. are only used to represent relative position relationships, and when the absolute position of the object being described changes, the relative position relationship may also change accordingly.

[0043] The first embodiment of the present invention proposes a continuous fruit pit processing device, such asFigures 1-9 As shown, the device comprises a frame 1, a cleaning frame 2 arranged in the frame 1 and a screen 3 installed in the cleaning frame 2, and the device also comprises:

[0044] A lifting frame 4 and a lifting part for driving the lifting frame 4 to perform lifting motion in the frame 1;

[0045] A first stepper motor 5 fixed on the lifting frame 4 and a rocker arm 6 with one end fixed on the output shaft of the first stepper motor 5;

[0046] A stirring rod 7 whose top end is rotatably connected to the other end of the rocker arm 6, and whose bottom end is used to extend into the cleaning frame 2 when the cleaning frame 2 is located directly below the lifting frame 4;

[0047] A rotating shaft 8 whose end is rotatably connected to one side of the lifting frame 4;

[0048] A water-passing box 9 is arranged on the rotating shaft 8. The water-passing box 9 is a 匚-shaped structure with a central cavity. The stirring rod 7 passes through the central cavity of the water-passing box 9. The stirring rod 7 contacts the inner wall of the cavity of the water-passing box 9, and the central part of the stirring rod 7 is rotatably arranged on the upper part of the water-passing box 9 through a ball 10.

[0049] The water spray head 11 is arranged at the bottom of the water box 9 and is arranged tilted so that when the cleaning frame 2 is located directly below the lifting frame 4, the water spraying direction of the water spray head 11 is toward the central axis of the cleaning frame 2.

[0050] In this embodiment, when in use, the output end of the first stepper motor 5 drives the rocker arm 6 to rotate, and then drives the stirring rod 7 to rotate around the ball 10. The stirring rod 7 can revolve around the output shaft of the first stepper motor 5, and can perform preliminary peeling and continuous stirring of the fruits on the screen 3. At the same time, the stirring rod 7 can also rotate around its own axis to further enhance the peeling effect of the fruits on the screen 3. The stirring rod 7 can also push the inner wall of the cavity of the water box 9 during the rotation process, so that the water box 9 reciprocates around the rotating shaft 8, so that the water spray head 11 obliquely arranged at the lower end is synchronously flipped to push the fruits gathered in the middle of the cleaning frame 2 to both sides again;

[0051] It can be achieved that: as the stirring continues, small-volume fruits with relatively small diameters and incomplete peeling will gradually move closer to the middle area of ​​the cleaning frame 2; at the same time, since the water spray heads 11 also synchronously reciprocate, several water spray heads 11 facing the middle of the cleaning frame 2 can push the fruits close to the middle of the cleaning frame 2, that is, push small-volume fruits with relatively small diameters and incomplete peeling back to the stirring area of ​​the stirring rod 7. During the peeling process, the outer layer of pulp is discharged through the screen 3.

[0052] In this embodiment, if Figure 3As shown, the device further includes a support column 12 fixed in the frame 1 , and the lifting frame 4 is slidably connected to the support column 12 .

[0053] In this embodiment, if Figure 4 As shown, a drying barrel 15 is provided in the frame 1, and a serpentine heating tube 16 is installed in the drying barrel 15. The heating tube 16 in the drying barrel 15 is used to continuously dry the fruit cores in the cleaning frame 2.

[0054] In this embodiment, if Figure 5 As shown, a water storage tank 13 is provided in the frame 1 , a hose 14 is connected to the lower end of the water storage tank 13 , and the other end of the hose 14 is connected to the water transfer box 9 .

[0055] In this embodiment, if Figure 3 As shown, the lifting part includes:

[0056] A second stepping motor 17 disposed on the upper portion of the frame 1;

[0057] A lead screw 18 is provided on the output end of the second stepper motor 17, and the lifting frame 4 is threadedly installed on the lead screw 18; the output end of the second stepper motor 17 drives the lead screw 18 to rotate, and then drives the lifting frame 4 to move up and down. The descending process will drive the stirring rod 7 to move to the stirring area of ​​the cleaning frame 2, and the ascending process will drive the stirring rod 7 to leave the cleaning frame 2.

[0058] In this embodiment, if Figure 4 , Figure 6 , Figure 7 As shown, a drainage pump 19 is provided at the lower part of the cleaning frame 2, and a screw 20 for cleaning the inlet of the drainage pump 19 is also provided inside the cleaning frame 2. The screw 20 is driven by a driving part, and the outer layer of pulp leaking from the screen 3 is finally extracted by the drainage pump 19.

[0059] In this embodiment, if Figure 4 , Figure 6 , Figure 7 As shown, the driving unit includes:

[0060] A cylinder 21 disposed in the frame 1;

[0061] A push rod 22 is arranged at the output end of the cylinder 21, and one end of the screw rod 20 is rotatably arranged at the other side of the push rod 22;

[0062] A guide frame 23 is arranged in the frame 1, and a rotating rod 24 is rotatably arranged on the guide frame 23;

[0063] A slide bar 25 slidably disposed on the guide frame 23, the slide bar 25 being connected to the rotating bar 24 via a slider;

[0064] The push-pull seat 26 is slidably arranged on the guide frame 23. One end of the push-pull seat 26 is slidably connected to the rotating rod 24, and the other end of the push-pull seat 26 is connected to the screen 3. Specifically: the output end of the air cylinder 21 drives the ejector rod 22 to move forward, and through the cleaning frame 2, the screw rod 20 is rotated forward, so as to clean the pulp at the inlet of the drainage pump 19 to prevent blockage. At the same time, the ejector rod 22 also drives the sliding rod 25 to slide on the guide frame 23. Under the action of the rotating rod 24 and the corresponding slider, the screen 3 is driven by the push-pull seat 26 to lift and slide in the cleaning frame 2, so as to synchronously achieve the purpose of anti-blocking and secondary soaking treatment of the fruits on the screen 3.

[0065] In this embodiment, as Figure 1 shown, a conveyor belt 28 is provided at the inlet of the frame 1. The top of the conveyor belt 28 faces the cleaning frame 2 to achieve automatic feeding. A sliding door 29 is provided at the side end of the frame 1. The opening of the sliding door 29 faces the cleaning frame 2. After drying is completed, the sliding door 29 is opened, and the dried fruit cores can be manually taken out from the cleaning frame 2.

[0066] The present invention also proposes a second embodiment. The only difference from the first embodiment is that, as Figure 8 shown, a liftable inner rod 27 is slidably arranged in the stirring rod 7. A scraping head 30 is provided at the lower end of the inner rod 27. The scraping head 30 is matched with the outer surface of the end of the stirring rod 7. By the forward and reverse rotation of the output end of the first stepping motor 5 and through the bevel gear transmission structure, that is, one side of the bevel gear is fixedly arranged on the lifting frame 4 as a fixed bevel gear, and the meshing bevel gear on the other side is rotatably arranged on the swing arm 6 as a moving bevel gear. The rotation of the swing arm 6 drives the moving bevel gear to rotate around the output shaft of the first stepping motor 5. An inner screw rod coaxial with the moving bevel gear is arranged in the stirring rod 7. The inner rod 27 is threaded on the inner screw rod. The inner rod 27 is limited to slide in the opening of the stirring rod 7, and then drives the inner rod 27 to reciprocate up and down in the stirring rod 7, so as to realize the timely cleaning of the outer surface of the end of the stirring rod 7 by the scraping head 30.

[0067] The present invention also proposes a third embodiment. The only difference from the first embodiment is that, as Figure 9 shown, an externally threaded rod 31 that can be lifted is threaded in the stirring rod 7. A scraping member 32 is provided at the lower end of the externally threaded rod 31. The scraping member 32 is matched with the outer surface of the end of the stirring rod 7. By the forward and reverse rotation of the output end of the first stepping motor 5 and through the bevel gear transmission structure (the bevel gear transmission structure here is the same as that in the second embodiment), the rotation of the swing arm 6 drives the moving bevel gear to rotate around the output shaft of the first stepping motor 5. The moving bevel gear is coaxially fixed with the stirring rod 7, and the moving bevel gear also drives the stirring rod 7 to rotate. The externally threaded rod 31 is threadedly connected to the moving bevel gear, and the externally threaded rod 31 is rotatably connected to the scraping member 32, and then the externally threaded rod 31 can be driven to reciprocate up and down in the stirring rod 7, so as to realize the timely cleaning of the outer surface of the end of the rotating stirring rod 7 by the scraping member 32.

[0068] Those of ordinary skill in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention includes the claims being limited to these examples; under the concept of the present invention, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations in different aspects of the present invention as above, which are not provided in detail for the sake of brevity.

[0069] The present invention is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A continuous fruit core processing device, comprising a frame (1), a cleaning frame (2) arranged in the frame (1), and a screen (3) installed in the cleaning frame (2), characterized in that: The device further includes: a lifting frame (4) and a lifting part for driving the lifting frame (4) to move up and down within the frame (1); a first stepping motor (5) fixed to the lifting frame (4) and a rocker arm (6) with one end fixed to the output shaft of the first stepping motor (5); a stirring rod (7) with its top end rotatably connected to the other end of the rocker arm (6), and the bottom end of the stirring rod (7) is used to extend into the cleaning frame (2) when the cleaning frame (2) is directly below the lifting frame (4); a rotating shaft (8) with its end rotatably connected to one side of the lifting frame (4); a water passing box (9) provided on the rotating shaft (8), the water passing box (9) is in a U-shaped structure with a central cavity, the stirring rod (7) passes through the central cavity of the water passing box (9), the stirring rod (7) is in contact with the inner wall of the cavity of the water passing box (9), and the middle part of the stirring rod (7) is rotatably arranged on the upper part of the water passing box (9) through a ball (10); a spray head (11) provided at the bottom of the water passing box (9), the spray head (11) is inclined so that when the cleaning frame (2) is directly below the lifting frame (4), the spraying direction of the spray head (11) faces the central axis of the cleaning frame (2).

2. A continuous fruit core processing device according to claim 1, characterized in that: The device further includes a support column (12) fixed within the frame (1), and the lifting frame (4) is slidably connected to the support column (12).

3. A continuous fruit core processing device according to claim 1 or 2, characterized in that: A water storage tank (13) is provided within the frame (1), a hose (14) is connected to the lower end of the water storage tank (13), and the other end of the hose (14) is communicated with the water passing box (9).

4. The continuous fruit core processing equipment according to claim 1, characterized in that: A drying barrel (15) is provided within the frame (1), and a serpentine heating pipe (16) is installed within the drying barrel (15).

5. The continuous fruit core processing equipment according to claim 2, characterized in that: The lifting part includes: a second stepping motor (17) provided at the upper part of the frame (1); a lead screw (18) provided at the output end of the second stepping motor (17), and the lifting frame (4) is threadedly installed on the lead screw (18).

6. The continuous fruit core processing equipment according to claim 1, characterized in that: A drainage pump (19) is provided at the lower part of the cleaning frame (2), and a screw rod (20) for cleaning the inlet of the drainage pump (19) is further provided within the cleaning frame (2), and the screw rod (20) is driven by a driving part.

7. The continuous fruit core processing equipment according to claim 6, characterized in that: The driving part includes: a cylinder (21) provided within the frame (1); a push rod (22) provided at the output end of the cylinder (21), and one end of the screw rod (20) is rotatably arranged on the other side of the push rod (22); a guide frame (23) provided within the frame (1), and a rotating rod (24) is rotatably provided on the guide frame (23); a sliding rod (25) slidably provided on the guide frame (23), and the sliding rod (25) is connected to the rotating rod (24) through a slider; a push-pull seat (26) slidably provided on the guide frame (23), one end of the push-pull seat (26) is slidably connected to the rotating rod (24), and the other end of the push-pull seat (26) is connected to the screen (3).

8. The continuous fruit core processing equipment according to claim 1, characterized in that: A liftable inner rod (27) is slidably disposed inside the stirring rod (7), a scraper head (30) is disposed at the lower end of the inner rod (27), and the scraper head (30) matches the outer surface of the end of the stirring rod (7).

9. The continuous fruit core processing equipment according to claim 1, characterized in that: The internal thread of the stirring rod (7) is provided with a liftable external thread rod (31), and the lower end of the external thread rod (31) is provided with a scraper (32), and the scraper (32) is matched with the outer surface of the end of the stirring rod (7).

10. The continuous fruit core processing equipment according to claim 1, characterized in that: A conveyor belt (28) is provided at the entrance of the frame (1), the top of the conveyor belt (28) faces the cleaning frame (2), and a sliding door (29) is provided at the side end of the frame (1), the opening of the sliding door (29) faces the cleaning frame (2).

Citation Information

Patent Citations

  • Continuous automatic fruit-pit separator

    CN109938357A