Liquid gas storage tank paint spraying device
By designing a liquefied gas tank painting device including feeding rack, main frame and paint spraying components, the problems of manual lifting and painting range adjustment are solved, and automatic rotating spraying and efficient spraying of liquefied gas tanks are realized.
Patent Information
- Application Number
- CN202311784234.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-23
- Publication Date
- 2025-06-24
AI Technical Summary
The existing liquefied gas tank painting device requires manual lifting of the liquefied gas tank, which increases the manual burden, and the spray head cannot adjust the spray range, resulting in low painting efficiency and waste of paint.
A liquefied gas tank painting device is designed, including a feed rack, a main frame and a painting assembly. The feed rack moves the liquefied gas tank to the turntable through the inclined rack and conveyor belt. The turntable is equipped with clamping components and a rotating motor to realize the automatic rotating spraying of the liquefied gas tank. The paint tubes and spray heads are adjustable to suit different sizes of liquefied gas tanks.
Automatic handling and rotary painting of liquefied gas tanks are realized, reducing the burden of manual handling, and by adjusting the spraying range and number of spray heads, the spraying efficiency is improved and paint waste is reduced.
Smart Images

Figure CN120190064A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of paint spraying devices, and particularly to a paint spraying device for liquefied gas cylinders. Background Art
[0002] A liquefied gas cylinder is a steel cylinder for storing gas, which is used by many families. When manufacturing a liquefied gas cylinder, its surface needs to be painted to improve the service life and safety of the liquefied gas cylinder. After retrieval, in the prior art (application number: CN202220057250.9), it is recorded that "a paint spraying device for an empty gas cylinder in industrial processing. The technical problem to be solved by the present invention is to provide a paint spraying device for an empty gas cylinder in industrial processing that does not require manual paint spraying and can evenly rotate the gas cylinder for uniform paint spraying. To solve the above technical problem, the present invention provides such a paint spraying device for an empty gas cylinder in industrial processing, including: a base, on which a first support frame is connected; a loading frame, which is connected to the first support frame; a paint pump, which is connected to the base, and the input pipe of the paint pump is connected to the loading frame; a discharge pipe, which is connected to the output pipe of the paint pump; a spray head, which is connected to the discharge pipe; and a rotating mechanism, which is connected to the first support frame. Through the rotating mechanism, the effect of stirring the paint is achieved to prevent the paint from precipitating and solidifying, and through the clamping mechanism, it is possible to prevent the empty gas cylinder from flying out during the rotating paint spraying process, improving the safety of paint spraying." However, although the paint spraying device for an empty gas cylinder in the prior art achieves the effect of rotating paint spraying of the gas cylinder, there are still some deficiencies: for the loading frame involved in the existing gas cylinder paint spraying device, each time it is necessary for workers to lift the gas cylinder up and place it on the loading frame, and then lift it down after painting, which greatly increases the labor burden; secondly, there are differences in the size and volume of gas cylinders, and the single spray head provided cannot adjust the paint spraying range to achieve directional spraying, which may result in slow paint spraying efficiency or waste of paint. Summary of the Invention
[0003] To overcome the defects existing in the prior art, the present invention provides a paint spraying device for liquefied gas cylinders to solve the problems that the existing paint spraying device for liquefied gas cylinders causes a large burden on workers due to manual lifting of liquefied gas cylinders and is not convenient for adjusting the paint spraying range.
[0004] To achieve the above object, a paint spraying device for a liquefied gas tank is provided, including: a feeding rack, a main frame and a paint spraying assembly. The feeding rack includes a feeding assembly, and the feeding assembly includes an inclined rack. A feeding roller is installed at the upper end of the inclined rack, and a conveyor belt is connected to the surface of the feeding roller. The main frame is connected to the outside of the feeding rack, and a transition roller and a guiding roller are provided at the connection between the main frame and the feeding rack. A turntable is provided inside the main frame. A clamping assembly is provided above the turntable. The clamping assembly includes an arc-shaped plate, and an electric push rod is connected to the outer end of the arc-shaped plate. The paint spraying assembly is provided inside the main frame, and the paint spraying assembly includes a liquid storage tank and a paint pump. A paint spraying pipe is connected to the outer end of the paint pump. At the same time, a spray head is connected to the outer wall of the paint spraying pipe, and a control valve is connected to the outer wall of the spray head.
[0005] Further, the feeding rack is a right-angled triangular frame structure with a hollow interior. The outer end of the feeding roller at the top is connected to a feeding motor through a belt pulley and a transmission belt. At the same time, the feeding motor is installed inside the feeding rack.
[0006] Further, a guiding plate is connected to the outside of the guiding roller. The guiding plate is in a state inclined towards the turntable. Both the guiding roller and the transition roller are freely rotating rollers.
[0007] Further, a rotating motor is connected to the lower end of the turntable. A ring groove seat is provided outside the rotating motor. At the same time, a support rod is connected to the lower end of the turntable, and the lower end of the support rod is slidably connected to the ring groove cavity opened at the upper end of the ring groove seat.
[0008] Further, a photoelectric sensor is provided outside the turntable. The photoelectric sensor is higher than the upper end surface of the turntable. At the same time, the photoelectric sensor is electrically connected to the electric push rod through an external controller.
[0009] Further, there are two groups of arc-shaped plates symmetrically arranged about the center of the turntable. Ball beads are provided on the inner arc surface of the arc-shaped plates. A guiding rod is connected to the outer arc surface of the arc-shaped plates, and the guiding rod slidably penetrates through the outer wall of the main frame.
[0010] Further, the paint spraying pipe extends vertically upward beyond the feeding port opened at the upper end of the main frame. The spray heads are arranged at equal intervals on the outer wall of the paint spraying pipe facing the turntable side. At the same time, each spray head is correspondingly connected to a control valve.
[0011] The beneficial effects of the present invention are as follows: 1. During use, start the feeding motor, move the liquefied gas tank to the lower end of the inclined rack, and then convey it upward by means of the conveyor belt. Keep the liquefied gas tank stable by hand during the process, and then slide the liquefied gas tank towards the turntable inside the main frame through the transition roller and the guiding roller until the bottom of the liquefied gas tank is placed on the turntable and detected by the photoelectric sensor. Then start the electric push rod to move the arc-shaped plate towards the liquefied gas tank until the ball contacts the outer wall of the liquefied gas tank. Then start the rotating motor and the paint pump to make the liquefied gas tank rotate automatically during the painting process to complete uniform spraying. 2. During the painting process, appropriately close the control valve of the nozzle according to the volume of the liquefied gas tank. The total length of the paint spraying pipe is suitable for the size of the commonly used liquefied gas tanks in the existing market. At the same time, the nozzles arranged in rows at equal distances up and down are aimed at the height of the liquefied gas tank, which greatly improves the spraying efficiency during the rotating spraying process. Appropriately closing some nozzles can reduce the waste of paint when encountering liquefied gas tanks lower than the height of the paint spraying pipe, and at the same time make the spraying range more concentrated. Brief Description of the Drawings
[0012] Figure 1 It is a front view sectional structure schematic diagram of an embodiment of the present invention.
[0013] Figure 2 It is of an embodiment of the present invention Figure 1 Schematic diagram of the structure at position A.
[0014] Figure 3 It is of an embodiment of the present invention Figure 1 Schematic diagram of the structure at position B.
[0015] Figure 4 It is a top view structure schematic diagram of the clamping assembly of an embodiment of the present invention.
[0016] In the figure: 1. Feeding rack; 11. Feeding assembly; 111. Conveyor belt; 112. Inclined rack; 113. Belt pulley; 114. Feeding roller; 115. Transmission belt; 116. Feeding motor; 12. Transition roller; 13. Guide plate; 14. Guiding roller; 2. Main frame; 21. Clamping assembly; 211. Arc-shaped plate; 212. Ball; 213. Electric push rod; 214. Guide rod; 22. Photoelectric sensor; 23. Turntable; 24. Support rod; 25. Rotating motor; 26. Ring groove seat; 27. Feed inlet; 3. Paint spraying assembly; 31. Liquid storage tank; 32. Paint pump; 33. Paint spraying pipe; 34. Nozzle; 35. Control valve. Detailed Embodiment
[0017] Referring to Figures 1 to 4 as shown, the present invention provides a liquefied gas tank painting device, including: a feeding rack 1, a main frame 2 and a paint spraying assembly 3.
[0018] Specifically, the feeding rack 1 includes a feeding component 11, and the feeding component 11 includes an inclined rack 112. A feeding roller 114 is installed at the upper end of the inclined rack 112, and a conveyor belt 111 is connected to the surface of the feeding roller 114. The main frame 2 is connected to the outside of the feeding rack 1, and a transition roller 12 and a guiding roller 14 are provided at the connection between the main frame 2 and the feeding rack 1. A turntable 23 is provided inside the main frame 2, and a clamping component 21 is provided above the turntable 23. The clamping component 21 includes an arc-shaped plate 211, and an electric push rod 213 is connected to the outer end of the arc-shaped plate 211. The painting component 3 is provided inside the main frame 2, and the painting component 3 includes a liquid storage tank 31 and a paint pump 32. A paint spraying pipe 33 is connected to the outer end of the paint pump 32. At the same time, a spray head 34 is connected to the outer wall of the paint spraying pipe 33, and a control valve 35 is connected to the outer wall of the spray head 34. The paint spraying pipe 33 extends vertically upward beyond the feeding port 27 opened at the upper end of the main frame 2, and the spray heads 34 are arranged at equal intervals on the side facing the turntable 23 and are connected to the outer wall of the paint spraying pipe 33. At the same time, each spray head 34 is correspondingly connected to a control valve 35.
[0019] In this embodiment, the feeding rack 1, the main frame 2, and the painting component 3 constitute the main body structure of the liquefied gas tank painting device involved in this application.
[0020] Among them, the main frame 2 is set as a rectangular frame structure with a hollow interior and an open upper side.
[0021] It should be noted that before spraying the liquefied gas tank, lift its bottom up to have some gaps so that it is placed on the conveyor belt 111 at the bottom of the inclined rack 112, and then it can be conveyed by means of the friction force of the conveyor belt 111. When the spraying is completed, directly lift it out of the main frame 2, which can save one lifting operation. For a full and heavy liquefied gas tank, it plays a role in reducing the burden during batch spraying.
[0022] Refer to Figure 1 , the feeding rack 1 is set as a right-angled triangle frame structure with a hollow interior. The outer end of the feeding roller 114 at the top is connected to a feeding motor 116 through a belt pulley 113 and a transmission belt 115. At the same time, the feeding motor 116 is installed inside the feeding rack 1. A guiding plate 13 is connected to the outside of the guiding roller 14, and the guiding plate 13 is set to be inclined towards the turntable 23. Both the guiding roller 14 and the transition roller 12 are freely rotating rollers.
[0023] In this embodiment, the belt pulley 113 is simultaneously connected to the outer end of the feeding roller 114 and the outer end of the output shaft of the feeding motor 116, and the two belt pulleys 113 are connected through a transmission belt 115, so as to drive the conveyor belt 111 to drive.
[0024] As a preferred implementation method, by setting the guiding plate 13 and the guiding roller 14, it is convenient to slide the liquefied gas tank onto the turntable 23.
[0025] Reference Figure 1 Figure 1 , a rotary motor 25 is connected to the lower end of the turntable 23, a ring groove seat 26 is arranged outside the rotary motor 25, a support rod 24 is connected to the lower end of the turntable 23, and the lower end of the support rod 24 is slidably connected to a ring groove cavity formed in the upper end of the ring groove seat 26. A photoelectric sensor 22 is arranged outside the turntable 23, and the photoelectric sensor 22 protrudes above the upper end surface of the turntable 23. At the same time, the photoelectric sensor 22 is electrically connected to the electric push rod 213 through an external controller.
[0026] As a preferred embodiment, by arranging the support rod 24 and the ring groove seat 26, an auxiliary support effect on the rotation of the turntable 23 is achieved.
[0027] As a preferred embodiment, by arranging the photoelectric sensor 22, when the liquefied gas tank is placed at the middle position of the turntable 23, it can be detected and sensed, and then the electric push rod 213 can be started.
[0028] Reference Figure 4 Figure 4 , two groups of arc-shaped plates 211 are arranged symmetrically about the center of the turntable 23, and balls 212 are arranged on the inner arc surface of the arc-shaped plates 211. A guide rod 214 is connected through the outer arc surface of the arc-shaped plate 211, and the guide rod 214 slidably penetrates through the outer wall of the main frame 2.
[0029] As a preferred embodiment, the clamping effect is achieved by arranging the arc-shaped plates 211, and the balls 212 achieve rolling friction with the outer wall of the liquefied gas tank, reducing the frictional resistance generated by clamping.
[0030] During use, start the feeding motor, move the liquefied gas tank to the low end of the inclined rack, and then convey it upward by means of a conveyor belt. Keep the liquefied gas tank stable by hand during the process, and then slide the liquefied gas tank towards the turntable inside the main frame through the transition roller and the guide roller until the bottom of the liquefied gas tank is placed on the turntable. At the same time, when it is detected by the photoelectric sensor, the electric push rod can be started to push the arc-shaped plate towards the liquefied gas tank until the balls contact the outer wall of the liquefied gas tank. Then start the rotary motor and the paint pump, so that the liquefied gas tank rotates automatically during the painting process to complete uniform spraying.
[0031] The liquefied gas tank painting device of the present invention can effectively solve the problems that the existing liquefied gas tank painting device causes a large burden due to manual lifting of the liquefied gas tank and is not convenient for adjusting the painting range. On the basis of the existing liquefied gas tank painting device technology, it can effectively relieve the burden of manual lifting of the liquefied gas tank, is convenient for adjusting the spraying range, reduces the waste of paint, and improves the spraying efficiency.
Claims
1. A liquefied gas tank painting device, comprising: A feeding rack (1), a main frame (2) and a painting assembly (3), characterized in that: the feeding rack (1) includes a feeding assembly (11), and the feeding assembly (11) includes an inclined rack (112), and a feeding roller (114) is installed at the upper end of the inclined rack (112), and a conveyor belt (111) is connected to the surface of the feeding roller (114). The main frame (2) is connected to the outside of the feeding rack (1), and a transition roller (12) and a guide roller (14) are provided at the connection between the main frame (2) and the feeding rack (1). A turntable (23) is provided inside the main frame (2). A clamping assembly (21) is provided above the turntable (23), and the clamping assembly (21) includes an arc-shaped plate (211), and an electric push rod (213) is connected to the outer end of the arc-shaped plate (211). The painting assembly (3) is arranged inside the main frame (2), and the painting assembly (3) includes a liquid storage tank (31) and a paint pump (32), and a paint spraying pipe (33) is connected to the outer end of the paint pump (32). At the same time, a spray head (34) is connected to the outer wall of the paint spraying pipe (33), and a control valve (35) is connected to the outer wall of the spray head (34); the feeding rack (1) is provided as a right-angled triangle frame structure with a hollow interior, and the outer end of the feeding roller (114) at the top is connected to a feeding motor (116) through a belt pulley (113) and a transmission belt (115). At the same time, the feeding motor (116) is installed inside the feeding rack (1); a guide plate (13) is connected to the outside of the guide roller (14), and the guide plate (13) is provided in a state inclined towards the turntable (23), and both the guide roller (14) and the transition roller (12) are freely rotating rollers.
2. The paint spraying device for a liquefied gas tank according to claim 1, wherein, A rotating motor (25) is connected to the lower end of the turntable (23), and a ring groove seat (26) is provided outside the rotating motor (25). At the same time, a support rod (24) is connected to the lower end of the turntable (23), and the lower end of the support rod (24) is slidably connected to a ring groove cavity opened at the upper end of the ring groove seat (26).
3. A liquefied gas tank painting device according to claim 1, characterized in that, A photoelectric sensor (22) is provided outside the turntable (23), and the photoelectric sensor (22) is higher than the upper end surface of the turntable (23). At the same time, the photoelectric sensor (22) is electrically connected to the electric push rod (213) through an external controller.
4. A liquefied gas tank painting device according to claim 1, characterized in that, There are two groups of arc-shaped plates (211) symmetrically arranged about the center of the turntable (23), and balls (212) are provided on the inner arc surface of the arc-shaped plates (211). A guide rod (214) is connected through the outer arc surface of the arc-shaped plates (211), and the guide rod (214) slidably penetrates through the outer wall of the main frame (2).
5. The paint spraying device for a liquefied gas tank according to claim 1, characterized in that, The paint spraying pipe (33) extends vertically upward beyond the feeding port (27) opened at the upper end of the main frame (2), and the spray heads (34) are arranged at equal intervals on one side facing the turntable (23) and connected to the outer wall of the paint spraying pipe (33). At the same time, each spray head (34) is correspondingly connected to a control valve (35).
Citation Information
Patent Citations
Empty gas tank paint spraying device for industrial processing
CN217094026U