Wax spraying equipment for automotive upholstery
By designing a wax spraying equipment for automotive interior parts, the automatic wax spraying treatment of wooden wax panels is realized by combining the stepping drive assembly and the translation frame, solving the problem of inefficient operation in the prior art and significantly improving the wax spraying treatment efficiency.
Patent Information
- Application Number
- CN202510624530.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-15
- Publication Date
- 2025-06-24
AI Technical Summary
The prior art is difficult to realize batch automatic wax spraying treatment of automotive interior wood trim panels, resulting in low operating efficiency.
A wax spraying equipment for automotive interior trim is designed, using stepping drive components to drive the turntable step-by-step rotation, combined with the linear reciprocating movement of the translation frame, to realize automatic and one-by-one wax spraying of multiple wooden trim panels.
It greatly improves the wax spraying efficiency of wooden veneers, realizes automated operations, and improves production efficiency.
Smart Images

Figure CN120190074A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wax spraying devices, and in particular to a wax spraying device for automotive interior parts. Background Art
[0002] At present, many automotive interiors use solid wood boards as interior trims to improve the quality of automotive interiors. During the processing of wood trim boards, it is necessary to perform wax spraying treatment on the surface of the wood trim boards. Wax spraying is an important painting process for wood trim boards, and the wax-sprayed wood trim boards have good gloss and corrosion resistance.
[0003] However, when performing surface wax spraying operations on the wood trim boards inside automobiles at present, it is necessary to adjust the positions of the wood trim boards one by one to make the wax spraying disc correspond to the wood trim boards. The actual operation workload is relatively large, and it is impossible to achieve batch automatic position switching of the wood trim boards for individual wax spraying operations, which is not conducive to improving the wax spraying treatment efficiency of the wood trim boards. In view of the above technical defects of the prior art, a wax spraying device for automotive interior parts is now provided to solve the above problems. Summary of the Invention
[0004] The purpose of the present invention is to provide a wax spraying device for automotive interior parts to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the present invention provides the following technical solutions: A wax spraying device for automotive interior parts includes a support frame. A wax liquid tank is installed on the support frame, and a delivery pump is connected and installed on the wax liquid tank. A hollow rotating shaft is rotatably installed on the support frame. A turntable is fixed at the top of the hollow rotating shaft, and a number of radial grooves are evenly formed on the turntable. A clamping assembly is installed in each radial groove, and a wood trim board is clamped on the clamping assembly. A servo motor is installed on the support frame, and a stepping driving assembly is drivingly connected to the servo motor. The stepping driving assembly is used to drive the turntable to rotate step by step. A translation frame is linearly reciprocally slidably installed on the support frame and is arranged opposite to the wood trim board. Two symmetrically arranged fixed side plates are fixed on the translation frame. A wax spraying disc is slidably installed on each fixed side plate through a positioning assembly. A brush board is fixed on the wax spraying disc. A protective cover is installed on the translation frame above the wax spraying disc. A diversion pipe is installed on the wax spraying disc, and a corrugated pipe is installed on the diversion pipe. The corrugated pipe is connected to the outlet end of the delivery pump. A central pipe is passed through the hollow rotating shaft, and a return pipe is connected and installed between the central pipe and the wax liquid tank.
[0006] As an improved scheme of the present invention: The clamping assembly includes a push column slidably installed on the turntable. A clamping plate for clamping the wood trim board is fixed on the push column, and a spring ring is fixed between the clamping plate and the turntable.
[0007] As an improved solution of the present invention: the stepping drive assembly includes an incomplete gear coaxially fixed with the output shaft of the servo motor, a driven gear is fixedly sleeved on the hollow rotating shaft, and the hollow rotating shaft intermittently meshes with the driven gear.
[0008] As an improved solution of the present invention: the stepping drive assembly also includes a positioning plate fixed on the support frame, the hollow rotating shaft is rotatably installed on the positioning plate, a plurality of arc grooves are evenly opened on the positioning plate in a circumferential direction, a plurality of guide columns are slidably installed on the bottom of the turntable, an arc-shaped protrusion is fixed on the bottom of the guide column, the arc-shaped protrusion is abutted and adapted with the arc groove, and a push spring is fixedly connected between the guide column and the turntable.
[0009] As an improved solution of the present invention: an extension column is fixed on the support frame, the translation frame is slidably sleeved on the extension column, a turntable is rotatably installed on the support frame, a transmission rod is eccentrically hinged on the turntable, the end of the transmission rod away from the turntable is hinged to the translation frame, and the turntable is connected to the output shaft of the servo motor through a pulley mechanism.
[0010] As an improved solution of the present invention: the positioning assembly includes a positioning column fixed to the wax spray plate, the fixed side plate is slidably sleeved on the positioning column, two V-shaped grooves are provided on the positioning column, a fixing frame is fixed to the fixed side plate, a column is slidably installed on the fixing frame, a connecting plate is fixed to the bottom of the column, a triangular block that is plug-in compatible with the V-shaped groove is fixed to the bottom of the connecting plate, and a connecting spring is fixed between the fixing frame and the connecting plate.
[0011] As an improved solution of the present invention: a plurality of pairs of evenly distributed push columns I are fixed on the turntable, a wedge block I linearly corresponding to the push column I is fixed on the wax spray plate, a push column II is fixed on the support frame, and a wedge block II linearly corresponding to the push column II is fixed on the end of the wax spray plate away from the push column I.
[0012] As an improved solution of the present invention: a plurality of lateral holes are provided on the side wall of the central tube, and a reflux port located in the radial groove is provided on the rotating disk.
[0013] As an improved solution of the present invention: an extension frame is installed on the upper end of the central tube, a filter cartridge extending into the central tube is fixed at the bottom of the extension frame, and a filter screen plate is embedded and fixed at the bottom of the filter cartridge.
[0014] Compared with the prior art, the present invention has the following beneficial effects: In the present invention, a wax spraying disc is provided to perform wax spraying treatment on the wood veneer. During the wax spraying process, the stepping drive assembly can drive the turntable to rotate step by step, enabling multiple wood veneers to automatically switch positions. At the same time, the translation frame can drive the wax spraying disc to linearly reciprocate, realizing automatic and individual wax spraying on multiple wood veneers installed on the turntable, greatly improving the degree of automation and significantly enhancing the wax spraying treatment efficiency of the wood veneer.
[0015] During the linear reciprocating movement of the translation frame provided in the present invention, after the wedge block I abuts against the pushing column I, the two wax spraying discs can approach the wood veneer, and the brush plate can contact the wood veneer. When the wax spraying disc moves away from the turntable, the brush plate can evenly brush the wax liquid sprayed on the wood veneer. After the wedge block II abuts against the pushing column II, the brush plate can reset with the wax spraying disc, thereby realizing the unidirectional brushing function of the brush plate on the wood veneer, ensuring that the wax liquid can evenly adhere to the surface of the wood veneer and greatly improving the wax spraying effect of the wood veneer. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the present invention; Figure 2 for the present invention Figure 1 is a schematic diagram from a certain perspective; Figure 3 for the present invention Figure 2 is a schematic diagram of the partial structure; Figure 4 for the present invention Figure 3 is an enlarged schematic diagram of part A in the present invention; Figure 5 is a connection schematic diagram of the translation frame, extension column, transmission rod and turntable of the present invention; Figure 6 for the present invention Figure 1 is a schematic diagram of the partial structure; Figure 7 for the present invention Figure 6 is an exploded view of the partial structure; Figure 8 for the present invention Figure 7 is a schematic diagram from a certain perspective; Figure 9 is a schematic structural diagram of the clamping assembly in the present invention; Figure 10 for the present invention Figure 1 is an exploded view of the partial structure in the present invention.
[0017] In the figure: 1 - support frame, 2 - turntable, 3 - wood veneer, 4 - clamping plate, 5 - extension frame, 6 - push column I, 7 - wedge block I, 8 - translation frame, 9 - push column II, 10 - wedge block II, 11 - bellows, 12 - protective cover, 13 - wax liquid tank, 14 - servo motor, 15 - return pipe, 16 - driven gear, 17 - incomplete gear, 18 - pulley mechanism, 19 - hollow rotating shaft, 20 - fixed side plate, 21 - positioning disk, 22 - diversion pipe, 23 - wax spraying disk, 24 - turntable, 25 - brush plate, 26 - filter cartridge, 27 - positioning column, 28 - fixing frame, 29 - column, 30 - connecting spring, 31 - V-shaped groove, 32 - triangular block, 33 - connecting plate, 34 - transmission rod, 35 - radial groove, 36 - central pipe, 37 - arc groove, 38 - arc-shaped convex block, 39 - guiding column, 40 - push spring, 41 - spring coil, 42 - push column, 43 - filter screen plate, 44 - side hole, 45 - return port, 46 - extension column. Specific embodiments
[0018] The technical solutions of the present invention will be further described in detail below in conjunction with specific embodiments: Embodiment 1
[0019] Please refer to Figures 1-10 , a wax spraying device for automobile interior parts, including a support frame 1, a wax liquid tank 13 is installed on the support frame 1, a delivery pump is connected and installed on the wax liquid tank 13, a hollow rotating shaft 19 is rotatably installed on the support frame 1, a turntable 2 is fixed at the top of the hollow rotating shaft 19, and is characterized in that a plurality of radial grooves 35 are uniformly formed on the turntable 2, a clamping assembly is installed in each radial groove 35, a wood veneer 3 is clamped on the clamping assembly, a servo motor 14 is installed on the support frame 1, a step driving assembly is drivingly connected to the servo motor 14, and the step driving assembly is used to drive the turntable 2 to rotate step by step. A translation frame 8 is linearly and reciprocally slidably installed on the support frame 1 and is arranged opposite to the wood veneer 3. Two symmetrically arranged fixed side plates 20 are fixed on the translation frame 8. A wax spraying disk 23 is slidably installed on each fixed side plate 20 through a positioning assembly. A brush plate 25 is fixed on the wax spraying disk 23. A protective cover 12 is installed on the translation frame 8 above the wax spraying disk 23. A diversion pipe 22 is installed on the wax spraying disk 23. A bellows 11 is installed on the diversion pipe 22. The bellows 11 is connected to the outlet end of the delivery pump. A central pipe 36 is disposed through the hollow rotating shaft 19, and a return pipe 15 is connected and installed between the central pipe 36 and the wax liquid tank 13.
[0020] When the device is in use, the wood veneers 3 of multiple automobile interior parts are installed on the turntable 2 and clamped and fixed by the provided clamping assembly. The wax liquid in the wax liquid tank 13 is pumped by the delivery pump, and the wax liquid enters the wax spraying disk 23 along the bellows 11 and the diversion pipe 22, and the wood veneers 3 are subjected to surface wax spraying treatment through the wax spraying disk 23.
[0021] Specifically, the clamping assembly includes a push post 42 slidably mounted on the turntable 2, a clamping plate 4 for clamping the wood panel 3 is fixed on the push post 42, and a spring ring 41 is fixed between the clamping plate 4 and the turntable 2. The wood panel 3 is clamped between the two clamping plates 4, and the wood panel 3 is clamped and fixed by the elastic thrust of the spring ring 41.
[0022] The stepper drive assembly of the device includes an incomplete gear 17 fixed coaxially with the output shaft of the servo motor 14, and a driven gear 16 is fixedly sleeved on the hollow shaft 19, and the hollow shaft 19 intermittently meshes with the driven gear 16. The stepper drive assembly also includes a positioning plate 21 fixed on the support frame 1, and the hollow shaft 19 is rotatably mounted on the positioning plate 21. The positioning plate 21 is evenly provided with a plurality of arc grooves 37 in an annular direction, and a plurality of guide columns 39 are slidably mounted on the bottom of the turntable 2. An arc-shaped protrusion 38 is fixed on the bottom of the guide column 39, and the arc-shaped protrusion 38 is abutted and adapted with the arc groove 37. A push spring 40 is fixedly connected between the guide column 39 and the turntable 2.
[0023] Through the above configuration, the servo motor 14 can drive the incomplete gear 17 to rotate, and the incomplete gear 17 intermittently meshes with the driven gear 16 during the rotation process. At this time, the driven gear 16 drives the hollow shaft 19 to rotate, and the hollow shaft 19 drives the turntable 2 to rotate. The wood veneer 3 on the turntable 2 realizes step-by-step rotation, which is convenient for rotating the wood veneer 3 at different positions to correspond linearly with the translation frame 8, ensuring that multiple wood veneers 3 are waxed one by one. The arc-shaped protrusion 38 can be abutted against the arc groove 37 under the elastic push of the push spring 40, ensuring that the turntable 2 can be positioned in time after each rotation, ensuring the stability of the subsequent wax spraying process of the wood veneer 3.
[0024] In addition, an extension column 46 is fixed on the support frame 1, and the translation frame 8 is slidably sleeved on the extension column 46. A turntable 24 is rotatably installed on the support frame 1, and a transmission rod 34 is eccentrically hinged on the turntable 24. The end of the transmission rod 34 away from the turntable 24 is hinged to the translation frame 8, and the turntable 24 is connected to the output shaft of the servo motor 14 through a pulley mechanism 18.
[0025] While the servo motor 14 drives the incomplete gear 17 to rotate, the output shaft of the servo motor 14 drives the turntable 24 to rotate via the pulley mechanism 18, and the turntable 24 drives the translation frame 8 to reciprocate relative to the support frame 1 via the transmission rod 34. At this time, the wax spraying plate 23 moves linearly and is located on both sides of the wood veneer 3, thereby realizing the wax spraying treatment of the wood veneer 3. The turntable 2 rotates step by step once, and the wax spraying plate 23 reciprocates linearly once, thereby realizing the automatic wax spraying operation of the wood veneer 3, which greatly improves the wax spraying processing efficiency of the wood veneer 3. Example 2
[0026] See alsoFigures 1-10 Based on Embodiment 1, in addition, the positioning assembly of this device includes a positioning column 27 fixed to the wax spraying disc 23. The fixed side plate 20 is slidably sleeved on the positioning column 27. Two V-shaped grooves 31 are formed on the positioning column 27. A fixed frame 28 is fixed on the fixed side plate 20. A column 29 is slidably installed on the fixed frame 28. A connecting plate 33 is fixed to the bottom of the column 29. A triangular block 32 adapted to be inserted into the V-shaped groove 31 is fixed to the bottom of the connecting plate 33. A connecting spring 30 is fixed between the fixed frame 28 and the connecting plate 33.
[0027] Among them, a number of pairs of uniformly distributed pushing columns I6 are fixed on the turntable 2. A wedge block I7 linearly corresponding to the pushing column I6 is fixed on the wax spraying disc 23. A pushing column II9 is fixed on the support frame 1. A wedge block II10 linearly corresponding to the pushing column II9 is fixed at one end of the wax spraying disc 23 away from the pushing column I6.
[0028] Through the above settings, during the process of the translation frame 8 moving towards the turntable 2, the wedge block I7 is pushed by the pushing column I6, so that the wax spraying disc 23 moves towards the wood veneer 3 under the guiding action of the positioning column 27, making the brush plate 25 contact the surface of the wood veneer 3. Subsequently, when the translation frame 8 moves away from the turntable 2, the brush plate 25 scrapes the wax liquid sprayed on the wood veneer 3, ensuring that the wax liquid is evenly distributed on the surface of the wood veneer 3, greatly improving the wax spraying effect. When the wedge block II10 is pushed by the pushing column II9, the wedge block II10 drives the wax spraying disc 23 to reset. By alternately inserting and matching the set triangular block 32 with the two V-shaped grooves 31, the positioning effect after the position movement of the wax spraying disc 23 is switched is realized, and the wax liquid on the wood veneer 3 is scraped in one direction, ensuring the uniform distribution of the wax liquid on the wood veneer 3.
[0029] In addition, a number of lateral holes 44 are formed on the side wall of the central pipe 36. A return port 45 is formed on the turntable 2 and is located in the radial groove 35. An extension frame 5 is installed at the upper end of the central pipe 36. A filter cylinder 26 extending into the central pipe 36 is fixed to the bottom of the extension frame 5. A filter screen plate 43 is embedded and fixed at the bottom of the filter cylinder 26.
[0030] The excess wax liquid sprayed on the wood veneer 3 can gather in the radial groove 35, enter the central pipe 36 along the return port 45 and the lateral holes 44, and finally flow back to the wax liquid tank 13 along the return pipe 15 for recycling. The filter screen plate 43 provided in the filter cylinder 26 plays an effective filtering effect on the wax liquid, ensuring the wax spraying quality of the wood veneer 3.
[0031] In summary, in the present invention, the wax spraying disc 23 is provided to perform wax spraying treatment on the wood veneer 3. During the wax spraying process, the stepping drive assembly can drive the turntable 2 to rotate step by step, so that multiple wood veneers 3 can automatically switch positions. At the same time, the translation frame 8 can drive the wax spraying disc 23 to perform linear reciprocating motion, realizing automatic and individual wax spraying on the multiple wood veneers 3 installed on the turntable 2, greatly improving the degree of automation and significantly enhancing the wax spraying treatment efficiency of the wood veneer 3. During the linear reciprocating motion of the translation frame 8 provided in the present invention, after the wedge block I 7 abuts against the pushing column I 6, the two wax spraying discs 23 can be close to the wood veneer 3, and the brush plate 25 can contact the wood veneer 3, so that when the wax spraying disc 23 moves away from the turntable 2, the brush plate 25 can evenly brush the wax liquid sprayed on the wood veneer 3. After the wedge block II 10 abuts against the pushing column II 9, the brush plate 25 can reset with the wax spraying disc 23, thereby realizing the one-way brushing function of the brush plate 25 on the wood veneer 3, ensuring that the wax liquid can evenly adhere to the surface of the wood veneer 3 and greatly improving the wax spraying effect of the wood veneer 3.
[0032] It should be specifically noted that although this specification is described according to the embodiments, not each embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art. The above embodiments only represent the preferred embodiments of the present technical solution, and the description is relatively specific and detailed, but it cannot be understood as a limitation to the scope of the invention of the present technical solution. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations, improvements and substitutions can be made, and these all belong to the protection scope of the present technical solution. The protection scope of the invention of the present technical solution shall be subject to the appended claims.
Claims
1. A wax spraying device for automobile interior parts, comprising a support frame (1), a wax liquid tank (13) being mounted on the support frame (1), a delivery pump being connected and mounted on the wax liquid tank (13), a hollow rotating shaft (19) being rotatably mounted on the support frame (1), a rotating disk (2) being fixed on the top of the hollow rotating shaft (19), characterized in that: The turntable (2) is evenly provided with a plurality of radial grooves (35), each of the radial grooves (35) being provided with a clamping assembly, the clamping assembly being provided with a wood panel (3), the support frame (1) being provided with a servo motor (14), the servo motor (14) being driven and connected with a stepping drive assembly, the stepping drive assembly being used to drive the turntable (2) to rotate in a stepping manner, the support frame (1) being provided with a translation frame (8) arranged opposite to the wood panel (3) in a linear reciprocating sliding manner, the translation frame (8) being provided with two symmetrically arranged fixed side plates (20), each of which is provided with a plurality of symmetrically arranged fixed side plates (20) arranged opposite to the wood panel (3), the servo motor (14) being driven and connected with a stepping drive assembly, the stepping drive assembly being used to drive the turntable (2) to rotate in a stepping manner, A wax spraying disc (23) is slidably mounted on each of the fixed side plates (20) via a positioning assembly, a brush plate (25) is fixed on the wax spraying disc (23), a protective cover (12) is mounted on the translation frame (8) and is located above the wax spraying disc (23), a flow guide pipe (22) is mounted on the wax spraying disc (23), a bellows (11) is mounted on the flow guide pipe (22), the bellows (11) is connected to the outlet end of the delivery pump, a central pipe (36) is passed through the hollow rotating shaft (19), and a return pipe (15) is mounted between the central pipe (36) and the wax liquid tank (13).
2. The wax spraying equipment for automobile interior parts according to claim 1, characterized in that: The clamping assembly comprises a push column (42) slidably mounted on the turntable (2), a clamping plate (4) for clamping the wood veneer (3) being fixed on the push column (42), and a spring ring (41) being fixed between the clamping plate (4) and the turntable (2).
3. The wax spraying device for automobile interior parts according to claim 1, characterized in that: The stepping drive assembly comprises an incomplete gear (17) coaxially fixed to the output shaft of the servo motor (14); a driven gear (16) is fixedly sleeved on the hollow rotating shaft (19); and the hollow rotating shaft (19) intermittently meshes with the driven gear (16).
4. The wax spraying device for automobile interior parts according to claim 3, characterized in that: The stepping drive assembly also includes a positioning plate (21) fixed on the support frame (1), the hollow rotating shaft (19) is rotatably mounted on the positioning plate (21), a plurality of arc grooves (37) are evenly arranged in an annular direction on the positioning plate (21), a plurality of guide columns (39) are slidably mounted on the bottom of the rotating disk (2), an arc-shaped protrusion (38) is fixed on the bottom of the guide column (39), the arc-shaped protrusion (38) is abutted and adapted with the arc groove (37), and a push spring (40) is fixedly connected between the guide column (39) and the rotating disk (2).
5. The wax spraying equipment for automobile interior parts according to claim 1, characterized in that: An extension column (46) is fixed on the support frame (1), and the translation frame (8) is slidably sleeved on the extension column (46). A turntable (24) is rotatably mounted on the support frame (1), and a transmission rod (34) is eccentrically hinged on the turntable (24). One end of the transmission rod (34) away from the turntable (24) is hinged to the translation frame (8), and the turntable (24) is transmission-connected to an output shaft of the servo motor (14) via a pulley mechanism (18).
6. The wax spraying equipment for automobile interior parts according to claim 1, characterized in that: The positioning assembly comprises a positioning column (27) fixed to the wax spraying plate (23); the fixed side plate (20) is slidably sleeved on the positioning column (27); two V-shaped grooves (31) are provided on the positioning column (27); a fixing frame (28) is fixed to the fixed side plate (20); a column (29) is slidably mounted on the fixing frame (28); a connecting plate (33) is fixed to the bottom of the column (29); a triangular block (32) pluggably matched with the V-shaped groove (31) is fixed to the bottom of the connecting plate (33); and a connecting spring (30) is fixed between the fixing frame (28) and the connecting plate (33).
7. The wax spraying device for automobile interior parts according to claim 6, characterized in that: A plurality of pairs of evenly distributed push columns I (6) are fixed on the rotating disk (2), a wedge block I (7) linearly corresponding to the push columns I (6) is fixed on the wax spraying disk (23), a push column II (9) is fixed on the support frame (1), and a wedge block II (10) linearly corresponding to the push column II (9) is fixed on one end of the wax spraying disk (23) away from the push column I (6).
8. The wax spraying equipment for automobile interior parts according to claim 1, characterized in that: The side wall of the central tube (36) is provided with a plurality of lateral holes (44), and the rotating disk (2) is provided with a reflux port (45) located in the radial groove (35).
9. The wax spraying device for automobile interior parts according to claim 8, characterized in that: An extension frame (5) is installed at the upper end of the central tube (36), a filter cartridge (26) extending into the central tube (36) is fixed at the bottom of the extension frame (5), and a filter screen plate (43) is embedded and fixed at the bottom of the filter cartridge (26).