A surface pretreatment device for processing transformer plate radiators
By using a liftable cleaning structure and a telescopic airbag to seal the opening in the transformer fin radiator processing equipment, combined with conical and V-shaped nozzles for efficient flushing, the problem of sewage entering the radiator fins is solved, and the cleaning effect and overall performance are improved.
Patent Information
- Application Number
- CN202510677151.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-26
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2045-05-26
AI Technical Summary
In the prior art, during the cleaning process of the fins of a plate-type radiator, sewage easily enters the interior of the fins and mixes with the oil in the inner cavity, forming dirt that is difficult to remove, affecting the overall performance and operating effect.
A surface pretreatment equipment for transformer fin radiators was designed. It adopted a liftable cleaning structure and a telescopic airbag to seal the radiator openings. Conical and V-shaped nozzles were combined for efficient flushing to prevent sewage from entering the radiator. The nozzle angle was adjusted by a limit push plate to cover more areas.
It effectively prevents sewage from entering the heat sink, improves the cleaning effect, ensures the cleanliness of the heat sink surface, and improves the adhesion of subsequent spray coatings and the overall performance of the heat sink.
Smart Images

Figure CN120190156B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sheet-type radiator cleaning, in particular to surface pretreatment equipment for processing a sheet-type radiator of a transformer. Background Art
[0002] The transformer fin radiator is a key component in the transformer cooling system. Its performance directly affects the operating efficiency and life of the transformer. In the production process of the transformer fin radiator, it is usually necessary to perform processing steps such as cutting and stamping on the fins. At this time, impurities such as dust and oil will adhere to the surface of the fin radiator, which reduces the surface cleanliness of the fin. Therefore, it is necessary to perform pre-treatment and cleaning operations on the surface of the fin radiator to remove dust, oil, impurities, etc. on the surface of the fin radiator to prevent surface dirt from affecting the adhesion of the subsequent coating sprayed on the surface of the fin. In the processing of the transformer fin radiator, the pre-treatment quality control of the transformer fin radiator is very important, which is directly related to the overall performance and heat dissipation effect of the subsequent fin radiator. The existing technologies involved are as follows:
[0003] 1. CN220398137U A cleaning and drying device for heat sink production, comprising a cleaning box and a drying box, the cleaning box being connected to the drying box, with conveying assemblies provided on the front and rear walls of the cleaning box, respectively, for conveying the heat sinks, and cleaning assemblies provided on the upper and lower walls of the cleaning box, respectively, with a drainage pipe fixedly mounted on the rear wall of the cleaning box, and a pair of rotating rollers fixedly mounted on the two ends of the drying box, each with a water-absorbing sponge fixedly mounted on the rotating roller, thereby reducing the efficiency of heat sink cleaning. This solution uses a conveying device to allow the heat sinks to enter the cleaning box one by one continuously and uninterruptedly, and under the action of the cleaning assembly, the upper and lower surfaces of the heat sinks are cleaned at one time, thereby improving the efficiency of heat sink cleaning;
[0004] 2. CN213670843U: An oil cleaning device for aluminum alloy heat sinks, comprising a frame, an oil cleaning device, a workpiece conveying device, and a drying device. The oil cleaning device and the drying device are arranged side by side on the frame. The oil cleaning device comprises a cleaning tank, an ultrasonic generator, and a transducer. The cleaning tank is arranged on the frame. This technical solution feeds the heat sink into the cleaning tank, and the conveyor belt drags the heat sink to move, fully contacting the cleaning liquid in the cleaning tank. The cleaning liquid impacts the oil on the surface of the heat sink, greatly enhancing the cleaning effect.
[0005] In the above-mentioned prior art, the heat sink is cleaned by immersion cleaning or by using a large amount of water in combination with a brush. However, due to the complex structure of the inner cavity of the heat sink of the plate-type radiator, there are many small channels and corners. When performing the above-mentioned cleaning operation, it is easy for sewage containing oil and impurities to enter the interior of the heat sink and mix with the oil in the inner cavity to form dirt that is difficult to remove, which in turn affects the overall performance and operating effect of the subsequent heat sink. In view of this, in-depth research was conducted on the above-mentioned problem, and thus this case was created. Summary of the Invention
[0006] In order to solve the above technical problems, the present invention provides a surface pretreatment equipment for transformer plate-type radiator processing, which solves the problem in the prior art that during the surface cleaning process of the plate-type radiator fins, sewage will enter the interior of the radiator fins and mix with the oil and dirt in the inner cavity to form dirt that is difficult to remove, which will affect the overall performance and operation effect of the subsequent radiator fins.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a surface pretreatment device for processing a transformer fin radiator, comprising a base, a discharge device is provided on one side of the upper side of the base, an electric slide is provided on the front side of the upper side of the base, a movable seat is slidably connected to the upper side of the electric slide, a material moving device is provided on the upper side of the movable seat, a cleaning rack is provided on one side of the discharge device, screws are provided on both sides of the front side of the cleaning rack, the upper sides of the screws on both sides of the cleaning rack are connected by synchronous wheels and synchronous belts, a driving member is connected to the upper side of the screw on one side of the cleaning rack, and a cleaning structure is provided on the front side of the cleaning rack;
[0008] The cleaning structure includes a lifting seat, the rear side of the lifting seat is slidably connected to the screw, and a row of fixed tubes are evenly provided on the front side of the cleaning frame, and openings are evenly provided on both sides of the fixed tube, and both sides of the fixed tube are rotatably connected to the rotating shaft, and rotating rods corresponding to the openings are evenly provided on the rotating shaft, one side of the rotating rod passes through the opening and extends from the inside of the fixed tube, and a first nozzle and a second nozzle are respectively provided on the side where the rotating rod extends out of the fixed tube, and a metal block is embedded in the middle part of the rotating rod, and magnetic blocks that can attract each other with the metal block are provided on the upper and lower sides of the fixed tube, and a feeding tube is provided on the upper and lower sides of the fixed tube, and a pair of assembly plates are provided on the cleaning frame, and a pair of limited push plates are relatively provided on the assembly plates;
[0009] A transfer bin is provided at the connection between the second nozzle and the rotating rod. The first nozzle, the second nozzle and the transfer bin are all provided with horizontal partitions. The feeding pipe is connected to the first nozzle and the transfer bin respectively through a connecting hose. A sewage tank is installed on the lower side of the cleaning rack.
[0010] Preferably, the discharge device comprises a material box arranged on the upper side of the base, the upper side of the material box is evenly provided with feeding ports, and the front side of the material box is evenly provided with discharge ports corresponding to the feeding ports;
[0011] Baffles are evenly arranged inside the material box, and buffer rollers are rotatably connected to the inner sides of the baffles. Limiting buffer columns are horizontally arranged on the lower side of the interior of the material box. Fixed plates are installed on both sides of the discharge port, and cleaning brushes are arranged on the fixed plates.
[0012] Preferably, the material moving device includes a column installed on the upper side of the moving seat, a hydraulic push rod is provided on the upper side of the column, the output end of the hydraulic push rod passes through the column and is connected to the moving frame, a row of support frames are evenly installed on the front side of the moving frame, and a lifting structure is provided on the lower side of the support frame;
[0013] The lifting structure includes a lifting gear ring, which is rotatably connected to the upper side of the support frame through a bearing, a lifting screw is provided in the middle part of the lifting gear ring, the lower side of the lifting screw passes through the support frame and is connected to a lifting block, the inner ring of the lifting gear ring is provided with an internal thread matching the lifting screw, a lifting motor is installed on one side of the lower side of the support frame, the driving end of the lifting motor passes through the support frame and is connected to a driving tooth, and the driving tooth is engaged with the lifting gear ring;
[0014] A limit frame is provided on the lower side of the lifting screw, and bending parts are provided on both sides of the limit frame. The upper side of the bending part is connected to the lower side of the support frame through a spring rod. A telescopic airbag is provided on the lower side of the lifting block, and rotating plates are provided on both sides of the lower side of the lifting block. An air pump is provided on one side of the upper side of the limit frame, and the exhaust port of the air pump is connected to the telescopic airbag through a connecting hose.
[0015] Preferably, an elastic limiting block is provided on the lower side of the bending portion, and an arc-shaped groove is provided on the lower side of the elastic limiting block.
[0016] Preferably, the first nozzle is configured as a cone as a whole, and the second nozzle is configured as a V-shape as a whole.
[0017] Preferably, the number of the feeding ports and the discharging ports is at least four, the number of the support frames matches the number of the feeding ports and the discharging ports, the number of the fixed pipes is at least five, and the number of the limiting push plates is twice the number of the support frames.
[0018] Preferably, an ash collecting hopper is installed on the lower side of the front side of the material box, a collecting trough is provided on one side of the lower side of the cleaning rack, and an inclined liquid guide block is provided inside the collecting trough.
[0019] Preferably, a guide rod parallel to the hydraulic push rod is inserted on the upper side of the column, one side of the guide rod is connected to the rear side of the movable frame, a guide groove is provided on the upper side of the column, and a guide piece slidably connected to the guide groove is installed on the rear side of the movable frame.
[0020] Preferably, both sides of the front side of the cleaning rack are provided with T-shaped auxiliary grooves, and both sides of the rear side of the lifting seat are slidably connected to the T-shaped auxiliary grooves.
[0021] Preferably, U-shaped racks are evenly installed on the upper side of the sewage tank.
[0022] The present invention provides a surface pretreatment device for processing transformer plate-type radiators, which has the following beneficial effects:
[0023] 1. By arranging a discharge device on the upper side of the base, the heat sink can be moved in conjunction with the material moving assembly. During the movement, the surface of the heat sink can be pre-cleaned simply, and the opening on the upper side of the heat sink can be fixed and blocked by the telescopic airbag, thereby preventing the sewage from cleaning the surface of the heat sink from entering the interior of the heat sink and affecting the subsequent use of the heat sink;
[0024] 2. The use of a liftable cleaning structure can effectively rinse the surface of the heat sink through the cooperation of the conical first nozzle and the V-shaped second nozzle. At the same time, the second nozzle can enhance the cleaning effect of the grooves on the surface of the heat sink, preventing the residual dirt from remaining in the grooves on the surface of the heat sink due to the inconvenience of cleaning.
[0025] 3. By arranging fixed limit push plates on the upper and lower sides of the cleaning rack, the first nozzle and the second nozzle can be pushed to move to the assembly plate, and the angle can be converted, so that the movement angle of the first nozzle and the second nozzle can always be kept less than 90 degrees with the heat sink, which is convenient for forming asymmetric impact flushing, can cover more areas of the workpiece surface, reduce cleaning blind spots caused by obstruction or dead angles during vertical spraying, and improve the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the first three-dimensional structure of the present invention.
[0027] Figure 2 This is a schematic diagram of the second three-dimensional structure of the present invention.
[0028] Figure 3 It is a schematic diagram of the three-dimensional structure of the discharge device of the present invention.
[0029] Figure 4 It is a schematic diagram of the three-dimensional structure of the discharge device of the present invention.
[0030] Figure 5 It is a schematic diagram of the three-dimensional structure of the material moving device of the present invention.
[0031] Figure 6 It is a schematic diagram of the three-dimensional structure of the lifting structure of the present invention.
[0032] Figure 7 It is a schematic diagram of the main structure of the lifting structure of the present invention.
[0033] Figure 8 It is a schematic diagram of the three-dimensional structure of the cleaning structure of the present invention.
[0034] Figure 9 It is a schematic diagram of the three-dimensional structure of the cleaning rack of the present invention.
[0035] Figure 10 For the present invention Figure 8 Enlarged view of point A in the middle.
[0036] Figure 11 It is a schematic diagram of the cross-sectional structure of the fixed pipe of the present invention.
[0037] Figure 12 It is a schematic diagram of the main structure of the cleaning rack of the present invention.
[0038] In the figure: 1. Base, 2. Electric slide rail, 3. Mobile seat, 4. Cleaning rack, 5. Screw, 6. Drive part, 7. Lifting seat, 8. Fixed pipe, 9. Opening, 10. Rotating shaft, 11. Rotating rod, 12. First nozzle, 13. Second nozzle, 14. Metal block, 15. Magnetic block, 16. Feeding pipe, 17. Assembly plate, 18. Limit push plate, 19. Transfer bin, 20. Partition, 21. Connecting hose, 22. Sewage tank, 23. Material box, 24. Feeding port, 25. Discharge port, 26. Baffle, 27. Buffer roller, 28 , limit buffer column, 29, fixed plate, 30, cleaning brush, 31, column, 32, hydraulic push rod, 33, mobile frame, 34, support frame, 35, lifting gear ring, 36, lifting screw, 37, lifting block, 38, lifting motor, 39, driving tooth, 40, limit frame, 41, bending part, 42, spring rod, 43, telescopic airbag, 44, rotating plate, 45, air pump, 46, connecting hose, 47, elastic limit block, 48, ash hopper, 49, collecting trough, 50, guide rod, 51, guide plate, 52, U-shaped placement rack. DETAILED DESCRIPTION
[0039] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.
[0040] The present invention will be described in detail below with reference to the accompanying drawings. Figure 1-12 As shown, a surface pretreatment device for processing transformer plate radiator.
[0041] Through the use of wires by those skilled in the art, all electrical components in this case are connected to their corresponding power supplies, and appropriate controllers should be selected according to actual conditions to meet control requirements. The specific connection and control sequence should refer to the following working principle, in which the electrical components are electrically connected in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and does not explain the electrical control.
[0042] A surface pretreatment device for processing a transformer fin radiator comprises a base 1, a material discharge device is provided on one side of the upper side of the base 1, an electric slide rail 2 is provided on the front side of the upper side of the base 1, a movable seat 3 is slidably connected to the upper side of the electric slide rail 2, a material moving device is provided on the upper side of the movable seat 3, a cleaning rack 4 is provided on one side of the material discharge device, screws 5 are provided on both sides of the front side of the cleaning rack 4, the upper sides of the screws 5 on both sides of the cleaning rack 4 are connected by synchronous wheels and synchronous belts, a driving member 6 is connected to the upper side of the screw 5 on one side of the cleaning rack 4, and a cleaning structure is provided on the front side of the cleaning rack 4;
[0043] The cleaning structure includes a lifting seat 7, the rear side of the lifting seat 7 is slidably connected to the lead screw 5, a row of fixed tubes 8 are evenly provided on the front side of the cleaning frame 4, openings 9 are evenly provided on both sides of the fixed tube 8, and both sides of the fixed tube 8 are rotatably connected with a rotating shaft 10, and a rotating rod 11 corresponding to the opening 9 is evenly provided on the rotating shaft 10. One side of the rotating rod 11 passes through the opening 9 and extends from the inside of the fixed tube 8. A first nozzle 12 and a second nozzle 13 are respectively provided on the side where the rotating rod 11 extends out of the fixed tube 8. A metal block 14 is embedded in the middle part of the rotating rod 11, and magnetic blocks 15 that can attract each other with the metal block 14 are provided on the upper and lower sides of the fixed tube 8. A feeding tube 16 is provided on the upper and lower sides of the fixed tube 8. A pair of assembly plates 17 are provided on the cleaning frame 4, and a pair of limited push plates 18 are relatively provided on the pair of assembly plates 17;
[0044] A transfer bin 19 is provided at the connection between the second nozzle 13 and the rotating rod 11. A horizontal partition 20 is provided inside the first nozzle 12, the second nozzle 13 and the transfer bin 19. The feeding pipe 16 is connected to the first nozzle 12 and the transfer bin 19 respectively through a connecting hose 21. A sewage tank 22 is installed on the lower side of the cleaning rack 4;
[0045] The discharge device includes a material box 23 provided on the upper side of the base 1, with feeding ports 24 evenly provided on the upper side of the material box 23, and discharge ports 25 evenly provided on the front side of the material box 23 corresponding to the feeding ports 24;
[0046] Baffles 26 are evenly arranged inside the material box 23, and buffer rollers 27 are rotatably connected to the inner side of the baffles 26. A limited buffer column 28 is horizontally arranged on the lower side of the material box 23. Fixed plates 29 are installed on both sides of the discharge port 25, and cleaning brushes 30 are provided on the fixed plates 29;
[0047] The material moving device includes a column 31 installed on the upper side of the moving base 3, a hydraulic push rod 32 is provided on the upper side of the column 31, the output end of the hydraulic push rod 32 passes through the column 31 and is connected to the moving frame 33, a row of support frames 34 are evenly installed on the front side of the moving frame 33, and a lifting structure is provided on the lower side of the support frame 34;
[0048] The lifting structure includes a lifting gear ring 35, which is rotatably connected to the upper side of the support frame 34 through a bearing. A lifting screw 36 is provided in the middle part of the lifting gear ring 35. The lower side of the lifting screw 36 passes through the support frame 34 and is connected to a lifting block 37. The inner ring of the lifting gear ring 35 is provided with an internal thread matching the lifting screw 36. A lifting motor 38 is installed on one side of the lower side of the support frame 34. The driving end of the lifting motor 38 passes through the support frame 34 and is connected to a driving tooth 39. The driving tooth 39 meshes with the lifting gear ring 35.
[0049] A limit frame 40 is sleeved on the lower side of the lifting screw 36. A bending portion 41 is provided on both sides of the limit frame 40. The upper side of the bending portion 41 is connected to the lower side of the support frame 34 through a spring rod 42. A telescopic airbag 43 is provided on the lower side of the lifting block 37. Rotating pieces 44 are provided on both sides of the lower side of the lifting block 37. An air pump 45 is provided on one side of the upper side of the limit frame 40. The exhaust port of the air pump 45 is connected to the telescopic airbag 43 through a connecting hose 46.
[0050] It should be noted that the upper side of the base 1 is symmetrically provided with a discharge device, a transfer device, an electric slide rail 2, a cleaning rack 4, and a plurality of components arranged in front of the cleaning rack 4. The symmetrically arranged components can be used to alternately perform the discharge, transfer, and surface cleaning pretreatment operations of the transformer fin radiator fins. The symmetrical design can increase the overall operating efficiency of the device, ensure the continuity of the pretreatment process, and increase the efficiency and effect of subsequent transformer fin radiator processing.
[0051] It should be noted that after the heat sink has undergone processing steps such as cutting and stamping, impurities such as dust and oil will adhere to its surface. At this time, the heat sink can be put into the material box 23 through the feeding port 24. The interior of the material box 23 is divided into multiple spaces by the baffle 26, and buffer rollers 27 are provided on both sides of the baffle 26 to slow down the descending speed of the heat sink and prevent the heat sink from colliding with the baffle 26 and being damaged. Then, the limiting buffer column 28 located on the lower side of the material box 23 can limit and fix the vertical position of the heat sink. At the same time, the baffle 26, the buffer roller 27 and the limiting buffer column 28 cooperate to keep the heat sink vertical.
[0052] Then the electric slide rail 2 cooperates with the moving seat 3 to drive the column 31 and multiple components located on the upper side of the column 31 to move to the front side of the material box 23, and makes the multiple groups of support frames 34 on the front side of the moving frame 33 correspond to the discharge port 25 on the front side of the material box 23. Then the hydraulic push rod 32 is operated to push the moving frame 33 to move, and drive the support frame 34 and multiple components located on the lower side of the support frame 34 to extend into the material box 23 through the discharge port 25. The area of the discharge port 25 is large enough and will not cause movement interference with the lifting screw 36. At this time, each support frame 34 corresponds to a heat sink. Then the lifting motor 38 is operated, and through the cooperation of the driving gear 39, the lifting gear ring 35 and the lifting screw 36, the lifting block 37 can be driven to descend vertically, and the lifting block 37, the telescopic airbag 43 and the rotating piece 44 are inserted into the heat sink through the opening 9 on the upper side of the heat sink.
[0053] At this time, the air pump 45 is running, and air can be ventilated into the telescopic airbag 43 through the connecting hose 46, so that the telescopic airbag 43 is expanded as a whole, and the rotating piece 44 can be pushed to rotate, so that the rotating piece 44 is tightly attached to the inner wall of the upper side of the heat sink. At the same time, the telescopic airbag 43 can block the opening 9 on the upper side of the heat sink. The telescopic airbag 43 is made of rubber as a whole, and the expansion volume of the telescopic airbag 43 can be controlled by controlling the air supply of the air pump 45. For this reason, the telescopic airbag 43 will not expand too much and cause deformation of the heat sink. The rotating piece 44 is used to increase the bearing capacity of the heat sink in the vertical direction. At this time, the lifting motor 38 is running again, and the upper side can be driven by the expanded telescopic airbag 43. The blocked heat sink rises and makes the heat sink shoulder close to the bent portions 41 on both sides of the limit frame 40, while squeezing the spring rod 42. The spring rod 42 generates a vertical downward reaction force that can increase the overall fixing and clamping effect of the heat sink, preventing the heat sink from loosening. The elastic limit block 47 located at the lower side of the bent portion 41 can provide buffer protection for the heat sink shoulder. At the same time, the lifting screw 36 rises to separate the lower side of the heat sink from the limit buffer column 28, preventing the limit buffer column 28 from causing movement interference with the heat sink. The lower side of the elastic limit block 47 is provided with an arc groove, which, together with the inflated telescopic airbag 43, can increase the vertical fixing effect of the heat sink, further improving the fixing quality.
[0054] After the fixing is completed, the hydraulic push rod 32 is retracted, and the heat sink located inside the material box 23 can be taken out. During the removal process, the surface of the heat sink will come into contact with the cleaning brush 30, which can remove some dust and impurities, thereby increasing the subsequent cleaning effect. At the same time, the dust can fall into the dust collecting hopper 48 located on the lower front side of the material box 23 for collection.
[0055] A guide rod 50 parallel to the hydraulic push rod 32 is inserted on the upper side of the column 31. One side of the guide rod 50 is connected to the rear side of the movable frame 33. A guide groove is provided on the upper side of the column 31. A guide piece 51 slidably connected to the guide groove is installed on the rear side of the movable frame 33 to increase the stability of the heat sink during movement.
[0056] Then the electric slide rail 2 drives the heat sink to move to the front side of the cleaning rack 4, and pushes out the heat sink again so that the heat sink is inserted between the multiple fixed tubes 8, wherein the fixed tube 8 is provided with a feeding pipe 16 on the upper and lower sides, and the two feeding pipes 16 are respectively connected to the cleaning agent pumping system and the clean water pumping system. This part is the existing technology and will not be repeated. Since the first nozzle 12, the second nozzle 13 and the middle part of the transfer bin 19 are provided with a partition 20, the first nozzle 12, the second nozzle 13 and the transfer bin 19 can be divided into two independent cavities, and the two feeding pipes 16 respectively connected with the cleaning agent pumping system and the clean water pumping system can be used to pass cleaning agent or clean water into the first nozzle 12 and the internal cavity of the transfer bin 19 through the connecting hose 21, and then the two independent cavities inside the first nozzle 12 and the second nozzle 13 can spray cleaning agent and clean water respectively, thereby increasing the cleaning effect of the heat sink;
[0057] When the heat sink needs to be pre-treated for surface cleaning, the driving member 6 is in operation, and the screws 5 on both sides of the front side of the cleaning rack 4 can be driven to rotate at the same time through the cooperation of the synchronous wheel and the synchronous belt, and the multiple fixed tubes 8 and the components on both sides of the fixed tubes 8 are driven to reciprocate in the vertical direction through the lifting seat 7. During the movement, it is possible to choose to spray cleaning agent, clean water or both at the same time according to the use requirements. At the same time, after the fixed tube 8 moves to the lower side of the assembly rack on the front side of the cleaning rack, the limiting push rod can push the first nozzle 12 and the second nozzle 13 on the rear side of the fixed tube 8 to descend. They are all connected to the rotating shaft 10 through the rotating rod 11. Therefore, when the fixed tube 8 is raised to the highest point, it will cooperate with the limiting push plate 18 to push the multiple first nozzles 12 and the second nozzles 13 down, and make the metal block 14 embedded in the middle part of the rotating rod 11 and the magnetic block 15 on the lower side of the fixed tube 8 attract each other, so that the angles of the first nozzles 12 and the second nozzles 13 can be fixed. Then, the driving member 6 cooperates with the lead screw 5 to drive the multiple first nozzles 12 and the second nozzles 13 to descend. The attraction between the magnetic block 15 and the metal block 14 is large enough. When the force of the lead screw 5 is greater than the magnetic attraction force, the angles of the first nozzles 12 and the second nozzles 13 can be changed.
[0058] At this time, the water mist sprayed by the first nozzle 12 and the second nozzle 13 forms an asymmetric impact, which can cover more areas of the workpiece surface, reduce the cleaning blind areas caused by obstruction or dead angles during spraying, and increase the cleaning effect. At the same time, the position of the second nozzle 13 corresponds to the position of the groove on the surface of the heat sink, and the sprayed water mist can be impacted at the dead angle of the groove, thereby increasing the flushing effect and preventing the inside of the groove from being in a dead angle and unable to be cleaned. When the fixed pipe 8 moves to the assembly plate 17 on the lower front side of the cleaning rack 4, the limit push plate 18 pushes the first nozzle 12 and the second nozzle 13 again, so that the first nozzle 12 and the second nozzle 13 are tilted upward, and at the same time the lifting seat 7 performs reciprocating motion in the vertical direction to increase the flushing effect, the feeding port 24 and the discharge port The number of the ports 25 is at least four, the number of the support frames 34 matches the number of the feeding ports 24 and the discharging ports 25, the number of the fixed tubes 8 is at least five, the number of the limiting push plates 18 is twice the number of the support frames 34, the first nozzle 12 and the second nozzle 13 will both rinse both sides of the heat sink and form a symmetrical impact force, so that the heat sink will not be unstable during the flushing process, the first nozzle 12 is configured as a cone as a whole, and the second nozzle 13 is configured as a V-shaped as a whole, wherein the first nozzle 12 with a conical shape can make the sprayed droplets more evenly distributed, thereby increasing the cleaning effect, and the second nozzle 13 with a V-shaped shape can increase the flushing effect inside the heat sink groove, thereby preventing the inside of the groove from being in a dead corner and unable to be cleaned;
[0059] At the same time, since the upper opening 9 of the heat sink is blocked by the telescopic airbag 43, the cleaning wastewater will not enter the interior of the heat sink, causing contamination of the interior of the heat sink. At the same time, under the influence of gravity, the cleaning wastewater will enter the sewage tank 22 instead of entering the interior of the heat sink through the lower opening 9 of the heat sink.
[0060] After the flushing operation is completed, the electric slide rail 2 can drive the heat sink that has been pre-treated by flushing to the upper side of the collection tank 49, and can perform subsequent drying and blowing operations. An inclined liquid guide groove is provided inside the collection tank 49 to facilitate the discharge of collected sewage.
[0061] T-shaped auxiliary grooves are provided on both sides of the front side of the cleaning rack 4, and the two sides of the rear side of the lifting seat 7 are slidably connected to the T-shaped auxiliary grooves to increase the stability of the lifting seat 7 during the lifting process. U-shaped placement racks 52 are evenly installed on the upper side of the sewage tank 22. After the operation of the device is completed, the fixed pipe 8 can be placed on the U-shaped placement rack 52.
[0062] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A surface pretreatment device for processing a transformer plate radiator, comprising a base (1), characterized in that: A material discharge device is provided on one side of the upper side of the base (1), an electric slide rail (2) is provided on the front side of the upper side of the base (1), a movable seat (3) is slidably connected to the upper side of the electric slide rail (2), a material moving device is provided on the upper side of the movable seat (3), a cleaning rack (4) is provided on one side of the material discharge device, both sides of the front side of the cleaning rack (4) are provided with lead screws (5), the upper sides of the lead screws (5) on both sides of the cleaning rack (4) are connected through synchronous wheels and synchronous belts, a driving member (6) is connected to the upper side of the lead screw (5) on one side of the cleaning rack (4), and a cleaning structure is provided on the front side of the cleaning rack (4); The cleaning structure comprises a lifting seat (7), the rear side of the lifting seat (7) is slidably connected to the lead screw (5), a row of fixed tubes (8) are evenly arranged on the front side of the cleaning frame (4), openings (9) are evenly arranged on both sides of the fixed tube (8), both sides of the fixed tube (8) are rotatably connected to the rotating shaft (10), and the rotating shaft (10) is evenly provided with a rotating rod (11) corresponding to the opening (9), one side of the rotating rod (11) passes through the opening (9) and extends from the inside of the fixed tube (8), A first nozzle (12) and a second nozzle (13) are respectively provided on one side of the rotating rod (11) extending out of the fixed tube (8); a metal block (14) is embedded in the middle part of the rotating rod (11); magnetic blocks (15) capable of attracting the metal block (14) are provided on both the upper and lower sides of the fixed tube (8); a feeding tube (16) is provided on both the upper and lower sides of the fixed tube (8); a pair of assembly plates (17) are provided on the cleaning rack (4); and a pair of limit push plates (18) are relatively provided on the pair of assembly plates (17); A transfer bin (19) is provided at the connection between the second nozzle (13) and the rotating rod (11); a horizontal partition (20) is provided inside the first nozzle (12), the second nozzle (13) and the transfer bin (19); the feeding pipe (16) is connected to the first nozzle (12) and the transfer bin (19) respectively through a connecting hose (21); a sewage tank (22) is installed on the lower side of the cleaning rack (4); The discharge device comprises a material box (23) arranged on the upper side of the base (1), a feeding port (24) is evenly opened on the upper side of the material box (23), and a discharge port (25) corresponding to the feeding port (24) is evenly opened on the front side of the material box (23); Baffles (26) are evenly arranged inside the material box (23), and a buffer roller (27) is rotatably connected to the inner side of the baffle (26). A limited buffer column (28) is horizontally arranged on the lower side of the material box (23). Fixed plates (29) are installed on both sides of the discharge port (25), and a cleaning brush (30) is arranged on the fixed plate (29); The material moving device comprises a column (31) mounted on the upper side of the moving seat (3), a hydraulic push rod (32) is provided on the upper side of the column (31), an output end of the hydraulic push rod (32) passes through the column (31) and is connected to a moving frame (33), a row of support frames (34) are evenly mounted on the front side of the moving frame (33), and a lifting structure is provided on the lower side of the support frame (34); The lifting structure includes a lifting gear ring (35), the lifting gear ring (35) is rotatably connected to the upper side of the support frame (34) through a bearing, a lifting screw (36) is provided in the middle part of the lifting gear ring (35), the lower side of the lifting screw (36) passes through the support frame (34) and is connected to a lifting block (37), the inner ring of the lifting gear ring (35) is provided with an internal thread matching the lifting screw (36), a lifting motor (38) is installed on one side of the lower side of the support frame (34), the driving end of the lifting motor (38) passes through the support frame (34) and is connected to a driving tooth (39), and the driving tooth (39) is engaged with the lifting gear ring (35); A limiting frame (40) is sleeved on the lower side of the lifting screw (36), and a bending portion (41) is provided on both sides of the limiting frame (40). The upper side of the bending portion (41) is connected to the lower side of the support frame (34) through a spring rod (42). A telescopic airbag (43) is provided on the lower side of the lifting block (37), and rotating plates (44) are provided on both sides of the lower side of the lifting block (37). An air pump (45) is provided on one side of the upper side of the limiting frame (40), and the exhaust port of the air pump (45) is connected to the telescopic airbag (43) through a connecting hose (46).
2. The surface pretreatment equipment for processing transformer fin-type radiator according to claim 1, characterized in that: An elastic limiting block (47) is provided on the lower side of the bending portion (41), and an arc-shaped groove is provided on the lower side of the elastic limiting block (47).
3. The surface pretreatment equipment for processing transformer fin-type radiator according to claim 2, characterized in that: The first nozzle (12) is configured as a cone as a whole, and the second nozzle (13) is configured as a V-shape as a whole.
4. The surface pretreatment equipment for processing transformer fin-type radiator according to claim 3, characterized in that: The number of the feeding ports (24) and the discharging ports (25) is at least four, the number of the support frames (34) matches the number of the feeding ports (24) and the discharging ports (25), the number of the fixed pipes (8) is at least five, and the number of the limiting push plates (18) is twice the number of the support frames (34).
5. The surface pretreatment equipment for processing transformer fin-type radiator according to claim 4, characterized in that: An ash collecting hopper (48) is installed on the lower front side of the material box (23), and a collecting trough (49) is provided on the lower side of the cleaning rack (4). An inclined liquid guide block is provided inside the collecting trough (49).
6. The surface pretreatment equipment for processing transformer fin-type radiators according to claim 5, characterized in that: A guide rod (50) parallel to the hydraulic push rod (32) is inserted on the upper side of the column (31), and one side of the guide rod (50) is connected to the rear side of the movable frame (33). A guide groove is provided on the upper side of the column (31), and a guide piece (51) slidably connected to the guide groove is installed on the rear side of the movable frame (33).
7. The surface pretreatment equipment for processing transformer fin-type radiators according to claim 6, characterized in that: Both sides of the front side of the cleaning rack (4) are provided with T-shaped auxiliary grooves, and both sides of the rear side of the lifting seat (7) are slidably connected to the T-shaped auxiliary grooves.
8. The surface pretreatment equipment for processing transformer fin-type radiators according to claim 7, characterized in that: U-shaped placement racks (52) are evenly installed on the upper side of the sewage tank (22).
Citation Information
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