Flow guide device applied to continuous casting machine
By installing a flow diversion device on the continuous casting machine, the corrosion and steel plate dropping problems caused by the cooling water not being diverted are solved, and the effective discharge of cooling water is achieved, which improves the service life and safety of the equipment.
Patent Information
- Application Number
- CN202510334341.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-06-24
AI Technical Summary
There is no diversion measure for the cooling water in the continuous casting machine after the water is discharged, causing the cooling water to hit the roller beam support, the transmission support and the main frame, causing corrosion and the steel plate fall off, increasing the risk of safety production.
A flow guide device is designed, including a flow guide body and a flow guide tube. The flow guide body is composed of a bottom plate, a front guide plate and a side plate to form a flow guide groove to store cooling water. The front guide plate is fitted with the roller beam support, and the cooling water flows out to the pit and the flow guide tube to the vortex well.
Effectively guide the cooling water to flow into the roller pit and the vortex well in the non-rotating and rotating state of the roller body, avoiding the cooling water from being hit in key areas, reducing the risk of corrosion and steel plate fall off, and improving the service life of the equipment.
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Figure CN120190324A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of metallurgical mechanical equipment, and specifically to a diversion device applied to a continuous casting machine. Background Art
[0002] At present, the inlet and return water mode of the cooling water of the driving roller body of the conveying roller table of the continuous casting machine in the steel mill generally adopts a two-in and two-out mode, and the cooling water used for roller body cooling is generally open-circuit water. Among them, the cooling water flows in from the water inlet hole, passes through the core of the roller body, and then flows out from the water outlet hole on the other side to achieve the cooling of the roller body. Since there is no diversion measure for the cooling water flowing out from the water outlet hole of the roller body, the cooling water hits the roller table beam support, the drive machine support and the main frame. If not processed for a long time, it will cause corrosion of the continuous casting machine and peeling off of the steel plate, thereby increasing the risk of potential safety hazards. Due to the high operation rate of the continuous casting machine and the short shutdown and water cut time, there is not enough time to repair and replace the continuous casting machine. Summary of the Invention
[0003] The purpose of the present invention is to provide a diversion device applied to a continuous casting machine to solve the problems raised in the above background art.
[0004] To achieve the above purpose, the present invention provides the following technical solution: A diversion device applied to a continuous casting machine, the continuous casting machine includes a roller body, drive shafts are installed at both ends of the roller body, the roller body is rotationally connected to a bearing seat through the drive shafts, roller table beam supports are installed at the bottoms of the two bearing seats, a connecting block is arranged between the roller table beam supports, a water inlet hole is formed at one end of the roller body, and a water outlet hole communicated with the water inlet hole is formed at the other end, both the water inlet hole and the water outlet hole are located between the roller body and the drive shaft, a receiving space is formed between the water outlet hole end of the roller body and the roller table beam support. Among them, the diversion device includes a diversion body and a diversion pipe. The diversion body is composed of a bottom plate, a front guide plate fixed on the bottom plate, and several side plates. Moreover, the bottom plate, the front guide plate and the several side plates enclose to form a diversion groove with an upper opening. The diversion groove is used for storing the cooling water flowing out from the water outlet hole. The front guide plate is attached to the roller table beam support and extends into the receiving space along a first direction. At the same time, the end of the front guide plate away from the bottom plate is higher than the position of the water outlet hole. The bottom plate is fixed on the top surface of the connecting block, and a diversion hole is opened on the bottom plate; the diversion pipe is installed on the bottom plate and communicated with the diversion hole, and the diversion pipe is used for dredging the cooling water stored in the diversion groove.
[0005] Based on the above technical features, in the present invention, the installation position of the diversion device is directly below the water outlet holes of the roller body. The bottom plate is installed above the surface of the connecting block between the roller table beam supports. The front guide plate is in surface contact with the roller table beam support. When the cooling water in the roller body is in a stationary and non-rotating state, it directly flows out from the water outlet holes of the roller body into the diversion groove of the diversion device, and then flows out through the diversion pipe to the pit and then to the vortex well. When the cooling water in the roller body is in a rotating state, there is an impact force when the cooling water flows out, and it is thrown from the water outlet holes of the roller body onto the front guide plate of the diversion device, then flows into the diversion groove, and finally flows out through the diversion pipe to the roller table pit and then to the vortex well. The present invention can guide the cooling water into the roller table pit and then to the vortex well both in the non-rotating state and the rotating state of the roller body, achieving the purpose of diverting the cooling water of the roller table roller body to the outside, avoiding the cooling water hitting the roller table beam support, the drive machine support and the main frame, and if not processed for a long time, it will cause problems such as corrosion of the continuous casting machine and peeling off of the steel plate, thereby improving the service life of the equipment.
[0006] Preferably, in this technical solution, the diversion body is composed of a bottom plate in a rectangular shape, a front guide plate, and three side plates. Among them, the front guide plate and a side plate opposite to it are respectively fixedly connected to the left and right sides of the bottom plate, and the other two side plates are respectively fixedly connected to the bottom plate, the front guide plate and the rear guide plate and enclose each other to form the rectangular diversion groove.
[0007] Based on the above technical features, the above structure design of the diversion body is reasonable, which helps workers for actual installation. At the same time, it can be applied to various specific working conditions, and has a wide range of applications.
[0008] Preferably, in this technical solution, the end of the front guide plate far from the bottom plate is higher than the position of the water outlet holes, and the height dimension of the front guide plate in the direction perpendicular to the bottom plate is smaller than the vertical distance between the bottom of the transmission shaft and the top of the connecting block. More preferably, the height dimension of the front guide plate in the direction perpendicular to the bottom plate is 20 mm to 30 mm smaller than the vertical distance between the transmission shaft and the connecting block.
[0009] Based on the above technical features, the end of the front guide plate far from the bottom plate is higher than the position of the water outlet holes, and the height dimension of the front guide plate in the direction perpendicular to the bottom plate is smaller than the vertical distance between the bottom of the transmission shaft and the top of the connecting block. On the premise of ensuring that the diversion device can quickly divert the flow, it also correspondingly avoids the front guide plate from touching the transmission shaft, which affects the transmission performance of the continuous casting machine.
[0010] Preferably, in this technical solution, an arc-shaped opening is formed at the end of the front guide plate far from the bottom plate, and the transmission shaft passes through the arc-shaped opening, and the formed arc-shaped opening is adapted to the outer surface of the transmission shaft.
[0011] Based on the above technical features, the upper part of the front guide plate is of an arc structure and is well - matched with the transmission shaft size of the roller body, which plays a role in water blocking and diversion. On the premise of avoiding the outflow of external drainage, it also correspondingly avoids the contact between the front guide plate and the transmission shaft, thus affecting the transmission function of the continuous casting machine.
[0012] Preferably, in this technical solution, its two side plates are arranged on the front and rear sides of the bottom plate, and the distance between the two side plates is greater than the width of the connecting block. Along the width direction of the connecting block, the diversion pipe is on one of the front and rear sides of the diversion body.
[0013] Based on the above technical features, the above ensures the installation position of the connecting block between the diversion pipe and the roller - path beam support.
[0014] Preferably, in this technical solution, its bottom plate, front guide plate and three side plates are formed by welding stainless - steel plates to form a diversion body.
[0015] Based on the above technical features, the diversion device is made by welding stainless - steel materials, effectively improving the corrosion resistance of the diversion device, and it is not easily corroded, peeled or deformed by the influence of the external environment.
[0016] Preferably, in this technical solution, its bottom plate is welded to the top of the connecting block. At the same time, the front guide plate is in surface contact with and welded to the roller - path beam support surface.
[0017] Based on the above technical features, the bottom plate is welded and fixed above the surface of the connecting block between the roller - path beam supports, and the front guide plate is in surface contact with and welded and fixed to the roller - body support of the roller - path beam. Its diversion device has a simple structural design, low manufacturing cost, and can greatly improve the service life of the equipment and reduce potential safety hazards after application. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic structural diagram of a continuous casting machine in the prior art;
[0019] Figure 2 is a schematic structural diagram of the diversion device and the continuous casting machine in the embodiment of the present invention;
[0020] Figure 3 is a schematic structural diagram of the diversion device in the first embodiment of the present invention;
[0021] Figure 4 is in the first embodiment of the present invention Figure 3 is a side view in the first perspective;
[0022] Figure 5 is in the first embodiment of the present invention Figure 3 is a side view in the second perspective;
[0023] Figure 6 is in the first embodiment of the present invention Figure 3Top view;
[0024] Figure 7 This is a schematic structural view of the diversion device in the second embodiment of the present invention.
[0025] In the figure: 1. Continuous casting machine; 101. Roller body; 102. Transmission shaft; 103. Bearing seat; 104. Roller path beam support; 105. Connection block; 2. Diversion device; 21. Diversion body; 201. Front guide plate; 202. Side plate; 203. Bottom plate; 22. Diversion pipe; 3. Accommodation space; 4. Arc-shaped opening; 5. Diversion groove. Detailed implementation manners
[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0027] It should be noted that in the description of the present invention, the orientation or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0028] In addition, it should be understood that for the convenience of description, the sizes of the various components shown in the accompanying drawings are not drawn in actual proportional relationships.
[0029] It should be noted that similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined or described in one drawing, it will not be necessary to further discuss and describe it specifically in the description of subsequent drawings.
[0030] Before understanding the present invention, it should be clear that the inlet and return water modes of the cooling water of the transmission roller body of the conveying roller path of the continuous casting machine 1 in the steel mill generally adopt the two-in and two-out mode, such as Figure 1As shown, the cooling water for the roll body is generally open-circuit water. Among them, the cooling water flows in from the water inlet hole, passes through the core of the roll body, and then flows out from the water outlet hole on the other side to achieve the cooling of the roll body. The continuous casting machine 1 includes a roll body 101. Transmission shafts 102 are installed at both ends of the roll body 101. The roll body 101 is rotationally connected to the bearing block 103 through the transmission shafts 102. Roll track beam supports 104 are installed at the bottoms of the two bearing blocks 103. A connecting block 105 is arranged between the roll track beam supports 104. A water inlet hole is formed at one end of the roll body 101, and a water outlet hole communicating with the water inlet hole is formed at the other end. Both the water inlet hole and the water outlet hole are located between the roll body 101 and the transmission shaft 102. A receiving space 3 is formed between the water outlet hole end of the roll body 101 and the roll track beam support 104. The receiving space 3 is used to cooperate with the installation of the diversion device 2.
[0031] As Figures 2 to 7 As shown, the present invention provides a technical solution: a diversion device applied to a continuous casting machine. The diversion device 2 includes a diversion body 21 and a diversion pipe 22. The diversion body 21 is composed of a bottom plate 203, a front guide plate 201 fixedly connected to the bottom plate 203, and several side plates 202. Moreover, the bottom plate 203, the front guide plate 201, and the several side plates 202 enclose a diversion groove 5 with an upper opening. The diversion groove 5 is used to store the cooling water flowing out from the water outlet hole. The front guide plate 201 is in contact with the roll track beam support 104 and extends into the receiving space 3 along the first direction. At the same time, the end of the front guide plate 201 away from the bottom plate 203 is higher than the position of the water outlet hole. The bottom plate 203 is fixedly connected to the top surface of the connecting block 105. A diversion hole is opened on the bottom plate 203. The diversion pipe 22 is installed on the bottom plate 203 and communicates with the diversion hole. The diversion pipe 22 is used to dredge the cooling water stored in the diversion groove 5.
[0032] In the present invention, the diversion device 2 is installed directly below the water outlet holes of the roller body 101. The bottom plate 203 is installed above the surface of the connecting block 105 between the roller table beam supports 104. The front guide plate 201 is in surface contact with the roller table beam support 104. When the cooling water in the roller body 101 is in a stationary and non-rotating state, it directly flows out from the water outlet holes of the roller body 101 into the diversion groove 5 of the diversion device 2, and then flows out through the diversion pipe 22 to the pit and then to the swirl well. When the roller body 101 is in a rotating state, the cooling water has an impact force when flowing out, is thrown from the water outlet holes of the roller body 101 onto the front guide plate 201 of the diversion device 2, then flows into the diversion groove 5, and finally flows out through the diversion pipe 22 to the roller table pit and then to the swirl well. The present invention can guide the cooling water into the roller table pit and then to the swirl well both when the roller body 101 is in a non-rotating state and a rotating state, achieving the purpose of diverting the cooling water of the roller table roller body 101 to the outside, avoiding the cooling water hitting the roller table beam supports 104, the drive machine support and the main frame, and preventing problems such as corrosion of the continuous casting machine 1 and peeling off of the steel plate layers from occurring if not processed for a long time, thereby improving the service life of the equipment.
[0033] Further, the diversion body 21 is composed of a rectangular bottom plate 203, a front guide plate 201 and three side plates 202. Among them, the front guide plate 201 and a side plate 202 opposite to it are respectively fixedly connected to the left and right sides of the bottom plate 203, and the other two side plates 202 are respectively fixedly connected to the bottom plate 203, the front guide plate 201 and the rear guide plate and enclose each other to form a rectangular diversion groove 5.
[0034] Still further, two opposite side plates 202 are arranged on the front and rear sides of the bottom plate 203, and the distance between the two side plates 202 is greater than the width of the connecting block 105. Along the width direction of the connecting block 105, the diversion pipe 22 is located on one side of the front and rear of the diversion body 21. The distance between the two opposite front and rear side plates 202 must be greater than the width of the connecting block 105, ensuring that the diversion pipe 22 is arranged outside the connecting block 105 between the roller table beam supports 104. In the present invention, the distance between the two front and rear side plates 202 ranges from 280 mm to 320 mm. Preferably, the distance between the two front and rear side plates 202 is 300 mm, and the distance between the diversion pipe 22 and the center of the diversion groove 5 is 135 mm, ensuring that the diversion pipe 22 is roughly attached to the side surface of the connecting block 105.
[0035] The distance between the front guide plate 201 and the opposite side plates 202 depends on the diameter of the water outlet holes of the roller body 101 and the flow rate of the cooling water inside the roller body 101; in the present invention, the distance between the front guide plate 201 and the opposite side plates 202 ranges from 180 mm to 220 mm. Preferably, the distance between the front and rear side plates 202 is 200 mm. In addition, the diameter of the diversion pipe 22 depends on the flow rate difference between the externally drained cooling water of the roller body 101 and the water drained outside the diversion pipe 22, ensuring that the water level inside the diversion device 2 cannot be higher than the height of the three side plates 202, and the length of the diversion pipe 22 is greater than the height distance of the connecting block 105; in the present invention, the diameter of the diversion pipe 22 is 20 mm to 24 mm, the length of the diversion pipe 22 is not less than 300 mm, and the height of the three side plates 202 is not less than 90 mm. Preferably, the diameter of the diversion pipe 22 is 22 mm, the length of the diversion pipe 22 is 305 mm, which is adapted to the diversion body 21, and the height of the three side plates 202 is not less than 95 mm, saving materials while meeting normal use requirements.
[0036] The bottom plate 203, the front guide plate 201 and the three side plates 202 are formed by welding stainless steel plates to form the diversion body 21, and the diversion device 2 thereof is made by welding 5-mm-thick stainless steel plates, effectively improving the corrosion resistance of the diversion device 2 and not being easily corroded, peeled or deformed by the external environment.
[0037] The bottom plate 203 is welded to the top of the connecting block 105. At the same time, the front guide plate 201 is in surface contact with and welded to the roller path beam support 104. The bottom plate 203 is welded and fixed above the surface of the connecting block 105 between the roller path beam supports 104. The front guide plate 201 is in surface contact with the roller body 101 support of the roller path beam and is welded and fixed. The diversion device 2 has a simple structural design and low manufacturing cost, and can greatly improve the service life of the equipment and reduce potential safety hazards after application.
[0038] Specifically, as Figures 3 to 6As shown, it is the first embodiment of the flow guiding device 2. One end of the front guide plate 201 away from the bottom plate 203 is higher than the position of the water outlet hole, and the height dimension of the front guide plate 201 in the direction perpendicular to the bottom plate 203 is smaller than the vertical distance between the bottom of the transmission shaft and the top of the connecting block 105. Specifically, in the specific embodiment of the present invention, the height dimension of the front guide plate 201 in the direction perpendicular to the bottom plate 203 is 20 mm to 30 mm smaller than the vertical distance between the transmission shaft and the connecting block 105. Specifically, it can be 20 mm, or 21 mm, or 22 mm, or 23 mm, or 24 mm, or 25 mm, or 26 mm, or 27 mm, or 28 mm, or 29 mm, or 30 mm. One end of the front guide plate 201 away from the bottom plate 203 is higher than the position of the water outlet hole, and the height dimension of the front guide plate 201 in the direction perpendicular to the bottom plate 203 is smaller than the vertical distance between the bottom of the transmission shaft 102 and the top of the connecting block 105. On the premise of ensuring that the flow guiding device 2 can quickly guide the flow, it also correspondingly avoids the front guide plate 201 from touching the transmission shaft 102, which affects the transmission performance of the continuous casting machine 1.
[0039] Specifically as Figure 7 As shown, it is the second embodiment of the flow guiding device 2. One end of the front guide plate 201 away from the bottom plate 203 forms an arc-shaped opening 4. The transmission shaft passes through the arc-shaped opening 4, and the formed arc-shaped opening 4 is adapted to the outer surface of the transmission shaft. The upper part of the front guide plate 201 is an arc-shaped structure and is well matched with the size of the transmission shaft 102 of the roller body 101, playing a role in blocking water and guiding the flow. On the premise of avoiding the outflow of external drainage, it also correspondingly avoids the front guide plate 201 from touching the transmission shaft 102, which affects the transmission function of the continuous casting machine.
[0040] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flow guide device applied to a continuous casting machine, the continuous casting machine (1) comprising a roller body (101), both ends of the roller body (101) are equipped with a transmission shaft (102), the roller body (101) is rotatably connected to a bearing seat (103) through the transmission shaft (102), the bottoms of the two bearing seats (103) are equipped with roller beam supports (104), a connecting block (105) is arranged between the roller beam supports (104), one end of the roller body (101) is formed with a water inlet hole, and the other end is formed with a water outlet hole connected to the water inlet hole, the water inlet hole and the water outlet hole are both located between the roller body (101) and the transmission shaft (102), an accommodating space (3) is formed between one end of the water outlet hole of the roller body (101) and the roller beam support (104), characterized in that: The flow guiding device (2) comprises: A flow guide body (21), the flow guide body (21) being composed of a bottom plate (203), a front guide plate (201) fixedly connected to the bottom plate (203), and a plurality of side plates (202), and the bottom plate (203), the front guide plate (201) and the plurality of side plates (202) are enclosed to form a flow guide groove (5) with an upper opening, the flow guide groove (5) being used to store cooling water flowing out of a water outlet, the front guide plate (201) being in contact with the roller beam support (104) and extending into the accommodating space (3) along a first direction, and at the same time, an end of the front guide plate (201) away from the bottom plate (203) is higher than the water outlet, the bottom plate (203) is fixedly connected to the top surface of the connecting block (105), and a flow guide hole is provided on the bottom plate (203); A flow guide pipe (22), the flow guide pipe (22) is installed on the bottom plate (203) and is connected to the flow guide hole, and the flow guide pipe (22) is used to clear the cooling water stored in the flow guide groove (5).
2. The flow guiding device according to claim 1, characterized in that: The flow guide body (21) is composed of a rectangular bottom plate (203), a front guide plate (201) and three side plates (202), wherein: The front guide plate (201) and a side plate (202) opposite to it are respectively fixedly connected to the left and right sides of the bottom plate (203), and the other two side plates (202) are respectively fixedly connected to the bottom plate (203), the front guide plate (201) and the rear guide plate, and are mutually enclosed to form the rectangular guide groove (5).
3. The flow guiding device according to claim 2, characterized in that: One end of the front guide plate (201) away from the bottom plate (203) is higher than the water outlet, and the height of the front guide plate (201) in a direction perpendicular to the bottom plate (203) is smaller than the vertical distance between the bottom of the transmission shaft and the top of the connection block (105).
4. The flow guiding device according to claim 3, characterized in that: The height dimension of the front guide plate (201) in a direction perpendicular to the bottom plate (203) is 20 mm to 30 mm smaller than the vertical distance between the transmission shaft and the connection block (105).
5. The flow guiding device according to claim 2, characterized in that: An arc-shaped opening (4) is formed at one end of the front guide plate (201) away from the bottom plate (203), the transmission shaft passes through the arc-shaped opening (4), and the formed arc-shaped opening (4) is adapted to the outer surface of the transmission shaft.
6. The flow guiding device according to claim 2, characterized in that: Two opposite side plates (202) are arranged on the front and rear sides of the bottom plate (203), and the distance between the two side plates (202) is greater than the width of the connecting block (105). Along the width direction of the connecting block (105), the flow guide pipe (22) is located on the front and rear sides of the flow guide body (21).
7. The flow guiding device according to claim 2, characterized in that: The bottom plate (203), the front guide plate (201) and the three side plates (202) are welded from stainless steel plates to form a flow guide body (21).
8. The flow guiding device according to claim 2, characterized in that: The bottom plate (203) is welded to the top of the connection block (105), and at the same time, the front guide plate (201) is in surface contact with the roller beam support (104) and is welded to each other.