Atomization production equipment for stainless steel shots

By passing water into the pellet box of the stainless steel ball atomization production equipment, the atomized stainless steel balls solidify in the water flow, solving the problem of possible collision and deformation of the stainless steel balls when falling, and ensuring the roundness and surface cleaning of the stainless steel balls are achieved.

CN120190355APending Publication Date: 2025-06-24无锡锋速钢丸有限公司
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Patent Information

Application Number
CN202510448555.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2025-06-24

AI Technical Summary

Technical Problem

During the atomization production process of stainless steel balls, newly formed stainless steel balls may collide when they fall, resulting in deformation and affecting the quality of subsequent shot peening operations.

Method used

A stainless steel ball atomization production equipment is designed to ensure that the atomized stainless steel balls are solidified in the water flow by passing into the pellet box, reducing the risk of collision, and ensuring the roundness and surface cleaning of the stainless steel balls through the pellet assembly and the water stirring assembly.

Benefits of technology

It effectively prevents the deformation of stainless steel balls when they fall, ensures their roundness, and reduces the presence of surface impurities through water flow cleaning, and improves the quality of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of stainless steel shot production, and particularly relates to stainless steel shot atomization production equipment which comprises a machine shell, a shot containing box is fixedly installed on the inner wall of the machine shell, an atomization cavity is fixedly installed at the top of the shot containing box, a tundish is fixedly installed at the top of the atomization cavity, and a plurality of air pressure nozzles are arranged in the atomization cavity. A discharge spout is fixedly mounted between the bottom of the tundish and the top of the atomization cavity, and a shot receiving assembly is arranged in the shot containing box; water flow is introduced into the shot containing box, atomized stainless steel shots can fall into the water flow in the shot containing box and finally fall on the shot containing plate, water vapor in the water flow can accelerate solidification of the stainless steel shots, impact force of the stainless steel shots in the falling process can also be reduced, and the stainless steel shots and the shot containing plate are matched with each other, so that the stainless steel shots are prevented from falling off through the cotton property of the water flow. And a plurality of stainless steel shots can not be in direct contact when falling in water, collision is avoided, meanwhile, water flow can clean the outer portions of the stainless steel shots, and impurities outside the stainless steel shots are reduced.
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Description

Technical Field

[0001] The present invention belongs to the technical field of stainless steel shot production, and specifically relates to a stainless steel shot atomization production device. Background Art

[0002] Stainless steel shot is a spherical particle made of stainless steel as raw material, usually used in industrial processes such as surface treatment and strengthening. Its main component is iron, and it contains a certain proportion of alloy elements such as chromium and nickel. The content of chromium element is usually above 12%, which can endow the stainless steel shot with good corrosion resistance and make it not easy to rust in different environments. The addition of nickel element can further improve its toughness and corrosion resistance, enabling the stainless steel shot to withstand various complex usage conditions. According to different application requirements, other elements such as molybdenum, titanium, and niobium may also be added to enhance specific properties, such as improving high-temperature resistance or acid and alkali resistance.

[0003] Currently, in the prior art, when atomizing the production of stainless steel shot, since the stainless steel shot has a certain plasticity when it is just formed, during its falling process, the stainless steel shot may collide and deform, resulting in an irregular change in its original round shape, which is not conducive to the subsequent shot peening operation of the stainless steel shot.

[0004] Therefore, the present invention provides a stainless steel shot atomization production device. Summary of the Invention

[0005] In order to make up for the deficiencies of the prior art and solve at least one of the technical problems proposed in the background art.

[0006] The technical solution adopted by the present invention to solve its technical problems is as follows: A stainless steel shot atomization production device of the present invention includes a machine shell, an inner wall of the machine shell is fixedly installed with a shot receiving box, a top of the shot receiving box is fixedly installed with an atomization chamber, a top of the atomization chamber is fixedly installed with a tundish, a plurality of pneumatic nozzles are arranged inside the atomization chamber, a nozzle is fixedly installed between a bottom of the tundish and a top of the atomization chamber, a shot receiving component is arranged inside the shot receiving box, the shot receiving component includes a shot placing plate, and the shot receiving component is used to drive the shot placing plate to receive and release the atomized stainless steel shot. A water stirring component is arranged inside the shot receiving box, and the water stirring component is used to drive the water flow to accelerate the cleaning of the surface of the stainless steel shot; By connecting a high-pressure jetting device to multiple pneumatic nozzles, then pouring the molten liquid stainless steel into the tundish, allowing it to flow out through the nozzle at the bottom to form a liquid stream. At the same time, the high-pressure gas device is turned on, enabling the high-pressure gas to be sprayed from multiple angles onto the liquid stainless steel stream through the pneumatic nozzles, atomizing it into fine droplets. The atomized droplets quickly cool and solidify in the air to form solid stainless steel pellets, thus realizing the manufacturing and production of stainless steel pellets. Subsequently, the pellet receiving assembly drives the pellet placing plate to receive and place the stainless steel pellets that have fallen after atomization, preventing the stainless steel pellets from colliding with each other and deforming when they fall due to incomplete solidification, which affects the use of subsequent shot peening operations, ensuring the roundness of the stainless steel pellets, and playing a role in preventing the stainless steel pellets from deforming due to impact when they fall. At the same time, the water stirring assembly drives the water flow in the pellet receiving box to accelerate the cleaning of the surface of the stainless steel pellets, reducing the presence of surface impurities when the stainless steel pellets are produced.

[0007] Preferably, a plurality of motors are symmetrically and fixedly installed on the outer wall of the atomization chamber. The output ends of the plurality of motors are fixedly installed with an annular plate. The inner wall of the annular plate is slidably connected to the outer wall of the tundish. Four groups of pressing rods are fixedly installed at the bottom of the annular plate. During operation, the motors drive the annular plate to move downward on the outer wall of the tundish, so that the motors drive a plurality of pressing rods to move downward through the annular plate, thereby providing power for the vibration and pellet receiving assemblies to operate and playing a role in power output.

[0008] Preferably, a plurality of telescopic cylinders are symmetrically and fixedly installed on the top of the pellet receiving box. The output ends of the plurality of telescopic cylinders are fixedly installed with knocking blocks. The inner walls of the plurality of knocking blocks can all be attached to the outer wall of the atomization chamber. When the shot peening operation is completed, the plurality of telescopic cylinders drive the plurality of knocking blocks to knock on the outer wall of the atomization chamber, thereby knocking down the stainless steel pellets adhering to the inner cavity of the atomization chamber, playing a role in knocking down the stainless steel pellets, and preventing the stainless steel pellets from adhering to the inner cavity of the atomization chamber during atomization and affecting the atomization effect.

[0009] Preferably, the pill receiving assembly further includes a shaft rod. There are four shaft rods, and the four shaft rods are fixedly installed on the outer wall of the pill placing plate. The outer wall of the pill placing plate is slidably connected to the inner wall of the pill receiving box, and the outer walls of the four shaft rods are all slidably connected to the inner wall of the pill receiving box. There is water liquid inside the pill receiving box. When the stainless steel pills are atomized, the atomized stainless steel pills will fall downward. By introducing water flow into the pill receiving box in advance, the atomized stainless steel pills will fall into the water flow in the pill receiving box and finally fall on the pill placing plate. When the just atomized stainless steel pills fall into the water flow, the water vapor in the water flow can accelerate the solidification of the stainless steel pills. At the same time, due to the softness of the water flow, the impact force of the stainless steel pills when falling can also be reduced. The two cooperate with each other, so that the stainless steel pills can be rapidly cooled and solidified when falling into the water flow. Due to the softness of the water flow, multiple stainless steel pills will not directly contact each other when falling in the water, avoiding collision. At the same time, the water flow can also perform a cleaning treatment on the outside of the stainless steel pills, reducing the presence of impurities on the outside of the stainless steel pills.

[0010] Preferably, four toothed rods are symmetrically and slidably connected to the outer wall of the pill receiving box. One end of each of the four shaft rods is placed inside the four toothed rods. Four gears II are symmetrically and rotatably connected to the outside of the pill receiving box. Tooth blocks are fixedly installed at the bottom ends of the four groups of pressure rods. The teeth on the four tooth blocks and the teeth on the four toothed rods are respectively meshed with the teeth on the four gears II. When the pressure rod moves downward, the tooth block at the bottom of the pressure rod pushes the gear II to rotate. Through the meshing transmission of the teeth, the gear II will drive the toothed rod to move upward. When the toothed rod moves, the toothed rod drives the pill placing plate to move upward from the bottom of the pill receiving box through the shaft rod, so that the stainless steel pills placed on the pill placing plate move upward and are taken out, separating the stainless steel pills from the water flow and serving to take out the stainless steel pills.

[0011] Preferably, one side of the top of the inner wall of the pill storage box is fixedly installed with an inclined slide plate. The bottom of the inclined slide plate is symmetrically and fixedly installed with abutting rods. The bottom ends of the two abutting rods can contact the top of the pill placing plate. The inner walls of the two toothed rods are provided with sliding grooves, and the outer walls of the two shaft rods are movably connected to the inner walls of the sliding grooves. The outer walls of the other two shaft rods are rotatably connected to the inner walls of the other two toothed rods. One side of the bottom of the pill placing plate is fixedly installed with a counterweight. When the pill placing plate moves up to a certain position in the pill storage box, due to the limitation of the two abutting rods, one end of the two shaft rods will slide on the sliding grooves in the two toothed rods, and one end of the other two shaft rods will rotate on the inner walls of the other two toothed rods, so that the pill placing plate tilts at the top of the pill storage box, and the stainless steel pills placed on the top of the pill placing plate will slide out of the top of the pill placing plate for taking out. The setting of the abutting rods plays a role in limiting the tilt of the pill placing plate. The setting of the inclined slide plate is to prevent the stainless steel pills from falling outside the pill storage box when the stainless steel pills fall downward. When the stainless steel pills are emptied, when the pill placing plate moves and resets in the pill storage box, due to the setting of the counterweight, the counterweight will pull the shaft rod at one end of the pill placing plate to slide and reset in the sliding groove, preventing the pill placing plate from being unable to reset well when moving and resetting in the pill storage box because the pill placing plate is in an inclined state.

[0012] Preferably, the water stirring assembly includes a rotating plate. The rotating plate is rotatably connected to the inside of the pill storage box. The rotating plate is placed directly below the pill placing plate. Driving plate wheels are fixedly installed at both ends of the rotating plate. A pressing wheel plate is fixedly installed between every two tooth blocks. The teeth on the two pressing wheel plates are respectively engaged with the teeth on the two driving plate wheels. When the tooth block moves downward, the tooth block also drives the pressing wheel plate to move downward. When the pressing wheel plate moves downward, the pressing wheel plate pushes the driving plate wheel to rotate, so that the driving plate wheel drives the rotating plate to rotate in the pill storage box. When the rotating plate rotates, it drives the water flow in the pill storage box to flow, so that the water flow in the pill storage box accelerates the flushing of the stainless steel pills on the pill placing plate, which is more conducive to the cleaning operation of the surface of the stainless steel pills by the water flow.

[0013] Preferably, a guide groove pipe is fixedly installed on the outer wall of the pill storage box. One end of the guide groove pipe is fixedly installed with a pill storage tank. When the pill placing plate tilts, the stainless steel pills on the pill placing plate will slide into the inside of the pill storage tank along the guide groove pipe and finally be stored, playing a role in flowing the stainless steel pills.

[0014] Preferably, racks are fixedly installed on the outer walls of two tooth blocks. A shot screening plate is arranged inside the shot storage box. The outer wall of the shot screening plate is slidably connected to the inner wall of the shot storage box. Two sets of push blocks are symmetrically and fixedly installed on the outer wall of the shot screening plate. The outer wall of the shot storage box is symmetrically rotatably connected with convex shafts. The outer walls of the two convex shafts are respectively slidably connected to the bottoms of the two sets of push blocks. One ends of the two convex shafts are both fixedly installed with first gears. The teeth on the two first gears are respectively meshed with the teeth on the two racks. Shot screening springs are arranged between the tops of the two sets of push blocks and the inner wall of the shot storage box. When the stainless steel shots completely enter the shot storage box, the motor drives the pressure rod and the tooth block to reset. When the tooth block moves upward, the tooth block drives the rack to move. When the rack moves, the rack drives the first gear to rotate through the meshing of the teeth. When the first gear rotates, the first gear drives the convex shaft to push the push block to rotate. When the push block is pushed upward, the push block drives the shot screening plate to move in the shot storage box. Through the shape setting of the convex shaft, when the convex shaft continuously rotates, the convex shaft drives the shot screening plate to continuously move up and down in the shot storage box. With the arrangement of the screening holes on the shot screening plate, the stainless steel shots placed on the top of the shot screening plate are sieved according to the size specifications, playing the role of screening the size of the stainless steel shots.

[0015] Preferably, a storage box is fixedly installed on the outer wall of the machine shell. During operation, the storage box can be used to place some maintenance tools or working tools, making it more convenient to use them during operation and playing the role of placing sundry tools.

[0016] The beneficial effects of the present invention are as follows: 1. For the stainless steel shot atomization production equipment of the present invention, by introducing water flow into the shot receiving box, the atomized stainless steel shots will fall into the water flow in the shot receiving box and finally fall on the shot placing plate. The water vapor in the water flow can accelerate the solidification of the stainless steel shots and also reduce the impact force when the stainless steel shots fall. The two cooperate with each other, so that the stainless steel shots can be rapidly cooled and solidified when falling into the water flow. Due to the soft property of the water flow, multiple stainless steel shots will not directly contact when falling in the water, avoiding collision. At the same time, the water flow can also clean the outside of the stainless steel shots, reducing the presence of impurities on the outside of the stainless steel shots.

[0017] 2. For the stainless steel shot atomization production equipment of the present invention, when the shot placing plate moves upward to a certain position in the shot receiving box, due to the limitation of the two positioning rods, one ends of the two shaft rods will slide on the chutes in two of the tooth rods, and one ends of the other two shaft rods will rotate on the inner walls of the other two tooth rods, so that the shot placing plate tilts at the top of the shot receiving box. The stainless steel shots placed on the top of the shot placing plate will slide out of the top of the shot placing plate for removal. The setting of the positioning rod plays the role of limiting the tilt of the shot placing plate.

[0018] 3. In a stainless steel shot atomization production device according to the present invention, when the stainless steel shots completely enter the shot storage box, the motor drives the pressure rod and the tooth block to reset. When the tooth block moves upward, the tooth block drives the rack to move. When the rack moves, the rack drives the first gear to rotate through tooth engagement. When the first gear rotates, the first gear drives the convex shaft to push the push plate to rotate. When the push plate is pushed upward, the push plate drives the shot screening plate to move in the shot storage box. Through the outer shape setting of the convex shaft, when the convex shaft continuously rotates, the convex shaft drives the shot screening plate to continuously move up and down in the shot storage box. With the arrangement of the screening holes on the shot screening plate, the stainless steel shots placed on the top of the shot screening plate are sieved according to the size specifications, thus playing a role in screening the size of the stainless steel shots.

[0019] 4. In a stainless steel shot atomization production device according to the present invention, when the shot blasting operation is completed, a plurality of telescopic cylinders drive a plurality of knocking blocks to knock on the outer wall of the atomization chamber, thereby knocking down the stainless steel shots adhering to the inside of the atomization chamber, playing a role in knocking and vibrating down the stainless steel shots, and preventing the stainless steel shots from adhering to the inner cavity of the atomization chamber during atomization, which affects the atomization effect.

[0020] 5. In a stainless steel shot atomization production device according to the present invention, when the tooth block moves downward, the tooth block also drives the pressure wheel plate to move downward. When the pressure wheel plate moves downward, the pressure wheel plate pushes the driving wheel to rotate, so that the driving wheel drives the rotating plate to rotate in the shot receiving box. When the rotating plate rotates, it drives the water flow in the shot receiving box to flow, so that the water flow in the shot receiving box accelerates the flushing of the stainless steel shots on the shot placing plate, which is more conducive to the cleaning operation of the water flow on the surface of the stainless steel shots. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described below with reference to the accompanying drawings.

[0022] Figure 1 is the main view of the present invention; Figure 2 is the overall view of the present invention; Figure 3 is the structural schematic diagram of the guide groove pipe in the present invention; Figure 4 is the structural schematic diagram of the atomization chamber in the present invention; Figure 5 is the structural schematic diagram of the pressure rod in the present invention; Figure 6 is the structural schematic diagram of the rotating plate in the present invention; Figure 7 is the structural schematic diagram of the convex shaft in the present invention; Figure 8 is the structural schematic diagram of the shot placing plate in the present invention; Figure 9 is the structural schematic diagram of the shaft rod in the present invention; Figure 10 It is a schematic structural diagram of the push plate section in the present invention.

[0023] In the figure: 1. Machine housing; 2. Shot storage box; 201. First gear; 202. Shot screening plate; 203. Push plate; 204. Shot screening spring; 3. Tundish; 301. Nozzle; 4. Atomization chamber; 401. Pneumatic nozzle; 5. Shot receiving box; 501. Shot placing plate; 502. Rack bar; 503. Second gear; 504. Counterweight; 505. Shaft rod; 506. Slide groove; 6. Guide groove pipe; 7. Motor; 701. Ring plate; 8. Pressing rod; 9. Tooth block; 10. Convex shaft; 11. Rack; 12. Storage box; 13. Inclined slide plate; 14. Positioning rod; 15. Telescopic cylinder; 16. Knocking block; 17. Driving plate wheel; 18. Rotating plate; 19. Pressing wheel plate. Specific embodiments

[0024] In order to make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.

[0025] As Figures 1 to 10 shown, a stainless steel shot atomization production device according to an embodiment of the present invention includes a machine housing 1, a shot receiving box 5 is fixedly installed on the inner wall of the machine housing 1, an atomization chamber 4 is fixedly installed on the top of the shot receiving box 5, an intermediate ladle 3 is fixedly installed on the top of the atomization chamber 4, a plurality of pneumatic nozzles 401 are arranged inside the atomization chamber 4, a nozzle 301 is fixedly installed between the bottom of the intermediate ladle 3 and the top of the atomization chamber 4, a shot receiving assembly is arranged inside the shot receiving box 5, the shot receiving assembly includes a shot placing plate 501, and the shot receiving assembly is used to drive the shot placing plate 501 to receive and release the stainless steel shots after atomization. A water stirring assembly is arranged inside the shot receiving box 5, and the water stirring assembly is used to drive the water flow to accelerate the cleaning of the surface of the stainless steel shots; Since the stainless steel shots have a certain plasticity when they are just formed, when they fall, the stainless steel shots may collide and deform, which is not conducive to the subsequent shot peening operation of the stainless steel shots; By connecting a high-pressure jet device to multiple pneumatic nozzles 401, and then pouring the molten liquid stainless steel into the tundish 3, allowing it to flow out through the nozzle 301 at the bottom to form a liquid stream. At the same time, the high-pressure gas device is turned on, enabling the high-pressure gas to be sprayed from multiple angles on the liquid stainless steel stream through the pneumatic nozzles 401, atomizing it into fine droplets. The atomized droplets quickly cool and solidify in the air to form solid stainless steel pellets, thus realizing the manufacturing and production of stainless steel pellets. Subsequently, the pellet receiving assembly drives the pellet placing plate 501 to receive and place the stainless steel pellets that have fallen after atomization, preventing the stainless steel pellets from colliding with each other and deforming when they fall due to incomplete solidification, which affects the subsequent use of shot peening operations, ensuring the roundness of the stainless steel pellets, and playing a role in preventing the stainless steel pellets from deforming due to impact when they fall. At the same time, the water stirring assembly drives the water flow in the pellet receiving box 5 to accelerate the cleaning of the surface of the stainless steel pellets, reducing the presence of surface impurities when the stainless steel pellets are produced.

[0026] As Figures 1 to 3 shown, multiple motors 7 are symmetrically and fixedly installed on the outer wall of the atomization chamber 4. The output ends of the multiple motors 7 are fixedly installed with a ring plate 701. The inner wall of the ring plate 701 is slidably connected to the outer wall of the tundish 3. Four groups of pressure rods 8 are fixedly installed at the bottom of the ring plate 701; During operation, the motor 7 drives the ring plate 701 to move downward on the outer wall of the tundish 3, so that the motor 7 drives multiple pressure rods 8 to move downward through the ring plate 701, thereby providing power for the operation of the vibration and impact assembly and the pellet receiving assembly, playing a role in power output.

[0027] As Figure 5 shown, multiple telescopic cylinders 15 are symmetrically and fixedly installed on the top of the pellet receiving box 5. The output ends of the multiple telescopic cylinders 15 are fixedly installed with knocking blocks 16. The inner walls of the multiple knocking blocks 16 can all be attached to the outer wall of the atomization chamber 4; Since the stainless steel pellets adhering to the inner cavity will block the atomization nozzles or change the spraying path and angle of the gas and water flow. For example, when the nozzle is partially blocked, the spraying speed and uniformity of the high-pressure gas or water will be affected, making the liquid stainless steel unable to be evenly and fully atomized into fine droplets, resulting in uneven particle size and poor roundness of the produced stainless steel pellets, affecting the product quality. Therefore, when the shot peening operation is completed, the multiple telescopic cylinders 15 drive the multiple knocking blocks 16 to knock on the outer wall of the atomization chamber 4, thereby knocking off the stainless steel pellets adhering to the inner cavity of the atomization chamber 4, playing a role in knocking off the stainless steel pellets, and preventing the stainless steel pellets from adhering to the inner cavity of the atomization chamber 4 during atomization, affecting the atomization effect.

[0028] As Figures 7 to 9As shown, the pill receiving assembly further includes a shaft rod 505. There are four shaft rods 505, and the four shaft rods 505 are fixedly installed on the outer wall of the pill placing plate 501. The outer wall of the pill placing plate 501 is slidably connected to the inner wall of the pill receiving box 5. The outer walls of the four shaft rods 505 are all slidably connected to the inner wall of the pill receiving box 5. There is water liquid inside the pill receiving box 5; When the stainless steel pills are atomized, the atomized stainless steel pills will fall downward. By introducing water flow into the pill receiving box 5 in advance, the atomized stainless steel pills will fall into the water flow in the pill receiving box 5 and finally fall on the pill placing plate 501. By the atomized stainless steel pills falling into the water flow, the water vapor in the water flow can accelerate the solidification of the stainless steel pills. At the same time, due to the softness of the water flow, the impact force of the stainless steel pills when falling can also be reduced. The two cooperate with each other, so that the stainless steel pills can be rapidly cooled and solidified when falling into the water flow. Due to the softness characteristic of the water flow, multiple stainless steel pills will not directly contact when falling in the water, avoiding collision. At the same time, the water flow can also perform a cleaning treatment on the outside of the stainless steel pills, reducing the presence of impurities on the outside of the stainless steel pills.

[0029] As Figures 7 to 9 As shown, four tooth rods 502 are symmetrically and slidably connected to the outer wall of the pill receiving box 5. One end of each of the four shaft rods 505 is respectively placed inside the four tooth rods 502. Four gears two 503 are symmetrically and rotatably connected to the outside of the pill receiving box 5. Tooth blocks 9 are fixedly installed at the bottom ends of the four groups of pressure rods 8. The teeth on the four tooth blocks 9 and the teeth on the four tooth rods 502 are respectively meshed with the teeth on the four gears two 503; When the pressure rod 8 moves downward, the tooth block 9 at the bottom of the pressure rod 8 pushes the gear two 503 to rotate. Through the meshing transmission of the teeth, the gear two 503 will drive the tooth rod 502 to move upward. When the tooth rod 502 moves, the tooth rod 502 drives the pill placing plate 501 to move upward from the bottom of the pill receiving box 5 through the shaft rod 505, so as to move the stainless steel pills placed on the pill placing plate 501 upward for taking out, separating the stainless steel pills from the water flow, and serving to take out the stainless steel pills.

[0030] As Figures 7 to 9 As shown, an inclined slide plate 13 is fixedly installed on one side of the top of the inner wall of the pill receiving box 5. Two abutting rods 14 are symmetrically and fixedly installed at the bottom of the inclined slide plate 13. The bottom ends of the two abutting rods 14 can contact the top of the pill placing plate 501. Slide grooves 506 are opened in the inner walls of two of the tooth rods 502. The outer walls of the two shaft rods 505 are movably connected to the inner walls of the slide grooves 506. The outer walls of the other two shaft rods 505 are rotatably connected to the inner walls of the other two tooth rods 502. A counterweight block 504 is fixedly installed on one side of the bottom of the pill placing plate 501; When the pill - placing plate 501 moves upward to a certain position in the pill - containing box 5, due to the restriction of the two abutting rods 14, one end of the two shaft rods 505 will slide on the sliding grooves 506 in two of the toothed rods 502, and one end of the other two shaft rods 505 will rotate on the inner walls of the other two toothed rods 502. Thus, the pill - placing plate 501 tilts at the top of the pill - containing box 5, and the stainless - steel pills placed on the top of the pill - placing plate 501 will slide out of the top of the pill - placing plate 501 for removal. The setting of the abutting rod 14 plays a role in limiting the tilt of the pill - placing plate 501. The setting of the inclined slide plate 13 is to prevent the stainless - steel pills from falling outside the pill - containing box 5 when they fall downward. When the stainless - steel pills are emptied and the pill - placing plate 501 moves back to its original position in the pill - containing box 5, due to the setting of the counterweight 504, the counterweight 504 will pull the shaft rod 505 at one end of the pill - placing plate 501 to slide back in the sliding groove 506 by gravity, preventing the pill - placing plate 501 from being unable to reset well when moving back to its original position in the pill - containing box 5 because the pill - placing plate 501 is in an inclined state.

[0031] As Figure 6 shown, the water - stirring assembly includes a rotating plate 18. The rotating plate 18 is rotatably connected to the inside of the pill - containing box 5. The rotating plate 18 is placed directly below the pill - placing plate 501. Drive wheel 17 is fixedly installed at both ends of the rotating plate 18. A pressure wheel plate 19 is fixedly installed between every two tooth blocks 9. The teeth on the two pressure wheel plates 19 mesh with the teeth on the two drive wheels 17 respectively. During operation, when the tooth block 9 moves downward, the tooth block 9 also drives the pressure wheel plate 19 to move downward. When the pressure wheel plate 19 moves downward, the pressure wheel plate 19 pushes the drive wheel 17 to rotate, so that the drive wheel 17 drives the rotating plate 18 to rotate inside the pill - containing box 5. When the rotating plate 18 rotates, it drives the water flow inside the pill - containing box 5 to flow, so that the water flow inside the pill - containing box 5 accelerates the flushing of the stainless - steel pills on the pill - placing plate 501, which is more conducive to the cleaning operation of the water on the surface of the stainless - steel pills.

[0032] As Figures 7 to 8 shown, a guide groove pipe 6 is fixedly installed on the outer wall of the pill - containing box 5. One end of the guide groove pipe 6 is fixedly installed with a pill - storage box 2. When the pill - placing plate 501 tilts, the stainless - steel pills on the pill - placing plate 501 will slide into the inside of the pill - storage box 2 along the guide groove pipe 6 and are finally stored, playing a role in flowing the stainless - steel pills.

[0033] As Figures 7 to 10As shown in the figure, racks 11 are fixedly installed on the outer walls of two tooth blocks 9. A shot screening plate 202 is arranged inside the shot storage box 2. The outer wall of the shot screening plate 202 is slidably connected to the inner wall of the shot storage box 2. Two groups of push blocks 203 are symmetrically and fixedly installed on the outer wall of the shot screening plate 202. Convex shafts 10 are symmetrically and rotatably connected to the outer wall of the shot storage box 2. The outer walls of the two convex shafts 10 are respectively slidably connected to the bottoms of the two groups of push blocks 203. One end of each of the two convex shafts 10 is fixedly installed with a first gear 201. The teeth on the two first gears 201 are respectively meshed with the teeth on the two racks 11. Shot screening springs 204 are arranged between the tops of the two groups of push blocks 203 and the inner wall of the shot storage box 2. When the stainless steel shots completely enter the shot storage box 2, the motor 7 drives the pressure rod 8 and the tooth block 9 to perform a reset operation. When the tooth block 9 moves upward, the tooth block 9 drives the rack 11 to move. When the rack 11 moves, the rack 11 drives the first gear 201 to rotate through tooth engagement. When the first gear 201 rotates, the first gear 201 drives the convex shaft 10 to push the push block 203 to rotate. When the push block 203 is pushed upward, the push block 203 drives the shot screening plate 202 to move in the shot storage box 2. Through the shape setting of the convex shaft 10, when the convex shaft 10 continuously rotates, the convex shaft 10 drives the shot screening plate 202 to continuously move up and down in the shot storage box 2 through the push block 203. With the arrangement of the screening holes on the shot screening plate 202, the stainless steel shots placed on the top of the shot screening plate 202 are sieved according to the size specifications, playing a role in screening the size of the stainless steel shots.

[0034] As Figures 1 to 2 shown in the figure, a storage box 12 is fixedly installed on the outer wall of the machine housing 1. During operation, the storage box 12 can be used to place some maintenance tools or working tools, making it more convenient to use them during operation, playing a role in placing sundry tools.

[0035] Working principle: Connect the high-pressure air jet device to multiple air pressure nozzles 401. Then pour the melted liquid stainless steel into the tundish 3, and let it flow out through the nozzle 301 at the bottom to form a liquid flow. At the same time, turn on the high-pressure gas device, so that the high-pressure gas is sprayed from multiple angles on the liquid stainless steel stream through the air pressure nozzles 401 to atomize it into small liquid droplets. The atomized liquid droplets quickly cool and solidify in the air to form solid stainless steel shots, thus realizing the manufacturing and production of stainless steel shots. Subsequently, the shot receiving assembly drives the shot placing plate 501 to receive and place the stainless steel shots that fall after atomization, preventing the stainless steel shots from colliding with each other and deforming when they fall because they are not completely solidified, affecting the use of subsequent shot peening operations, ensuring the roundness of the stainless steel shots, and playing a role in preventing the stainless steel shots from deforming due to impact when they fall. At the same time, the water stirring assembly drives the water flow in the shot receiving box 5 to accelerate the cleaning of the surface of the stainless steel shots, reducing the presence of surface impurities when the stainless steel shots are produced. During operation, the motor 7 drives the ring plate 701 to move downward on the outer wall of the tundish 3, so that the motor 7 drives a plurality of pressure rods 8 to move downward through the ring plate 701, thereby providing power for the vibration component and the shot receiving component to operate, playing the role of power output; When the shot peening operation ends, a plurality of telescopic cylinders 15 drive a plurality of knocking blocks 16 to knock on the outer wall of the atomization chamber 4, thereby knocking off the stainless steel shots adhering to the inside of the atomization chamber 4, playing the role of knocking and vibrating off the stainless steel shots, preventing the stainless steel shots from adhering to the inner cavity of the atomization chamber 4 during atomization and affecting the atomization effect; When the stainless steel shots are atomized, the atomized stainless steel shots will fall downward. By introducing water flow into the shot receiving box 5 in advance, the atomized stainless steel shots will fall into the water flow in the shot receiving box 5 and finally fall on the shot placing plate 501. By the atomized stainless steel shots falling into the water flow, the water vapor in the water flow can accelerate the solidification of the stainless steel shots. At the same time, due to the softness of the water flow, the impact force of the stainless steel shots when falling can also be reduced. The two cooperate with each other, so that the stainless steel shots can be rapidly cooled and solidified when falling into the water flow. Due to the softness characteristic of the water flow, multiple stainless steel shots will not directly contact when falling in the water, avoiding collision. At the same time, the water flow can also perform a cleaning treatment on the outside of the stainless steel shots, reducing the presence of impurities on the outside of the stainless steel shots; When the pressure rod 8 moves downward, the tooth block 9 at the bottom of the pressure rod 8 pushes the second gear 503 to rotate. Through the meshing transmission of the teeth, the second gear 503 will drive the tooth rod 502 to move upward. When the tooth rod 502 moves, the tooth rod 502 drives the shot placing plate 501 to move upward from the bottom of the shot receiving box 5 through the shaft rod 505, so as to move the stainless steel shots placed on the shot placing plate 501 upward for taking out, separating the stainless steel shots from the water flow, playing the role of taking out the stainless steel shots; When the shot placing plate 501 moves upward in the shot receiving box 5 to a certain position, through the limitation of the two positioning rods 14, one end of the two shaft rods 505 will slide on the sliding grooves 506 in two of the tooth rods 502, and one end of the other two shaft rods 505 will rotate on the inner walls of the other two tooth rods 502, so that the shot placing plate 501 tilts at the top of the shot receiving box 5, and the stainless steel shots placed on the top of the shot placing plate 501 will slide out of the top of the shot placing plate 501 for taking out. The setting of the positioning rod 14 plays the role of limiting the tilt of the shot placing plate 501. The setting of the inclined slide plate 13 is to prevent the stainless steel shots from falling outside the shot receiving box 5 when the stainless steel shots fall downward. When the shot placing plate 501 moves and resets in the shot receiving box 5 after the stainless steel shots are poured out, through the setting of the counterweight 504, the counterweight 504 will pull the shaft rod 505 at one end of the shot placing plate 501 to slide and reset in the sliding groove 506 by gravity, preventing the shot placing plate 501 from not being able to reset well due to the inclined state when moving and resetting in the shot receiving box 5; When the tooth block 9 moves downward, the tooth block 9 also drives the pressing wheel plate 19 to move downward. When the pressing wheel plate 19 moves downward, the pressing wheel plate 19 pushes the driving plate wheel 17 to rotate, so that the driving plate wheel 17 drives the rotating plate 18 to rotate in the pill receiving box 5. When the rotating plate 18 rotates, it drives the water flow in the pill receiving box 5 to flow, so that the water flow in the pill receiving box 5 accelerates the flushing of the stainless steel balls on the pill placing plate 501, which is more conducive to the cleaning operation of the water flow on the surface of the stainless steel balls; When the pill placing plate 501 is tilted, the stainless steel balls on the pill placing plate 501 will slide into the inside of the storage pill box 2 along the guide groove pipe 6 and are finally stored, playing the role of flowing the stainless steel balls; When the stainless steel balls completely enter the storage pill box 2, the motor 7 drives the pressure rod 8 and the tooth block 9 to perform the reset operation. When the tooth block 9 moves upward, the tooth block 9 drives the rack 11 to move. When the rack 11 moves, the rack 11 drives the first gear 201 to rotate through the tooth engagement. When the first gear 201 rotates, the first gear 201 drives the convex shaft 10 to push the pushing block 203 to rotate. When the pushing block 203 is pushed upward, the pushing block 203 drives the screening plate 202 to move in the storage pill box 2. Through the external shape setting of the convex shaft 10, when the convex shaft 10 continuously rotates, the convex shaft 10 drives the screening plate 202 to continuously move up and down in the storage pill box 2 through the pushing block 203. With the setting of the screening holes on the screening plate 202, the stainless steel balls placed on the top of the screening plate 202 are screened according to the size specifications, playing the role of screening the size of the stainless steel balls; During operation, the setting of the storage box 12 can place some maintenance tools or working tools, which is more convenient for use during operation and plays the role of placing sundry tools.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A stainless steel shot atomization production equipment, characterized by: It includes a casing, the inner wall of which is fixedly installed with a pill box, the top of which is fixedly installed with an atomizing chamber, the top of which is fixedly installed with an intermediate package, the interior of the atomizing chamber is provided with a plurality of air pressure nozzles, a leakage nozzle is fixedly installed between the bottom of the intermediate package and the top of the atomizing chamber, a pill receiving assembly is provided inside the pill box, the pill receiving assembly includes a pill placing plate, the pill receiving assembly is used to drive the pill placing plate to receive and place the stainless steel pills after atomization, and a water stirring assembly is provided inside the pill box, the water stirring assembly is used to drive the water flow to accelerate the cleaning of the surface of the stainless steel pills.

2. The stainless steel shot atomization production equipment according to claim 1, characterized in that: A plurality of motors are symmetrically fixedly mounted on the outer wall of the atomizing chamber, a ring plate is fixedly mounted on the output ends of the plurality of motors, the inner wall of the ring plate is slidably connected to the outer wall of the tundish, and four groups of pressure rods are fixedly mounted on the bottom of the ring plate.

3. The stainless steel shot atomization production equipment according to claim 2, characterized in that: A plurality of telescopic cylinders are symmetrically fixedly installed on the top of the nano-pill box, knocking blocks are fixedly installed on the output ends of the plurality of telescopic cylinders, and the inner walls of the plurality of knocking blocks can fit with the outer wall of the atomization chamber.

4. The stainless steel shot atomization production equipment according to claim 3, characterized in that: The pill receiving assembly also includes four shaft rods, which are fixedly mounted on the outer wall of the pill placing plate. The outer wall of the pill placing plate is slidably connected to the inner wall of the pill box. The outer walls of the four shaft rods are all slidably connected to the inner wall of the pill box. Water is arranged inside the pill box.

5. The stainless steel shot atomization production equipment according to claim 4, characterized in that: The outer wall of the pellet box is symmetrically and slidingly connected with four gear rods, one end of the four shaft rods is respectively placed inside the four gear rods, and the outside of the pellet box is symmetrically and rotatably connected with four gear 2s. The bottom ends of the four groups of pressure rods are fixedly installed with gear blocks, and the teeth on the four gear blocks and the teeth on the four gear rods are respectively meshed with the teeth on the four gear 2s.

6. The stainless steel shot atomization production equipment according to claim 5, characterized in that: An inclined slide is fixedly installed on one side of the top of the inner wall of the shot receiving box, and a stop rod is symmetrically fixedly installed on the bottom of the inclined slide. The bottom ends of the two stop rods can contact the top of the shot placing plate, and the inner walls of the two gear rods are provided with sliding grooves, the outer walls of the two shaft rods are movably connected to the inner walls of the sliding grooves, and the outer walls of the other two shaft rods are rotatably connected to the inner walls of the other two gear rods, and a counterweight is fixedly installed on one side of the bottom of the shot placing plate.

7. The stainless steel shot atomization production equipment according to claim 6, characterized in that: The water stirring assembly includes a rotating plate, which is rotatably connected to the inside of the shot receiving box and is placed directly below the shot placing plate. Drive plate wheels are fixedly installed at both ends of the rotating plate, and a pressure wheel plate is fixedly installed between every two tooth blocks. The teeth on the two pressure wheel plates are respectively engaged with the teeth on the two drive plate wheels.

8. The stainless steel shot atomization production equipment according to claim 7, characterized in that: A guide groove pipe is fixedly installed on the outer wall of the pill receiving box, and a pill storing box is fixedly installed on one end of the guide groove pipe.

9. The stainless steel shot atomization production equipment according to claim 8, characterized in that: The outer walls of the two tooth blocks are fixedly installed with racks, and a pill screening plate is arranged inside the pill storage box. The outer wall of the pill screening plate is slidingly connected to the inner wall of the pill storage box, and two groups of push plates are symmetrically fixedly installed on the outer wall of the pill screening plate. The outer wall of the pill storage box is symmetrically rotatably connected with convex shafts, and the outer walls of the two convex shafts are respectively slidingly connected to the bottom of the two groups of push plates, and one end of the two convex shafts is fixedly installed with gear 1, and the teeth on the two gears 1 are respectively meshed with the teeth on the two racks, and pill screening springs are arranged between the top of the two groups of push plates and the inner wall of the pill storage box.

10. The stainless steel shot atomization production equipment according to claim 9, characterized in that: A storage box is fixedly installed on the outer wall of the casing.