Fastener machining lathe and fastener machining process
By designing a lathe for fastener processing, using a multi-point fixing structure to prevent metal rods from being offset, and collecting fasteners through magnetic absorption, the problems of low processing efficiency and high defect rate in the prior art are solved, and a more efficient processing process and lower defect rate are achieved.
Patent Information
- Application Number
- CN202510678360.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-26
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2045-05-26
AI Technical Summary
When processing long metal rods, the fixed point and the stress point are far away from the metal rods, resulting in the metal rods being easily deviated during the processing process. It is necessary to adjust the fixed point positions frequently, which is complicated and has low working efficiency. At the same time, the processed fasteners are prone to fall when under the vehicle, which may cause damage and improve the defective rate.
A fastener machining lathe is designed, including a lathe body, a fixing assembly and a feeding assembly. The fixing component realizes multi-point fixation of the metal rod through structures such as moving columns, moving plates and fixing rods to prevent deviation; the discharge component uses the moving ring plates and the discharge magnetic ring to absorb and collect the processed fasteners to prevent falling.
It effectively prevents the offset of the metal rod during processing, simplifies the adjustment of the fixed point position, and improves the processing efficiency; at the same time, the fasteners are collected through magnetic absorption, which avoids falling damage and reduces the defective rate.
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Figure CN120190368A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of turning machining. Specifically, it particularly relates to a lathe for fastener machining and a process for fastener machining. Background Art
[0002] Shaft fasteners are mechanical components specifically designed to fix, connect or support shaft parts. Through methods such as threaded connection, pressing, and positioning, reliable cooperation between the shaft and other parts is ensured. For example, shoulder screws, set screws, and pin fasteners all belong to shaft fasteners; When machining existing fasteners on a lathe, usually a long metal rod is machined into several fasteners. However, when machining the metal rod, since the metal rod is long, the fixed position of the metal rod is far from the machining position, and it is easy for the metal rod to shift under force during machining, resulting in a decrease in the machining progress; in order to ensure that the distance between the fixed point position and the force point position is relatively small during the machining process, it is necessary to frequently adjust the fixed point position, which has cumbersome steps and low work efficiency; when a fastener is machined, it needs to be cut off from the metal rod, and after cutting off, the fastener will fall, and the falling of the fastener may cause damage due to collision, increasing the defective rate. Summary of the Invention
[0003] To solve the above technical problems, the present invention provides the following technical solutions: The present invention is a lathe for fastener machining and a process for fastener machining, including a lathe body, a fixing component, and a blanking component. The lathe body includes a lathe chassis, and the fixing component and the blanking component are both arranged in the lathe chassis; The fixing component includes a fixing chuck and several fixing units. The fixing unit includes a moving column, a moving plate, a moving block, a fixing rod, and a fixing mechanism. The fixing mechanism includes a moving limit rod and a limit slider. The fixing chuck is arranged in the lathe chassis. The moving column is arranged around the fixing chuck. The moving plate is slidably installed on the top surface of the moving column. The moving block is slidably installed on the top surface of the moving plate. A sliding installation hole is opened on the top surface of the moving column. One end of the fixing rod passes through the installation hole and is slidably connected to the installation hole. The moving limit rod is arranged on the side surface of the moving column. The limit slider is arranged on the end surface of the moving block; the moving column can move horizontally, the moving plate can slide on the top surface of the moving column, the moving block can slide on the top surface of the moving plate, the movement of the moving block can drive the fixing rod to move, the moving limit rod can move to fix the position of the moving column, and the limit slider can move to fix the position of the moving block; The blanking component includes a moving ring plate, a blanking magnetic ring, and a plurality of pushing units. The pushing unit includes a pushing plate and a pushing mechanism. The pushing mechanism includes a limiting push block and a moving wedge block. The moving ring plate is movable. The pushing plate is movable and contacts and presses the moving column. The moving wedge block is movable and contacts and presses the moving limiting rod to move the moving limiting rod. The limiting push block is movable to move the limiting slider.
[0004] Preferably, the fixing component further includes a fixed rotating column rotatably installed in the lathe chassis. The fixed chuck is fixedly installed at one end of the fixed rotating column. The fixing unit further includes a moving mounting block, a moving motor, a moving lead screw, and a fixed connecting rod. The moving mounting block is fixedly installed around the fixed chuck. A moving mounting groove is formed on the side of the moving mounting block. The moving column is slidably connected to the moving mounting groove. Two lead screw mounting plates are fixedly installed on the top surface of the moving column. The two ends of the moving lead screw are respectively rotatably connected to the lead screw mounting plates. The moving plate is threadedly sleeved on the moving lead screw. The moving motor is fixedly installed on the side of one of the lead screw mounting plates. The driving shaft of the moving motor passes through the lead screw mounting plate and is fixedly connected to the moving lead screw. A connecting mounting groove is formed on the top surface of the fixed rod. A rotating connecting groove is formed on the top surface of the moving block. One end of the fixed connecting rod is rotatably installed in the connecting mounting groove, and the other end is rotatably installed in the rotating connecting groove.
[0005] Preferably, the fixing mechanism further includes a limiting mounting plate, a limiting spring, a spring mounting plate, and a limiting lifting block. A plurality of limiting grooves are formed on both sides of the moving column. Limiting connecting grooves are formed on both sides of the moving mounting block. The limiting mounting plate is fixedly installed on the side of the moving mounting block. The moving limiting rod is slidably installed on the side of the limiting mounting plate. The rod body of the moving limiting rod passes through the limiting connecting groove and enters the limiting groove. The spring mounting plate is fixedly installed on the top surface of the limiting mounting plate. One end of the limiting spring is fixedly connected to the bottom surface of the spring mounting plate, and the other end is fixedly installed on the top surface of the moving limiting rod. The limiting lifting block is fixedly installed on the side of the moving limiting rod.
[0006] Preferably, the fixing mechanism further includes a rotating gear, a rotary damper, a fixed rack, a slider mounting block, a slider spring, and a slider moving rod. The rotating shaft of the rotating gear is rotatably mounted on the top surface of the moving plate and is located on both sides of the moving block. The rotary damper is sleeved on the rotating shaft of the rotating gear, and the rotary damper is fixedly connected to the moving plate. The fixed rack is fixedly installed on the side surface of the moving block. The rotating gear meshes with the fixed rack. A plurality of sliding mounting grooves are formed on the top surface of the moving plate. The slider mounting block is slidably mounted in the sliding mounting groove, and the slider mounting block is fixedly connected to the moving block. A slider mounting groove is formed on one side of the slider mounting block away from the moving block. A part of the limiting slider is slidably mounted in the slider mounting groove. One end of the slider spring is fixedly connected to the limiting slider, and the other end is fixedly connected to the inner wall of the slider mounting groove. A plurality of limiting sliding grooves are formed on the top surface of the moving plate. The limiting sliding groove communicates with the sliding mounting groove. The limiting slider is slidably matched with the limiting sliding groove. A communication groove is formed on the top surface of the slider mounting block. The bottom end of the slider moving rod passes through the communication groove and is fixedly connected to the limiting slider.
[0007] Preferably, the blanking assembly further includes a blanking moving cylinder, a moving bracket, a moving sliding plate, a moving guide rail, and a moving cylinder. The moving guide rail is fixedly installed in the lathe chassis. The moving sliding plate is slidably sleeved on the moving guide rail. The moving bracket is fixedly installed on the top surface of the moving sliding plate. The moving bracket is fixedly connected to the blanking moving cylinder. One end of the blanking moving cylinder is fixedly connected to the moving ring plate. The blanking magnetic ring is fixedly installed inside the moving ring plate. The moving cylinder is arranged below the moving sliding plate. The output end of the moving cylinder is fixedly connected to the bottom surface of the moving sliding plate. The moving cylinder is fixedly connected to the lathe chassis.
[0008] Preferably, the pushing unit further includes a pushing mounting block and an electric push rod. The pushing mounting block is fixedly installed on the periphery of the moving ring plate. A push plate mounting groove is formed on one side of the pushing mounting block. The pushing plate is slidably mounted in the push plate mounting groove. The electric push rod is fixedly installed on the side surface of the pushing mounting block. The output end of the electric push rod passes through the pushing mounting block and is fixedly connected to the pushing plate.
[0009] Preferably, the pushing mechanism further includes a moving rack, a rack cylinder, and a wedge block cylinder. Two pushing mounting blocks are fixedly installed on the side surface of the pushing mounting block. The rack cylinder is fixedly installed on the pushing mounting block. The moving rack is fixedly connected to the output end of the rack cylinder. The limiting push block is fixedly installed on the side surface of the moving rack. The wedge block cylinder is fixedly installed on the pushing mounting block. The moving wedge block is fixedly connected to the output end of the wedge block cylinder.
[0010] Preferably, the inner contour of the limiting groove and the limiting connection groove is the same as the outer contour of the moving limiting rod.
[0011] Preferably, the limiting push block contacts the slider moving rod to move the slider moving rod downward. When the limiting slider completely moves out of the limiting groove, the moving rack contacts the rotating gear.
[0012] A process for fastener processing uses the above-mentioned fastener processing lathe, including the following steps; The fixed chuck fixes one end of the metal rod to be processed. The moving column moves to drive the fixed rod to move horizontally. The moving plate moves to drive the fixed rod to move towards the metal rod. When the fixed rod contacts the metal rod and squeezes and fixes the metal rod, the moving plate stops moving to fix different positions of the metal rod; when a part of the rod body of the metal rod is processed into a fastener, the moving ring plate moves to move the processed part of the metal rod to the inside of the moving ring plate. When the lathe cuts off the processed part, the blanking magnetic ring adsorbs the processed fastener. When a part of the rod body of the metal rod is processed, the fixed chuck stops rotating. The limiting push block moves and drives the limiting slider to move. The movement of the limiting slider releases the limit on the moving block. The moving block moves, and the fixed rod releases the fixation on the metal rod. The moving wedge block moves to drive the moving limiting rod to move. The movement of the moving limiting rod releases the limit on the moving column. The pushing plate moves to push the moving column to move, so that the position of the fixed rod moves. After the movement is completed, the moving wedge block moves back to its original position, the moving limiting rod moves to limit the moving column, the limiting push block moves back to its original position, the moving block moves back to its original position, the limiting slider moves, the limiting slider re-limits the moving block, the fixed rod re-fixes the metal rod, the fixed chuck rotates again, and the lathe processes the support of the metal rod. By repeating the operation, the metal rod is processed into several fasteners.
[0013] Compared with the prior art, the present invention provides a fastener processing lathe and a process for fastener processing, having the following beneficial effects: 1. The fixed chuck fixes one end of the metal rod to be processed. The moving column moves to drive the fixed rod to move horizontally. The moving plate moves to drive the fixed rod to move towards the metal rod. When the fixed rod contacts the metal rod and squeezes and fixes the metal rod, the moving plate stops moving to fix different positions of the metal rod; fixing the longer metal rod at different positions can prevent the longer metal rod from shifting during the processing.
[0014] 2. When part of the metal rod is processed into a fastener, the movable ring plate moves, causing the processed part of the metal rod to move inside the movable ring plate. When the lathe cuts off the processed part, the blanking magnetic ring adsorbs the processed fastener, magnetically collecting the processed fastener to prevent the processed fastener from being cut off and falling from the metal rod, resulting in damage to the fastener.
[0015] 3. After the processing of part of the metal rod is completed, the fixed chuck stops rotating, the limit push block moves and drives the limit slider to move. The movement of the limit slider releases the limit on the moving block, and the moving block moves. The fixed rod releases the fixation of the metal rod. The moving wedge block moves and drives the moving limit rod to move. The movement of the moving limit rod releases the limit on the moving column. The pushing plate moves to push the moving column to move, causing the position of the fixed rod to move. After the movement is completed, the moving wedge block moves back to its original position, the moving limit rod moves, and limits the moving column. The limit push block moves back to its original position, the moving block moves back to its original position, the limit slider moves, and the limit slider re-limits the moving block. The fixed rod re-fixes the metal rod. The fixed chuck rotates again, and the lathe processes the metal rod while supporting it. By repeating this operation, the metal rod is processed into several fasteners; changing the fixing position of the metal rod does not affect the processing of the metal rod and improves the applicability of the equipment.
[0016] Of course, it is not necessary for any product implementing the present invention to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0018] Figure 1 is one of the overall three-dimensional structure diagrams of the present invention; Figure 2 is the second overall three-dimensional structure diagram of the present invention; Figure 3 is for the present invention Figure 2 structural diagram at A; Figure 4 is one of the partial three-dimensional structure diagrams of the present invention; Figure 5 is for the present invention Figure 4 structural diagram at B; Figure 6 is the second partial three-dimensional structure diagram of the present invention; Figure 7 is for the present invention Figure 6 structural diagram at C; Figure 8 The third partial three-dimensional structure diagram of the present invention; Figure 9 For the present invention Figure 8 Structure diagram of the D position.
[0019] In the drawings, the list of components represented by each reference numeral is as follows: 1. Lathe body; 101. Lathe chassis; 2. Fixing component; 201. Fixing chuck; 202. Fixed rotating column; 3. Blank feeding component; 301. Moving ring plate; 302. Blank feeding magnetic ring; 303. Blank feeding moving cylinder; 304. Moving support; 305. Moving sliding plate; 306. Moving guide rail; 307. Moving cylinder; 4. Fixing unit; 401. Moving column; 402. Moving plate; 403. Moving block; 404. Fixed rod; 405. Moving mounting block; 406. Moving motor; 407. Moving lead screw; 408. Fixed connecting rod; 5. Fixing mechanism; 501. Moving limit rod; 502. Limit slider; 503. Limit mounting plate; 504. Limit spring; 505. Spring mounting plate; 506. Limit lifting block; 507. Limit groove; 508. Limit connection groove; 509. Rotating gear; 510. Rotary damper; 511. Fixed rack; 512. Slider mounting block; 513. Slider spring; 514. Slider moving rod; 515. Sliding mounting groove; 516. Limit sliding groove; 6. Pushing unit; 601. Pushing plate; 602. Pushing mounting block; 603. Electric push rod; 7. Pushing mechanism; 701. Limit push block; 702. Moving wedge block; 703. Moving rack; 704. Rack cylinder; 705. Wedge block cylinder. Detailed implementation manners
[0020] Next, the technical solutions in the embodiments of the invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the invention. Obviously, the described embodiments are only a part of the embodiments of the invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the invention without making creative efforts belong to the scope of protection of the invention.
[0021] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc. indicating orientations or positional relationships are only for the convenience of describing the invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the invention.
[0022] For the embodiment, please refer to Figure 1 - Figure 9, this embodiment discloses a fastener processing lathe and a process for fastener processing, including a lathe body 1, a fixing component 2 and a blanking component 3. The lathe body 1 includes a lathe chassis 101, and both the fixing component 2 and the blanking component 3 are arranged inside the lathe chassis 101; The fixing component 2 includes a fixing chuck 201 and several fixing units 4. The fixing unit 4 includes a moving column 401, a moving plate 402, a moving block 403, a fixing rod 404 and a fixing mechanism 5. The fixing mechanism 5 includes a moving limit rod 501 and a limit slider 502. The fixing chuck 201 is arranged inside the lathe chassis 101. The moving column 401 is arranged around the fixing chuck 201. The moving plate 402 is slidably installed on the top surface of the moving column 401. The moving block 403 is slidably installed on the top surface of the moving plate 402. A sliding installation hole is opened on the top surface of the moving column 401. One end of the fixing rod 404 passes through the installation hole and is slidably connected with the installation hole. The moving limit rod 501 is arranged on the side surface of the moving column 401. The limit slider 502 is arranged on the end surface of the moving block 403; the moving column 401 can move horizontally, the moving plate 402 can slide on the top surface of the moving column 401, the moving block 403 can slide on the top surface of the moving plate 402, the movement of the moving block 403 can drive the fixing rod 404 to move, the moving limit rod 501 can move to fix the position of the moving column 401, and the limit slider 502 can move to fix the position of the moving block 403; The blanking component 3 includes a moving ring plate 301, a blanking magnetic ring 302 and several pushing units 6. The pushing unit 6 includes a pushing plate 601 and a pushing mechanism 7. The pushing mechanism 7 includes a limit pushing block 701 and a moving wedge block 702. The moving ring plate 301 can move, the pushing plate 601 can move and contact and squeeze the moving column 401, the moving wedge block 702 can move and contact and squeeze the moving limit rod 501 to make the moving limit rod 501 move, and the limit pushing block 701 can move to make the limit slider 502 move; During use, the fixing chuck 201 fixes one end of the metal rod to be processed. The moving column 401 moves, driving the fixing rod 404 to move horizontally. The moving plate 402 moves to drive the fixing rod 404 to move towards the metal rod. When the fixing rod 404 contacts the metal rod and squeezes and fixes the metal rod, the moving plate 402 stops moving to fix different positions of the metal rod; fix the longer metal rod at different positions to prevent the longer metal rod from shifting during processing; when a part of the rod body of the metal rod is processed into a fastener, the moving ring plate 301 moves to move the processed part of the metal rod to the inside of the moving ring plate 301. When the lathe cuts off the processed part, the blanking magnetic ring 302 adsorbs the processed fastener to magnetically collect the processed fastener, preventing the processed fastener from being cut off and falling from the metal rod, resulting in damage to the fastener; After the machining of part of the rod body of the metal rod is completed, the fixed chuck 201 stops rotating, the limit push block 701 moves and drives the limit slider 502 to move. The movement of the limit slider 502 releases the limit on the moving block 403. The moving block 403 moves, and the fixed rod 404 releases the fixation of the metal rod. The moving wedge block 702 moves and drives the moving limit rod 501 to move. The movement of the moving limit rod 501 releases the limit on the moving column 401. The push plate 601 moves and pushes the moving column 401 to move, causing the position of the fixed rod 404 to move. After the movement is completed, the moving wedge block 702 moves back to its original position, the moving limit rod 501 moves, and limits the moving column 401. The limit push block 701 moves back to its original position, the moving block 403 moves back to its original position, the limit slider 502 moves, and the limit slider 502 re-limits the moving block 403. The fixed rod 404 re-fixes the metal rod. The fixed chuck 201 rotates again, and the lathe processes the metal rod while supporting it. By repeating the operation, the metal rod is processed into several fasteners; changing the fixing position of the metal rod does not affect the processing of the metal rod, improving the applicability of the equipment.
[0023] Please refer to Figure 1 - Figure 9 The fixing assembly 2 further includes a fixed rotating column 202. The fixed rotating column 202 is rotatably installed in the lathe chassis 101. The fixed chuck 201 is fixedly installed at one end of the fixed rotating column 202. The fixing unit 4 further includes a moving mounting block 405, a moving motor 406, a moving lead screw 407, and a fixed connecting rod 408. The moving mounting block 405 is fixedly installed around the fixed chuck 201. A moving mounting groove is formed on the side of the moving mounting block 405. The moving column 401 is slidably connected to the moving mounting groove. Two lead screw mounting plates are fixedly installed on the top surface of the moving column 401. The two ends of the moving lead screw 407 are respectively rotatably connected to the lead screw mounting plates. The moving plate 402 is threadedly sleeved on the moving lead screw 407. The moving motor 406 is fixedly installed on the side of one lead screw mounting plate. The drive shaft of the moving motor 406 passes through the lead screw mounting plate and is fixedly connected to the moving lead screw 407. A connecting mounting groove is formed on the top surface of the fixed rod 404. A rotating connection groove is formed on the top surface of the moving block 403. One end of the fixed connecting rod 408 is rotatably installed in the connecting mounting groove, and the other end is rotatably installed in the rotating connection groove. During use, the fixed rotating column 202 rotates to drive the fixed chuck 201 to rotate; the moving motor 406 drives the moving lead screw 407 to rotate. The rotation of the moving lead screw 407 drives the moving plate 402 to move. The movement of the moving plate 402 drives the moving block 403 to move. The movement of the moving block 403 drives the fixed rod 404 to move through the fixed connecting rod 408.
[0024] Please refer to Figure 1 - Figure 9, the fixing mechanism 5 further includes a limit mounting plate 503, a limit spring 504, a spring mounting plate 505 and a limit lifting block 506. A number of limit grooves 507 are provided on both sides of the moving column 401, and limit connection grooves 508 are provided on both sides of the moving mounting block 405. The limit mounting plate 503 is fixedly installed on the side of the moving mounting block 405. The moving limit rod 501 is slidably installed on the side of the limit mounting plate 503. The rod body of the moving limit rod 501 passes through the limit connection groove 508 and enters the limit groove 507. The spring mounting plate 505 is fixedly installed on the top surface of the limit mounting plate 503. One end of the limit spring 504 is fixedly connected to the bottom surface of the spring mounting plate 505, and the other end is fixedly installed on the top surface of the moving limit rod 501. The limit lifting block 506 is fixedly installed on the side of the moving limit rod 501; During use, the upward movement of the limit lifting block 506 drives the upward movement of the moving limit rod 501. The moving limit rod 501 moves out of the limit groove 507, thereby releasing the limit fixation of the moving column 401 and enabling the moving column 401 to move along the moving mounting groove.
[0025] Please refer to Figure 1 - Figure 9 , the fixing mechanism 5 further includes a rotating gear 509, a rotary damper 510, a fixed rack 511, a slider mounting block 512, a slider spring 513 and a slider moving rod 514. The rotating shaft of the rotating gear 509 is rotatably installed on the top surface of the moving plate 402 and is located on both sides of the moving block 403. The rotary damper 510 is sleeved on the rotating shaft of the rotating gear 509, and the rotary damper 510 is fixedly connected to the moving plate 402. The fixed rack 511 is fixedly installed on the side of the moving block 403. The rotating gear 509 meshes with the fixed rack 511. A number of sliding mounting grooves 515 are provided on the top surface of the moving plate 402. The slider mounting block 512 is slidably installed in the sliding mounting groove 515, and the slider mounting block 512 is fixedly connected to the moving block 403. A slider mounting groove is provided on one side of the slider mounting block 512 away from the moving block 403. The limit slider 502 is partially slidably installed in the slider mounting groove. One end of the slider spring 513 is fixedly connected to the limit slider 502, and the other end is fixedly connected to the inner wall of the slider mounting groove. A number of limit sliding grooves 516 are provided on the top surface of the moving plate 402. The limit sliding grooves 516 communicate with the sliding mounting grooves 515. The limit slider 502 is slidably matched with the limit sliding grooves 516. A communication groove is provided on the top surface of the slider mounting block 512. The bottom end of the slider moving rod 514 passes through the communication groove and is fixedly connected to the limit slider 502; During use, the movement of the slider moving rod 514 drives the movement of the limit slider 502. The limit slider 502 moves out of the limit sliding groove 516, releasing the limit fixation of the sliding mounting block. The rotation of the rotating gear 509 drives the movement of the fixed rack 511. The movement of the fixed rack 511 drives the movement of the slider mounting block 512. The slider mounting block 512 drives the movement of the moving block 403.
[0026] Please refer to Figure 1 - Figure 9 As shown in Figure 9 , the blanking assembly 3 further includes a blanking moving cylinder 303, a moving bracket 304, a moving sliding plate 305, a moving guide rail 306 and a moving cylinder 307. The moving guide rail 306 is fixedly installed in the lathe chassis 101. The moving sliding plate 305 is slidably sleeved on the moving guide rail 306. The moving bracket 304 is fixedly installed on the top surface of the moving sliding plate 305. The moving bracket 304 is fixedly connected to the blanking moving cylinder 303. One end of the blanking moving cylinder 303 is fixedly connected to the moving ring plate 301. The blanking magnetic ring 302 is fixedly installed on the inner side of the moving ring plate 301. The moving cylinder 307 is arranged below the moving sliding plate 305. The output end of the moving cylinder 307 is fixedly connected to the bottom surface of the moving sliding plate 305. The moving cylinder 307 is fixedly connected to the lathe chassis 101; During use, the moving cylinder 307 drives the moving sliding plate 305 to move. The moving sliding plate 305 drives the moving bracket 304 to move. The moving bracket 304 drives the blanking moving cylinder 303 to move. The blanking moving cylinder 303 drives the moving ring plate 301 to move.
[0027] Please refer to Figure 1 - Figure 9 As shown in Figure 9 , the pushing unit 6 further includes a pushing mounting block 602 and an electric push rod 603. The pushing mounting block 602 is fixedly installed around the moving ring plate 301. A push plate mounting groove is formed on one side of the pushing mounting block 602. The pushing plate 601 is slidably installed in the push plate mounting groove. The electric push rod 603 is fixedly installed on the side surface of the pushing mounting block 602. The output end of the electric push rod 603 passes through the pushing mounting block 602 and is fixedly connected to the pushing plate 601; During use, the electric push rod 603 drives the pushing mounting block 602 to move. The pushing mounting block 602 moves into contact with the moving column 401 and pushes the moving column 401 to move.
[0028] Please refer to Figure 1 - Figure 9 As shown in Figure 9 , the pushing mechanism 7 further includes a moving rack 703, a rack cylinder 704 and a wedge block cylinder 705. Two pushing mounting blocks 602 are fixedly installed on the side surface of the pushing mounting block 602. The rack cylinder 704 is fixedly installed on the pushing mounting block 602. The moving rack 703 is fixedly connected to the output end of the rack cylinder 704. The limit push block 701 is fixedly installed on the side surface of the moving rack 703. The wedge block cylinder 705 is fixedly installed on the pushing mounting block 602. The moving wedge block 702 is fixedly connected to the output end of the wedge block cylinder 705; During use, the rack cylinder 704 drives the moving rack 703 to move. The moving rack 703 drives the limit push block 701 to move. During the movement of the limit push block 701, it contacts and presses the slider moving rod 514, causing the slider moving rod 514 to move. The moving rack 703 moves into contact with and meshes with the rotating gear 509 and drives the rotating gear 509 to rotate. The wedge block cylinder 705 drives the moving wedge block 702 to move. The moving wedge block 702 moves into contact with and presses the limit lifting block 506, causing the limit lifting block 506 to move.
[0029] Please refer to Figure 1 - Figure 9 , the inner contours of the limit groove 507 and the limit connection groove 508 are the same as the outer contour of the moving limit rod 501.
[0030] Please refer to Figure 1 - Figure 9 , the limit push block 701 contacts the slider moving rod 514, causing the slider moving rod 514 to move downward. When the limit slider 502 completely moves out of the limit groove 507, the moving rack 703 contacts the rotating gear 509.
[0031] This embodiment also discloses a process for fastener processing, which uses the above-mentioned fastener processing lathe and includes the following steps; The fixed chuck 201 fixes one end of the metal rod to be processed. The moving column 401 moves, driving the fixed rod 404 to move horizontally. The moving plate 402 moves, driving the fixed rod 404 to move towards the metal rod. When the fixed rod 404 contacts the metal rod and presses and fixes the metal rod, the moving plate 402 stops moving to fix different positions of the metal rod; when a part of the rod body of the metal rod is processed into a fastener, the moving ring plate 301 moves, causing the processed part of the metal rod to move to the inside of the moving ring plate 301. When the lathe cuts off the processed part, the blanking magnetic ring 302 adsorbs the processed fastener; After the machining of a part of the metal rod is completed, the fixed chuck 201 stops rotating, the limit push block 701 moves and drives the limit slider 502 to move. The movement of the limit slider 502 releases the limit on the moving block 403, and the moving block 403 moves. The fixed rod 404 releases the fixation of the metal rod. The moving wedge block 702 moves and drives the moving limit rod 501 to move. The movement of the moving limit rod 501 releases the limit on the moving column 401. The pushing plate 601 moves to push the moving column 401 to move, causing the position of the fixed rod 404 to move. After the movement is completed, the moving wedge block 702 moves back to its original position, the moving limit rod 501 moves to limit the moving column 401, the limit push block 701 moves back to its original position, the moving block 403 moves back to its original position, the limit slider 502 moves, and the limit slider 502 re-limits the moving block 403. The fixed rod 404 re-fixes the metal rod. The fixed chuck 201 rotates again, and the lathe processes the metal rod while supporting it. By repeating this operation, the metal rod is processed into several fasteners.
[0032] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0033] The preferred embodiments of the invention disclosed above are only used to help explain the invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, according to the content of this specification, many modifications and variations can be made. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the invention, so that those skilled in the art can understand and utilize the invention well. The invention is only limited by the claims and their full scope and equivalents.
Claims
1. A lathe for processing fasteners, comprising a lathe body, a fixing component and a blanking component, characterized in that: The lathe body includes a lathe chassis, and both the fixing component and the blanking component are arranged inside the lathe chassis; The fixing component includes a fixing chuck and a number of fixing units. The fixing unit includes a moving column, a moving plate, a moving block, a fixing rod and a fixing mechanism. The fixing mechanism includes a moving limit rod and a limit slider. The fixing chuck is arranged inside the lathe chassis. The moving column is arranged around the fixing chuck. The moving plate is slidably installed on the top surface of the moving column. The moving block is slidably installed on the top surface of the moving plate. A sliding installation hole is opened on the top surface of the moving column. One end of the fixing rod passes through the installation hole and is slidably connected to the installation hole. The moving limit rod is arranged on the side surface of the moving column. The limit slider is arranged on the end surface of the moving block. The moving column can move horizontally. The moving plate can slide on the top surface of the moving column. The moving block can slide on the top surface of the moving plate. The movement of the moving block can drive the movement of the fixing rod. The movement of the moving limit rod can fix the position of the moving column. The movement of the limit slider can fix the position of the moving block; The blanking component includes a moving ring plate, a blanking magnetic ring and a number of pushing units. The pushing unit includes a pushing plate and a pushing mechanism. The pushing mechanism includes a limit push block and a moving wedge block. The moving ring plate can move. The pushing plate can move and contact and squeeze the moving column. The moving wedge block can move and contact and squeeze the moving limit rod to make the moving limit rod move. The limit push block can move to make the limit slider move.
2. The lathe for processing fasteners according to claim 1, characterized in that, The fixing component further includes a fixing rotating column. The fixing rotating column is rotatably installed inside the lathe chassis. The fixing chuck is fixedly installed at one end of the fixing rotating column. The fixing unit further includes a moving installation block, a moving motor, a moving lead screw and a fixing connecting rod. The moving installation block is fixedly installed around the fixing chuck. A moving installation groove is opened on the side surface of the moving installation block. The moving column is slidably connected to the moving installation groove. Two lead screw installation plates are fixedly installed on the top surface of the moving column. The two ends of the moving lead screw are respectively rotatably connected to the lead screw installation plates. The moving plate is threadedly sleeved on the moving lead screw. The moving motor is fixedly installed on the side surface of one of the lead screw installation plates. The driving shaft of the moving motor passes through the lead screw installation plate and is fixedly connected to the moving lead screw. A connection installation groove is opened on the top surface of the fixing rod. A rotating connection groove is opened on the top surface of the moving block. One end of the fixing connecting rod is rotatably installed in the connection installation groove, and the other end is rotatably installed in the rotating connection groove.
3. The lathe for processing fasteners according to claim 2, wherein, The fixing mechanism further includes a limit mounting plate, a limit spring, a spring mounting plate, and a limit lifting block. A plurality of limit grooves are formed on both sides of the moving column, and limit connection grooves are formed on both sides of the moving mounting block. The limit mounting plate is fixedly installed on the side surface of the moving mounting block. The moving limit rod is slidably installed on the side surface of the limit mounting plate. The rod body of the moving limit rod passes through the limit connection groove and enters the limit groove. The spring mounting plate is fixedly installed on the top surface of the limit mounting plate. One end of the limit spring is fixedly connected to the bottom surface of the spring mounting plate, and the other end is fixedly installed on the top surface of the moving limit rod. The limit lifting block is fixedly installed on the side surface of the moving limit rod.
4. The lathe for processing fasteners according to claim 3, characterized in that, The fixing mechanism further includes a rotating gear, a rotary damper, a fixed rack, a slider mounting block, a slider spring, and a slider moving rod. The rotating shaft of the rotating gear is rotatably installed on the top surface of the moving plate and is located on both sides of the moving block. The rotary damper is sleeved on the rotating shaft of the rotating gear, and the rotary damper is fixedly connected to the moving plate. The fixed rack is fixedly installed on the side surface of the moving block. The rotating gear meshes with the fixed rack. A plurality of sliding mounting grooves are formed on the top surface of the moving plate. The slider mounting block is slidably installed in the sliding mounting groove, and the slider mounting block is fixedly connected to the moving block. A slider mounting groove is formed on one side of the slider mounting block away from the moving block. The limit slider is partially slidably installed in the slider mounting groove. One end of the slider spring is fixedly connected to the limit slider, and the other end is fixedly connected to the inner wall of the slider mounting groove. A plurality of limit sliding grooves are formed on the top surface of the moving plate. The limit sliding grooves communicate with the sliding mounting grooves. The limit slider is slidably matched with the limit sliding grooves. A communication groove is formed on the top surface of the slider mounting block. The bottom end of the slider moving rod passes through the communication groove and is fixedly connected to the limit slider.
5. The lathe for processing fasteners according to claim 4, wherein, The blanking assembly further includes a blanking moving cylinder, a moving support, a moving sliding plate, a moving guide rail, and a moving cylinder. The moving guide rail is fixedly installed in the lathe machine case. The moving sliding plate is slidably sleeved on the moving guide rail. The moving support is fixedly installed on the top surface of the moving sliding plate. The moving support is fixedly connected to the blanking moving cylinder. One end of the blanking moving cylinder is fixedly connected to the moving ring plate. The blanking magnetic ring is fixedly installed inside the moving ring plate. The moving cylinder is arranged below the moving sliding plate. The output end of the moving cylinder is fixedly connected to the bottom surface of the moving sliding plate. The moving cylinder is fixedly connected to the lathe machine case.
6. A lathe for processing fasteners according to claim 5, characterized in that, The pushing unit further includes a pushing mounting block and an electric push rod. The pushing mounting block is fixedly installed on the periphery of the moving ring plate. A push plate mounting groove is formed on one side of the pushing mounting block. The pushing plate is slidably installed in the push plate mounting groove. The electric push rod is fixedly installed on the side surface of the pushing mounting block. The output end of the electric push rod passes through the pushing mounting block and is fixedly connected to the pushing plate.
7. The lathe for processing fasteners according to claim 6, characterized in that, The pushing mechanism further includes a moving rack, a rack cylinder, and a wedge block cylinder. Two pushing mounting blocks are fixedly installed on the side of the pushing mounting block. The rack cylinder is fixedly installed on the pushing mounting block. The moving rack is fixedly connected to the output end of the rack cylinder. The limiting push block is fixedly installed on the side of the moving rack. The wedge block cylinder is fixedly installed on the pushing mounting block. The moving wedge block is fixedly connected to the output end of the wedge block cylinder.
8. The lathe for processing fasteners according to claim 7, wherein The inner contours of the limiting groove and the limiting connection groove are the same as the outer contour of the moving limiting rod.
9. The lathe for processing fasteners according to claim 8, wherein, The limiting push block contacts the slider moving rod to move the slider moving rod downward. When the limiting slider completely moves out of the limiting groove, the moving rack contacts the rotating gear.
10. A process for fastener processing, characterized in that, Using a fastener processing lathe as described in any one of claims 1-9, includes the following steps; The fixed chuck fixes one end of the metal rod to be processed. The moving column moves, driving the fixed rod to move horizontally. The moving plate moves, driving the fixed rod to move towards the metal rod. When the fixed rod contacts the metal rod and squeezes and fixes the metal rod, the moving plate stops moving, and different positions of the metal rod are fixed. When a part of the rod body of the metal rod is processed into a fastener, the moving ring plate moves, moving the processed part of the metal rod to the inside of the moving ring plate. When the lathe cuts off the processed part, the blanking magnetic ring adsorbs the processed fastener. When a part of the rod body of the metal rod is processed, the fixed chuck stops rotating. The limiting push block moves and drives the limiting slider to move. The movement of the limiting slider releases the limit on the moving block. The moving block moves, and the fixed rod releases the fixation on the metal rod. The moving wedge block moves and drives the moving limiting rod to move. The movement of the moving limiting rod releases the limit on the moving column. The pushing plate moves to push the moving column to move, moving the position of the fixed rod. After the movement is completed, the moving wedge block moves back to its original position, the moving limiting rod moves, limiting the moving column. The limiting push block moves back to its original position, the moving block moves back to its original position, the limiting slider moves, and the limiting slider re-limits the moving block. The fixed rod re-fixes the metal rod. The fixed chuck rotates again, and the lathe processes the metal rod while supporting it. By repeating the operation, the metal rod is processed into several fasteners.
Citation Information
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