Intelligent management and control system for mainboard access

Abstract

The invention provides an intelligent management and control system for mainboard access, which comprises a material carrying module, which adopts an ABB robot arm to realize automatic carrying and stacking of materials, and an equipped visual system can quickly identify position errors of the materials and ensure the carrying precision; the safety guarantee module is used for installing a safety guardrail in the working range of the robot arm to ensure the operation safety; the code scanning warehousing module is used for synchronizing information to the central control module after the mechanical arm scans the code, so that intelligent warehousing is realized; and the digital twin management module is used for displaying fault information, inventory conditions, warehouse-in and warehouse-out information and AGING analysis information through a large screen so as to realize comprehensive intelligent management. The invention provides an intelligent management and control system for storage and taking of mainboards, and solves the problems that goods need to be manually conveyed to a storage opening, the stored goods are bound, whether the goods are qualified or not cannot be intelligently recognized, and manpower is not completely liberated.

Description

Technical Field

[0001] The present invention relates to the field of motherboard access control, and particularly to an intelligent control system for motherboard access. Background Art

[0002] The motherboard, also known as the mainboard, system board or motherboard, is one of the most important circuit boards in a computer or other electronic devices. It provides physical connections and communication paths for various components of the computer and is the central hub for all connected hardware devices. Currently, the intelligent warehouse uses palletizing technology for inbound, outbound and stacking operations, which greatly improves efficiency, reduces labor input, and can respond in real time, only requiring regular inspection and maintenance;

[0003] However, there are still some problems. It is necessary for manpower to transport goods to the inbound port and bind the inbound goods. It is impossible to intelligently identify whether the goods are qualified, and not all labor is liberated, and some manpower is still needed to intervene;

[0004] Therefore, an intelligent control system for motherboard access is proposed. Summary of the Invention

[0005] Based on the technical problems existing in the background art, the present invention proposes an intelligent control system for motherboard access.

[0006] An intelligent control system for motherboard access proposed by the present invention includes:

[0007] A material handling module, using an ABB robot arm to realize automatic material handling and palletizing. The equipped vision system can quickly identify the position error of the material to ensure handling accuracy;

[0008] A safety guarantee module, installing a safety fence within the working range of the robotic arm to ensure operation safety;

[0009] A scanning and warehousing module. After the robotic arm scans the code, the information is synchronized to the central control module to realize intelligent warehousing;

[0010] A digital twin management module, which realizes comprehensive intelligent management by displaying fault information, inventory status, inbound and outbound information, and AGING analysis information on a large screen;

[0011] An information binding module, installing a code reading device and a CCD device on the production line to automatically read the pallet and PCBA information to realize information binding;

[0012] A production line docking module, realizing seamless docking of semi-finished products on the production line and the line body in the storage area to ensure smooth material flow;

[0013] An induction trigger module, triggering the in-line code reading device to scan the pallet two-dimensional code by triggering the in-place sensor through the pallet;

[0014] The central control module is responsible for information interaction and coordination among modules to ensure the efficient operation of the entire system;

[0015] The central control module is respectively connected to the material handling module, the safety guarantee module, the scanning and warehousing module, the digital twin management module, the information binding module, the production line docking module and the induction triggering module.

[0016] Preferably, the material handling module includes an ABB robot arm and a vision system. The ABB robot arm is responsible for the automatic handling and palletizing of materials, and is executed through a preset program or an instruction from the central control module. The vision system is equipped with a high-definition camera and image processing software, which is used to quickly identify the position error of the materials to ensure that the robot arm can accurately grasp and place the materials.

[0017] Preferably, the safety guarantee module includes a safety guardrail and safety sensors. The safety guardrail is arranged around the working area of the robot arm in the form of a physical barrier. The safety sensors include infrared sensors and pressure sensors, which are used to monitor the safety status of the working area in real time.

[0018] Preferably, the scanning and warehousing module includes a scanning device and a data transmission interface unit. The scanning device uses a barcode scanner or an RFID reader / writer to read the identification information on the materials. The data transmission interface unit transmits the information read by the scanning device to the central control module.

[0019] Preferably, the digital twin management module includes a large-screen display device and a data processing unit. The large-screen display device is used to display the system operation status, fault information and inventory situation. The data processing unit is responsible for collecting, processing and storing system data, and generating various reports and analysis results.

[0020] Preferably, the information binding module includes a code reading unit, a CCD device and a data processing unit. The code reading unit reads the barcode or RFID tag information on the pallet and the PCBA. The CCD device obtains the visual information of the PCBA through a camera, such as the serial number and model. The data processing unit matches and binds the information read by the code reading unit and the CCD device.

[0021] Preferably, the production line docking module includes a conveyor belt or a slide rail and a docking device. The conveyor belt or the slide rail is used to transport the semi-finished products on the production line to the storage area line body. The docking device ensures that the semi-finished products can be transferred from the production line to the storage area line body smoothly and accurately.

[0022] Preferably, the induction trigger module includes a pallet trigger in-place sensor and a signal transmission interface. The pallet trigger in-place sensor uses a photoelectric switch or a proximity switch to detect whether the pallet has reached the specified position, and the signal transmission interface transmits the signal detected by the sensor to the central control module.

[0023] Preferably, the central control module includes a data processing unit, a control unit, a data storage unit, and a user operation interface. The data processing unit is responsible for receiving the data information sent by each module, processing and analyzing it. The control unit issues control instructions according to the processing results to coordinate the work of each module. The data storage unit is used to store the historical data, configuration information, and operation logs of the system. The user operation interface provides an interface for users to interact with the system, such as a monitoring interface and an operation interface.

[0024] The present invention has the following beneficial effects:

[0025] 1. It can improve productivity. The palletizing robot can perform high-frequency inbound and outbound operations, saving time and improving efficiency.

[0026] 2. It can improve the space utilization rate within a certain area and avoid occupying too much working area.

[0027] 3. Goods can be tracked and monitored on a large screen.

[0028] 4. Using robots to replace manual palletizing saves a large amount of manpower and time.

[0029] 5. Through automated and intelligent means, the full automation of motherboard access and storage is achieved, improving work efficiency and reducing labor costs.

[0030] 6. Through digital twin technology, the full monitoring and management of inventory situations, inbound and outbound information, etc. are achieved, improving management efficiency.

[0031] 7. It has good scalability and maintainability and can adapt to motherboard access and storage management of different scales and requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a system block diagram of an intelligent control system for motherboard access and storage proposed by the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0033] Referring to Figure 1 , the present invention proposes an intelligent control system for motherboard access and storage, including:

[0034] A material handling module, which uses an ABB robot arm to achieve automatic material handling and palletizing. The equipped vision system can quickly identify the position error of the material to ensure handling accuracy.

[0035] Safety protection module, install a safety guardrail within the working range of the robotic arm to ensure operation safety;

[0036] Scanning and warehousing module, after the robotic arm scans the code, synchronize the information to the central control module to achieve intelligent warehousing;

[0037] Digital twin management module, display fault information, inventory status, inbound and outbound information, and AGING analysis information through a large screen to achieve comprehensive intelligent management;

[0038] Information binding module, install a code reading device and a CCD device on the production line to automatically read the tray and PCBA information and achieve information binding;

[0039] Production line docking module, achieve seamless docking between the semi-finished products on the production line and the line body in the storage area to ensure smooth material flow;

[0040] Inductive trigger module, trigger the in-place sensor through the tray, and trigger the code reading device on the line body to scan the two-dimensional code on the tray;

[0041] Central control module, responsible for information interaction and coordination between modules to ensure the efficient operation of the entire system;

[0042] The central control module is respectively connected with the material handling module, the safety protection module, the scanning and warehousing module, the digital twin management module, the information binding module, the production line docking module, and the inductive trigger module.

[0043] In a specific embodiment, the material handling module includes an ABB robotic arm and a vision system. The ABB robotic arm is responsible for the automatic handling and palletizing of materials, and is executed through a preset program or the instruction of the central control module. The vision system is equipped with a high-definition camera and image processing software, which is used to quickly identify the position error of the materials to ensure that the robotic arm can accurately grasp and place the materials.

[0044] It should be noted that: the material handling module realizes the automatic handling of materials from the starting point to the end point, reduces the labor input, ensures the accuracy and stability of the materials during palletizing, and improves the storage efficiency.

[0045] In a specific embodiment, the safety protection module includes a safety guardrail and safety sensors. The safety guardrail is set around the working area of the robotic arm in the form of a physical barrier. The safety sensors include infrared sensors and pressure sensors, which are used to monitor the safety status of the working area in real time.

[0046] It should be noted that: the safety protection module prevents unauthorized personnel from entering the working area of the robotic arm, avoids potential safety risks, and when detecting an abnormal situation, can quickly respond and stop the operation of the robotic arm to ensure the safety of personnel and equipment.

[0047] In a specific embodiment, the scanning and warehousing module includes a scanning device and a data transmission interface unit. The scanning device uses a barcode scanner or an RFID reader / writer to read the identification information on the materials, and the data transmission interface unit transmits the information read by the scanning device to the central control module.

[0048] It should be noted that: The scanning and warehousing module automatically obtains material information, reduces manual input errors, synchronizes the material information with the inventory data in the central control module, and realizes real-time inventory management.

[0049] In a specific embodiment, the digital twin management module includes a large-screen display device and a data processing unit. The large-screen display device is used to display the system operation status, fault information, and inventory situation, and the data processing unit is responsible for collecting, processing, and storing system data, generating various reports and analysis results.

[0050] It should be noted that: The digital twin management module provides an intuitive interface for operators to monitor and manage the system, provides decision-making support for managers through data analysis, and optimizes inventory management and logistics processes.

[0051] In a specific embodiment, the information binding module includes a code reading unit, a CCD device, and a data processing unit. The code reading unit reads the barcode or RFID tag information on the tray and the PCBA, and the CCD device obtains the visual information of the PCBA through a camera, such as the serial number and model. The data processing unit matches and binds the information read by the code reading unit and the CCD device.

[0052] It should be noted that: The information binding module realizes the one-to-one correspondence between the tray and the PCBA, ensures the accuracy of inventory data, and provides data support for subsequent inventory management, tracking, and tracing.

[0053] In a specific embodiment, the production line docking module includes a conveyor belt or a slide rail and a docking device. The conveyor belt or the slide rail is used to convey the semi-finished products on the production line to the storage area line body, and the docking device ensures that the semi-finished products can be transferred from the production line to the storage area line body smoothly and accurately.

[0054] It should be noted that: The production line docking module realizes the seamless docking between the production line and the storage area, improves the material transfer efficiency, and reduces the risk of material damage or loss caused by manual operation.

[0055] In a specific embodiment, the induction trigger module includes a tray trigger in-place sensor and a signal transmission interface. The tray trigger in-place sensor uses a photoelectric switch or a proximity switch to detect whether the tray reaches the specified position, and the signal transmission interface transmits the signal detected by the sensor to the central control module.

[0056] It should be noted that the induction trigger module triggers the in-line code reading device to perform tray two-dimensional code scanning operations, ensuring that the tray is scanned at the correct time and position, thereby improving the accuracy and efficiency of the system operation.

[0057] In a specific embodiment, the central control module includes a data processing unit, a control unit, a data storage unit, and a user operation interface. The data processing unit is responsible for receiving data information sent by each module, processing and analyzing it. The control unit issues control instructions based on the processing results to coordinate the work of each module. The data storage unit is used to store the historical data, configuration information, and operation logs of the system. The user operation interface provides an interface for users to interact with the system, such as a monitoring interface and an operation interface.

[0058] It should be noted that the central control module, as the core of the entire system, is responsible for information interaction and coordination, ensuring the efficient operation of the system, providing data storage and backup functions, guaranteeing the security and reliability of system data, and providing a user operation interface to facilitate users' monitoring, operation, and maintenance.

[0059] The working principle and usage process of the present invention are as follows: Information interaction and coordination among modules are achieved through the central control module. The material handling module locates the material position through the vision system according to the instructions of the central control module, and completes the automatic handling and palletizing of the material. The code scanning and warehousing module sends the scanned code information to the central control module. The digital twin management module displays relevant information through a large screen. The information binding module reads the tray and PCBA information through the code reading device and CCD equipment, and realizes information binding through the central control module. The production line docking module ensures that the semi-finished products on the production line can smoothly flow into the storage area line. The induction trigger module triggers the in-line code reading device to perform tray two-dimensional code scanning through the inductor, and sends the information to the central control module, realizing the full automation of motherboard access, improving work efficiency, and reducing labor costs.

[0060] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes should be covered within the protection scope of the present invention.

Claims

1. An intelligent control system for accessing a motherboard, characterized in that: include: The material handling module uses ABB robot arms to realize automatic material handling and palletizing. The equipped visual system can quickly identify material position errors to ensure handling accuracy. Safety guarantee module: install safety guardrails within the working range of the robot arm to ensure operation safety; Scanning code entry module: after the robot arm scans the code, the information is synchronized to the central control module to realize intelligent entry into the warehouse; The digital twin management module realizes comprehensive intelligent management by displaying fault information, inventory status, inbound and outbound information, and AGING analysis information on a large screen; Information binding module, installs code reading device and CCD equipment on the line body, automatically reads the pallet and PCBA information, and realizes information binding; The production line docking module realizes the seamless docking of the semi-finished products of the production line and the line body in the warehouse area, ensuring the smooth flow of materials; The induction trigger module triggers the in-place sensor through the pallet, triggering the line code reading device to scan the pallet QR code; The central control module is responsible for information interaction and coordination between modules to ensure the efficient operation of the entire system; The central control module is respectively connected to the material handling module, the security assurance module, the code scanning and warehousing module, the digital twin management module, the information binding module, the production line docking module and the induction trigger module.

2. The intelligent control system for accessing a motherboard according to claim 1, characterized in that: The material handling module includes an ABB robot arm and a vision system. The ABB robot arm is responsible for the automatic handling and stacking of materials, which is executed through preset programs or instructions from the central control module. The vision system is equipped with a high-definition camera and image processing software to quickly identify material position errors and ensure that the robot arm can accurately grasp and place materials.

3. The intelligent control system for accessing a motherboard according to claim 2, characterized in that: The safety assurance module includes a safety fence and a safety sensor. The safety fence is set around the working area of ​​the robot arm and takes the form of a physical barrier. The safety sensor includes an infrared sensor and a pressure sensor, which are used to monitor the safety status of the working area in real time.

4. The intelligent control system for accessing a motherboard according to claim 3, characterized in that: The code scanning and warehousing module includes a code scanning device and a data transmission interface unit. The code scanning device adopts a barcode scanner or an RFID reader / writer to read the identification information on the material. The data transmission interface unit transmits the information read by the code scanning device to the central control module.

5. The intelligent control system for accessing a motherboard according to claim 4, characterized in that: The digital twin management module includes a large-screen display device and a data processing unit. The large-screen display device is used to display the system operation status, fault information and inventory status. The data processing unit is responsible for collecting, processing and storing system data, and generating various reports and analysis results.

6. The intelligent control system for accessing a motherboard according to claim 5, characterized in that: The information binding module includes a code reading unit, a CCD device and a data processing unit. The code reading unit reads the barcode or RFID tag information on the pallet and PCBA. The CCD device obtains the visual information of the PCBA, such as the serial number and model, through a camera. The data processing unit matches and binds the information read by the code reading unit and the CCD device.

7. The intelligent control system for accessing a mainboard according to claim 6, characterized in that: The production line docking module includes a conveyor belt or a slide rail and a docking device. The conveyor belt or the slide rail is used to transport the semi-finished products on the production line to the storage area line body. The docking device ensures that the semi-finished products can be transferred smoothly and accurately from the production line to the storage area line body.

8. The intelligent control system for accessing a mainboard according to claim 7, characterized in that: The induction trigger module includes a tray trigger in-position sensor and a signal transmission interface. The tray trigger in-position sensor uses a photoelectric switch or a proximity switch to detect whether the tray has reached a specified position. The signal transmission interface transmits the signal detected by the sensor to the central control module.

9. The intelligent control system for accessing a motherboard according to claim 8, characterized in that: The central control module includes a data processing unit, a control unit, a data storage unit and a user operation interface. The data processing unit is responsible for receiving the data information sent by each module, processing and analyzing it. The control unit issues control instructions based on the processing results and coordinates the work of each module. The data storage unit is used to store the system's historical data, configuration information and operation logs. The user operation interface provides an interface for users to interact with the system, such as a monitoring interface and an operation interface.

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