Wind energy material conveyor and forming processing technology

Abstract

The invention relates to the technical field of conveying equipment, in particular to a wind energy material conveyor and a forming machining technology, the wind energy material conveyor comprises a wind energy conversion mechanism, a transmission mechanism, a driving mechanism and a supporting table, and the wind energy conversion mechanism comprises an impeller, a driving rotating shaft, a supporting frame, a shell and a driving gear; the supporting frame supports the shell, the shell provides mounting and supporting conditions for the driving rotating shaft, airflow blows the impeller to rotate, the impeller rotates to drive the driving rotating shaft to rotate, the driving rotating shaft rotates, and due to the fact that the radius of the impeller is large and the radius of the driving gear is small, large rotating torque can be obtained on the tooth face of the driving gear, and therefore wind energy is converted into mechanical energy. According to the wind energy material conveyor, the mechanical energy is transmitted to the driving mechanism through the transmission mechanism, finally, the driving mechanism pushes the materials, the purpose of conveying the materials is achieved, low-carbon and environment-friendly effects are achieved, wind energy is converted into the mechanical energy, and energy loss is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of conveying equipment, and particularly to a wind energy material conveyor and a forming processing technology. Background Art

[0002] In the field of industrial production, the conveying of materials is a basic and important operation. Traditional material conveying methods, such as belt conveyors, although widely used, have some limitations. For example, belt conveyors consume a large amount of electric energy, have a high operating cost, and the belts are prone to wear, requiring regular maintenance and replacement, which increases the downtime and maintenance cost.

[0003] Wind energy, as a clean and renewable energy source, has the advantages of rich reserves and wide distribution. In some areas with relatively rich wind resources, using wind energy to drive a material conveyor can effectively reduce energy costs and reduce the impact on the environment.

[0004] With the increasingly prominent global energy problems and the continuous improvement of the attention to environmental protection, finding an efficient, energy-saving and environmentally friendly material conveying method has become a research hotspot. Traditional material conveying equipment driven by electric energy not only consumes a large amount of non-renewable energy, but also generates certain environmental pollution, such as carbon dioxide emissions. Summary of the Invention

[0005] The purpose of the present invention is to provide a wind energy material conveyor and a forming processing technology, aiming to achieve low-carbon environmental protection, convert wind energy into mechanical energy, and reduce energy loss.

[0006] To achieve the above object, in a first aspect, the present invention provides a wind energy material conveyor, including a wind energy conversion mechanism, a transmission mechanism, a driving mechanism and a support platform. The transmission mechanism is assembled on the top of the support platform, the driving mechanism is arranged on one side of the transmission mechanism, and the wind energy conversion mechanism is assembled on one side of the transmission mechanism. The wind energy conversion mechanism includes an impeller, a driving shaft, a support frame, a housing and a driving gear. The support frame is fixedly connected to the support platform and is located on the top of the support platform. The housing is assembled on the side of the support frame away from the support platform. The driving shaft is assembled on one side of the housing. The impeller is assembled on one side of the driving shaft. The driving gear is assembled on the side of the driving shaft away from the impeller.

[0007] Among them, the transmission mechanism includes a base, an end cover, a driven shaft, a deep groove ball bearing and a driven gear. The base is fixedly connected to the support platform and is located on the top of the support platform. The driven shaft is assembled in the base. The deep groove ball bearing is sleeved outside the driven shaft. The end cover is assembled on both sides of the base. The driven gear is assembled on one side of the driven shaft and meshes with the driving gear.

[0008] Among them, the driving mechanism includes a crank connecting rod, a crank disc, a slider connecting rod and a slider. The crank connecting rod is assembled on one side of the driven shaft. The crank disc is assembled on the side of the crank connecting rod away from the driven shaft. The slider connecting rod is fixedly connected to the crank disc and is located at the bottom of the crank disc. The slider is fixedly connected to the slider connecting rod and is located on the side of the slider connecting rod away from the crank disc.

[0009] Among them, the driving mechanism further includes a guide block. The guide block is fixedly connected to the support platform and is located on both sides of the slider.

[0010] In a second aspect, the present invention further provides a forming and processing technology for a wind energy material conveyor, which is applied to the wind energy material conveyor as described in the first aspect above, and includes the following steps:

[0011] Obtain a base, an end cover, a driven shaft, a deep groove ball bearing, a driven gear and a support platform. Assemble the base on the top of the support platform. Sleeve the deep groove ball bearing on the outside of the driven shaft. Then assemble the driven shaft into the base, and assemble the end cover on both sides of the base through screws. Finally, assemble the driving gear on the top of the driven shaft;

[0012] Obtain an impeller, a driving rotating shaft, a support frame, a housing and a driving gear. Assemble the support frame at the edge position on the top of the support platform. Fix the housing on the top of the support frame. Then assemble the driving rotating shaft into the housing, and assemble the driving gear at one end of the driving rotating shaft and mesh it with the driven gear. Finally, mount the impeller on the end of the driving rotating shaft away from the driving gear;

[0013] Obtain a crank connecting rod, a crank disc, a slider connecting rod, a slider and a guide block. Assemble the crank connecting rod at the end of the driven shaft away from the driven gear. Then assemble the crank disc at the end of the crank connecting rod away from the driven gear, and assemble the slider connecting rod at the bottom of the crank disc. Finally, assemble the guide block at the end of the slider connecting rod away from the crank disc.

[0014] For a wind energy material conveyor of the present invention, the support frame supports the housing. The housing provides installation and support conditions for the driving rotating shaft. The airflow blows the impeller to rotate. The rotation of the impeller drives the driving rotating shaft to rotate. When the driving rotating shaft rotates, due to the large radius of the impeller and the small radius of the driving gear, therefore, a larger rotational torque can be obtained on the tooth surface of the driving gear, thereby converting wind energy into mechanical energy, and transmitting the mechanical energy to the driving mechanism through the transmission mechanism. Finally, the driving mechanism pushes the material to achieve the purpose of material conveyance. This wind energy material conveyor realizes low-carbon environmental protection, converts wind energy into mechanical energy, and reduces energy loss. Description of the Drawings

[0015] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0016] Figure 1 It is a top view of a wind energy material conveyor provided by the present invention.

[0017] Figure 2 It is a structural schematic diagram of a wind energy material conveyor provided by the present invention.

[0018] Figure 3 is Figure 1 A sectional view along the A-A plane.

[0019] Figure 4 It is a flowchart of a forming and processing technology of a wind energy material conveyor provided by the present invention.

[0020] In the figure: 1 - wind energy conversion mechanism, 2 - transmission mechanism, 3 - drive mechanism, 4 - support platform, 11 - impeller, 12 - active rotating shaft, 13 - support frame, 14 - outer shell, 15 - active gear, 21 - base, 22 - end cover, 23 - driven shaft, 24 - deep groove ball bearing, 25 - driven gear, 31 - crank connecting rod, 32 - crank disk, 33 - slider connecting rod, 34 - slider, 35 - guide block. Detailed implementation manners

[0021] The following will describe in detail the embodiments of the present invention. The examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as a limitation to the present invention.

[0022] Please refer to Figures 1 to 3, in a first aspect, the present invention provides a wind energy material conveyor, which includes a wind energy conversion mechanism 1, a transmission mechanism 2, a driving mechanism 3 and a support platform 4. The transmission mechanism 2 is assembled on the top of the support platform 4, the driving mechanism 3 is arranged on one side of the transmission mechanism 2, and the wind energy conversion mechanism 1 is assembled on one side of the transmission mechanism 2. The wind energy conversion mechanism 1 includes an impeller 11, a driving shaft 12, a support frame 13, a housing 14 and a driving gear 15; the support frame 13 is fixedly connected to the support platform 4 and is located on the top of the support platform 4, the housing 14 is assembled on the side of the support frame 13 away from the support platform 4, the driving shaft 12 is assembled on one side of the housing 14, the impeller 11 is assembled on one side of the driving shaft 12, and the driving gear 15 is assembled on the side of the driving shaft 12 away from the impeller 11.

[0023] In an embodiment of the present invention, the support frame 13 supports the housing 14, the housing 14 provides installation and support conditions for the driving shaft 12, the airflow blows the impeller 11 to rotate, the rotation of the impeller 11 drives the driving shaft 12 to rotate, and the driving shaft 12 rotates. Since the radius of the impeller 11 is large and the radius of the driving gear 15 is small, therefore, a relatively large rotational torque can be obtained on the tooth surface of the driving gear 15, thereby converting wind energy into mechanical energy, and transmitting the mechanical energy to the driving mechanism 3 through the transmission mechanism 2. Finally, the driving mechanism 3 pushes the material to achieve the purpose of material conveyance. This wind energy material conveyor realizes low-carbon environmental protection, converts wind energy into mechanical energy, and reduces energy loss.

[0024] Further, the transmission mechanism 2 includes a base 21, an end cover 22, a driven shaft 23, a deep groove ball bearing 24 and a driven gear 25. The base 21 is fixedly connected to the support platform 4 and is located on the top of the support platform 4. The driven shaft 23 is assembled in the base 21, the deep groove ball bearing 24 is sleeved outside the driven shaft 23, the end cover 22 is assembled on both sides of the base 21, and the driven gear 25 is assembled on one side of the driven shaft 23 and meshes with the driving gear 15.

[0025] In an embodiment of the present invention, the base 21 and the end cover 22 form a housing for assembling the driven shaft 23. The deep groove ball bearing 24 can provide stable support for the driven shaft 23 to ensure that the driven shaft 23 can rotate smoothly in the base 21. The driven gear 25 meshes with the driving gear 15 and is driven to rotate by the driving gear 15, thereby driving the driven shaft 23 to rotate, and then driving the driving mechanism 3.

[0026] Further, the driving mechanism 3 includes a crank connecting rod 31, a crank disc 32, a slider connecting rod 33 and a slider 34. The crank connecting rod 31 is assembled on one side of the driven shaft 23, the crank disc 32 is assembled on the side of the crank connecting rod 31 away from the driven shaft 23, the slider connecting rod 33 is fixedly connected to the crank disc 32 and is located at the bottom of the crank disc 32, and the slider 34 is fixedly connected to the slider connecting rod 33 and is located on the side of the slider connecting rod 33 away from the crank disc 32.

[0027] In the embodiment of the present invention, the number of the slider connecting rods 33 and the sliders 34 is two, and the two slider connecting rods 33 are perpendicular. The crank connecting rod 31 is driven by the driven shaft 23, and the crank connecting rod 31 drives the crank disc 32 to swing, so as to drive the two slider connecting rods 33 to act, and further drive the two sliders 34 to slide on the support table 4.

[0028] Further, the driving mechanism 3 further includes a guide block 35. The guide block 35 is fixedly connected to the support table 4 and is located on both sides of the slider 34.

[0029] In the embodiment of the present invention, the setting of the guide block 35 is used to limit and guide the slider 34.

[0030] Please refer to Figure 4 , in the second aspect, the present invention further provides a forming and processing technology for a wind energy material conveyor, which is applied to the wind energy material conveyor as described in the first aspect above, and includes the following steps:

[0031] S1 Obtain the base 21, the end cover 22, the driven shaft 23, the deep groove ball bearing 24, the driven gear 25 and the support table 4. Assemble the base 21 on the top of the support table 4, sleeved the deep groove ball bearing 24 on the outside of the driven shaft 23, then assemble the driven shaft 23 into the base 21, and assemble the end cover 22 on both sides of the base 21 through screws. Finally, assemble the driving gear 15 on the top of the driven shaft 23;

[0032] In the embodiment of the present invention, the diameter of the impeller 11 is Φ200 - 250mm, the thickness of the impeller 11 including the hub is not greater than 60mm, and the height of the center of the impeller 11 from the plane of the base 21 is 150 - 250mm.

[0033] S2 Obtain the impeller 11, the driving rotating shaft 12, the support frame 13, the housing 14 and the driving gear 15. Assemble the support frame 13 at the edge position on the top of the support table 4, fix the housing 14 on the top of the support frame 13, then assemble the driving rotating shaft 12 into the housing 14, and assemble the driving gear 15 at one end of the driving rotating shaft 12 and mesh it with the driven gear 25. Finally, mount the impeller 11 on the end of the driving rotating shaft 12 away from the driving gear 15;

[0034] S3 obtains the crank connecting rod 31, the crank disk 32, the slider connecting rod 33, the slider 34 and the guide block 35, assembles the crank connecting rod 31 at one end of the driven shaft 23 away from the driven gear 25, then assembles the crank disk 32 at one end of the crank connecting rod 31 away from the driven gear 25, and assembles the slider connecting rod 33 at the bottom of the crank disk 32. Finally, assemble the guide block 35 at one end of the slider connecting rod 33 away from the crank disk 32.

[0035] The above-disclosed is only a preferred embodiment of a wind energy material conveyor and a forming and processing technology of the present invention. Of course, the scope of the rights of the present invention cannot be limited thereby. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present invention still fall within the scope covered by the invention.

Claims

1. A wind energy material conveyor, characterized in that ； It includes a wind energy conversion mechanism, a transmission mechanism, a driving mechanism and a support platform, wherein the transmission mechanism is mounted on the top of the support platform, the driving mechanism is arranged on one side of the transmission mechanism, the wind energy conversion mechanism is mounted on one side of the transmission mechanism, and the wind energy conversion mechanism includes an impeller, a driving shaft, a support frame, a housing and a driving gear; The support frame is fixedly connected to the support platform and is located on the top of the support platform. The shell is assembled on the side of the support frame away from the support platform, the driving shaft is assembled on one side of the shell, the impeller is assembled on one side of the driving shaft, and the driving gear is assembled on the side of the driving shaft away from the impeller.

2. The wind energy material conveyor according to claim 1, characterized in that ； The transmission mechanism includes a base, an end cover, a driven shaft, a deep groove ball bearing and a driven gear. The base is fixedly connected to the support platform and is located on the top of the support platform. The driven shaft is assembled in the base. The deep groove ball bearing is sleeved on the outside of the driven shaft. The end cover is assembled on both sides of the base. The driven gear is assembled on one side of the driven shaft and meshes with the driving gear.

3. The wind energy material conveyor as claimed in claim 2, It is characterized by: The driving mechanism includes a crank connecting rod, a crank disk, a slider connecting rod and a slider. The crank connecting rod is assembled on one side of the driven shaft, the crank disk is assembled on the side of the crank connecting rod away from the driven shaft, the slider connecting rod is fixedly connected to the crank disk and is located at the bottom of the crank disk, and the slider is fixedly connected to the slider connecting rod and is located on the side of the slider connecting rod away from the crank disk.

4. The wind energy material conveyor as claimed in claim 3, characterized in that; The driving mechanism further comprises a guide block, which is fixedly connected to the support platform and is located at both sides of the sliding block.

5. A wind energy material conveyor forming process, applied to the wind energy material conveyor as claimed in any one of claims 1 to 4, characterized in that: The following steps are involved: Obtain a base, an end cover, a driven shaft, a deep groove ball bearing, a driven gear and a support platform, assemble the base on the top of the support platform, sleeve the deep groove ball bearing on the outside of the driven shaft, assemble the driven shaft in the base, and assemble the end cover on both sides of the base with screws, and finally, assemble the driving gear on the top of the driven shaft; Obtain an impeller, a driving shaft, a support frame, a housing and a driving gear, assemble the support frame to the edge of the top of the support platform, fix the housing to the top of the support frame, assemble the driving shaft into the housing, assemble the driving gear to one end of the driving shaft and mesh with the driven gear, and finally, place the impeller disc at the end of the driving shaft away from the driving gear; Obtain a crank connecting rod, a crank plate, a slider connecting rod, a slider and a guide block, assemble the crank connecting rod to the end of the driven shaft away from the driven gear, assemble the crank plate to the end of the crank connecting rod away from the driven gear, assemble the slider connecting rod to the bottom of the crank plate, and finally, assemble the guide block to the end of the slider connecting rod away from the crank plate.

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