Water softener
By directly setting the water inlet, outlet and bypass waterway on the resin tank of the water softener, and installing the bypass valve on the bypass waterway of the resin tank, the problem of insufficient compactness of the existing water softener is solved, and more efficient assembly and use is achieved.
Patent Information
- Application Number
- CN202510488158.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-06-24
AI Technical Summary
The structure of the existing water softener lacks compactness due to the unreasonable design of the bypass valve, which affects the overall performance and convenience of use of the equipment.
The water inlet, outlet and bypass water path are directly set on the resin tank, and the bypass valve is installed on the bypass water path of the resin tank. By switching the soft water mode and raw water mode through the activity of the bypass valve, the multi-functional switching of the water path is realized.
It improves the compactness of the water softener, simplifies assembly steps, shortens working hours, and enhances the installation convenience and use reliability of the equipment.
Smart Images

Figure CN120191992A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of water softeners, and particularly to a water softener. Background Art
[0002] A water softener is a device used to soften water quality. It reduces the formation of water scale by removing hardness ions in water, such as calcium and magnesium. In related technologies, a water softener usually uses a bypass valve to achieve the switching of multiple water paths to realize different functional modes. However, the design of the bypass valve on the water softener is not reasonable enough, resulting in a lack of compactness in the structure of the water softener. Summary of the Invention
[0003] The main object of the present invention is to propose a water softener, aiming to improve the compactness level of the water softener.
[0004] To achieve the above object, the water softener proposed by the present invention includes:
[0005] A resin tank, which is provided with a containing cavity, a water inlet, a water outlet, and a bypass water path connecting the water inlet and the water outlet, and the water inlet and the water outlet are respectively connected to the containing cavity; and
[0006] A bypass valve, which is movably arranged in the bypass water path to switch between a soft water mode and a raw water mode;
[0007] In the soft water mode, the bypass valve blocks the connection between the water inlet and the water outlet;
[0008] In the raw water mode, the bypass valve blocks the connection between the containing cavity and the water outlet, and conducts the connection between the water inlet and the water outlet.
[0009] In an embodiment, a flow port is provided on the cavity wall of the containing cavity corresponding to the water outlet. The bypass valve is rotatably arranged in the bypass water path. The bypass valve is provided with a sealing portion and a connecting portion distributed in its circumferential direction, and the connecting portion is provided with a connecting hole;
[0010] In the soft water mode, the sealing portion blocks the water inlet, and the connecting hole communicates the flow port and the water outlet;
[0011] In the raw water mode, the sealing portion blocks the flow port, and the connecting hole communicates the water inlet and the water outlet.
[0012] In an embodiment, there is one sealing portion, and the soft water mode and the raw water mode share the same sealing portion.
[0013] In one embodiment, the communication channel includes a first channel and a second channel connected to the middle of the first channel. The first channel penetrates through opposite sides of the communication part, and the sealing part and the second channel are respectively arranged on two sides of the first channel.
[0014] In one embodiment, the bypass waterway is provided with a rotating cavity, and the bypass valve is rotatably arranged in the rotating cavity;
[0015] The wall of the rotating cavity is provided with a first through hole, a second through hole and a third through hole. The first through hole communicates with the flow port, the second through hole communicates with the water outlet, and the third through hole communicates with the water inlet. The first through hole and the third through hole are respectively arranged on opposite sides of the rotation axis of the bypass valve, and the second through hole is located between the first through hole and the third through hole.
[0016] In one embodiment, the bypass valve includes a bypass rotating shaft and a sealing gasket arranged on the bypass rotating shaft. The communication channel is arranged on the bypass rotating shaft, and the sealing part is arranged on the sealing gasket.
[0017] In one embodiment, the sealing gasket includes a gasket body and a sealing lip. The gasket body is provided with a sealing surface on the end face far from the bypass rotating shaft. The sealing surface can cover the water inlet or the flow port. The sealing lip is annularly arranged on the outer periphery of the sealing surface. The sealing part includes the sealing surface and the sealing lip.
[0018] In one embodiment, a deformation cavity is recessed on the end face of the gasket body close to the bypass rotating shaft, and the sealing surface and the sealing lip are arranged on the bottom wall of the deformation cavity.
[0019] In one embodiment, the bypass rotating shaft is provided with an installation groove, and at least part of the sealing gasket is received in the installation groove.
[0020] In one embodiment, the bypass valve further includes a bypass knob exposed outside the resin tank, and one end of the bypass rotating shaft extending outwards is connected to the bypass knob.
[0021] In one embodiment, the bypass rotating shaft is provided with a fixing hole. The bypass knob includes a connected holding part and an installation part. The holding part is exposed outside the fixing hole, and the installation part is inserted and installed in the fixing hole.
[0022] In one embodiment, the hole wall of the fixing hole is provided with a clamping hole, and the installation part includes a connecting clamping convex that cooperates with the clamping hole.
[0023] In one embodiment, the installation part includes a limiting rib, and two supporting ribs are spaced in the fixing hole. The two supporting ribs respectively abut against opposite side surfaces of the limiting rib.
[0024] In one embodiment, the water softener further includes a mounting clamp. The resin tank is provided with a through hole for the mounting clamp to pass through, and the bypass rotating shaft is provided with a clamp ring groove. The mounting clamp passes through the through hole and is limited in the clamp ring groove.
[0025] And / or, the bypass water passage is provided with a rotating cavity for installing the bypass rotating shaft. The bypass rotating shaft is further provided with a sealing ring groove, and a sealing ring is embedded in the sealing ring groove, and one side away from the sealing ring groove abuts against the cavity wall of the rotating cavity.
[0026] In one embodiment, the water inlet, the water outlet and the bypass water passage are arranged at the bottom of the resin tank.
[0027] In the technical solution of the present invention, by using the movable installation of the bypass valve in the bypass water passage, the switching between the soft water mode and the raw water mode of the water softener is realized to meet the user's requirements for soft water and raw water. Specifically, compared with the solution in which the bypass valve is arranged on the pipeline outside the resin tank, in the present invention, the water inlet, the water outlet and the bypass water passage are directly arranged on the resin tank, and the bypass valve is directly installed on the bypass water passage of the resin tank, which can make the overall structure more compact and improve the compactness level of the water softener; it is also convenient to improve the installation convenience of the bypass valve, save the assembly steps and shorten the working hours. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can be obtained based on the structures shown in these drawings without creative efforts.
[0029] Figure 1 It is an exploded view of the resin tank and the bypass valve in an embodiment of the water softener provided by the present invention;
[0030] Figure 2 For Figure 1 The top view of the resin tank in;
[0031] Figure 3 For Figure 2 The sectional view of the resin tank cut along the A-A section line in;
[0032] Figure 4 It is the sectional view after the resin tank and the bypass valve are assembled;
[0033] Figure 5 For Figure 4 The partial enlarged view at B in;
[0034] Figure 6 Explosion schematic diagram of the bypass valve;
[0035] Figure 7 Cross-sectional view of the bypass valve;
[0036] Figure 8 is Figure 7 Schematic structural diagram of the middle bypass rotating shaft;
[0037] Figure 9 is Figure 8 Cross-sectional view of the middle bypass rotating shaft cut along the C-C section line;
[0038] Figure 10 is Figure 8 Bottom view of the middle bypass rotating shaft;
[0039] Figure 11 is Figure 6 Schematic structural diagram of the gasket;
[0040] Figure 12 is Figure 11 Cross-sectional view of the gasket cut along the D-D section line;
[0041] Figure 13 Schematic structural diagram of an embodiment of the water softener provided by the present invention.
[0042] Explanation of reference numerals:
[0043] 10. Resin tank; 11. Accommodating cavity; 111. Water inlet; 112. Water outlet; 113. Circulation port; 114. Inlet; 12. Bypass waterway; 13. Rotating cavity; 131. First through hole; 132. Second through hole; 133. Third through hole; 134. Through hole; 14. Water inlet waterway;
[0044] 20. Bypass valve; 201. Sealing part; 202. Connecting part; 203. Connecting hole channel; 2031. First hole channel; 2032. Second hole channel; 21. Bypass rotating shaft; 211. Installation groove; 212. Fixed hole; 213. Clamping hole; 214. Support rib; 2141. Avoidance groove; 215. Clamp ring groove; 216. Sealing ring groove; 22. Gasket; 221. Pad body; 2211. Deformation cavity; 2212. Sealing surface; 222. Sealing lip; 23. Bypass knob; 231. Holding part; 232. Installation part; 2321. Connecting clamping protrusion; 2322. Limiting rib; 2323. Connecting rib;
[0045] 30. Installation clamp; 40. Sealing ring.
[0046] The realization, functional features and advantages of the object of the present invention will be further described in conjunction with the embodiments with reference to the drawings. Detailed implementation manners
[0047] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the scope of protection of the present invention.
[0048] It should be noted that if there are directional indications (such as up, down, left, right, front, back,...) involved in the embodiments of the present invention, the directional indications are only used to explain the relative positional relationship and movement conditions between components in a specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0049] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, if "and / or" or "and / or" appears throughout the text, its meaning includes three parallel scenarios. Taking "A and / or B" as an example, it includes Scenario A, or Scenario B, or the scenario where A and B are satisfied simultaneously. In addition, the technical solutions between the embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0050] A water softener is a device used to soften water quality. It reduces the formation of water scale by removing hardness ions in water, such as calcium and magnesium. In related technologies, a bypass valve is usually used in a water softener to achieve the switching of multiple water paths to achieve different functional modes. However, the design of the bypass valve on the water softener is not reasonable enough, resulting in a lack of compactness in the structure of the water softener.
[0051] To solve this technical problem, the present invention proposes a water softener.
[0052] Please refer to Figures 1 to 13, in an embodiment of the present invention, the water softener includes a resin tank 10 and a bypass valve 20. The resin tank 10 is provided with a receiving cavity 11, a water inlet 111, a water outlet 112, and a bypass water path 12 connecting the water inlet 111 and the water outlet 112. The water inlet 111 and the water outlet 112 are respectively connected to the receiving cavity 11; the bypass valve 20 is movably arranged in the bypass water path 12 to switch between the soft water mode and the raw water mode; in the soft water mode, the bypass valve 20 blocks the connection between the water inlet 111 and the water outlet 112; in the raw water mode, the bypass valve 20 blocks the connection between the receiving cavity 11 and the water outlet 112 and conducts the connection between the water inlet 111 and the water outlet 112; thereby improving the compactness level of the water softener.
[0053] In the technical solution of the present invention, by using the movable installation of the bypass valve 20 in the bypass water path 12, the switching between the soft water mode and the raw water mode of the water softener is realized to meet the user's requirements for soft water and raw water; specifically, compared with the solution where the bypass valve 20 is arranged on the pipeline outside the resin tank 10, in the present invention, the water inlet 111, the water outlet 112, and the bypass water path 12 are directly arranged on the resin tank 10, and the bypass valve 20 is directly installed on the bypass water path 12 of the resin tank 10, which can make the overall structure more compact and improve the compactness level of the water softener; it is also beneficial to improve the installation convenience of the bypass valve 20, save the assembly steps, and shorten the working hours.
[0054] It should be noted that the water softener protected by the present invention includes, but is not limited to, central water softeners and end water softeners. Among them, the end water softener mainly provides soft water for local or individual water-using devices or water outlets, and is used to improve the water quality delivered to these water-using devices or water outlets, reduce the impact of hard water on the device structure, human body or clothes, and improve the comfort of local water use. Specifically, the water-using devices include, but are not limited to, water heaters, washing machines, or humidifiers, etc., and the water outlets include, but are not limited to, shower heads, faucets, etc. For example, the end water softener is used in the bathroom scenario, and can make the water output from the shower head be soft water to improve the user's water use comfort. For the convenience of description, the present invention will take the end water softener applied to the bathroom as an example for explanation.
[0055] Specifically, the receiving cavity 11 of the resin tank 10 is used to store resin particles. The receiving cavity 11 is also provided with a water inlet 114, and the water inlet 114 and the water outlet 112 are connected through the receiving cavity 11; the resin tank 10 is also provided with a water inlet water path 14. One end of the water inlet water path 14 is provided with a water inlet 111 connected to an external water source, and the other end is provided with a water passing port connected to the water inlet 114. In this way, the water inlet 111 is connected to the receiving cavity 11 through the connection between the water inlet water path 14 and the water inlet 114, and the water outlet 112 is directly connected to the receiving cavity 11.
[0056] The switching of the bypass valve 20 between the soft water mode and the raw water mode mainly depends on the movable installation of the bypass valve 20 in the bypass waterway 12. The movable installation of the bypass valve 20 specifically includes, but is not limited to, the rotation of the bypass valve 20 around its own axis, the translation along the extending direction of its axis, and the yaw of the bypass valve 20. Furthermore, in the soft water mode, since the bypass valve 20 can block the direct connection between the water inlet 111 and the water outlet 112 through the bypass waterway 12, the water inlet 111 is connected to the water outlet 112 through the accommodation chamber 11. The raw water enters the water inlet passage 14 through the water inlet 111, and enters the accommodation chamber 11 through the connection of the water passing port and the water inlet 114. When the raw water in the accommodation chamber 11 passes through the resin particles in the accommodation chamber 11, the hardness ions in the water are adsorbed by the resin particles, and at the same time, sodium ions are released, thereby reducing the hardness of the water and forming the treated soft water. The soft water flows out of the resin tank 10 through the water outlet 112 to meet the soft water demand of the user.
[0057] In the raw water mode, since the bypass valve 20 blocks the connection between the accommodation chamber 11 and the water outlet 112 and conducts the connection between the water inlet 111 and the water outlet 112, the raw water enters the water inlet passage 14 and the bypass waterway 12 through the water inlet 111 and flows towards the water outlet 112 through the conduction of the bypass valve 20, thereby meeting the raw water demand of the user. Specifically, the raw water is an untreated external water source, which can specifically be tap water.
[0058] Please refer to Figures 1 to 5, in an embodiment of the present invention, a communication port 113 is provided on the cavity wall of the accommodation cavity 11 corresponding to the water outlet 112. The bypass valve 20 is rotatably arranged in the bypass water path 12. The bypass valve 20 is provided with a sealing portion 201 and a communication portion 202 distributed in its circumferential direction. The communication portion 202 is provided with a communication channel 203. In the soft water mode, the sealing portion 201 blocks the water inlet 111, and the communication channel 203 connects the communication port 113 and the water outlet 112. In the raw water mode, the sealing portion 201 blocks the communication port 113, and the communication channel 203 connects the water inlet 111 and the water outlet 112. It can be understood that the water outlet 112 can be connected to the accommodation cavity 11 through the communication port 113, and this communication port 113 can be connected to the bypass water path 12. Furthermore, through the rotational movement of the bypass valve 20 around its own axis in the bypass water path 12, the sealing portion 201 on the bypass valve 20 can selectively block the water inlet 111 or the communication port 113, and the communication portion 202 can selectively connect the water inlet 111 and the water outlet 112, or connect the communication port 113 and the water outlet 112. That is, in the soft water mode, it is necessary to connect the water inlet 111 and the water outlet 112 through the accommodation cavity 11. At this time, the sealing portion 201 blocks the water inlet 111, blocking the connection between the water inlet 111 and the water outlet 112 through the bypass water path 12, and the communication portion 202 connects the communication port 113 and the water outlet 112 through the communication channel 203, ensuring that after the water flows through the water inlet 111 into the resin tank 10, it also needs to flow through the resin particles in the accommodation cavity 11 for softening treatment, and then flows to the water outlet 112 through the communication port 113. In the raw water mode, it is necessary to connect the water inlet 111 and the water outlet 112 through the bypass water path 12. At this time, the sealing portion 201 blocks the communication port 113, blocking the connection between the water inlet 111 and the water outlet 112 through the accommodation cavity 11, and the communication portion 202 connects the water inlet 111 and the water outlet 112 through the communication channel 203, ensuring that after the water flows through the water inlet 111 into the resin tank 10, it directly flows to the water outlet 112 through the bypass water path 12, that is, the water does not undergo softening treatment.
[0059] Optionally, in an embodiment of the present invention, there is one sealing portion 201, and the soft water mode and the raw water mode share the same sealing portion 201, which helps to simplify the structure of the bypass valve 20, thereby reducing the switching difficulty and saving manufacturing and assembly costs. Among them, the sealing portion 201 and the communication portion 202 are arranged at intervals and selectively block the water inlet 111 or the communication port 113 in different modes. However, this design is not limited thereto. In other embodiments, there are two sealing portions 201, and the two sealing portions 201 are arranged on both sides of the communication portion 202 and respectively correspond to the water inlet 111 and the communication port 113.
[0060] Please refer to Figure 5 , Figures 8 to 9, in the embodiment of the present invention, the communication channel 203 includes a first channel 2031 and a second channel 2032 connected to the middle of the first channel 2031. The first channel 2031 penetrates through opposite sides of the communication part 202. The sealing part 201 and the second channel 2032 are respectively arranged on both sides of the first channel 2031. It can be understood that the communication channel 203 is composed of the first channel 2031 and the second channel 2032. Since the second channel 2032 is connected to the middle of the first channel 2031, the first channel 2031 and the second channel 2032 are perpendicular to each other, and the communication channel 203 is in a T shape. In this way, the structural stability of the bypass valve 20 can be ensured, and it is easy to process and manufacture. Also, since the first channel 2031 and the second channel 2032 are straight channels, the generation of eddy currents and turbulences caused by the complex shape of the communication channel 203 can be avoided, so that the resistance of the water flow when passing through the bypass valve 20 is small, the energy loss is reduced, and the bypass valve 20 can more efficiently connect the water outlet 112 with the circulation port 113 or the water inlet 111. Among them, the connection part of the first channel 2031 and the second channel 2032 can be arranged on the rotation axis of the bypass valve 20. Combining with the second channel 2032 being connected to the middle of the first channel 2031, the distances from the connection part of the first channel 2031 and the second channel 2032 to both ends of the first channel 2031 are equal, and are also equal to the distance from the connection part of the first channel 2031 and the second channel 2032 to the end of the second channel 2032 far from the first channel 2031. This can not only reasonably guide the direction of the water flow, but also ensure the uniformity of the structure and the water flow, improve the structural stability of the bypass valve 20, and extend the service life of the bypass valve 20.
[0061] Thanks to the T-shaped communication channel 203, only one sealing part 201 can be provided, and it is arranged on both sides of the first channel 2031 respectively with the second channel 2032. Further, in different modes, when the bypass valve 20 is rotated and the air outlet selectively communicates with the water inlet 111 or the circulation port 113, the sealing part 201 blocks the circulation port 113 or the water inlet 111, effectively blocking the communication between the circulation port 113 or the water inlet 111 and the air outlet. However, this design is not limited to this. In other embodiments, the communication channel 203 includes a first channel 2031 and a second channel 2032 that are connected in a V shape.
[0062] Specifically, in the embodiment of the present invention, the bypass waterway 12 is provided with a rotating cavity 13, and the bypass valve 20 is rotatably arranged in the rotating cavity 13; the cavity wall of the rotating cavity 13 is provided with a first through hole 131, a second through hole 132 and a third through hole 133. The first through hole 131 communicates with the circulation port 113, the second through hole 132 communicates with the water outlet 112, and the third through hole 133 communicates with the water inlet 111. The first through hole 131 and the third through hole 133 are respectively arranged on opposite sides of the rotation axis of the bypass valve 20, and the second through hole 132 is located between the first through hole 131 and the third through hole 133. It can be understood that because the second through hole 132 is arranged at intervals between the first through hole 131 and the third through hole 133, and the first through hole 131 and the second through hole 132 are respectively arranged on opposite sides of the rotation axis of the bypass valve 20, at this time, the first through hole 131, the second through hole 132 and the third through hole 133 are distributed in a triangle and respectively communicate with the circulation port 113, the water outlet 112 and the water inlet 111. When the sealing portion 201 does not block any one of the first through hole 131, the second through hole 132 and the third through hole 133, combined with the T-shaped design of the communication hole 203, the circulation port 113, the water outlet 112 and the water inlet 111 are mutually conducted through the communication hole 203;
[0063] Therefore, in the soft water mode, the bypass valve 20 is rotated by a certain angle so that the second channel 2032 is docked with the first through hole 131 and the first channel 2031 is docked with the second through hole 132. At this time, the sealing portion 201 blocks the third through hole 133, and the water flow in the accommodating cavity 11 sequentially flows through the circulation port 113, the first through hole 131, the second channel 2032, the first channel 2031, the second through hole 132 and flows out from the water outlet 112; in the raw water mode, the bypass valve 20 is rotated by a certain angle so that the second channel 2032 is docked with the third through hole 133 and the first channel 2031 is docked with the second through hole 132. At this time, the sealing portion 201 blocks the first through hole 131, and the water flow enters the resin tank 10 from the water inlet 111 and sequentially flows through the third through hole 133, the second channel 2032, the first channel 2031, the second through hole 132 and flows out from the water outlet 112. Because the first through hole 131 and the third through hole 133 are respectively arranged on opposite sides of the rotation axis of the bypass valve 20, during the process of switching between the soft water mode and the raw water mode, the bypass valve 20 can rotate 180° forward and backward to ensure the docking of the second channel 2032 with the first through hole 131 or the third through hole 133. In addition, an identification can be set on either the resin tank 10 or the bypass valve 20, and this identification can be used to remind the user of the conduction situation of the bypass valve 20. For example, an indication arrow is set on the bypass valve 20, and the arrow can correspondingly point to the circulation port 113 or the water inlet 111.
[0064] Please refer to Figure 6, in an embodiment of the present invention, the bypass valve 20 includes a bypass rotating shaft 21 and a gasket 22 provided on the bypass rotating shaft 21. The communication hole 203 is provided on the bypass rotating shaft 21, and the sealing portion 201 is provided on the gasket 22. The gasket 22 can be configured as a sealing structure with deformable properties such as a rubber gasket or a silicone gasket. Furthermore, by utilizing the deformability of the gasket 22, the third through hole 133 communicating with the water inlet 111 can be reliably sealed in the soft water mode, and the first through hole 131 communicating with the flow port 113 can be reliably sealed in the raw water mode. At the same time, the smooth rotation of the bypass rotating shaft 21 in the bypass water path 12, specifically in the rotation cavity 13, can be ensured. Among them, the sealing portion 201 and the communication portion 202 are distributed in the circumferential direction of the bypass rotating shaft 21, and the first hole 2031 of the communication hole 203 penetrates through the opposite sides of the bypass rotating shaft 21. One end of the second hole 2032 communicates with the second hole 2032, and the other end penetrates through the bypass rotating shaft 21 to be disposed on both sides of the first hole 2031 with the gasket 22; the installation method of the gasket 22 on the upper end of the bypass rotating shaft 21 includes but is not limited to bonding, clamping, and embedded connection.
[0065] Please refer to Figures 11 to 12 , in an embodiment of the present invention, the gasket 22 includes a gasket body 221 and a sealing lip 222. The gasket body 221 is provided with a sealing surface 2212 on the end face away from the bypass rotating shaft 21. The sealing surface 2212 can cover the water inlet 111 or the flow port 113. The sealing lip 222 is annularly provided on the outer periphery of the sealing surface 2212. The sealing portion 201 includes the sealing surface 2212 and the sealing lip 222. It can be understood that the sealing surface 2212 can be attached to the edge of the through hole communicating with the water inlet 111 or the flow port 113 to play a covering role, and when no pressure is applied to the sealing surface 2212, it can play a sealing role to a certain extent; the sealing lip 222 is connected to the gasket body 221 and can be fixed into a whole by integral molding, bonding, etc. Among them, the sealing lip 222 surrounds the outer periphery of the sealing surface 2212 and protrudes from the sealing surface 2212. When the sealing surface 2212 covers the water inlet 111 or the flow port 113, the sealing lip 222 is in interference contact with the wall surface where the through hole corresponding to the water inlet 111 or the flow port 113 is located, realizing the sealing of the water inlet 111 or the flow port 113. On the one hand, compared with the entire sealing surface 2212 protruding, the contact between the sealing lip 222 and the wall surface of the through hole can be changed into line-plane contact, and the contact area is small. On the basis of ensuring the sealing effect, the resistance received by the bypass valve 20 during rotation is small, which can effectively improve the rotation smoothness of the bypass valve 20, and thus improve the switching efficiency between the soft water mode and the raw water mode; on the other hand, the sealing lip 222 is annular, and the shape of its contour line can be circular, rectangular, polygonal, such as Figure 11As shown, the shape of the sealing lip 222 is hexagonal. Without affecting the smooth rotation of the bypass valve 20, the sealing effect can be enhanced by increasing the contact area between the sealing lip 222 and the wall surface where the through hole is located.
[0066] Furthermore, in the embodiment of the present invention, a deformation cavity 2211 is recessed on the end surface of the gasket body 221 close to the bypass rotating shaft 21. The sealing surface 2212 and the sealing lip 222 are arranged on the bottom wall of the deformation cavity 2211. In this way, when the bypass rotating shaft 21 rotates, the sealing lip 222 can reversely press against the gasket body 221, causing the deformation cavity 2211 to deform, further reducing the effective contact area between the sealing lip 222 and the wall surface where the through hole is located, thereby further reducing the frictional force received when the bypass valve 20 rotates, improving the rotation smoothness of the bypass valve 20, and improving the switching efficiency of different modes.
[0067] Optionally, in the embodiment of the present invention, the bypass rotating shaft 21 is provided with a mounting groove 211, and at least part of the sealing gasket 22 is received in the mounting groove 211. It can be understood that the end surface of the sealing gasket 22 provided with the opening of the deformation cavity 2211 is connected to the bottom of the mounting groove 211, which can make the bottom of the mounting groove 211 be part of the cavity wall of the deformation cavity 2211. By receiving at least part of the sealing gasket 22 in the mounting groove 211, a deformation space can be provided for the deformation of the gasket body 221, and the part protruding from the mounting groove 211 can play a role in sealing the water inlet 111 or the circulation port 113. Furthermore, when the bypass rotating shaft 21 rotates, the part of the sealing gasket 22 protruding from the mounting groove 211 is compressed into the mounting groove 211, which can reduce the effective contact area between the sealing gasket 22 and the resin tank 10, thereby improving the rotation smoothness of the bypass valve 20.
[0068] Please refer to Figures 6 to 7 , in the embodiment of the present invention, the bypass valve 20 further includes a bypass knob 23 exposed outside the resin tank 10. One end of the bypass rotating shaft 21 extending outward is connected to the bypass knob 23. With this setting, it is convenient for the user to directly act on the bypass knob 23 to drive the bypass rotating shaft 21 to rotate, realizing the switching between the soft water mode and the raw water mode. Among them, the bypass rotating shaft 21 can be integrally placed inside the resin tank 10, or can partially extend out of the resin tank 10. The connection method between the bypass knob 23 and the bypass rotating shaft 21 includes but is not limited to detachable connections such as snap connection and plug-in fit that are convenient for the processing and manufacturing of the bypass valve 20, and non-detachable connections such as welding and bonding that reduce the number of parts and save the assembly steps. The bypass valve 20 is manually driven to realize the switching between the soft water mode and the raw water mode. Or, in other embodiments, the bypass valve 20 can be electrically driven to realize the switching between the soft water mode and the raw water mode.
[0069] Optionally, in an embodiment of the present invention, the bypass rotating shaft 21 is provided with a fixing hole 212. The bypass knob 23 includes a connected holding portion 231 and a mounting portion 232. The holding portion 231 is exposed outside the fixing hole 212, and the mounting portion 232 is inserted and installed in the fixing hole 212. It can be understood that the fixing hole 212 on the bypass rotating shaft 21 is provided at one end of the bypass rotating shaft 21 facing the bypass knob 23 and is not communicated with the communication hole 203. Inserting the mounting portion 232 of the bypass knob 23 into the fixing hole 212 can achieve the rapid assembly of the bypass rotating shaft 21 and the bypass knob 23; while the holding portion 231 is exposed outside the fixing hole 212, it can protrude from the resin tank 10 and thus serve as the driving part of the bypass valve 20, facilitating the user to apply force to the bypass knob 23 through the holding portion 231 to drive the bypass rotating shaft 21 to rotate in the bypass water passage 12. Wherein, the holding portion 231 and the mounting portion 232 can be formed into an integral part by integral molding, welding, etc., or can also be fixed into a whole by means such as snap connection and screw fixation.
[0070] Please refer to Figure 6 and Figure 8 , in an embodiment of the present invention, the hole wall of the fixing hole 212 is provided with a clamping hole 213. The mounting portion 232 includes a connecting clamping protrusion 2321 that cooperates with the clamping hole 213. In this way, after the mounting portion 232 of the bypass knob 23 is inserted into the fixing hole 212, it is further fixed by the clamping cooperation between the connecting clamping protrusion 2321 and the clamping hole 213, effectively reducing the possibility of the bypass knob 23 disengaging from the bypass rotating shaft 21, improving the connection reliability between the bypass knob 23 and the bypass rotating shaft 21, and also preventing the bypass knob 23 from rotating relative to the bypass rotating shaft 21, improving the driving efficiency of the bypass valve 20. Specifically, clamping holes 213 are respectively provided on opposite sides of the hole wall of the fixing hole 212, and two connecting clamping protrusions 2321 are provided corresponding to the two clamping holes 213, effectively strengthening the connection strength between the bypass knob 23 and the bypass rotating shaft 21.
[0071] Please refer to Figure 6 and Figure 10, in an embodiment of the present invention, the mounting portion 232 includes a limiting rib 2322. Two support ribs 214 are provided at intervals in the fixing hole 212. The two support ribs 214 respectively abut against opposite side surfaces of the limiting rib 2322 to restrict the rotational movement of the mounting portion 232 in the fixing hole 212. Specifically, the support ribs 214 extend from the bottom of the hole towards the outside of the fixing hole 212, and the support ribs 214 can also be connected to the hole wall of the fixing hole 212, which can enhance the structural stability of the fixing hole 212. Among them, two support ribs 214 are provided at intervals, so that a guiding channel for guiding the insertion of the limiting rib 2322 can be formed between the two support ribs 214. And when the opposite side surfaces of the limiting rib 2322 abut against the two side support ribs 214, the connecting convex 2321 is installed into the card hole 213, realizing the rapid assembly of the bypass knob 23 on the bypass rotating shaft 21; and the opposite side surfaces of the limiting rib 2322 respectively abut against the two support ribs 214, increasing the contact area between the mounting portion 232 and the bypass rotating shaft 21, thereby restricting the rotation of the limiting rib 2322 in the fixing hole 212, which can not only reduce the possibility of the separation of the connecting convex 2321 from the card hole 213, but also improve the connection stability of the bypass knob 23 in the fixing hole 212. However, this design is not limited thereto. In other embodiments, a support guiding rib is provided on the hole wall of the fixing hole 212 corresponding to the card hole 213. The support guiding rib is used to guide the connecting convex 2321 to move to the card hole 213, and can also increase the contact area between the mounting portion 232 and the bypass rotating shaft 21 to a certain extent.
[0072] Further, the limiting rib 2322 is connected to the connecting convex 2321 through a connecting rib 2323. The support rib 214 is provided with an avoidance groove 2141 for avoiding the connecting rib 2323. In this way, by connecting the limiting rib 2322 and the connecting convex 2321 through the connecting rib 2323, the overall structural strength and rigidity of the bypass knob 23 can be enhanced, ensuring the connection between the bypass knob 23 and the bypass rotating shaft 21; and by providing the avoidance groove 2141 on the support rib 214, it not only does not affect the assembly of the bypass knob 23, but also can play a role in positioning and guiding to a certain extent, ensuring that the limiting rib 2322 can be accurately arranged within the two support ribs 214 and the connecting convex 2321 is clamped in the card hole 213. However, this design is not limited thereto. In other embodiments, the support rib 214 is not provided with an avoidance groove 2141.
[0073] Please refer to Figure 1 and Figure 13, in an embodiment of the present invention, the water softener further includes an installation clamp 30. The resin tank 10 is provided with a through hole 134 for the installation clamp 30 to pass through. The bypass rotating shaft 21 is provided with a clamp ring groove 215. The installation clamp 30 passes through the through hole 134 and is limited in the clamp ring groove 215. It can be understood that the bypass water passage 12 is provided with a rotating cavity 13. The rotating cavity 13 is provided with an opening for the bypass valve 20 to extend into. The bypass rotating shaft 21 of the bypass valve 20 is inserted into the opening and rotatably installed in the rotating cavity 13. The through hole 134 is formed on the cavity wall of the rotating cavity 13 and is arranged near the outer edge of the opening. Among them, the through hole 134 includes a first hole part and a second hole part. The installation clamp 30 includes a connecting section and two limiting sections laterally connected to the same side of the connecting section. The connecting section is provided with a limiting hook that is clamped and matched with the first hole part. The second hole part penetrates through the opposite sides of the rotating cavity 13 and is used for the limiting sections to pass through. Specifically, when the bypass rotating shaft 21 is inserted into the opening, the clamp ring groove 215 corresponds to the through hole 134. When the installation clamp 30 is assembled to the resin tank 10, the limiting hook is clamped in the first hole part and at least partially limited in the clamp ring groove 215. While the limiting sections pass through the second hole part, part of the limiting sections are installed in the clamp ring groove 215. In this way, because the bypass rotating shaft 21 is rotatably installed in the rotating cavity 13, the installation of the installation clamp 30 will not affect the rotation of the bypass rotating shaft 21 around its own axis. At this time, the clamp ring groove 215 plays a role in avoiding the installation clamp 30, and can also effectively prevent the bypass rotating shaft 21 from disengaging from the rotating cavity 13 through the opening. At this time, the clamp ring groove 215 cooperates with the installation clamp 30 to play a limiting role, thereby reliably improving the installation reliability of the bypass valve 20 on the resin tank 10. However, this design is not limited to this. In other embodiments, the cavity wall of the rotating cavity 13 is provided with an elastic limiting member that can be clamped into the clamp ring groove 215.
[0074] Please refer to Figures 6 to 8 , in an embodiment of the present invention, the bypass water passage 12 is provided with a rotating cavity 13 for installing the bypass rotating shaft 21. The bypass rotating shaft 21 is further provided with a sealing ring groove 216. The sealing ring 40 is embedded in the sealing ring groove 216, and the side away from the sealing ring groove 216 abuts against the cavity wall of the rotating cavity 13. In this way, it effectively prevents water from flowing out of the resin tank 10 through the gap between the bypass rotating shaft 21 and the rotating cavity 13 through the opening of the rotating cavity 13, reducing the waste of water resources.
[0075] Specifically, the sealing ring groove 216 and the clamp ring groove 215 are arranged at intervals along the axial extension direction of the bypass rotating shaft 21. The sealing ring groove 216 is arranged close to the communicating part 202 of the bypass rotating shaft 21 to block the flow of water. At the same time, it effectively prevents water from flowing out of the resin tank 10 through the through hole 134. Similarly, the clamping hole 213 for the connecting clamping protrusion 2321 to be clamped and matched is also arranged on the side of the sealing ring groove 216 away from the communicating part 202. At this time, as Figure 8As shown, the card hole 213 can be provided between the sealing ring groove 216 and the clamp ring groove 215. Of course, in other embodiments, the card hole 213 can be provided on the side of the clamp ring groove 215 away from the sealing ring groove 216.
[0076] Please refer to Figures 1 to 4 , in the embodiment of the present invention, the water inlet 111, the water outlet 112 and the bypass water path 12 are provided at the bottom of the resin tank 10. In this way, the water inlet path 14 extends from the bottom of the resin tank 10 towards its top, forming a water passing port. The water inlet 114 and the water passing port are arranged at the top of the resin tank 10, so that water can enter from the water inlet 114, and by relying on its gravity, it can flow over the resin particles from top to bottom. The softened water formed flows out from the water outlet 112 at the bottom, reducing additional power equipment and simplifying the complexity of the entire system. Furthermore, the risk of shutdown caused by power equipment failure is reduced, and the reliability of the water softener during use is improved.
[0077] The arrangement that the water inlet path 14 extends from bottom to top can make the impact force of the water flow gradually weaken as it flows upward when entering the water inlet path 14, which helps to reduce the impact force on the resin tank 10 and reduce the risk of deformation or damage caused by water flow impact, enhancing the stability and service life of the resin tank 10; and the water flow flows over the resin particles by relying on gravity, the water flow is relatively stable, with small resistance and no excessive turbulence and pressure fluctuations. Compared with the water flow directly impacting the resin particles, it effectively reduces the impact force of the water flow on the resin particles, reduces the risk of resin particle breakage, and extends the service life of the resin particles. That is to say, the resin tank 10 requires less maintenance and replacement during use, can reduce the operating cost, and at the same time reduce the shutdown time caused by resin particle replacement, which helps to improve the overall operating efficiency of the water softener
[0078] In addition, the water inlet 111, the water outlet 112 and the bypass water path 12 are all arranged at the bottom of the resin tank 10, which can make the components such as relevant pipes and valves be centrally arranged, reduce the crossing and detouring of the pipes, and further reduce the space requirement around the resin tank 10, facilitating the water softener to better adapt to the site conditions with limited space, improving the space utilization rate, and at the same time facilitating the workers to quickly locate and maintain the water inlet 111 and the water outlet 112, improving the disassembly and assembly efficiency; it can also shorten the bypass water path 12, thereby shortening the water outlet time of the raw water, and when manually switching between the raw water mode and the softened water mode, it is convenient for the user to rotate and drive the bypass valve 20.
[0079] The above are only exemplary embodiments of the present invention, and do not limit the patent scope of the present invention. All equivalent structural transformations made under the technical concept of the present invention by using the content of the specification and drawings of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A water softener, characterized in that: include: A resin tank, provided with a containing cavity, a water inlet, a water outlet and a bypass waterway connecting the water inlet and the water outlet, wherein the water inlet and the water outlet are connected to the containing cavity respectively; and A bypass valve, movably disposed in the bypass water channel to switch between a soft water mode and a raw water mode; In the soft water mode, the bypass valve blocks the communication between the water inlet and the water outlet; In the raw water mode, the bypass valve blocks the communication between the accommodating chamber and the water outlet, and connects the water inlet and the water outlet.
2. The water softener according to claim 1, characterized in that: The cavity wall of the accommodating cavity is provided with a flow port corresponding to the water outlet, the bypass valve is rotatably arranged on the bypass waterway, the bypass valve is provided with a sealing portion and a communication portion distributed in its circumference, and the communication portion is provided with a communication channel; In the soft water mode, the sealing portion blocks the water inlet, and the communication channel communicates with the flow port and the water outlet; In the raw water mode, the sealing portion blocks the flow port, and the communication channel communicates with the water inlet and the water outlet.
3. The water softener according to claim 2, characterized in that: The sealing part is provided with one, and the soft water mode and the raw water mode share the same sealing part.
4. The water softener according to claim 2, characterized in that: The communicating channel comprises a first channel and a second channel communicating with the middle of the first channel, the first channel runs through opposite sides of the communicating portion, and the sealing portion and the second channel are respectively arranged on both sides of the first channel.
5. The water softener according to claim 4, characterized in that: The bypass waterway is provided with a rotating chamber, and the bypass valve is rotatably arranged in the rotating chamber; The cavity wall of the rotating cavity is provided with a first through hole, a second through hole and a third through hole, the first through hole is connected to the circulation port, the second through hole is connected to the water outlet, and the third through hole is connected to the water inlet, the first through hole and the third through hole are arranged on opposite sides of the rotation axis of the bypass valve, and the second through hole is located between the first through hole and the third through hole.
6. The water softener according to claim 2, characterized in that: The bypass valve includes a bypass rotating shaft and a sealing gasket arranged on the bypass rotating shaft, the communicating channel is arranged on the bypass rotating shaft, and the sealing part is arranged on the sealing gasket.
7. The water softener according to claim 6, characterized in that: The sealing gasket includes a gasket body and a sealing lip. The gasket body is provided with a sealing surface at the end face away from the bypass shaft. The sealing surface can cover the water inlet or the flow port. The sealing lip is arranged around the outer periphery of the sealing surface. The sealing part includes the sealing surface and the sealing lip.
8. The water softener according to claim 7, characterized in that: The pad body is recessed on an end surface close to the bypass shaft to form a deformation cavity, and the sealing surface and the sealing lip are arranged on the bottom wall of the deformation cavity.
9. The water softener according to claim 6, characterized in that: The bypass shaft is provided with a mounting groove, and the sealing gasket is at least partially accommodated in the mounting groove.
10. The water softener according to claim 6, characterized in that: The bypass valve also includes a bypass knob exposed outside the resin tank, and one end of the bypass shaft extending outward is connected to the bypass knob.
11. The water softener according to claim 10, characterized in that: The bypass shaft is provided with a fixing hole, and the bypass knob comprises a gripping portion and a mounting portion connected to each other, the gripping portion is exposed outside the fixing hole, and the mounting portion is inserted and mounted in the fixing hole.
12. The water softener according to claim 11, characterized in that: The hole wall of the fixing hole is provided with a clamping hole, and the mounting portion comprises a connecting clamping protrusion matched with the clamping hole.
13. The water softener according to claim 11, characterized in that: The mounting portion includes a limiting rib, and two supporting ribs are arranged in the fixing hole at intervals, and the two supporting ribs are respectively abutted against two opposite side surfaces of the limiting rib.
14. The water softener according to claim 6, characterized in that: The water softener further comprises a mounting clamp, the resin tank is provided with a through hole for the mounting clamp to pass through, the bypass shaft is provided with a clamp ring groove, the mounting clamp passes through the through hole and is limited in the clamp ring groove; And / or, the bypass waterway is provided with a rotating cavity for installing the bypass rotating shaft, and the bypass rotating shaft is further provided with a sealing ring groove, a sealing ring is embedded in the sealing ring groove, and a side away from the sealing ring groove abuts against the cavity wall of the rotating cavity.
15. The water softener according to claim 1, characterized in that: The water inlet, the water outlet and the bypass waterway are arranged at the bottom of the resin tank.
Citation Information
Patent Citations
Commutator and multi-way valve with same
CN119103373A
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