Heat exchange system and gas-liquid separator
By splitting multiple heat exchangers in a limited space and setting up a gas-liquid separator, the problem that existing heat exchangers are difficult to take into account both sufficient heat dissipation and space efficiency in a limited space is solved, and efficient gaseous working fluid condensation and heat dissipation effects are achieved.
Patent Information
- Application Number
- CN202410354851.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2023-12-21
- Filing Date
- 2024-03-27
- Publication Date
- 2025-06-24
AI Technical Summary
It is difficult for existing heat exchangers to take into account the needs of sufficient heat dissipation and space efficiency in limited spaces.
A heat exchange system is designed, by splitting into multiple heat exchangers and a gas-liquid separator is provided between them, so that the gaseous working fluid can fully dissipate heat and condense into liquid state.
It realizes the flexible installation of the heat exchange system in a limited space, and the gas-liquid separator allows the gaseous working fluid to fully dissipate and condense, improving the heat dissipation efficiency of the system.
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Figure CN120194440A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a heat exchange system, and particularly to a heat exchange system equipped with a gas-liquid separator. Background Art
[0002] In a refrigerating refrigerant cycle, a gaseous refrigerant is pressurized by a compressor to become a high-pressure gaseous refrigerant and sent to a condenser for heat dissipation and condensation into a liquid refrigerant, then sent to an expansion valve for pressure reduction, further sent to an evaporator for heat absorption to become a gaseous refrigerant, and then the gaseous refrigerant is sent to the compressor for pressurization.
[0003] Generally, a heat exchanger is used as a condenser. Currently, the heat exchanger usually increases the heat dissipation surface area through sufficient space or volume, so that the high-pressure gaseous refrigerant can be fully dissipated and condensed into a liquid refrigerant. However, currently, the design space of electrical products is limited, so there is a need for a heat exchanger that takes into account both sufficient heat dissipation and limited space. Summary of the Invention
[0004] In view of the above problems, the present invention aims to provide a heat exchange system that can meet the requirements of both sufficient heat dissipation and limited space.
[0005] An embodiment of the present invention provides a heat exchange system, which includes a first heat exchanger, a gas-liquid separator, and a second heat exchanger. The first heat exchanger has at least one first heat exchange outlet configured to allow a working fluid in a gas-liquid mixture that has undergone heat exchange through the first heat exchanger to flow out. The gas-liquid separator has at least one gas-liquid mixture inlet, at least one gas outlet, and a liquid outlet that are connected to each other. The gas-liquid mixture inlet corresponds to and is connected to the first heat exchange outlet, and is configured to receive the gas-liquid mixed working fluid. The gas outlet is configured to allow the gaseous working fluid separated by the gas-liquid separator to flow out. The liquid outlet is configured to allow the liquid working fluid separated by the gas-liquid separator to flow out. The second heat exchanger has at least one second heat exchange inlet that corresponds to and is connected to the gas outlet and is configured to receive the gaseous working fluid.
[0006] An embodiment of the present invention provides a gas-liquid separator, which includes a body. The body has at least one gas-liquid mixture inlet, at least one gas outlet, and a liquid outlet that are connected to each other. The gas-liquid mixture inlet is configured to receive the gas-liquid mixed working fluid. The gas outlet is configured to allow the gaseous working fluid separated by the gas-liquid separator to flow out. The liquid outlet is configured to allow the liquid working fluid separated by the gas-liquid separator to flow out.
[0007] According to the heat exchange system and the gas-liquid separator of an embodiment of the present invention, by splitting into multiple heat exchangers, they can be flexibly arranged in a limited space. Moreover, by arranging a gas-liquid separator between the multiple heat exchangers, the gaseous working fluid can be fully dissipated and condensed into a liquid working fluid.
[0008] The above description of the content of the present invention and the following description of the embodiments are used to demonstrate and explain the spirit and principle of the present invention, and provide a further explanation of the scope of the patent application of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 A perspective schematic view of a heat exchange system according to an embodiment of the present invention is shown.
[0010] Figure 2 Shown Figure 1 a perspective exploded schematic view of the heat exchange system.
[0011] Figure 3 Shown Figure 1 a right side view schematic of the heat exchange system.
[0012] Figure 4 Shown Figure 1 a side sectional view schematic near the gas-liquid separator of the heat exchange system.
[0013] Figure 5 Shown Figure 1 a perspective exploded schematic view of the heat exchange system during operation.
[0014] Figure 6 Shown Figure 1 a simulation schematic of the gas-liquid separator of the heat exchange system during operation.
[0015] Figure 7 A side sectional view schematic of a gas-liquid separator according to another embodiment of the present invention is shown.
[0016] Figure 8 Shown Figure 7 a simulation schematic of the gas-liquid separator during operation.
[0017] Figure 9 A perspective schematic view of a heat exchange system according to another embodiment of the present invention is shown.
[0018] Figure 10 Shown Figure 9 a perspective schematic of the gas-liquid separator of the heat exchange system.
[0019] Figure 11 Shown Figure 10 a side sectional view schematic of the gas-liquid separator.
[0020] Figure 12 Shown Figure 9 a top view schematic of the heat exchange system.
[0021] Figure 13 Shown along Figure 11 a sectional view schematic of the cross-section along line A-A.
[0022] Description of the reference numerals:
[0023] 1: Heat exchange system
[0024] 11, 21: First heat exchanger
[0025] 11a: First heat exchange inlet
[0026] 11b: First heat exchange outlet
[0027] 12: Second heat exchanger
[0028] 12a: Second heat exchange inlet
[0029] 12b: Second heat exchange outlet
[0030] 13, 23: Gas-liquid separator
[0031] 13a, 23a: Gas-liquid mixture inlet
[0032] 13b, 23b: Gas outlet
[0033] 13c, 23c: Liquid outlet
[0034] 130, 230: Separation chamber
[0035] 131, 231: Body
[0036] 132, 232: Gas-perforated partition
[0037] 132a, 232a: Through hole
[0038] 14: Manifold tee
[0039] 15, 25: First connecting pipe
[0040] 16, 26: Second connecting pipe
[0041] 231a: Pipe portion
[0042] 3: Heat exchange system
[0043] 30a: Total heat exchange inlet
[0044] 30b: Total heat exchange outlet
[0045] 31: First heat exchanger
[0046] 3111, 3112, 3113, 3114: First pipe body
[0047] 312: First manifold long pipe
[0048] 313: First fin
[0049] 314: Manifold non-porous separator
[0050] 315: First manifold porous separator
[0051] 32: Second heat exchanger
[0052] 3211, 3212, 3213, 3214: Second tube body
[0053] 322: Second manifold long tube
[0054] 323: Second fin
[0055] 324: Second manifold porous separator
[0056] 33: Gas-liquid separator
[0057] 330a: Connecting chamber
[0058] 330a1: Connecting inlet
[0059] 330a2: Connecting outlet
[0060] 330b, 330c, 330d, 330e, 330f: Separation chamber
[0061] 330b1, 330c1, 330d1, 330e1, 330f1: Gas-liquid mixture inlet
[0062] 330b2, 330c2, 330d2, 330e2, 330f2: Gas outlet
[0063] 330b3, 330c3, 330d3, 330e3, 330f3: Liquid outlet
[0064] 330g: Manifold chamber
[0065] 330g1: Manifold inlet
[0066] 330g2: Manifold outlet
[0067] 331: Body
[0068] 332, 333: Connecting non-porous separator
[0069] 334, 335, 337: Separation porous separator
[0070] 336: First separation porous separator
[0071] 338: Second separation porous separator
[0072] D1, D2: Inner diameter
[0073] FG: Gaseous working fluid
[0074] FL: Liquid working fluid
[0075] G: Direction of gravity
[0076] H: Horizontal direction
[0077] UG: Anti - gravity direction Detailed implementation manners
[0078] In the following implementation manners, the detailed features and advantages of the embodiments of the present invention are described in detail. The content is sufficient for those skilled in the art to understand the technical content of the embodiments of the present invention and implement them accordingly. Based on the content disclosed in this specification, the claims and the drawings, those skilled in the art can easily understand the related purposes and advantages of the present invention. The following embodiments further illustrate the content of the present invention in detail, but do not limit the scope of the present invention in any way.
[0079] In the so - called schematic diagrams of this specification, for the purpose of illustration, there may be exaggerated situations in terms of dimensions, proportions, angles, etc., but it is not used to limit the present invention. Various changes can be made without departing from the gist of the present invention. The up - down, front - back, left - right directions mentioned in the description of the embodiments and the drawings are for illustration purposes and do not limit the present invention.
[0080] Please refer to Figures 1 to 6 。 Figure 1 A three - dimensional schematic diagram of a heat exchange system according to an embodiment of the present invention is shown. Figure 2 Shown Figure 1 A three - dimensional exploded schematic diagram of the heat exchange system. Figure 3 Shown Figure 1 A right - hand side view schematic diagram of the heat exchange system. Figure 4 Shown Figure 1 A side - view cross - section schematic diagram near the gas - liquid separator of the heat exchange system. Figure 5 Shown Figure 1 A three - dimensional exploded schematic diagram of the heat exchange system during operation. Figure 6 Shown Figure 1 A simulation schematic diagram of the gas - liquid separator of the heat exchange system during operation. In this embodiment, the heat exchange system 1 can be used as a condenser in a refrigeration refrigerant cycle. The heat exchange system 1 can be used to receive gaseous refrigerant from a compressor, condense the refrigerant into a liquid state, and then transfer the liquid refrigerant to an expansion valve.
[0081] As Figure 1 shown, the heat exchange system 1 includes a first heat exchanger 11, a second heat exchanger 12, a gas - liquid separator 13, a manifold tee 14, a first connecting pipe 15, and a second connecting pipe 16. The gas - liquid separator 13 is disposed between the first heat exchanger 11 and the second heat exchanger 12.
[0082] As Figure 2 shown, the first heat exchanger 11 has a first heat exchange inlet 11a and a first heat exchange outlet 11b. The second heat exchanger 12 has a second heat exchange inlet 12a and a second heat exchange outlet 12b. The first heat exchange outlet 11b is configured to allow the gas-liquid mixed working fluid that has undergone heat exchange in the first heat exchanger 11 to flow out. In this embodiment, the forms of the first heat exchanger 11 and the second heat exchanger 12 are not limited, and can be, for example, microchannel heat exchangers. The materials of the first heat exchanger 11 and the second heat exchanger 12 can be aluminum, copper, but are not limited thereto, and can also be other materials that are easy to dissipate heat.
[0083] The gas-liquid separator 13 has a gas-liquid mixing inlet 13a, a gas outlet 13b, and a liquid outlet 13c. The liquid outlet 13c faces a gravity direction G (opening downward with the gas-liquid separator 13 as the center). The gas outlet 13b faces an anti-gravity direction UG opposite to the gravity direction G (opening upward with the gas-liquid separator 13 as the center). The gas-liquid mixing inlet 13a is configured to receive the gas-liquid mixed working fluid. The gas outlet 13b is configured to allow the gaseous working fluid separated by the gas-liquid separator 13 to flow out. The liquid outlet 13c is configured to allow the liquid working fluid separated by the gas-liquid separator 13 to flow out.
[0084] The first heat exchange inlet 11a is used to receive the gaseous working fluid. The gas-liquid mixing inlet 13a is correspondingly connected and communicated with the first heat exchange outlet 11b of the first heat exchanger 11, and is configured to receive the gas-liquid mixed working fluid. The second heat exchange inlet 12a of the second heat exchanger 12 is correspondingly connected and communicated with the gas outlet 13b via the first connecting pipe 15, and is configured to receive the gaseous working fluid. The second heat exchange outlet 12b is connected and communicated with the manifold tee 14, and is configured to allow the liquid working fluid that has undergone heat exchange in the second heat exchanger 12 to flow out. The liquid outlet 13c is connected and communicated with the manifold tee 14 via the second connecting pipe 16. The manifold tee 14 is used to discharge the liquid working fluid from the heat exchange system 1.
[0085] As Figure 3 shown, the horizontal height relationship of the openings of each component is described. The first heat exchange inlet 11a is higher than the second heat exchange inlet 12a. The second heat exchange inlet 12a is higher than the gas outlet 13b. The gas outlet 13b is higher than the gas-liquid mixing inlet 13a. The gas-liquid mixing inlet 13a is substantially at the same height as the first heat exchange outlet 11b. The first heat exchange outlet 11b is higher than the liquid outlet 13c. The liquid outlet 13c is higher than the second heat exchange outlet 12b. Through this horizontal height relationship, the flow of the working fluid can be assisted by gravity, and the energy consumption required for transporting the working fluid can be saved.
[0086] In this embodiment, the first heat exchanger 11, the second heat exchanger 12, the gas-liquid separator 13, the manifold tee 14, the first connecting pipe 15 and the second connecting pipe 16 can be disassembled from each other as shown in Figure 2 . Therefore, it is convenient to transport the heat exchange system 1. In addition, various types of the first heat exchanger 11 and the second heat exchanger 12 can be assembled and matched at will. In this embodiment, the included angle between the first heat exchanger 11 and the second heat exchanger 12 can be 90 degrees perpendicular, but not limited thereto. In other embodiments, the included angle between the first heat exchanger 11 and the second heat exchanger 12 can be less than 180 degrees. Thereby, the heat exchange system 1 can be flexibly arranged in an environment with a special angle.
[0087] In this embodiment, as shown in Figure 4 , the details of the gas-liquid separator 13 in this embodiment are described. The gas-liquid separator 13 includes a body 131 and a gas-permeable perforated partition 132. The body 131 is a T-shaped pipe. The body 131 has a separation chamber 130. The separation chamber 130 has a gas-liquid mixture inlet 13a, a gas outlet 13b and a liquid outlet 13c. The gas-liquid mixture inlet 13a and the first heat exchanger 11 can be connected through methods such as screwing and welding. The gas outlet 13b is connected to the first connecting pipe 15. The liquid outlet 13c faces the gravity direction G. The gas outlet 13b faces the anti-gravity direction UG. The gas-liquid mixture inlet 13a faces a horizontal direction H. In this embodiment, the body 131 is a T-shaped pipe, but not limited thereto. In other embodiments, the body 131 can also be a Y-shaped pipe or other shaped tee pipes, and regarding the configuration relationship among the gas-liquid mixture inlet 13a, the gas outlet 13b and the liquid outlet 13c, the gas outlet 13b is higher than the gas-liquid mixture inlet 13a, and the gas-liquid mixture inlet 13a is higher than the liquid outlet 13c.
[0088] The gas-permeable perforated partition 132 is arranged in the body 131 and is relatively below the gas outlet 13b in the gravity direction G. The through-sectional area of the gas-permeable perforated partition 132 is smaller than the cross-sectional area of the gas outlet 13b. Specifically, the gas-permeable perforated partition 132 has a through-hole 132a. The cross-sectional area of the through-hole 132a is smaller than the cross-sectional area of the gas outlet 13b. In this embodiment, the number of the through-holes 132a is one, the through-hole 132a is located at the center of the gas-permeable perforated partition 132, and the shape of the through-hole 132a is circular, but not limited thereto. In other embodiments, the number of the through-holes can also be multiple, the position of the through-holes can also be at the edge or not limited, and the shape of the through-holes can also be polygonal, grid-shaped or not limited.
[0089] As shown in Figure 5 , the operation of the heat exchange system 1 is described. In Figure 5In the figure, the gaseous working fluid is represented by a dashed arrow, the liquid working fluid is represented by a solid arrow, and the gas-liquid mixed working fluid is represented by a hollow arrow. The gaseous working fluid enters the first heat exchanger 11 from the first heat exchange inlet 11a. Through the heat exchange of the first heat exchanger 11, the gas-liquid mixed working fluid flows out from the first heat exchange outlet 11b. The gas-liquid mixed working fluid enters the gas-liquid separator 13 from the gas-liquid mixed inlet 13a. By separating the gaseous working fluid and the liquid working fluid through the gas-liquid separator 13, the gaseous working fluid flows out from the gas outlet 13b, and the liquid working fluid flows out from the liquid outlet 13c.
[0090] The gaseous working fluid flowing out from the gas outlet 13b flows through the first connecting pipe 15 to the second heat exchange inlet 12a, and enters the second heat exchanger 12 from the second heat exchange inlet 12a. Through the heat exchange of the second heat exchanger 12, the liquid working fluid flows out from the second heat exchange outlet 12b. The liquid working fluid flowing out from the liquid outlet 13c enters the manifold tee 14 through the second connecting pipe 16, and the liquid working fluid flowing out from the second heat exchange outlet 12b also enters the manifold tee 14. The liquid working fluid is discharged from the heat exchange system 1 through the manifold tee 14.
[0091] In addition, in other embodiments, the number of the second heat exchangers 12 can be multiple, and the number of the gas-liquid separators 13 can also be multiple. By series connection or parallel connection, more than three heat exchangers can be flexibly arranged in a limited space.
[0092] As Figure 6 shown, the simulation results of the gas-liquid separator 13 when the heat exchange system 1 is operating are illustrated. In Figure 6 , the darker the color, the lower the temperature and it belongs to the liquid working fluid, and the lighter the color, the higher the temperature and it belongs to the gaseous working fluid. In this embodiment, due to the blockage of the gas-permeable perforated partition 132 ( Figure 4 ) and the action of the gravity in the direction of gravity G, the gaseous working fluid can flow out from the gas outlet 13b, and the liquid working fluid can flow out from the liquid outlet 13c. However, it can be found that part of the liquid working fluid FL stays near the gas outlet 13b, and part of the gaseous working fluid FG stays near the liquid outlet 13c.
[0093] Please refer to Figures 7 to 8 . Figure 7 The side sectional schematic view of the gas-liquid separator according to another embodiment of the present invention is shown. Figure 8 Shown is Figure 7 the simulation schematic diagram of the gas-liquid separator when it is operating.
[0094] The gas-liquid separator 23 includes a main body 231 and a gas-permeable perforated partition 232. The main body 231 generally has the shape of a T-shaped pipe or a Y-shaped pipe. The main body 231 has a separation chamber 230. The separation chamber 230 has a gas-liquid mixture inlet 23a, a gas outlet 23b, and a liquid outlet 23c. The gas-liquid mixture inlet 23a is communicated with the first heat exchanger 21. The gas outlet 23b is communicated with the first connecting pipe 25. The liquid outlet 23c is communicated with the second connecting pipe 26. The gas-permeable perforated partition 232 having a through hole 232a is disposed at the gas outlet 23b. The first heat exchanger 21 is the same as the first heat exchanger 11 of Figure 1 and will not be described in detail. The first connecting pipe 25 is the same as the first connecting pipe 15 of Figure 1 and will not be described in detail.
[0095] In this embodiment, the inner diameter D1 of a pipe portion 231a of the main body 231 near the liquid outlet 23c is larger than the inner diameter D2 of the liquid outlet 23c. The liquid outlet 23c is arranged to correspond to the flowing direction of the liquid working fluid. In this embodiment, the liquid outlet 23c is eccentric with respect to the pipe portion 231a in a manner away from the gas-liquid mixture inlet 23a. The size of the second connecting pipe 26 matches the inner diameter D2 of the liquid outlet 23c. In addition, in this embodiment, the internal space of the pipe portion 231a is cylindrical, but it is not limited thereto. In other embodiments, the pipe portion 231a may also be a tapered and eccentric funnel shape, or not limited to other shapes.
[0096] As Figure 8 shown, the simulation results of the gas-liquid separator 23 are described. In this embodiment, due to the blockage of the gas-permeable perforated partition 232 ( Figure 7 ), the eccentric setting of the liquid outlet 23c ( Figure 7 ), and the action of the gravity in the direction of gravity G, the gaseous working fluid can flow out from the gas outlet 23b, and the liquid working fluid can flow out from the liquid outlet 23c. Moreover, there is no situation where the liquid working fluid stays near the gas outlet 23b, nor is there a situation where the gaseous working fluid stays near the liquid outlet 23c.
[0097] Please refer to Figures 9 to 13 . Figure 9 The perspective schematic diagram of the heat exchange system according to another embodiment of the present invention is shown. Figure 10 Shown is Figure 9 the perspective schematic diagram of the gas-liquid separator of the heat exchange system.
[0098] Figure 11 Shown is Figure 10 the side sectional schematic diagram of the gas-liquid separator. Figure 12 Shown is Figure 9 the top view schematic diagram of the heat exchange system. Figure 13 Shown is along Figure 11Schematic cross-sectional view of the A-A line cross-section.
[0099] As Figure 9 shown, the heat exchange system 3 includes a first heat exchanger 31, a second heat exchanger 32, and a gas-liquid separator 33. The gas-liquid separator 33 is disposed between the first heat exchanger 31 and the second heat exchanger 32.
[0100] The first heat exchanger 31 includes a plurality of first tube bodies 3111, 3112, 3113, 3114, a first manifold long tube 312, and a plurality of first fins 313. The first manifold long tube 312 is a long tube with both ends closed. The first manifold long tube 312 has a total heat exchange inlet 30a and a total heat exchange outlet 30b. In terms of the horizontal height, the total heat exchange inlet 30a is higher than the total heat exchange outlet 30b. The total heat exchange inlet 30a is used to receive a gaseous working fluid. The total heat exchange outlet 30b is used to discharge the liquid working fluid from the heat exchange system 3. Each of the first tube bodies 3111, 3112, 3113, 3114 is a flat tube. The plurality of first tube bodies 3111, 3112, 3113, 3114 are arranged in parallel along the gravity direction G. One end of each of the first tube bodies 3111, 3112, 3113, 3114 is inserted into the first manifold long tube 312, and the other end of each of the first tube bodies 3111, 3112, 3113, 3114 is inserted into the gas-liquid separator 33. Each of the first fins 313 is disposed between adjacent first tube bodies 3111, 3112, 3113, 3114. The first fins 313 are used for heat conduction with the first tube bodies 3111, 3112, 3113, 3114, but not limited thereto. In other embodiments, the first fins may also be omitted.
[0101] The second heat exchanger 32 includes a plurality of second tube bodies 3211, 3212, 3213, 3214, a second manifold long tube 322, and a plurality of second fins 323. The second manifold long tube 322 is a long tube with both ends closed. Each of the second tube bodies 3211, 3212, 3213, 3214 is a flat tube. The plurality of second tube bodies 3211, 3212, 3213, 3214 are arranged in parallel along the gravity direction G. One end of each of the second tube bodies 3211, 3212, 3213, 3214 is inserted into the second manifold long tube 322, and the other end of each of the second tube bodies 3211, 3212, 3213, 3214 is inserted into the gas-liquid separator 33. Each of the second fins 323 is disposed between adjacent second tube bodies 3211, 3212, 3213, 3214. The second fins 323 are used for heat conduction with the second tube bodies 3211, 3212, 3213, 3214, but not limited thereto. In other embodiments, the second fins may also be omitted.
[0102] As Figure 10 and Figure 11As shown, the gas-liquid separator 33 includes a body 331, three connected non-porous partitions 332, a connected non-porous partition 333, a separating porous partition 334, a separating porous partition 335, a first separating porous partition 336, a separating porous partition 337, and a second separating porous partition 338. The body 331 is a long tube with both ends closed. The body 331 has four connected chambers 330a arranged along the gravity direction G, three separating chambers 330b, 330c, 330d, two separating chambers 330e, 330f, and a collecting chamber 330g.
[0103] The three connected non-porous partitions 332 separate the four connected chambers 330a. Each connected non-porous partition 332 is between adjacent connected chambers 330a. The connected non-porous partition 333 separates the connected chamber 330a and the separating chamber 330b. The connected non-porous partition 333 is between the connected chamber 330a and the separating chamber 330b. Each connected chamber 330a has a connected inlet 330a1 and a connected outlet 330a2. The connected inlet 330a1 is for the first pipe body 3111 to be inserted, so that the connected inlet 330a1 is connected to the first heat exchanger 31( Figure 9 ) is connected. The connected outlet 330a2 is for the second pipe body 3211 to be inserted, so that the connected outlet 330a2 is connected to the second heat exchanger 32( Figure 9 ) is connected. The connected non-porous partitions 332, 333 can increase the circulation time of the gaseous working fluid in the first pipe body 3111 and the second pipe body 3211 to effectively conduct heat exchange.
[0104] The separating porous partition 334 and the separating porous partition 335 separate the three separating chambers 330b, 330c, 330d. The separating porous partition 334 is between the separating chamber 330b and the separating chamber 330c. The separating porous partition 335 is between the separating chamber 330c and the separating chamber 330d. The first separating porous partition 336 separates the separating chamber 330d and the separating chamber 330e. The first separating porous partition 336 is between the separating chamber 330d and the separating chamber 330e.
[0105] The separating chambers 330b, 330c, 330d are located between the connected chamber 330a and the separating chambers 330e, 330f. The separating chambers 330b, 330c, 330d are located above the separating chambers 330e, 330f.
[0106] The separation chamber 330b has a gas-liquid mixture inlet 330b1, a gas outlet 330b2, and a liquid outlet 330b3. The separation chamber 330c has a gas-liquid mixture inlet 330c1, a gas outlet 330c2, and a liquid outlet 330c3. The separation chamber 330d has a gas-liquid mixture inlet 330d1, a gas outlet 330d2, and a liquid outlet 330d3. The gas-liquid mixture inlets 330b1, 330c1, 330d1 are for the insertion of the second pipe body 3212, such that the gas-liquid mixture inlets 330b1, 330c1, 330d1 communicate with the second heat exchanger 32( Figure 9 )). The positions where the second pipe body 3212 is inserted into the gas-liquid mixture inlets 330b1, 330c1, 330d1 are for the outflow of the gas-liquid mixed working fluid that has undergone heat exchange through the second pipe body 3212. The gas-liquid mixture inlets 330b1, 330c1, 330d1 are configured to receive the gas-liquid mixed working fluid that has undergone heat exchange through the second pipe body 3212. The gas outlets 330b2, 330c2, 330d2 are for the insertion of the first pipe body 3112, such that the gas outlets 330b2, 330c2, 330d2 communicate with the first heat exchanger 31( Figure 9 ). The first pipe body 3112 is correspondingly connected to the gas outlets 330b2, 330c2, 330d2 and is configured to receive the gaseous working fluid. The gas outlets 330b2, 330c2, 330d2 are configured for the outflow of the gaseous working fluid separated by the separation chambers 330b, 330c, and 330d. The liquid outlets 330b3, 330c3, 330d3 face the direction of gravity G (opening downward with each of the separation chambers 330b, 330c, 330d as the center). The liquid outlet 330b3 of the separation chamber 330b communicates with the separation chamber 330c via the separation perforated partition 334. The liquid outlet 330b3 is configured for the outflow of the liquid working fluid separated by the separation chamber 330b. The liquid outlet 330c3 of the separation chamber 330c communicates with the separation chamber 330d via the separation perforated partition 335. The liquid outlet 330c3 is configured for the outflow of the liquid working fluid separated by the separation chamber 330c. The liquid outlet 330d3 of the separation chamber 330d communicates with the separation chamber 330e via the first separation perforated partition 336. The liquid outlet 330d3 is configured for the outflow of the liquid working fluid separated by the separation chamber 330d.
[0107] The separation perforated partition 337 separates the three separation chambers 330e, 330f. The separation perforated partition 337 is between the separation chamber 330e and the separation chamber 330f. The second separation perforated partition 338 separates the separation chamber 330f and the collection chamber 330g. The second separation perforated partition 338 is between the separation chamber 330f and the collection chamber 330g.
[0108] The separation chambers 330e and 330f are located between the separation chambers 330b, 330c, 330d and the manifold chamber 330g. The separation chambers 330e and 330f are located on the manifold chamber 330g.
[0109] The separation chamber 330e has a gas-liquid mixture inlet 330e1, a gas outlet 330e2 and a liquid outlet 330e3. The separation chamber 330f has a gas-liquid mixture inlet 330f1, a gas outlet 330f2 and a liquid outlet 330f3. The gas-liquid mixture inlets 330e1 and 330f1 are for inserting the first pipe body 3113, so that the gas-liquid mixture inlets 330e1 and 330f1 are in communication with the first heat exchanger 31( Figure 9 ). The positions where the first pipe body 3113 is inserted into the gas-liquid mixture inlets 330e1 and 330f1 can correspond to the first heat exchange outlet for the gas-liquid mixed working fluid that has undergone heat exchange through the first pipe body 3113 to flow out. The gas-liquid mixture inlets 330e1 and 330f1 are configured to receive the gas-liquid mixed working fluid that has undergone heat exchange through the first pipe body 3113. The gas outlets 330e2 and 330f2 are for inserting the second pipe body 3213, so that the gas outlets 330e2 and 330f2 are in communication with the second heat exchanger 32( Figure 9 ). The positions where the second pipe body 3213 is inserted into the gas outlets 330e2 and 330f2 can correspond to the second heat exchange inlet. The second pipe body 3213 is correspondingly in communication with the gas outlets 330e2 and 330f2 and is configured to receive the gaseous working fluid. The gas outlets 330e2 and 330f2 are configured for the gaseous working fluid separated by the separation chambers 330e and 330f to flow out. The liquid outlets 330e3 and 330f3 face the direction of gravity G (opening downward with the centers of the respective separation chambers 330e and 330f). The liquid outlet 330e3 of the separation chamber 330e is communicated to the separation chamber 330f via the separation perforated partition 337. The liquid outlet 330e3 is configured for the liquid working fluid separated by the separation chamber 330e to flow out. The liquid outlet 330f3 of the separation chamber 330f is communicated to the manifold chamber 330g via the second separation perforated partition 338. The liquid outlet 330f3 is configured for the liquid working fluid separated by the separation chamber 330f to flow out.
[0110] The manifold chamber 330g has a manifold inlet 330g1 and a manifold outlet 330g2. The manifold inlet 330g1 is for inserting the second pipe body 3214, so that the manifold inlet 330g1 is in communication with the second heat exchanger 32( Figure 9 ). The manifold outlet 330g2 is for inserting the first pipe body 3114, so that the manifold outlet 330g2 is in communication with the first heat exchanger 31( Figure 9 ).
[0111] Therefore, multiple first tube bodies 3111, 3112, 3113, 3114 are respectively connected to the communication inlet 330a1, the gas outlet 330b2, 330c2, 330d2, the gas-liquid mixing inlets 330e1, 330f1, and the manifold outlet 330g2. Multiple second tube bodies 3211, 3212, 3213, 3214 are respectively connected to the communication outlet 330a2, the gas-liquid mixing inlets 330b1, 330c1, 330d1, the gas outlets 330e2, 330f2, and the manifold inlet 330g1.
[0112] The through-sectional area of one of the second separation perforated partitions 338 is larger than the through-sectional area of one of the separation perforated partitions 337. The through-sectional area of one of the separation perforated partitions 337 is larger than the through-sectional area of one of the first separation perforated partitions 336. The through-sectional area of one of the first separation perforated partitions 336 is larger than the through-sectional area of the separation perforated partition 335. The through-sectional area of the separation perforated partition 335 is larger than the through-sectional area of the separation perforated partition 334. In the direction of gravity G, the lower the through-sectional area (or aperture diameter), the larger it is, and the higher the through-sectional area (or aperture diameter), the smaller it is. In this embodiment, although the communication non-perforated partitions 332, the communication non-perforated partitions 333, the separation perforated partitions 334, the separation perforated partitions 335, the first separation perforated partitions 336, the separation perforated partitions 337, and the second separation perforated partitions 338 are provided, it is not limited thereto. In other embodiments, the communication non-perforated partitions 332 between the multiple communication chambers 330a, the separation perforated partitions 334 and 335 between the multiple separation chambers 330b, 330c, 330d, and the separation perforated partitions 337 between the multiple separation chambers 330e, 330f may also be omitted.
[0113] As Figure 12 and Figure 13 shown, the description is made with the first fin 313 and the second fin 323 omitted. The first heat exchanger 31 further includes a manifold non-perforated partition 314 and a first manifold perforated partition 315. The manifold non-perforated partition 314 and the first manifold perforated partition 315 are disposed within the first manifold long tube 312. In terms of the horizontal height, the total heat exchange inlet 30a may be higher than or equal to the communication chamber 330a. The manifold non-perforated partition 314 may be lower than the communication chamber 330a and higher than the separation chamber 330b. The manifold non-perforated partition 314 and the communication non-perforated partition 333 may be substantially at the same height. The first manifold perforated partition 315 may be lower than the separation chamber 330f and higher than the manifold chamber 330g. The first manifold perforated partition 315 and the second separation perforated partition 338 may be substantially at the same height. The through-sectional area of the first manifold perforated partition 315 and the through-sectional area of the second separation perforated partition 338 may be substantially equal.
[0114] The second heat exchanger 32 further includes a second manifold perforated partition plate 324. The second manifold perforated partition plate 324 is disposed within the second manifold long tube 322. In terms of the horizontal height, the second manifold perforated partition plate 324 can be lower than the separation chamber 330d and higher than the separation chamber 330d. The second manifold perforated partition plate 324 and the first separation perforated partition plate 336 can be substantially at the same height. A through-sectional area of the second manifold perforated partition plate 324 and a through-sectional area of the first separation perforated partition plate 336 can be substantially equal.
[0115] The included angle between the first heat exchanger 31 and the second heat exchanger 32 can be 90 degrees vertically, but it is not limited thereto. In other embodiments, the included angle between the first heat exchanger 31 and the second heat exchanger 32 can be less than 180 degrees.
[0116] As Figure 13 shown, the operation of the heat exchange system 3 is described. In Figure 13 , the gaseous working fluid is represented by a dashed arrow, the liquid working fluid is represented by a solid arrow, and the gas-liquid mixed working fluid is represented by a hollow arrow. The gaseous working fluid enters the first manifold long tube 312 of the first heat exchanger 31 from the total heat exchange inlet 30a, and then enters the four first tube bodies 3111 above the manifold non-perforated partition plate 314. The gaseous working fluid respectively enters the four second tube bodies 3211 of the second heat exchanger 32 through the four communication chambers 330a of the gas-liquid separator 33. The gaseous working fluid exchanges heat in the first tube body 3111 and the second tube body 3211, and condenses into a gas-liquid mixed working fluid.
[0117] Among the gas-liquid mixed working fluid above the second manifold perforated partition plate 324, a part of the gaseous working fluid enters the three second tube bodies 3212 above the second manifold perforated partition plate 324, and a part of the liquid working fluid penetrates through the second manifold perforated partition plate 324 and enters below the second manifold perforated partition plate 324. The gaseous working fluid exchanges heat in the second tube body 3212, and condenses into a gas-liquid mixed working fluid, and enters the separation chambers 330b, 330c, and 330d respectively.
[0118] After the gas-liquid mixed working fluid enters the separation chamber 330b, a part of the gaseous working fluid enters the first tube body 3112, and a part of the liquid working fluid enters the separation chamber 330c. After the liquid working fluid and the gas-liquid mixed working fluid enter the separation chamber 330c, a part of the gaseous working fluid enters the first tube body 3112, and the remaining part of the liquid working fluid enters the separation chamber 330d. After the liquid working fluid and the gas-liquid mixed working fluid enter the separation chamber 330d, a part of the gaseous working fluid enters the first tube body 3112, and the remaining part of the liquid working fluid enters the separation chamber 330e.
[0119] The gaseous working fluid enters the three first pipe bodies 3112. The gaseous working fluid undergoes heat exchange in the first pipe bodies 3112 and condenses into a gas-liquid mixed working fluid. Among the gas-liquid mixed working fluid below the collector non-porous partition 314 and above the first collector porous partition 315, a part of the gaseous working fluid enters the two first pipe bodies 3113 above the first collector porous partition 315, and a part of the liquid working fluid penetrates the first collector porous partition 315 and enters below the first collector porous partition 315. The gaseous working fluid undergoes heat exchange in the first pipe bodies 3113 and condenses into a gas-liquid mixed working fluid, and enters the separation chambers 330e and 330f respectively.
[0120] After the gas-liquid mixed working fluid enters the separation chamber 330e, a part of the gaseous working fluid enters the second pipe body 3213, and a part of the liquid working fluid enters the separation chamber 330f. After the liquid working fluid and the gas-liquid mixed working fluid enter the separation chamber 330f, a part of the gaseous working fluid enters the second pipe body 3213, and the remaining part of the liquid working fluid enters the collector chamber 330g.
[0121] The gaseous working fluid enters the two second pipe bodies 3213. The gaseous working fluid undergoes heat exchange in the second pipe bodies 3213 and condenses into a gas-liquid mixed working fluid. Among the liquid working fluid and the gas-liquid mixed working fluid below the second collector porous partition 324, a gas-liquid mixed working fluid with a higher proportion of liquid working fluid is mixed and enters the lowermost second pipe body 3214. The gas-liquid mixed working fluid undergoes heat exchange in the second pipe body 3214 and condenses into a liquid working fluid, which enters the collector chamber 330g. The liquid working fluid enters the lowermost first pipe body 3114 and then enters below the first collector porous partition 315 in the first collector long pipe 312. The liquid working fluid is discharged from the heat exchange system 3 through the total heat exchange outlet 30b.
[0122] The configuration quantities and aperture sizes of various separation porous partitions 334, 335, 336, 337, 338 can be adjusted according to design requirements for gas-liquid separation, and the aperture can be designed corresponding to the condensation effect.
[0123] In addition, in other embodiments, the number of the second heat exchangers 32 can be multiple, and the number of the gas-liquid separators 33 can also be multiple. Through series connection or parallel connection, more than three heat exchangers can be flexibly arranged in a limited space. For example, the gas-liquid separator 33 can be used to replace the collector long pipe. In addition, Figure 1 the embodiments of Figure 9 as long as there is no contradiction, can also be used in combination.
[0124] In summary, the heat exchange system and the gas-liquid separator disclosed by the present invention can be flexibly arranged in a limited space by being split into multiple heat exchangers. Moreover, by arranging a gas-liquid separator between the multiple heat exchangers, the gaseous working fluid can be fully cooled and condensed into a liquid working fluid.
Claims
1. A heat exchange system, characterized in that: include: A first heat exchanger having at least one first heat exchange outlet configured to allow a gas-liquid mixed working fluid to flow out for heat exchange through the first heat exchanger; A gas-liquid separator having at least one first gas-liquid mixed inlet, at least one first gas outlet and a first liquid outlet which are connected to each other, wherein the at least one first gas-liquid mixed inlet is connected to the at least one first heat exchange outlet and is configured to receive the gas-liquid mixed working fluid, the at least one first gas outlet is configured to allow the gaseous working fluid separated by the gas-liquid separator to flow out, and the first liquid outlet is configured to allow the liquid working fluid separated by the gas-liquid separator to flow out; as well as The second heat exchanger has at least one second heat exchange inlet correspondingly connected to the at least one first gas outlet and configured to receive the gaseous working fluid.
2. The heat exchange system according to claim 1, characterized in that: The first liquid outlet faces the direction of gravity.
3. The heat exchange system according to claim 2, characterized in that: The at least one first gas outlet faces an anti-gravity direction opposite to the gravity direction.
4. The heat exchange system according to claim 3, characterized in that: It also includes a collecting three-way pipe. The second heat exchanger also has a second heat exchange outlet. The first liquid outlet and the second heat exchange outlet are respectively connected to the collecting three-way pipe.
5. The heat exchange system according to claim 4, characterized in that: The first heat exchanger also has a first heat exchange inlet for receiving the gaseous working fluid, the first heat exchange inlet is higher than the at least one second heat exchange inlet, the at least one second heat exchange inlet is higher than the at least one first gas outlet, the at least one first gas outlet is higher than the at least one first gas-liquid mixed inlet and higher than the at least one first heat exchange outlet, the at least one first heat exchange outlet is higher than the first liquid outlet, and the first liquid outlet is higher than the second heat exchange outlet.
6. The heat exchange system according to claim 3, characterized in that: The gas-liquid separator includes a main body and a gas-permeable porous partition plate, the main body has at least one first gas-liquid mixing inlet, at least one first gas outlet and the first liquid outlet, the gas-permeable porous partition plate is arranged on the main body and is relatively below the at least one first gas outlet in the gravity direction, and the through cross-sectional area of the gas-permeable porous partition plate is smaller than the cross-sectional area of the at least one first gas outlet.
7. The heat exchange system according to claim 6, characterized in that: The at least one first gas-liquid mixed inlet faces horizontally, the inner diameter of the tube portion of the main body located near the first liquid outlet is larger than the inner diameter of the first liquid outlet, and the first liquid outlet is eccentric relative to the tube portion in a manner away from the at least one first gas-liquid mixed inlet.
8. The heat exchange system according to claim 2, characterized in that: The gas-liquid separator includes a main body, which has at least one first separation chamber and at least one second separation chamber. The at least one first separation chamber has the at least one first gas-liquid mixed inlet, the at least one first gas outlet and the first liquid outlet. The at least one second separation chamber has at least one second gas-liquid mixed inlet, at least one second gas outlet and a second liquid outlet. The at least one second gas-liquid mixed inlet is correspondingly connected to the second heat exchanger and is configured to receive the gas-liquid mixed working fluid that undergoes heat exchange through the second heat exchanger. The at least one second gas outlet is correspondingly connected to the first heat exchanger and is configured to allow the gaseous working fluid separated by the at least one second separation chamber to flow out. The second liquid outlet faces the gravity direction. The at least one second separation chamber is located on the at least one first separation chamber, and the second liquid outlet is connected to the at least one first separation chamber.
9. The heat exchange system according to claim 8, characterized in that: The gas-liquid separator also includes a first separation porous partition plate, which is located between the at least one first separation chamber and the at least one second separation chamber. The second liquid outlet is connected to the at least one first separation chamber via the first separation porous partition plate.
10. The heat exchange system according to claim 9, characterized in that: The gas-liquid separator also includes at least one connected non-porous partition, and the main body also has at least one connected chamber. The at least one second separation chamber is located between the at least one connected chamber and the at least one first separation chamber. The at least one connected non-porous partition separates the at least one second separation chamber and the at least one connected chamber. The at least one connected chamber has a connected inlet and a connected outlet. The connected inlet is connected to the first heat exchanger, and the connected outlet is connected to the second heat exchanger.
11. The heat exchange system according to claim 10, characterized in that: The gas-liquid separator also includes a second separation porous partition, and the main body also has a collecting chamber. The at least one first separation chamber is located between the at least one second separation chamber and the collecting chamber. The second separation porous partition is between the at least one first separation chamber and the collecting chamber. The first liquid outlet is connected to the collecting chamber via the second separation porous partition. The collecting chamber has a collecting inlet and a collecting outlet. The collecting inlet is connected to the second heat exchanger, and the collecting outlet is connected to the first heat exchanger.
12. The heat exchange system according to claim 11, characterized in that: The first heat exchanger includes a plurality of first tube bodies, a first collecting long tube, a collecting non-porous partition and a first collecting porous partition, the first tube bodies are arranged in parallel along the gravity direction, one end of each of the first tube bodies is inserted into the first collecting long tube, and the other end of each of the first tube bodies is inserted into the gas-liquid separator, the first tube bodies are respectively connected with the connecting inlet, the at least one second gas outlet, the at least one first gas-liquid mixed inlet and the collecting outlet, the first collecting long tube has a total heat exchange inlet and a total heat exchange outlet, the collecting non-porous partition and the first collecting porous partition are arranged in the first collecting long tube, the total heat exchange inlet is higher than or equal to the at least one connecting chamber, the collecting non-porous partition is lower than the at least one connecting chamber and The second heat exchanger comprises a plurality of second tube bodies, a second collecting long tube and a second collecting perforated partition plate, the second tube bodies are arranged in parallel along the gravity direction, one end of each of the second tube bodies is inserted into the second collecting long tube, and the other end of each of the second tube bodies is inserted into the gas-liquid separator, the second tube bodies are respectively connected with the connecting outlet, the at least one second gas-liquid mixed inlet, the at least one first gas outlet and the collecting inlet, the second collecting perforated partition plate is arranged in the second collecting long tube, the second collecting perforated partition plate is lower than the at least one second separation chamber and higher than the at least one first separation chamber.
13. The heat exchange system according to claim 12, characterized in that: The through cross-sectional area of the second separation porous partition is greater than the through cross-sectional area of the first separation porous partition.
14. A gas-liquid separator, characterized in that: include: The main body has at least one gas-liquid mixed inlet, at least one gas outlet and at least one liquid outlet that are connected to each other. The at least one gas-liquid mixed inlet corresponds to the at least one first heat exchange outlet and is configured to receive a gas-liquid mixed working fluid. The at least one gas outlet is configured to allow the gaseous working fluid separated by the gas-liquid separator to flow out, and the at least one liquid outlet is configured to allow the liquid working fluid separated by the gas-liquid separator to flow out.
15. The gas-liquid separator according to claim 14, characterized in that: The liquid outlet faces the direction of gravity.
16. The gas-liquid separator according to claim 15, characterized in that: The at least one gas outlet faces an anti-gravity direction opposite to the gravity direction.
17. The gas-liquid separator according to claim 16, characterized in that: It also includes a gas-permeable porous partition plate, which is arranged on the main body and is located relatively below the at least one gas outlet in the gravity direction. The through cross-sectional area of the gas-permeable porous partition plate is smaller than the cross-sectional area of the at least one gas outlet.
18. The gas-liquid separator according to claim 17, characterized in that: The at least one gas-liquid mixing inlet faces horizontally, the inner diameter of the tube portion of the main body located near the liquid outlet is larger than the inner diameter of the liquid outlet, and the liquid outlet is eccentric relative to the tube portion in a manner away from the at least one gas-liquid mixing inlet.
19. The gas-liquid separator according to claim 15, characterized in that: It also includes a first separation porous partition. The main body has a plurality of separation chambers. The first separation porous partition is located between the separation chambers. One of the separation chambers is connected to another separation chamber via the first separation porous partition.
20. The gas-liquid separator according to claim 19, characterized in that: It also includes at least one connected non-porous partition, and the main body also has at least one connected chamber, which is located on the separation chambers. The at least one connected non-porous partition separates the separation chamber adjacent to the at least one connected chamber and the at least one connected chamber, and the at least one connected chamber has a connected inlet and a connected outlet.
21. The gas-liquid separator according to claim 20, characterized in that: It also includes a second separation porous partition, and the main body also has a collecting chamber. The separation chambers are located between the at least one connecting chamber and the collecting chamber. The second separation porous partition is between the separation chamber adjacent to the collecting chamber and the collecting chamber. The liquid outlet adjacent to the collecting chamber is connected to the collecting chamber via the second separation porous partition. The collecting chamber has a collecting inlet and a collecting outlet.
22. The gas-liquid separator according to claim 21, characterized in that: The through cross-sectional area of the second separation porous partition is greater than the through cross-sectional area of the first separation porous partition.