Data monitoring system based on industrial internet and equipment thereof

Abstract

The invention discloses an industrial internet-based data monitoring system and equipment thereof, and the system comprises a data monitoring system and data monitoring equipment. The data monitoring device comprises a master control platform, a data acquisition module, a data transmission module, a data processing and storage module, a real-time monitoring and visualization module, a remote control and scheduling module and a safety guarantee module. The data monitoring system has the functions of data cleaning, data aggregation, data analysis and data mining, the data cleaning is used for improving the quality and accuracy of the data and reducing errors in the data analysis and mining process, and the data aggregation is used for converting a large amount of fine-grained data into higher-level congruent information; according to the method, more comprehensive data views are provided, data analysis is used for identifying modes, laws and trends in data, deep understanding of the data is provided, support is provided for business decision making and problem solving, data mining provides deep mining and prediction capacity for the data, and it is ensured that a more accurate decision is made.

Description

Technical Field

[0001] The present invention relates to the technical field of data monitoring, and more specifically to a data monitoring system and its equipment based on the industrial Internet. Background Art

[0002] As an emerging technical system, the industrial Internet is gradually changing the production mode of traditional manufacturing industries. By closely connecting physical devices, production lines, factories with the Internet, the industrial Internet enables real-time data exchange, intelligent perception and decision support among devices, providing enterprises with more efficient and accurate production and management methods. The industrial Internet not only promotes the digitalization, networking and intelligentization processes of the manufacturing industry, but also becomes an important tool for enhancing the competitiveness of industrial enterprises and realizing industrial upgrading. The core advantage of the industrial Internet lies in its ability to monitor and collect a large amount of data from production equipment, sensors and robots in real time. These data are deeply mined and analyzed through cloud computing, big data analysis and artificial intelligence technologies, providing decision support such as accurate production scheduling, equipment health management, and quality control for enterprises.

[0003] The existing technologies have the following problems:

[0004] 1. Most of the existing data monitoring devices have a single communication method, which cannot meet the requirements of all-round data collection and is difficult to provide cross-departmental and cross-device collaborative management capabilities.

[0005] 2. Many traditional monitoring systems adopt an offline data analysis and monitoring mode, resulting in a slow system response speed and being unable to respond in a timely manner to abnormal situations in production in real time.

[0006] 3. Due to the lack of intelligent data processing capabilities, some systems cannot effectively mine potential production rules and optimization spaces, and cannot achieve true intelligent decision-making and adaptive adjustment.

[0007] Therefore, designing a data monitoring system and equipment based on the industrial Internet, which can integrate functions such as equipment operation monitoring, data analysis and processing, abnormal warning and intelligent decision-making, can not only make up for the deficiencies of the existing monitoring systems, but also provide a more comprehensive, efficient and safe production management solution for enterprises, and has become an urgent need for today's enterprise transformation and upgrading. Summary of the Invention

[0008] The purpose of the present invention is to provide a data monitoring system and its equipment based on the industrial Internet, which solves the problems that most of the existing data monitoring devices have a single communication method, cannot meet the requirements of all-round data collection, are difficult to provide cross-departmental and cross-device collaborative management capabilities, cannot respond in a timely manner to abnormal situations in production in real time, and cannot achieve true intelligent decision-making and adaptive adjustment.

[0009] To achieve the above object, the present invention provides the following technical solutions: A data monitoring system and its equipment based on the industrial Internet, including a data monitoring system and data monitoring equipment. The data monitoring equipment includes a main control platform, a data acquisition module, a data transmission module, a data processing and storage module, a real-time monitoring and visualization module, a remote control and scheduling module, and a security guarantee module. The data monitoring system is installed in the main control platform of the data monitoring equipment. The main control platform serves as the hardware carrier of the data monitoring system to execute the display and alarm functions of the monitoring system. The data acquisition module obtains product data, production data, equipment data, and environmental data, and realizes the monitoring function through various sensors such as temperature, pressure, flow, and vibration. The data transmission module includes Ethernet, RS-232 / RS-485, WiFi, Bluetooth, 5G, and LoRa, and transmits the collected data to the local server in real time to ensure the timeliness and accuracy of the data.

[0010] As a preferred embodiment of the present invention, the data monitoring system has functions of data cleaning, data aggregation, data analysis, and data mining. The data cleaning processes the original data to remove invalid, duplicate, missing, or incorrect data. Through data cleaning, the quality and accuracy of the data can be improved, and the errors and biases in the data analysis and mining processes can be reduced. The data aggregation can convert a large amount of fine-grained data into higher-level summary information, providing a more comprehensive and intuitive data view. The data analysis can identify and understand the patterns, rules, and trends in the data, providing in-depth understanding and insights into the data, and supporting business decision-making and problem-solving. The data mining provides deep-level mining and prediction capabilities for the data to ensure more accurate decision-making.

[0011] As a preferred embodiment of the present invention, the data monitoring system performs standardization and normalization during data processing. The execution of standardization makes the data follow the standard normal distribution, improves the convergence of the algorithm, and maintains data stability. The execution of normalization can eliminate the data scale difference, simplify the calculation, maintain the data ratio, and improve the algorithm performance;

[0012] Among them, standardization scales the data column by column so that the average value of each column is 0 and the standard deviation is 1. For numerical data x, its standardized value is z = (x - μ) / σ, where μ is the average value and σ is the standard deviation;

[0013] Normalization scales the data column by column so that the minimum value of each column is 0 and the maximum value is 1. For numerical data x, its normalized value is y = (x - xmin) / (xmax - xmin), where xmin is the minimum value and xmax is the maximum value.

[0014] As a preferred embodiment of the present invention, the data monitoring system uploads data to the local server through the data processing and storage module.

[0015] As a preferred embodiment of the present invention, the data monitoring system can monitor and control remote devices through the remote control and scheduling module. Through the Internet connection, managers and engineers can monitor the device status at any time and place, and perform remote operations and regulations.

[0016] As a preferred embodiment of the present invention, the data monitoring system is responsible for displaying the collected data in real time through the real-time monitoring and visualization module, and provides a visual interface to facilitate users to view and monitor the data.

[0017] As a preferred embodiment of the present invention, the data monitoring system ensures the security of data through the security guarantee module, including data transmission encryption, user permission management, and device authentication functions, to prevent data leakage and illegal access.

[0018] As a preferred embodiment of the present invention, the main control platform included in the data monitoring device includes a first operation table and a second operation table. A first display is provided in the second operation table, and a voltage display screen, a temperature display screen, and a pressure display screen are provided on the side of the first display. A second display is provided on the surface of the first operation table, and an emergency stop operation table and a contact phone are provided on the side of the second display. A backup power supply and a power controller are provided inside the main control platform.

[0019] As a preferred embodiment of the present invention, a moving mechanism and a leveling mechanism are provided at the bottom of the main control platform included in the data monitoring device. The moving mechanism includes a mounting frame, moving wheels, a steering shaft, and a self-locking mechanism. The leveling mechanism includes a fixed frame, an adjusting screw, an adjusting nut, and a fixed bottom plate. A handle is provided on the side of the main control platform.

[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0021] 1. The present invention adopts a variety of communication methods, including Ethernet, RS-232 / RS-485, WiFi, Bluetooth, 5G, and LoRa. These communication methods cover various scenarios of wired and wireless, and can meet the data collection requirements of different devices and different environments, ensuring the comprehensiveness and real-time nature of data. Through the connection of the industrial Internet, cross-department and cross-device collaborative management can be realized. The data generated by different departments and different devices can be real-time aggregated into the monitoring system for unified analysis and processing, improving the efficiency and accuracy of data management, and promoting information sharing and collaboration among departments.

[0022] 2. The present invention obtains various data in the production process in real time through the data acquisition module and transmits it to the local server in real time through the data transmission module, enabling immediate processing and analysis of the data. Due to the realization of real-time data acquisition, transmission, and analysis, the data monitoring system can greatly improve the reaction speed of the system. Once an abnormal situation occurs in production, the system can immediately issue an alarm and take corresponding measures, effectively avoiding losses caused by system reaction delays.

[0023] 3. The data processing of the present invention includes data cleaning, data aggregation, data analysis, and data mining, etc. Data cleaning can process and analyze the collected data to remove invalid, duplicate, missing, or incorrect data, improving the quality and accuracy of the data. Data aggregation can transform a large amount of fine-grained data into higher-level summary information, providing a more comprehensive and intuitive data view. Data analysis can identify and understand the patterns, regularities, and trends in the data, providing in-depth understanding and insight into the data, and supporting business decision-making and problem-solving. Data mining can provide in-depth mining and prediction capabilities for the data. Through the analysis of historical data, the system can discover potential production rules and optimization spaces, providing strong support for the continuous improvement and optimization of the enterprise; through the prediction of future data, the system can provide a scientific basis for the strategic planning and decision-making of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the data monitoring device of the present invention;

[0025] Figure 2 It is a schematic diagram of the data acquisition module of the present invention;

[0026] Figure 3 It is a schematic diagram of the data transmission module of the present invention;

[0027] Figure 4 It is a schematic diagram of the data processing and storage module of the present invention;

[0028] Figure 5 It is a schematic diagram of the main control platform structure of the present invention;

[0029] Figure 6 It is a schematic top view of the main control platform of the present invention.

[0030] In the figure: 1. Main control platform; 2. Leveling mechanism; 3. Moving mechanism; 4. Backup power supply; 5. Power controller; 6. First operating table; 7. Handle; 8. Second operating table; 9. First display; 10. Current display screen; 11. Temperature display screen; 12. Pressure display screen; 13. Second display; 14. Emergency stop operating table; 15. Communication phone. DETAILED DESCRIPTION OF THE INVENTION

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0032] Please refer to Figures 1-6 , the present invention provides a technical solution: a data monitoring system and its equipment based on the industrial Internet, including a data monitoring system and data monitoring equipment. The data monitoring equipment includes a main control platform, a data acquisition module, a data transmission module, a data processing and storage module, a real-time monitoring and visualization module, a remote control and scheduling module, and a security guarantee module. The data monitoring system is installed in the main control platform of the data monitoring equipment. The main control platform serves as the hardware carrier of the data monitoring system to execute the display and alarm functions of the monitoring system. The data acquisition module obtains product data, production data, equipment data, and environmental data, and realizes the monitoring function through various sensors such as temperature, pressure, flow, and vibration. The data transmission module includes Ethernet, RS-232 / RS-485, WiFi, Bluetooth, 5G, and LoRa, and transmits the collected data to the local server in real time to ensure the timeliness and accuracy of the data.

[0033] Further improved, as Figure 4 shown: The data monitoring system has functions of data cleaning, data aggregation, data analysis, and data mining. The data cleaning processes the original data, removes invalid, duplicate, missing, or incorrect data. Through data cleaning, the quality and accuracy of the data can be improved, and the errors and biases in the data analysis and mining processes can be reduced. The data aggregation can transform a large amount of fine-grained data into higher-level summary information, providing a more comprehensive and intuitive data view. The data analysis can identify and understand the patterns, rules, and trends in the data, providing in-depth understanding and insights into the data, and providing support for business decision-making and problem-solving. The data mining provides in-depth mining and prediction capabilities for the data to ensure more accurate decision-making.

[0034] Further improved, the data monitoring system performs standardization and normalization during data processing. The implementation of standardization makes the data follow the standard normal distribution, improves the convergence of the algorithm, and maintains data stability. The implementation of normalization can eliminate the data scale difference, simplify the calculation, maintain the data ratio, and improve the algorithm performance;

[0035] Among them, standardization scales the data column by column so that the average value of each column is 0 and the standard deviation is 1. For numerical data x, its standardized value is z = (x - μ) / σ, where μ is the average value and σ is the standard deviation;

[0036] Normalization is to scale the data column by column so that the minimum value of each column is 0 and the maximum value is 1. For numerical data x, the normalized value y = (x - x_min) / (x_max - x_min), where x_min is the minimum value and x_max is the maximum value.

[0037] Further improved, such as Figure 4 As shown: The data monitoring system uploads data to the local server through the data processing and storage module.

[0038] Further improved, such as Figure 1 As shown: The data monitoring system can monitor and control remote devices through the remote control and scheduling module. Through the Internet connection, managers and engineers can monitor the device status at any time and anywhere, and perform remote operations and regulations.

[0039] Further improved, such as Figure 1 As shown: The data monitoring system is responsible for real-time displaying the collected data through the real-time monitoring and visualization module, and provides a visual interface to facilitate users to view and monitor the data.

[0040] Further improved, such as Figure 1 As shown: The data monitoring system ensures the security of data through the security guarantee module, including data transmission encryption, user permission management, and device authentication functions to prevent data leakage and illegal access.

[0041] Further improved, such as Figure 5 、 6 As shown: The data monitoring device includes a main control platform 1 which includes a first operation table 6 and a second operation table 8. A first display 9 is provided in the second operation table 8, and a voltage display screen 10, a temperature display screen 11, and a pressure display screen 12 are provided on the side of the first display 9. A second display 13 is provided on the surface of the first operation table 6, and an emergency stop operation table 14 and a liaison phone 15 are provided on the side of the second display 13. A backup power supply 4 and a power controller 5 are provided inside the main control platform 1. The main control platform 1 has multiple monitoring screens built-in to display parameters such as temperature, pressure, flow, and vibration, and can monitor the environmental conditions in real time. At the same time, a liaison phone 15 is also provided, and if an abnormal situation occurs, it can be notified in time. The built-in backup power supply 4 and power controller 5 can cope with the abnormal situation of the main power supply, ensure the long-term continuous operation of the monitoring device, and reduce the monitoring interruption caused by power problems. An emergency stop operation table 14 is set up, and emergency measures can be taken in time once an emergency occurs. The main control platform 1 has a stable structure, and a handle 7 is provided on the side, which is convenient for handling and operation. The two operation tables divide the working area, and the overall design reflects humanized consideration.

[0042] Further improved, such as Figure 5 , 6 As shown: A moving mechanism 3 and a leveling mechanism 2 are provided at the bottom of the main control platform 1 included in the data monitoring device. The moving mechanism 3 includes a mounting frame, moving wheels, a steering shaft, and a self-locking mechanism. The leveling mechanism 2 includes a fixing frame, an adjusting screw, an adjusting nut, and a fixing bottom plate. A handle 7 is provided on the side of the main control platform 1, and it can be moved and adjusted in position at any time through the moving wheels and the steering shaft.

[0043] The above shows and describes the basic principles, main features, and advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic features of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to include all changes falling within the meaning and scope of the equivalent elements of the claims in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0044] Finally, several points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense, which can be mechanical connection or electrical connection, or the communication inside two components, and can be directly connected. "Up", "down", "left", "right", etc. are only used to represent relative position relationships. When the absolute position of the described object changes, the relative position relationship may change.

[0045] Finally, it should be noted that: The above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A data monitoring system and equipment based on industrial Internet, characterized in that: It includes a data monitoring system and data monitoring equipment. The data monitoring equipment includes a main control platform, a data acquisition module, a data transmission module, a data processing and storage module, a real-time monitoring and visualization module, a remote control and scheduling module and a security assurance module. The data monitoring system is installed in the main control platform of the data monitoring equipment. The main control platform is used as the hardware carrier of the data monitoring system to execute the display and alarm functions of the monitoring system. The data acquisition module obtains product data, production data, equipment data and environmental data, and realizes monitoring functions through various sensors such as temperature, pressure, flow, vibration, etc. The data transmission module includes Ethernet, RS-232 / RS-485, WiFi, Bluetooth, 5G and LoRa, which transmits the collected data to the local server in real time to ensure the real-time and accuracy of the data.

2. According to claim 1, a data monitoring system and device based on industrial Internet is characterized in that: The data monitoring system contains data cleaning, data aggregation, data analysis and data mining functions. The data cleaning processes the original data and removes invalid, duplicate, missing or erroneous data. Through data cleaning, the quality and accuracy of the data can be improved, and the errors and deviations in the data analysis and mining process can be reduced. The data aggregation can convert a large amount of fine-grained data into higher-level summary information, providing a more comprehensive and intuitive data view. The data analysis can identify and understand the patterns, laws and trends in the data, provide an in-depth understanding and insight into the data, and provide support for business decision-making and problem solving. The data mining provides deep mining and prediction capabilities for the data to ensure more accurate decisions.

3. According to claim 1, a data monitoring system and device based on industrial Internet, characterized in that: The data monitoring system performs standardization and normalization during data processing. The standardization makes the data obey the standard normal distribution, improves the convergence of the algorithm and maintains the data stability. The normalization can eliminate the data scale difference, simplify the calculation, maintain the data ratio and improve the algorithm performance. Standardization is to scale the data by column so that the mean value of each column is 0 and the standard deviation is 1. For numerical data x, its standardized value is z = (x-μ) / σ, where μ is the mean value and σ is the standard deviation. Normalization is to scale the data by column so that the minimum value of each column is 0 and the maximum value is 1. For numerical data x, its normalized value is y = (x-x_{min}) / (x_{max}-x_{min}), where x_{min} is the minimum value and x_{max} is the maximum value.

4. According to claim 1, a data monitoring system and device based on industrial Internet is characterized in that: The data monitoring system uploads the data to the local server through the data processing and storage module.

5. According to claim 1, a data monitoring system and device based on industrial Internet, characterized in that: The data monitoring system can monitor and control remote equipment through the remote control and scheduling module. Through the Internet connection, managers and engineers can monitor the equipment status anytime and anywhere and perform remote operation and regulation.

6. The data monitoring system and device based on industrial Internet according to claim 1, characterized in that: The data monitoring system is responsible for displaying the collected data in real time through the real-time monitoring and visualization module, and provides a visualization interface to facilitate users to view and monitor the data.

7. The data monitoring system and device based on industrial Internet according to claim 1, characterized in that: The data monitoring system ensures the security of data through a security assurance module, including data transmission encryption, user authority management, and device authentication functions to prevent data leakage and illegal access.

8. The data monitoring system and device based on industrial Internet according to claim 1, characterized in that: The data monitoring device comprises a main control platform (1) comprising a first operating console (6) and a second operating console (8), wherein the second operating console (8) is provided with a first display (9) and a voltage display screen (10), a temperature display screen (11) and a pressure display screen (12) are provided on the side of the first display screen (9), a second display screen (13) is provided on the surface of the first operating console (6), and an emergency stop operating console (14) and a contact telephone (15) are provided on the side of the second display screen (13), and a backup power supply (4) and a power supply controller (5) are provided inside the main control platform (1).

9. The data monitoring system and device based on industrial Internet according to claim 1, characterized in that: The data monitoring device comprises a main control platform (1) having a moving mechanism (3) and a leveling mechanism (2) at the bottom thereof, wherein the moving mechanism (3) comprises a mounting frame, a moving wheel, a steering shaft and a self-locking mechanism, and the leveling mechanism (2) comprises a fixing frame, an adjusting screw, an adjusting nut and a fixing base plate, and a handle (7) is arranged on the side of the main control platform (1).

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