Neodymium-iron-boron trapezoidal product stroking machine
By designing a NdFeB trapezoidal product feeding machine containing multiple mechanisms, the problem of chaotic adsorption and arrangement of trapezoidal products after magnetic charging is solved, and an efficient and automated feeding process is achieved, saving human resources.
Patent Information
- Application Number
- CN202510585686.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2025-06-24
AI Technical Summary
After magnetic recharge, neodymium iron boron trapezoidal products are chaotic and uncensored adsorption and arrangement, manual material extraction efficiency is low, and the process is cumbersome.
A neodymium iron boron trapezoidal product feeding machine is designed, including a feeding conveying mechanism, a magnetic charging mechanism, a laser detection mechanism, a transition table, a material pulling conveying mechanism, a horizontal scrubbing extrusion mechanism, a leveling mechanism and a vertical scrubbing and flattening mechanism. Through the coordinated work of these mechanisms, the automatic material feeding of trapezoidal products is realized.
It has achieved efficient material extraction of neodymium iron boron trapezoidal products, improved material extraction efficiency, reduced manual operation, and saved human resources.
Smart Images

Figure CN120199600A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of NdFeB trapezoidal product material combining, in particular to a NdFeB trapezoidal product material combining machine with simple structure, good material combining effect, high material combining efficiency and labor saving. Background Art
[0002] As we all know, NdFeB, as a kind of rare earth permanent magnet material, has extremely high magnetic energy product and coercive force. At the same time, the advantage of high energy density makes NdFeB permanent magnet material widely used in modern industry and electronic technology, making it possible to miniaturize, lighten and thin the equipment such as instruments, electroacoustic motors, magnetic separation and magnetization.
[0003] At present, NdFeB trapezoidal products are used in fine equipment such as mobile phone receivers. In the process of preparing NdFeB trapezoidal products, the magnetized trapezoidal products need to be combined into parallel plates. However, since the height of the trapezoidal product is 1.5mm, the thickness is 1.2mm, the bottom is 3.41mm, and the bottom is generally 2.3mm. Because its structure is very small, the magnetized trapezoidal products are adsorbed and arranged in a disorderly manner due to the effect of magnetism. Therefore, workers are required to smooth the materials afterwards. After the trapezoidal products are magnetized, manual smoothing is very troublesome and inefficient. Summary of the invention
[0004] The purpose of the present invention is to solve the above-mentioned deficiencies in the prior art and to provide a NdFeB trapezoidal product feeding machine which has a simple structure, good feeding effect, high feeding efficiency and saves manpower.
[0005] The technical solution adopted by the present invention to solve its technical problem is: A NdFeB trapezoidal product straightening machine is provided with a machine platform, characterized in that a feeding and conveying mechanism, a magnetizing mechanism, a laser detection mechanism, a transition platform, a pulling and conveying mechanism, a horizontal rubbing and extruding mechanism, a flattening mechanism, and a longitudinal rubbing and flattening mechanism are arranged on the machine platform, and the feeding and conveying mechanism, the magnetizing mechanism, the laser detection mechanism, the transition platform, the pulling and conveying mechanism, the horizontal rubbing and extruding mechanism, the flattening mechanism, and the longitudinal rubbing and flattening mechanism are respectively fixed on the machine platform, the magnetizing mechanism is installed in the middle position of the feeding and conveying mechanism, the laser detection mechanism is installed at the discharge end of the feeding and conveying mechanism, the transition platform is installed on the machine platform at the outlet of the laser detection mechanism, the pulling and conveying mechanism is installed on the machine platform at the outlet position of the transition platform, the horizontal rubbing and extruding mechanism and the flattening mechanism are respectively installed on the machine platform in the feeding direction of the pulling and conveying mechanism, and the longitudinal rubbing and flattening mechanism is installed on the machine platform at the outlet end of the pulling and conveying mechanism.
[0006] The loading and conveying mechanism described in the present invention includes a loading conveyor belt, a loading support, a loading driving wheel, and a loading driven wheel. The loading driving wheel and the loading driven wheel are installed on the machine table through the loading support. The loading conveyor belt is sleeved on the loading driving wheel and the loading driven wheel. The loading driving wheel is connected to the output shaft of the driving mechanism.
[0007] The magnetizing mechanism described in the present invention includes a magnetizing positioning conveyor belt, a magnetizing fixing frame, an upper magnetizing body, a lower magnetizing body, a magnetizing support, a magnetizing driving wheel, a magnetizing driven wheel, a conveyor belt gap adjusting component, and an upper magnetizing body height adjusting component. The magnetizing driving wheel and the magnetizing driven wheel are arranged above the loading conveyor belt and are respectively installed on the machine table through the magnetizing support. The magnetizing positioning conveyor belt is sleeved on the magnetizing driving wheel and the magnetizing driven wheel. The magnetizing fixing frame is fixed on the machine table between the magnetizing driving wheel and the magnetizing driven wheel. The magnetizing fixing frame is connected to the upper magnetizing body through the upper magnetizing body height adjusting component. The upper magnetizing body is arranged above the lower belt of the magnetizing positioning conveyor belt. The lower magnetizing body is installed on the magnetizing fixing frame corresponding to the lower part of the upper magnetizing body. The lower magnetizing body is arranged below the upper belt of the loading conveyor belt. The lower belt of the magnetizing positioning conveyor belt and the upper belt of the loading conveyor belt are connected through the conveyor belt gap adjusting component. The gap between the lower belt of the magnetizing positioning conveyor belt and the upper belt of the loading conveyor belt is adjusted through the conveyor belt gap adjusting component.
[0008] The upper magnetizing body height adjusting component described in the present invention includes a positioning height adjusting plate, a vertical connecting plate, a horizontal connecting plate, a guiding rod, a height adjusting bolt, a height adjusting nut, and a positioning plate. The positioning height adjusting plate is arranged above the lower belt of the magnetizing positioning conveyor belt. The left and right sides of the positioning height adjusting plate are respectively connected to the vertical connecting plate. The vertical connecting plate extends above the upper belt of the magnetizing positioning conveyor belt and is then connected through the horizontal connecting plate. The middle part of the horizontal connecting plate is rotationally connected to the height adjusting bolt through a bearing. The upper end of the height adjusting bolt passes through the height adjusting nut installed on the positioning plate and is threadedly connected to the height adjusting nut. Guiding rods are respectively arranged on the left and right sides of the height adjusting bolt. The positioning plate is provided with guiding holes corresponding to the positions of the guiding rods. The upper ends of the guiding rods pass through the guiding holes. The height adjustment of the positioning height adjusting plate is finally realized by rotating the height adjusting bolt. The upper magnetizing body is installed on the positioning height adjusting plate.
[0009] The conveyor belt gap adjustment assembly of the present invention is provided with two groups, and the two groups of conveyor belt gap adjustment assemblies are respectively arranged on the magnetizing fixed frames on the front and rear sides of the upper magnetizing body height adjustment assembly. The conveyor belt gap adjustment assembly includes a lower pressing plate, an upper pressing plate, a connecting support upper plate, a connecting support lower plate, a connecting rod, a threaded pull rod, and a threaded sleeve. The left and right ends of the connecting support lower plate are respectively fixedly connected to the magnetizing support frame. The middle part of the upper end of the connecting support lower plate is connected to the lower pressing plate, and the lower pressing plate contacts the lower end surface of the upper belt of the feeding conveyor belt. The left and right ends of the connecting support lower plate are threadedly connected to the threaded sleeves installed on the connecting support upper plate through the threaded pull rods. The lower end of the threaded pull rod is rotatably connected to the connecting support lower plate. The lower part of the middle of the connecting support lower plate is connected to the upper pressing plate through a connecting rod, and the upper pressing plate contacts the upper end surface of the lower belt of the magnetizing positioning conveyor belt.
[0010] In the present invention, the feeding conveyor belt and the magnetizing positioning conveyor belt are respectively fixed by a tensioning wheel and a pressing wheel.
[0011] In the present invention, the tensioning wheel is fixed on the machine table by a tensioning linear motor. The tensioning linear motor for the tensioning wheel that fixes the feeding conveyor belt is fixed on the machine table, and the tensioning linear motor for the tensioning wheel that fixes the magnetizing positioning conveyor belt is fixed on the magnetizing fixed frame. The pressing wheel for fixing the feeding conveyor belt is rotatably connected to the magnetizing support, and the pressing wheel for fixing the magnetizing positioning conveyor belt is rotatably connected to the magnetizing fixed frame.
[0012] The laser detection mechanism of the present invention is arranged above the outlet of the feeding conveyor belt of the feeding conveyor mechanism. The laser detection mechanism includes a detection support, a detection base, a detection guide plate, and a laser detector. The detection support is fixed on the machine table. The upper end of the detection support is connected to the detection base. The left and right sides above the detection base are respectively connected to the detection guide plates. There is a material conduction gap between the two detection guide plates. After the two detection guide plates are installed, the material inlet is in a flared shape. Laser installation holes are respectively arranged at the front and rear positions of one of the detection guide plates on the detection base. The laser detector is installed on the detection guide plate at the position of the laser installation hole. The detection base and the detection guide plate pass through the feeding conveyor belt, and the magnetized trapezoidal products are driven to move by the feeding conveyor belt.
[0013] The transition table of the present invention is arranged at the material outlet position of the laser detection mechanism. The transition table includes a transition support, a transition bottom plate, and a transition pressing plate. The transition support is fixedly connected to the machine table. The upper end of the transition support is connected to the transition bottom plate. The transition pressing plate is fixedly connected to the transition bottom plate. A strip-shaped material guide groove along the material movement direction is arranged on the lower end surface of the transition pressing plate. The material enters the material guide groove of the transition pressing plate and moves after coming out of the laser detection mechanism.
[0014] The material pulling and conveying mechanism described in the present invention includes a material pulling conveyor belt, a material pulling driving wheel, a material pulling driven wheel, a material pulling support, a material pressing wheel, a material pressing driving cylinder, a material pressing rod, a material pressing support plate, an n-shaped bracket, side pressing plates, and a pressing plate cylinder. The material pulling driving wheel and the material pulling driven wheel are respectively rotationally connected to the machine table via the material pulling support. A material pulling conveyor belt is sleeved on the material pulling driving wheel and the material pulling driven wheel. The material pulling driving wheel is connected to the output end of the driving mechanism. Above the inlet end of the material pulling conveyor belt, there is a material pressing wheel. The material pressing roller is rotationally connected to the material pressing rod. The material pressing rod is connected to the output end of the material pressing driving cylinder. The material pressing driving cylinder is fixed on the machine table via the material pressing support plate. The closed end of the n-shaped bracket contacts the lower end surface of the upper belt of the material pulling conveyor belt. The two side walls of the open end of the n-shaped bracket are respectively fixedly connected to the machine table. On the left and right sides of the upper end surface of the upper belt of the material pulling conveyor belt, there are side pressing plates respectively. One of the side pressing plates is fixedly connected to the n-shaped bracket, and the other side pressing plate is connected to the output end of the pressing plate cylinder. The pressing plate cylinder is fixed on the machine table via the material pressing support frame. The gap between the two side pressing plates is the material movement gap.
[0015] The horizontal rubbing and squeezing mechanism described in the present invention includes a rubbing plate, a squeezing plate, a rubbing cylinder, a squeezing cylinder, and a squeezing support. The rubbing plate is arranged above the upper end surface of the upper belt of the material pulling conveyor belt. The upper end of the rubbing plate is connected to the output end of the rubbing cylinder via a hinge shaft. The upper side surface of the cylinder seat of the rubbing cylinder is connected to a rubbing pin rod. The material pressing support plate is provided with an arc-shaped sliding hole. The rubbing pin rod extends into the arc-shaped sliding hole on the material pressing support plate and is slidably and rotationally connected to the arc-shaped sliding hole. Above the upper end surface of the upper belt of the material pulling conveyor belt on the side of the rubbing plate, there is a squeezing plate. The squeezing plate is connected to the output end of the squeezing cylinder. The cylinder seat of the squeezing cylinder is fixed on the machine table via the squeezing support. The rubbing plate is driven by the rubbing cylinder to move downward and rub forward, and the squeezing plate is driven by the squeezing cylinder to squeeze the side of the material.
[0016] The guiding and flattening mechanism described in the present invention includes a guiding and flattening motor, a guiding and flattening pressing table, and a guiding and flattening support. The guiding and flattening pressing table is arranged above the upper end surface of the upper belt of the material pulling conveyor belt on the side of the rubbing plate. The upper end of the guiding and flattening pressing table is connected to the output end of the guiding and flattening motor. The guiding and flattening motor is fixed on the guiding and flattening support. The guiding and flattening support is fixed on the machine table. The lower end surface of the guiding and flattening pressing table is set as a spiral stepped surface. By driving the guiding and flattening pressing table to rotate through the guiding and flattening motor, the material is guided and flattened through the stepped surface below the guiding and flattening pressing table.
[0017] The longitudinal rubbing and flattening mechanism described in the present invention includes a longitudinal rubbing platform, a downward pressing contact plate, a longitudinal rubbing and flattening plate, a downward pressing cylinder, a longitudinal rubbing downward movement cylinder, a longitudinal rubbing side movement cylinder, a longitudinal rubbing support, and a downward pressing support. The longitudinal rubbing platform is fixed at the outlet of the material pulling and conveying mechanism. The upper end of the longitudinal rubbing platform is respectively provided with a downward pressing contact plate and a longitudinal rubbing and flattening plate. The downward pressing contact plate is connected to the output end of the downward pressing cylinder, and the output end of the downward pressing cylinder is connected to the output end of the downward pressing cylinder. The downward pressing cylinder is fixed on the machine table through the downward pressing support. The longitudinal rubbing and flattening plate is connected to the output end of the longitudinal rubbing side movement cylinder. The cylinder seat of the longitudinal rubbing side movement cylinder is connected to the output end of the longitudinal rubbing downward movement cylinder. The cylinder seat of the longitudinal rubbing downward movement cylinder is connected to the machine table through the longitudinal rubbing support.
[0018] Due to the adoption of the above structure, the present invention has the advantages of simple structure, good material smoothing effect, high material smoothing efficiency, and labor saving. Brief Description of the Drawings
[0019] Figure 1 It is a schematic structural diagram of the present invention.
[0020] Figure 2 It is Figure 1 The structural relationship diagram of the combined layout of the feeding conveying mechanism, the magnetizing mechanism, the laser detection mechanism, and the transition table in
[0021] Figure 3 It is Figure 2 The schematic structural diagram of the magnetizing fixing frame on one side in
[0022] Figure 4 It is Figure 2 The partial enlarged view of the conveyor belt gap adjusting assembly in
[0023] Figure 5 It is Figure 2 The partial enlarged view of the laser detection mechanism and the transition table part in
[0024] Figure 6 It is Figure 5 The schematic structural diagram of the transition pressing plate in
[0025] Figure 7 It is Figure 1 The structural relationship diagram of the combined layout of the material conveying mechanism, the horizontal rubbing and extrusion mechanism, and the guiding and flattening mechanism in
[0026] Figure 8 It is Figure 7 The schematic structural diagram of the lower end face direction of the guiding and flattening table in
[0027] Figure 9 It is Figure 1 The partial enlarged view of the longitudinal rubbing and flattening mechanism in
[0028] Figure 10 It is Figure 9 The schematic structural diagram of the longitudinal rubbing and flattening mechanism without the longitudinal rubbing platform in Detailed implementation mode
[0029] The present invention will be further described below in conjunction with the accompanying drawings: As shown in the accompanying drawings, a neodymium iron boron trapezoidal product feeding machine is provided with a machine platform 1, characterized in that the machine platform 1 is provided with a feeding conveyor mechanism 2, a magnetizing mechanism 3, a laser detection mechanism 4, a transition table 5, a pulling conveyor mechanism 6, a horizontal rubbing and extrusion mechanism 7, a guiding and leveling mechanism 8, and a vertical rubbing and flattening mechanism 9. The feeding conveyor mechanism 2, the magnetizing mechanism 3, the laser detection mechanism 4, the transition table 5, the pulling conveyor mechanism 6, the horizontal rubbing and extrusion mechanism 7, the guiding and leveling mechanism 8, and the vertical rubbing and flattening mechanism 9 are respectively fixed on the machine platform 1. The magnetizing mechanism 3 is installed at the middle position of the feeding conveyor mechanism 2. The laser detection mechanism 4 is installed at the discharging end of the feeding conveyor mechanism 2. The transition table 5 is installed on the machine platform 1 at the outlet of the laser detection mechanism 4. The pulling conveyor mechanism 6 is installed on the machine platform 1 at the outlet position of the transition table 5. The horizontal rubbing and extrusion mechanism 7 and the guiding and leveling mechanism 8 are respectively installed on the machine platform 1 in the material conveying direction of the pulling conveyor mechanism 6. The vertical rubbing and flattening mechanism 9 is installed on the machine platform 1 at the discharging end of the pulling conveyor mechanism 6.
[0030] Further, the feeding conveyor mechanism 2 includes a feeding conveyor belt 201, a feeding support 202, a feeding driving wheel 203, and a feeding driven wheel 204. The feeding driving wheel 203 and the feeding driven wheel 204 are installed on the machine platform 1 through the feeding support 202. The feeding conveyor belt 201 is sleeved on the feeding driving wheel and the feeding driven wheel. The feeding driving wheel 203 is connected to the output shaft of the driving mechanism.
[0031] The output shaft of the above-mentioned driving mechanism drives the feeding driving wheel 203 to rotate. The feeding driving wheel 203 drives the feeding driven wheel 204 and the feeding conveyor belt 201 to rotate, thereby driving the trapezoidal product to move.
[0032] Further, the magnetizing mechanism 3 includes a magnetizing positioning conveyor belt 301, a magnetizing fixing frame 302, an upper magnetizing body 303, a lower magnetizing body 304, a magnetizing support 305, a magnetizing driving wheel 306, a magnetizing driven wheel 307, a conveyor belt gap adjusting component, and an upper magnetizing body height adjusting component. The magnetizing driving wheel 306 and the magnetizing driven wheel 307 are arranged above the feeding conveyor belt 201 and are respectively installed on the machine table 1 through the magnetizing support 305. A magnetizing positioning conveyor belt 301 is sleeved on the magnetizing driving wheel 306 and the magnetizing driven wheel 307. The magnetizing fixing frame 302 is fixed on the machine table 1 between the magnetizing driving wheel 306 and the magnetizing driven wheel 307. The magnetizing fixing frame 302 is connected to the upper magnetizing body 303 through the upper magnetizing body height adjusting component. The upper magnetizing body 303 is arranged above the lower belt of the magnetizing positioning conveyor belt 301. A lower magnetizing body 304 is installed on the magnetizing fixing frame 302 corresponding to the lower part of the upper magnetizing body 303. The lower magnetizing body 304 is arranged below the upper belt of the feeding conveyor belt 201. The lower belt of the magnetizing positioning conveyor belt 301 and the upper belt of the feeding conveyor belt 201 are connected through the conveyor belt gap adjusting component. The gap between the lower belt of the magnetizing positioning conveyor belt 301 and the upper belt of the feeding conveyor belt 201 is adjusted through the conveyor belt gap adjusting component.
[0033] Further, the upper magnetizing body height adjusting component includes a positioning height adjusting plate 308, a vertical connecting plate 310, a horizontal connecting plate 311, a guide rod 309, a height adjusting bolt 312, a height adjusting nut 313, and a positioning plate 314. The positioning height adjusting plate 308 is arranged above the lower belt of the magnetizing positioning conveyor belt 301. The left and right sides of the positioning height adjusting plate 308 are respectively connected to the vertical connecting plate 310. The vertical connecting plate 310 extends above the upper belt of the magnetizing positioning conveyor belt 301 and is then connected through the horizontal connecting plate 311. The middle part of the horizontal connecting plate 311 is rotatably connected to the height adjusting bolt 312 through a bearing. The upper end of the height adjusting bolt 312 passes through the height adjusting nut 313 installed on the positioning plate 314 and is threadedly connected to the height adjusting nut 313. Guide rods 309 are respectively arranged on the left and right sides of the height adjusting bolt 312. The positioning plate 314 is provided with guide holes at positions corresponding to the guide rods 309. The upper ends of the guide rods pass through the guide holes. The height of the positioning height adjusting plate 308 is finally adjusted by rotating the height adjusting bolt 312. The upper magnetizing body 303 is installed on the positioning height adjusting plate 308.
[0034] Furthermore, there are two sets of conveyor belt gap adjustment components, which are respectively arranged on the magnetizing fixed brackets 302 on the front and rear sides of the upper magnetizing body height adjustment component. The conveyor belt gap adjustment component includes a lower pressing plate 315, an upper pressing plate 316, a connecting support upper plate 317, a connecting support lower plate 318, a connecting rod 319, a threaded pull rod 320, and a threaded sleeve 321. The left and right ends of the connecting support lower plate 318 are respectively fixedly connected to the magnetizing support frame 302. The middle part of the upper end of the connecting support lower plate 318 is connected to the lower pressing plate 315, and the lower pressing plate 315 contacts the lower end face of the upper belt of the feeding conveyor belt 201. The left and right end parts of the connecting support lower plate 318 are threadedly connected to the threaded sleeves 321 installed on the connecting support upper plate 317 through the threaded pull rods 320. The lower end of the threaded pull rod 320 is rotatably connected to the connecting support lower plate 318. The lower part of the middle of the connecting support lower plate 318 is connected to the upper pressing plate 316 through the connecting rod 319, and the upper pressing plate 316 contacts the upper end face of the lower belt of the magnetizing positioning conveyor belt 301.
[0035] Furthermore, the feeding conveyor belt 201 and the magnetizing positioning conveyor belt 301 are respectively fixed by a tensioning wheel 322 and a pressing wheel 323.
[0036] Furthermore, the tensioning wheel 322 is fixed on the machine table 1 by a tensioning linear motor 324. The tensioning linear motor 324 for fixing the tensioning wheel 322 of the feeding conveyor belt 201 is fixed on the machine table 1, and the tensioning linear motor 324 for fixing the tensioning wheel 322 of the magnetizing positioning conveyor belt 301 is fixed on the magnetizing fixed bracket 302. The pressing wheel 323 for fixing the feeding conveyor belt 201 is rotatably connected to the magnetizing support 305, and the pressing wheel 323 for fixing the magnetizing positioning conveyor belt 301 is rotatably connected to the magnetizing fixed bracket 302.
[0037] Before the above use, it is necessary to adjust the conveyor belt gap adjustment component and the upper magnetizing body height adjustment component respectively. According to the model size of the trapezoidal product to be conveyed, rotate the height-adjusting bolt 312, and the height-adjusting bolt 312 drives the horizontal connecting plate 311 to move up and down, thereby driving the position of the upper magnetizing body 303. Then rotate the threaded pull rod 320, and the threaded pull rod 320 drives the distance between the connecting support upper plate 317 and the connecting support lower plate 318 to finally adjust the distance between the lower pressing plate 315 and the upper pressing plate 316, and finally realize the adjustment of the gap between the feeding conveyor belt 201 and the magnetizing positioning conveyor belt 301 to make it adapt to the model of the trapezoidal product. Then adjust the tensioning linear motor that controls the tensioning strength of the tensioning wheel 322 to make the feeding conveyor belt 201 and the magnetizing positioning conveyor belt 301 in a proper tensioned state.
[0038] Furthermore, the laser detection mechanism 4 is arranged above the outlet of the loading conveyor belt 201 of the loading conveyor mechanism 2. The laser detection mechanism 4 includes a detection bracket 401, a detection base 402, a detection guide plate 403, and a laser detector 404. The detection bracket 401 is fixed on the machine table 1. The upper end of the detection bracket 401 is connected to the detection base 402. The left and right sides above the detection base 402 are respectively connected to the detection guide plates 403. There is a material conduction gap between the two detection guide plates 403. After the two detection guide plates 403 are installed, the material inlet is in a horn shape. Laser installation holes 405 are respectively arranged at the front and rear positions of one of the detection guide plates 403 on the detection base 402. The laser detector 404 is installed on the detection guide plate 403 at the position of the laser installation hole 405. The detection base and the detection guide plate pass through the loading conveyor belt, and the magnetized trapezoidal product is driven to move by the loading conveyor belt.
[0039] Furthermore, the transition table 5 is arranged at the material outlet position of the laser detection mechanism 4. The transition table 5 includes a transition bracket 501, a transition bottom plate 502, and a transition pressing plate 503. The transition bracket 501 is fixedly connected to the machine table 1. The upper end of the transition bracket 501 is connected to the transition bottom plate 502. The transition pressing plate 503 is fixedly connected to the transition bottom plate 502. A strip-shaped material guide groove 504 along the material movement direction is arranged on the lower end surface of the transition pressing plate 503. The material enters the material guide groove 504 of the transition pressing plate 503 and moves after coming out of the laser detection mechanism 4.
[0040] Further, the material pulling and conveying mechanism 6 includes a material pulling conveyor belt 601, a material pulling driving wheel 602, a material pulling driven wheel 603, a material pulling bracket 604, a material pulling pressure wheel 605, a material pulling pressure driving cylinder 606, a material pulling pressure rod 607, a pressure material support plate 608, an n-shaped bracket 609, a side pressing plate 610, and a pressing plate cylinder 611. The material pulling driving wheel 602 and the material pulling driven wheel 603 are respectively rotatably connected to the machine table 1 via the material pulling bracket 604. A material pulling conveyor belt 601 is sleeved on the material pulling driving wheel 602 and the material pulling driven wheel 603. The material pulling driving wheel 602 is connected to the output end of the driving mechanism. Above the inlet end of the material pulling conveyor belt 601, there is a material pulling pressure wheel 605. The material pulling pressure roller is rotatably connected to the material pulling pressure rod 607. The material pulling pressure rod 607 is connected to the output end of the material pulling pressure driving cylinder 606. The material pulling pressure driving cylinder 606 is fixed on the machine table 1 via the pressure material support plate 608. The closed end of the n-shaped bracket 609 contacts the lower end surface of the upper belt of the material pulling conveyor belt 601. The two side walls of the open end of the n-shaped bracket 609 are respectively fixedly connected to the machine table 1. On the left and right sides of the upper end surface of the upper belt of the material pulling conveyor belt 601, there are side pressing plates 610 respectively. One of the side pressing plates 610 is fixedly connected to the n-shaped bracket 609, and the other side pressing plate 610 is connected to the output end of the pressing plate cylinder 611. The pressing plate cylinder 611 is fixed on the machine table 1 via the pressure material support frame or the pressing plate support 612. The gap between the two side pressing plates 610 is the material moving gap.
[0041] The driving mechanism drives the material pulling driving wheel 602 to rotate, thereby driving the material pulling driven wheel 603 and the material pulling conveyor belt 601 to rotate. The material pulling conveyor belt 601 conveys the spliced trapezoidal product segments that are spliced and adsorbed together. The driving mechanism that controls the rotation of the material pulling driving wheel 602 is a stepping motor.
[0042] Further, the horizontal rubbing and squeezing mechanism 7 includes a rubbing plate 701, a squeezing plate 702, a rubbing cylinder 703, a squeezing cylinder 704, and a squeezing bracket 705. The rubbing plate 701 is arranged above the upper end surface of the upper belt of the material pulling conveyor belt 601. The upper end of the rubbing plate 701 is connected to the output end of the rubbing cylinder 703 via a hinge shaft. The upper side surface of the cylinder seat of the rubbing cylinder 703 is connected to a rubbing pin rod. An arc-shaped sliding hole 706 is provided on the pressure material support plate 608. The rubbing pin rod extends into the arc-shaped sliding hole 706 on the pressure material support plate 608 and is slidably and rotatably connected to the arc-shaped sliding hole 706. Above the upper end surface of the upper belt of the material pulling conveyor belt 601 on the side of the rubbing plate 701, there is a squeezing plate 702. The squeezing plate 702 is connected to the output end of the squeezing cylinder 704. The cylinder seat of the squeezing cylinder 704 is fixed on the machine table 1 via the squeezing bracket 705. The rubbing plate 701 is driven by the rubbing cylinder 703 to move downward and rub forward, and the squeezing plate 702 is driven by the squeezing cylinder 704 to squeeze the side of the material.
[0043] The above-mentioned rubbing plate 701 and extrusion plate 702 are arranged at positions between two adjacent side pressing plates 610. Among them, the side pressing plate 610 fixedly connected to the n-shaped bracket 609 is provided with concave holes for the rubbing plate 701 and the extrusion plate 702 to move, and the rubbing plate and the extrusion plate 702 move at the positions of the concave holes.
[0044] Further, the leveling mechanism 8 includes a leveling motor 801, a leveling press table 802, and a leveling bracket 803. The leveling press table 802 is arranged above the upper end face of the upper belt of the material pulling conveyor belt 601 on the side of the rubbing plate 701. The upper end of the leveling press table 802 is connected to the output end of the leveling motor 801. The leveling motor 801 is fixed on the leveling bracket 803, and the leveling bracket 803 is fixed on the machine table 1. The lower end face of the leveling press table 802 is provided with a spiral stepped surface 804. By driving the leveling press table 802 to rotate through the leveling motor 801, the material is guided and flattened through the stepped surface 804 below the leveling press table 802.
[0045] The rotation direction of a spiral stepped surface 804 on the lower end face of the above-mentioned leveling press table 802 is from the low point towards the high point direction, so as to reset and level the twisted trapezoidal product splicing section.
[0046] Further, the longitudinal rubbing and leveling mechanism 9 includes a longitudinal rubbing platform 901, a downward pressing contact plate 902, a longitudinal rubbing press plate 903, a downward pressing cylinder 904, a longitudinal rubbing downward moving cylinder 905, a longitudinal rubbing side moving cylinder 906, a longitudinal rubbing bracket 907, and a downward pressing bracket 908. The longitudinal rubbing platform 901 is fixed at the outlet of the material pulling conveying mechanism 6. The upper end of the longitudinal rubbing platform 901 is respectively provided with a downward pressing contact plate 902 and a longitudinal rubbing press plate 903. The downward pressing contact plate 902 is connected to the output end of the downward pressing cylinder 904, and the output end of the downward pressing cylinder 904 is fixed on the machine table 1 through the downward pressing bracket 908. The longitudinal rubbing press plate 903 is connected to the output end of the longitudinal rubbing side moving cylinder 906. The cylinder seat of the longitudinal rubbing side moving cylinder 906 is connected to the output end of the longitudinal rubbing downward moving cylinder 905. The cylinder seat of the longitudinal rubbing downward moving cylinder 905 is connected to the machine table 1 through the longitudinal rubbing bracket 907.
[0047] When the above-mentioned downward pressing cylinder 904 is started, the downward pressing cylinder 904 moves the downward pressing contact plate 902 onto the longitudinal rubbing platform 901. The longitudinal rubbing downward moving cylinder 905 and the longitudinal rubbing side moving cylinder 906 act, and finally the longitudinal rubbing press plate 903 is pushed towards the lower side for rubbing and leveling.
[0048] The feeding driving wheel 203 of the above-mentioned feeding conveying mechanism 2 and the magnetizing driving wheel 306 in the magnetizing mechanism 3 can be driven by the driving motor of the same driving mechanism.
[0049] When the above solution is in use, the inlet position of the feeding conveyor mechanism 2 corresponds to the outlet position of the vibrating feeding tray. Small trapezoidal products arranged in the same direction coming out of the outlet of the vibrating feeding tray enter the feeding conveyor belt 201 of the feeding conveyor mechanism 2. The rotation speed of the feeding conveyor belt 201 is greater than the discharging speed of the discharging port of the vibrating feeding tray. Therefore, the trapezoidal products enter the feeding conveyor belt 201 at intervals and in parallel. The trapezoidal products enter between the magnetizing and positioning conveyor belt 301 and the feeding conveyor belt 201, and the trapezoidal products are squeezed and positioned by the magnetizing and positioning conveyor belt 301 and the feeding conveyor belt 201. The trapezoidal products are driven by the magnetizing and positioning conveyor belt 301 and the feeding conveyor belt 201 to the positions of the upper magnetizing body 303 and the lower magnetizing body 304. The upper magnetizing body 303 is set as the N pole, and the lower magnetizing body 304 is set as the S pole. Both are weak magnetic magnets. When the trapezoidal products pass through between the upper magnetizing body 303 and the lower magnetizing body 304, they are magnetized, and then the trapezoidal products are weakly magnetic. The magnetized trapezoidal products enter the laser detection mechanism 4. The products in the material conduction gap between the adjacent detection guide plates of the magnetized trapezoidal products move under the drive of the feeding conveyor belt. The magnetized trapezoidal products enter the material conduction gap through between the two horn-shaped detection guide plates. The magnetized trapezoidal products are detected by the laser detector 404 near the material outlet position. When the trapezoidal products are detected by the laser detector 404 far from the material outlet, it means that the trapezoidal products between the two laser detectors 404 attract each other side by side and the trapezoidal products have entered the transition table 5 and stay at the end of the material outlet of the transition table 5. The detection frequency of the laser detector 404 far from the material outlet is not sensitive and can only be detected when there is a trapezoidal product stopping at the position of this laser detector 404. Therefore, at this time, a trapezoidal product splicing section is formed. After the laser detector 404 far from the material outlet detects and forms a trapezoidal product splicing section, the drive mechanism of the driving pulling main wheel 602 in the pulling conveyor mechanism 6 is started. This drive mechanism is a stepping motor, and the stepping motor drives the pulling conveyor belt 601 to move. At the same time, the products forming the trapezoidal product splicing section are moved to the position of the horizontal rubbing and squeezing mechanism 7. One side of the trapezoidal product splicing section contacts the side surface of the side pressing plate 610. The squeezing cylinder 704 in the horizontal rubbing and squeezing mechanism 7 acts to drive the squeezing plate 702 to squeeze the side surface of the trapezoidal product splicing section. At the same time, the pressing and rubbing cylinder 703 drives the pressing and rubbing plate 701 to move downwards and rubs in the direction of the material movement, so as to flatten its side surface and upper end surface. The rubbed trapezoidal product splicing section is driven by the stepping motor to move the pulling conveyor belt 601 to the lower part of the guiding and flattening mechanism 8. The length of the trapezoidal product splicing section is exactly the diameter of the guiding and flattening platform 802 of the guiding and flattening mechanism 8. The guiding motor 801 drives the guiding and flattening platform 802 to rotate, so as to rotate and guide the twisted trapezoidal product splicing section. After the guiding is completed, the stepping motor continues to drive the pulling conveyor belt 601 to move, so as to move the trapezoidal product splicing section out of the pulling conveyor belt 601 and enter the longitudinal rubbing and flattening machine at the same time.The lower pressing air cylinder 904 in the longitudinal rubbing and flattening mechanism 9 drives the lower pressing contact plate 902 to move downward. The side surface of the lower pressing contact plate 902 contacts the side surface of the trapezoidal product splicing section. The longitudinal rubbing downward air cylinder 905 and the longitudinal rubbing sideward air cylinder 906 act simultaneously, and the longitudinal rubbing flat plate 903 rubs and flattens the trapezoidal product splicing section.
[0050] Before the stepping motor is in the working state, the pressing plate air cylinder 611 drives the side pressing plate 610 to move downward, compacting the gap between the material pulling conveyor belt 601 and the side pressing plate 610, so as to prevent the trapezoidal product splicing section from being squeezed into the gap between the material pulling conveyor belt 601 and the side pressing plate 610 when the horizontal rubbing and squeezing mechanism 7 and the guiding and flattening mechanism 8 are working. When the stepping motor is working, the pressing plate drives the side pressing plate 610 to move upward, opening the gap between the material pulling conveyor belt 601 and the side pressing plate 610 to facilitate the movement of the material pulling conveyor belt 601. In order to improve the working efficiency, generally two sets of neodymium iron boron trapezoidal product feeding machines are arranged in parallel on the machine table 1. Due to the adoption of the above structure, the present invention has the advantages of simple structure, good feeding effect, high feeding efficiency, and manpower saving.
Claims
1. A NdFeB trapezoidal product feeding machine, equipped with a machine platform, characterized in that The machine platform is provided with a feeding and conveying mechanism, a magnetizing mechanism, a laser detection mechanism, a transition platform, a pulling and conveying mechanism, a horizontal rubbing and extruding mechanism, a leveling mechanism, and a longitudinal rubbing and flattening mechanism. The feeding and conveying mechanism, the magnetizing mechanism, the laser detection mechanism, the transition platform, the pulling and conveying mechanism, the horizontal rubbing and extruding mechanism, the leveling mechanism, and the longitudinal rubbing and flattening mechanism are respectively fixed on the machine platform. The magnetizing mechanism is installed in the middle position of the feeding and conveying mechanism, the laser detection mechanism is installed at the discharge end of the feeding and conveying mechanism, the transition platform is installed on the machine platform at the outlet of the laser detection mechanism, the pulling and conveying mechanism is installed on the machine platform at the outlet position of the transition platform, the horizontal rubbing and extruding mechanism and the leveling mechanism are respectively installed on the machine platform in the feeding direction of the pulling and conveying mechanism, and the longitudinal rubbing and flattening mechanism is installed on the machine platform at the outlet end of the pulling and conveying mechanism.
2. A NdFeB trapezoidal product feeding machine according to claim 1, characterized in that The feeding conveying mechanism includes a feeding conveyor belt, a feeding bracket, a feeding driving wheel, and a feeding driven wheel. The feeding driving wheel and the feeding driven wheel are installed on the machine platform via the feeding bracket. The feeding conveyor belt is mounted on the upper driving wheel and the upper driven wheel. The feeding driving wheel is connected to the output shaft of the driving mechanism.
3. A NdFeB trapezoidal product feeding machine according to claim 1, characterized in that The magnetizing mechanism comprises a magnetizing positioning conveyor belt, a magnetizing fixing frame, an upper magnetizer, a lower magnetizer, a magnetizing bracket, a magnetizing driving wheel, a magnetizing driven wheel, a conveyor belt gap adjustment component, and an upper magnetizer height adjustment component. The magnetizing driving wheel and the magnetizing driven wheel are arranged above the feeding conveyor belt and are respectively installed on the machine platform through the magnetizing bracket. The magnetizing driving wheel and the magnetizing driven wheel are covered with a magnetizing positioning conveyor belt. A magnetizing fixing frame is fixed on the machine platform between the magnetizing driving wheel and the magnetizing driven wheel. The magnetizing fixing frame The upper magnet is connected to the upper magnet via an upper magnet height adjustment component, the upper magnet is arranged above the lower belt of the magnetizing positioning conveyor belt, the lower magnet is installed on the magnetizing fixing frame corresponding to the upper magnet, the lower magnet is arranged below the upper belt of the feeding conveyor belt, the lower belt of the magnetizing positioning conveyor belt and the upper belt of the feeding conveyor belt are connected via a conveyor belt gap adjustment component, and the gap between the lower belt of the magnetizing positioning conveyor belt and the upper belt of the feeding conveyor belt is adjusted by the conveyor belt gap adjustment component.
4. A NdFeB trapezoidal product feeding machine according to claim 3, characterized in that The conveyor belt gap adjustment assembly is provided with two groups, and the two groups of conveyor belt gap adjustment assemblies are respectively arranged on the magnetizing fixing frames on the front and rear sides of the upper magnetizing height adjustment assembly. The conveyor belt gap adjustment assembly includes a lower pressure plate, an upper pressure plate, a connecting support upper plate, a connecting support lower plate, a connecting rod, a threaded pull rod, and a threaded sleeve. The left and right ends of the connecting support lower plate are respectively fixedly connected to the magnetizing support frame, the middle part of the upper end of the connecting support lower plate is connected to the lower pressure plate, and the lower pressure plate contacts the lower end surface of the upper belt of the feeding conveyor belt, and the left and right ends of the connecting support lower plate are threadedly connected to the threaded sleeve installed on the connecting support upper plate through the threaded pull rod, the lower end of the threaded pull rod is rotatably connected to the connecting support lower plate, and the lower middle part of the connecting support lower plate is connected to the upper pressure plate through the connecting rod, and the upper pressure plate contacts the upper end surface of the lower belt of the magnetizing positioning conveyor belt.
5. The NdFeB trapezoidal product feeding machine according to claim 1, characterized in that The laser detection mechanism described in the present invention is arranged above the feeding conveyor belt at the outlet of the feeding conveyor belt of the feeding conveying mechanism. The laser detection mechanism includes a detection bracket, a detection base, a detection guide plate, and a laser detector. The detection bracket is fixed on the machine platform, and the upper end of the detection bracket is connected to the detection base. The left and right sides above the detection base are respectively connected to the detection guide plates. A material conduction gap is provided between the two detection guide plates. After the two detection guide plates are installed, the material inlet is in a trumpet shape. Laser mounting holes are respectively provided at the front and rear positions of one of the detection guide plates on the detection base. A laser detector is installed on the detection guide plate at the position of the laser mounting hole. The detection base and the detection guide plate pass through the feeding conveyor belt, and the magnetized trapezoidal product is driven to move through the feeding conveyor belt.
6. The NdFeB trapezoidal product feeding machine according to claim 1, characterized in that The transition platform is arranged at the material outlet position of the laser detection mechanism, and the transition platform includes a transition bracket, a transition base plate and a transition pressure plate. The transition bracket is fixedly connected to the machine platform, the upper end of the transition bracket is connected to the transition base plate, and the transition base plate is fixedly connected to the transition pressure plate. A strip-shaped material guide groove along the material moving direction is provided on the lower end surface of the transition pressure plate. After the material comes out of the laser detection mechanism, it enters the material guide groove of the transition pressure plate and moves.
7. The NdFeB trapezoidal product feeding machine according to claim 1, characterized in that The material pulling and conveying mechanism includes a material pulling conveyor belt, a material pulling driving wheel, a material pulling driven wheel, a material pulling bracket, a material pulling pressure wheel, a material pulling pressure cylinder, a material pulling pressure rod, a pressure support plate, an n-type bracket, a side pressure plate, and a pressure plate cylinder. The material pulling driving wheel and the material pulling driven wheel are respectively rotatably connected to the machine through the material pulling bracket, and the material pulling driving wheel and the material pulling driven wheel are sleeved with a material pulling conveyor belt, the material pulling driving wheel is connected to the output end of the driving mechanism, a material pulling pressure wheel is arranged above the inlet end of the material pulling conveyor belt, the material pulling pressure roller is rotatably connected to the material pulling pressure rod, and the material pulling pressure rod is connected to the material pulling pressure cylinder The output end of the material pulling and pressing cylinder is fixed on the machine platform via a material pressing support plate, the closed end of the n-type bracket contacts the lower end surface of the upper belt of the material pulling conveyor belt, and the two side walls of the open end of the n-type bracket are respectively fixedly connected to the machine platform, and side pressing plates are respectively provided on the left and right sides of the upper end surface of the upper belt of the material pulling conveyor belt, one of the side pressing plates is fixedly connected to the n-type bracket, and the other side pressing plate is connected to the output end of the pressing plate cylinder, and the pressing plate cylinder is fixed on the machine platform via a material pressing support frame, and the gap between the two side pressing plates is the material moving gap.
8. The NdFeB trapezoidal product feeding machine according to claim 1, characterized in that The horizontal rubbing and extruding mechanism includes a rubbing plate, an extrusion plate, a rubbing cylinder, an extrusion cylinder, and an extrusion bracket. The rubbing plate is arranged above the upper end surface of the upper belt of the pulling conveyor belt, and the upper end of the rubbing plate is connected to the output end of the rubbing cylinder via a hinge shaft. The upper end side of the cylinder seat of the rubbing cylinder is connected to a rubbing pin rod. An arc-shaped sliding hole is provided on the pressing support plate. The rubbing pin rod extends into the arc-shaped sliding hole on the pressing support plate and is slidably and rotatably connected with the arc-shaped sliding hole. An extrusion plate is provided above the upper end surface of the upper belt of the pulling conveyor belt on the side of the rubbing plate, and the extrusion plate is connected to the output end of the extrusion cylinder. The cylinder seat of the extrusion cylinder is fixed on the machine platform via an extrusion bracket. The rubbing plate rubs and presses downward and toward the front side under the drive of the rubbing cylinder, and the extrusion plate extrude toward the side of the material under the drive of the extrusion cylinder.
9. The NdFeB trapezoidal product feeding machine according to claim 1, characterized in that The leveling mechanism includes a leveling motor, a leveling press, and a leveling bracket. The leveling press is arranged above the upper end surface of the upper belt of the material pulling conveyor belt on the side of the pressing plate. The upper end of the leveling press is connected to the output end of the leveling motor. The leveling motor is fixed on the leveling bracket, and the leveling bracket is fixed on the machine table. The lower end surface of the leveling press is set as a spiral step surface. The leveling press is driven to rotate by the leveling motor, and then the material is guided and flattened through the step surface below the leveling press.
10. The NdFeB trapezoidal product feeding machine according to claim 1, characterized in that The longitudinal rubbing and flattening mechanism includes a longitudinal rubbing platform, a downward pressure resistance plate, a longitudinal rubbing and flattening plate, a downward pressure cylinder, a longitudinal rubbing downward movement cylinder, a longitudinal rubbing side movement cylinder, a longitudinal rubbing bracket, and a downward pressure bracket. The longitudinal rubbing platform is fixed at the outlet of the material pulling and conveying mechanism. The upper end of the longitudinal rubbing platform is respectively provided with a downward pressure resistance plate and a longitudinal rubbing and flattening plate. The downward pressure resistance plate is connected to the output end of the downward pressure cylinder and the output end of the downward pressure cylinder. The downward pressure cylinder is fixed on the machine platform via the downward pressure bracket. The longitudinal rubbing and flattening plate is connected to the output end of the longitudinal rubbing side movement cylinder. The cylinder seat of the longitudinal rubbing side movement cylinder is connected to the output end of the longitudinal rubbing downward movement cylinder. The cylinder seat of the longitudinal rubbing downward movement cylinder is connected to the machine platform via the longitudinal rubbing bracket.