Edge sealing and coating device for new energy automobile lithium battery pack production
By designing a fully automated edge-sealing device for lithium battery packs, the coordinated work of multiple components is used to solve the problems of low packaging efficiency and uneven coating in the prior art, efficient and accurate automated coating is achieved, and the performance and safety of the battery pack are ensured.
Patent Information
- Application Number
- CN202510371461.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2045-03-27
AI Technical Summary
The existing lithium battery pack packaging methods are inefficient, and manual operation leads to uneven packaging of the blue film and unsolid edge sealing, which affects the performance and safety of the battery pack.
An efficient, accurate and fully automated edge sealing and coating device for lithium battery packs is designed, including a conveyor table, blue film pull-down assembly, flattening assembly, positioning assembly, pressing cutting assembly, lifting edge sealing assembly, material barrier assembly and transmission assembly, and automated coating is achieved through the collaborative work of these components.
It realizes efficient automatic coating of lithium battery packs, improves the accuracy and efficiency of coating, reduces the risk of manual operation, and ensures the performance and safety of the battery pack.
Smart Images

Figure CN120199862A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of lithium battery production, and particularly relates to an edge sealing and coating device for the production of lithium battery packs for new energy vehicles. Background Art
[0002] The lithium batteries used in new energy vehicles are one of the most important components in current electric vehicle (EV) technology. These batteries power the vehicle, and their performance, cost, and safety play a crucial role in the popularization of electric vehicles.
[0003] The safety and reliability of lithium batteries are of utmost importance. During the production process of lithium batteries, the encapsulation link of the battery pack is a key step to ensure its stable performance and safety. In the current encapsulation method of the battery pack, first, a blue film (protective film) needs to be wrapped around the outer surface of the battery pack, and then a scraper is used to scrape the blue film (protective film) attached to the surface of the battery pack flat. Although this method can complete the coating work of the battery pack, it is inefficient and has a large working intensity, and is not suitable for large-scale production.
[0004] Moreover, when dealing with the edges of the battery pack using the traditional encapsulation method, due to the limitations of manual operation, problems such as uneven wrapping of the blue film (protective film) and insecure edge sealing are likely to occur. This not only affects the appearance quality of the battery pack but also may pose potential risks to the performance and safety of the battery. Therefore, developing an efficient, precise, and fully automated edge sealing and coating device for lithium battery packs has become an urgent need in the industry. Summary of the Invention
[0005] In order to overcome the above-mentioned disadvantages of the prior art, the present invention provides an edge sealing and coating device for the production of lithium battery packs for new energy vehicles that is efficient, precise, and fully automated.
[0006] The technical implementation solution of the present invention is as follows: An edge-sealing and wrapping device for the production of a lithium battery pack for a new energy vehicle, comprising a conveying table, a blue film pulling-down assembly, a flattening assembly, a position-adjusting assembly, an edge-pressing and cutting assembly, a lifting edge-sealing assembly, a material-blocking assembly, and a transmission assembly. Above the right part of the conveying table, a blue film pulling-down assembly is installed. Inside the lower part of the blue film pulling-down assembly, a flattening assembly is installed. On the conveying table on the right side of the blue film pulling-down assembly, a position-adjusting assembly is installed. On the conveying table on the left side of the blue film pulling-down assembly, an edge-pressing and cutting assembly is installed. On the conveying table on the left side of the edge-pressing and cutting assembly, a lifting edge-sealing assembly is installed. Material-blocking assemblies are arranged on the left sides of the lifting edge-sealing assembly and the edge-pressing and cutting assembly. A transmission assembly is connected between the flattening assembly, the position-adjusting assembly, and the lifting edge-sealing assembly. Inside the conveying table, there is a frame. The flattening assembly includes a guide shaft II, a lateral pressing plate, a track II, a slider II, a vertical pressing cylinder, a lateral pressing cylinder, a guide shaft III, and a slide table cylinder II. Between the upper parts inside the installation table, a guide shaft II is installed. The front and rear parts of the guide shaft II are both slidably connected with a lateral pressing plate. The front and rear parts on the right side inside the installation table are both fixedly connected with a track II by bolts. Sliders II are slidably connected on the tracks II. A vertical pressing cylinder is rotatably connected to the slider II. The vertical pressing cylinder passes through the lateral pressing plate. The lower part inside the lateral pressing plate is rotatably connected with a lateral pressing cylinder through an adapter plate. The lateral pressing plate is slidably connected with the frame through a guide shaft III. On the frame below the vertical pressing cylinder, a slide table cylinder II is vertically installed through a mounting seat. The telescopic end of the slide table cylinder II is fixedly connected with the mounting seat for installing the vertical pressing cylinder.
[0007] Furthermore, the conveying table further includes a transmission roller, a pushing cylinder, an installation table, a blue film roll, a guide shaft I, a pushing plate, and a cushion plate. The transmission rollers are rotatably installed on the top of the frame at equal intervals. On the right side of the top of the frame, a pushing cylinder is fixedly connected. The telescopic end of the pushing cylinder faces the frame. The telescopic end of the pushing cylinder is connected with a pushing plate. The cushion plate is embedded on the top of the pushing plate. The pushing plate is slidably connected with the frame through a guide shaft I. On the top right side of the frame, an installation table is fixedly connected. Above the installation table, a rotatable blue film roll for feeding is placed.
[0008] Furthermore, the blue film pulling-down assembly includes a track I, a slider I, a square clamping plate, a concave clamping plate, a slide table cylinder I, a motor I, a one-way lead screw I, a threaded sleeve, and a guide roller. On the front and rear walls of the installation table, a track I is vertically installed by bolts. Sliders I are slidably connected on the tracks I. A square clamping plate is fixedly connected between the sliders I. On the front and rear sides of the right side surface of the square clamping plate, a slide table cylinder I is fixedly connected. The telescopic ends of the slide table cylinders I are fixedly connected with a concave clamping plate. On the top right side of the installation table, motors I are symmetrically arranged front and back. The output shaft of the motor I is connected with a one-way lead screw I. The bottom end of the one-way lead screw I is rotatably connected with the frame. A threaded sleeve is threadedly connected on the one-way lead screw I. The threaded sleeve is fixedly connected with the square clamping plate. At the position where the blue film roll passes downward through the installation table, a guide roller is rotatably installed. The blue film on the blue film roll bypasses the guide roller. The blue film is located between the square clamping plate and the concave clamping plate.
[0009] Furthermore, the position adjustment component includes a motor II, a bidirectional lead screw I, and an L-shaped plate. A motor II is fixedly connected to the right part of the frame. The output shaft of the motor II is connected to the bidirectional lead screw I, and the other end of the bidirectional lead screw I is rotatably connected to the frame. Both the front and rear parts of the bidirectional lead screw I are connected to L-shaped plates, and the left side of the L-shaped plate is fixedly connected to the lateral pressing plate on the same side.
[0010] Furthermore, the position adjustment component also includes a buffer rod and a lateral clamping plate. At least two buffer rods are fixedly connected to the inner side surfaces of the L-shaped plates, and a lateral clamping plate is connected between the inner ends of the buffer rods on the same side.
[0011] Furthermore, the edge pressing and cutting component includes a lifting cylinder I, an upper L-shaped pressing plate, a guide shaft IV, a motor III, a unidirectional lead screw II, a cutting blade, a rack I, a lower L-shaped pressing plate, a rack II, and a gear. A lifting cylinder I is fixedly connected to the top of the installation table. The bottom end of the lifting cylinder I is connected to the upper L-shaped pressing plate. A guide shaft IV is vertically installed on the frame below the L-shaped pressing plate, and the guide shaft IV is slidably connected to the L-shaped pressing plate. The front side surface of the L-shaped pressing plate is fixedly connected to a motor III, and the output shaft at the rear side of the motor III is connected to a unidirectional lead screw II. The other end of the unidirectional lead screw II is rotatably connected to the L-shaped pressing plate. A cutting blade is threadedly connected to the unidirectional lead screw II, and the upper part of the cutting blade is slidably connected to the L-shaped pressing plate. Vertical racks I are fixedly connected to both the front and rear sides of the L-shaped pressing plate. A lower L-shaped pressing plate is slidably connected to the frame below the upper L-shaped pressing plate. Vertical racks II are fixedly connected to both the front and rear sides of the lower L-shaped pressing plate. Gears are rotatably connected to the frame between the rack II and the rack I, and both the rack II and the rack I are engaged with the gears.
[0012] Furthermore, the lifting edge-sealing assembly includes a rail III, a slider III, a mounting plate, a lifting cylinder II, a rail IV, a slider IV, a lifting frame, an upper pressing cylinder, an L-shaped frame, a lower pressing cylinder, a follower wheel, a connecting plate, a hook spring, an upper wedge block, a lower wedge block, and a plug rod. On the right side of the top of the frame, two rails III parallel to the driving rollers are symmetrically installed left and right. Both the front and rear parts of the rail III are slidably connected with sliders III. A mounting plate is fixedly installed between the sliders III on the same side. The upper parts of the mounting plates are fixedly connected with lifting cylinders II. Both the left and right sides of the mounting plates are fixedly connected with rails IV. Both the upper and lower parts of the rail IV are slidably connected with sliders IV. The lifting frame is fixedly connected between the upper sliders IV. The upper pressing cylinder is rotatably connected between the lower parts of the lifting frame. The L-shaped frames are fixedly connected to the lower sliders IV. The lower pressing cylinder is rotatably connected between the L-shaped frames on the same side. Guide grooves are formed in the L-shaped frames, and follower wheels are slidably connected in the guide grooves through shafts. On the frame below the mounting plate, connecting plates are symmetrically and fixedly connected left and right by bolts. Insertion holes are evenly spaced from top to bottom in the connecting plates. A plug rod is inserted into one of the insertion holes in each connecting plate. The plug rod can be fixed to the connecting plate by a nut. A hook spring is connected between the plug rod and the shaft of the follower wheel. Lower wedge blocks are symmetrically and fixedly connected to the lower left and right sides of the inner surface of the mounting plate. Upper wedge blocks are fixedly connected to both the left and right sides of the lifting frame. The upper wedge blocks and the lower wedge blocks are staggeredly installed, with the upper wedge blocks outside the lower wedge blocks. Both the upper wedge blocks and the lower wedge blocks partially overlap with the follower wheels in the vertical direction.
[0013] Furthermore, the lifting edge-sealing assembly further includes a corner pressing wheel, and the corner pressing wheel is rotatably installed on the mounting plate above the upper pressing cylinder.
[0014] Furthermore, the material blocking assembly includes a slide table cylinder III and a blocking block. On the left side of the mounting table, a slide table cylinder III with its telescopic end facing down is fixedly connected by bolts. The telescopic end of the slide table cylinder III is fixedly connected with the blocking block by bolts. In the middle of the left side of the left rail III, a slide table cylinder III with its telescopic end facing up is also fixedly connected by bolts. The telescopic end of the slide table cylinder III here is also connected with the blocking block.
[0015] Furthermore, the transmission assembly includes a transmission flat belt pulley set I, a bidirectional lead screw II, and a transmission flat belt pulley set II. On the left and right parts of the frame, bidirectional lead screws II parallel to the driving rollers are rotatably connected through bearing seats. A transmission flat belt pulley set II is connected between the rear ends of the bidirectional lead screws II. A transmission flat belt pulley set I is connected between the rear end of the bidirectional lead screw II on the right side and the rear end of the bidirectional lead screw I.
[0016] The present invention has the following advantages: Through the blue film pulling-down component, the blue film can be automatically wrapped on the surface of the battery pack, achieving the effect of automatically wrapping the blue film; through the flattening component, the blue film on the surface of the battery pack can be automatically flattened, achieving the effect of automatically flattening the blue film; through the position-adjusting component and the transmission component, the position of the battery pack can be automatically adjusted, and at the same time, the positions of the flattening component and the lifting edge-sealing component can be adjusted, making the automation degree of the equipment higher and the wrapping of the battery pack more accurate; through the edge-pressing and cutting component, the blue film can be automatically cut, and at the same time, the edge of the battery can be pressed; through the lifting edge-sealing component, the blue film at the edge can be flattened, improving the quality of the battery pack wrapping. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.
[0018] Figure 2 It is a three-dimensional structural schematic diagram of another perspective of the present invention.
[0019] Figure 3 It is a three-dimensional structural schematic diagram of the conveying table of the present invention.
[0020] Figure 4 It is a three-dimensional structural schematic diagram of the upper part of the pushing cylinder of the present invention.
[0021] Figure 5 It is a three-dimensional structural schematic diagram of the blue film pulling-down component of the present invention.
[0022] Figure 6 It is a three-dimensional structural schematic diagram of the square clamping plate of the present invention.
[0023] Figure 7 It is a three-dimensional structural schematic diagram of the flattening component of the present invention.
[0024] Figure 8 It is a three-dimensional structural schematic diagram of the position-adjusting component of the present invention.
[0025] Figure 9 It is a three-dimensional structural schematic diagram of the edge-pressing and cutting component of the present invention.
[0026] Figure 10 It is a three-dimensional structural schematic diagram of another perspective of the edge-pressing and cutting component of the present invention.
[0027] Figure 11 It is a three-dimensional structural schematic diagram of the lifting edge-sealing component of the present invention.
[0028] Figure 12 It is a three-dimensional structural schematic diagram of the material-blocking component of the present invention.
[0029] Figure 13 It is a three-dimensional structural schematic diagram of the transmission component of the present invention.
[0030] Meanings of the reference numerals in the figures: 1: conveying table, 101: frame, 102: driving roller, 103: pusher cylinder, 104: mounting table, 105: blue film roll, 106: guide shaft I, 107: push plate, 108: backing plate, 2: blue film pulling-down assembly, 201: track I, 202: slider I, 203: square clamping plate, 2031: concave clamping plate, 2032: slide table cylinder I, 204: motor I, 205: unidirectional lead screw I, 206: threaded sleeve, 207: guide roller, 3: flattening assembly, 301: guide shaft II, 302: lateral pressing plate, 303: track II, 304: slider II, 305: vertical pressing cylinder, 306: lateral pressing cylinder, 307: guide shaft III, 308: slide table cylinder II, 4: position adjusting assembly, 401: motor II, 402: bidirectional lead screw I, 403: L-shaped plate, 404: buffer rod, 405: lateral clamping plate, 5: edge pressing and cutting assembly, 501: lifting cylinder I, 502: upper L-shaped pressing plate, 503: guide shaft IV, 504: motor III, 505: unidirectional lead screw II, 506: cutting blade, 507: rack I, 508: lower L-shaped pressing plate, 509: rack II, 510: gear, 6: lifting edge sealing assembly, 601: track III, 602: slider III, 603: mounting plate, 604: lifting cylinder II, 605: track IV, 606: slider IV, 607: lifting frame, 608: upper pressing cylinder, 609: L-shaped frame, 610: lower pressing cylinder, 611: guide groove, 612: follower wheel, 613: connecting plate, 614: hook spring, 615: upper wedge block, 616: lower wedge block, 617: insertion rod, 618: insertion hole, 619: corner pressing wheel, 7: material blocking assembly, 701: slide table cylinder III, 702: stopper, 8: transmission assembly, 801: transmission flat belt pulley set I, 802: bidirectional lead screw II, 803: transmission flat belt pulley set II. Detailed implementation manners
[0031] References to embodiments in this text mean that the specific features, structures, or characteristics described in connection with the embodiments can be included in at least one embodiment of the present invention. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.
[0032] Embodiment: An edge sealing and coating device for the production of new energy vehicle lithium battery packs, as Figures 1 - 13As shown in the figure, it includes a conveying table 1, a blue film pulling-down component 2, a flattening component 3, a position-adjusting component 4, a pressing-edge and cutting component 5, a lifting edge-sealing component 6, a material-blocking component 7 and a transmission component 8. Above the right part of the conveying table 1, there is a blue film pulling-down component 2 installed. Inside the lower part of the blue film pulling-down component 2, there is a flattening component 3 installed. On the conveying table 1 on the right side of the blue film pulling-down component 2, there is a position-adjusting component 4 installed. On the conveying table 1 on the left side of the blue film pulling-down component 2, there is a pressing-edge and cutting component 5 installed. On the conveying table 1 on the left side of the pressing-edge and cutting component 5, there is a lifting edge-sealing component 6 installed. On the left sides of both the lifting edge-sealing component 6 and the pressing-edge and cutting component 5, there is a material-blocking component 7 set. Between the flattening component 3, the position-adjusting component 4 and the lifting edge-sealing component 6, there is a transmission component 8 connected. When this device is needed to perform edge-sealing and wrapping of the battery pack, first place the battery pack to be edge-sealed and wrapped on the right side of the equipment. The position-adjusting component 4 adjusts the position of the battery. When the battery pack is conveyed to the position of the blue film pulling-down component 2 through the conveying table 1, the blue film pulling-down component 2 wraps the blue film on the battery pack. After the battery pack is wrapped with the blue film, the conveying table 1 conveys the battery pack wrapped with the blue film to the lower part of the flattening component 3, so that the blue film wrapped on the battery pack is flattened. Subsequently, the battery pack is conveyed to the position of the pressing-edge and cutting component 5. The pressing-edge and cutting component 5 cuts the connected blue film, and at the same time, the pressing-edge and cutting component 5 presses the edge of the blue film on the battery pack. Subsequently, the battery pack is conveyed to the lifting edge-sealing component 6. The lifting edge-sealing component 6 levels the edge of the battery pack to prevent the blue film from warping. When the battery pack moves for wrapping, the material-blocking component 7 accurately controls the position of the battery pack, so that the battery pack can be wrapped at an accurate position. After the battery pack is wrapped, the battery pack is sent out from the left side of the conveying table 1, and at the same time, the blue film is pulled down again through the blue film pulling-down component 2 for the next battery pack to be wrapped.
[0033] As Figure 3 and Figure 4 shown, the conveying table 1 includes a frame 101, a driving roller 102, a pushing cylinder 103, an installation table 104, a blue film roll 105, a guiding shaft I 106, a pushing plate 107 and a backing plate 108. The driving rollers 102 are rotatably installed on the top of the frame 101 at uniform intervals. On the right side of the top of the frame 101, there is a pushing cylinder 103 fixedly connected by bolts. The telescopic end of the pushing cylinder 103 faces the frame 101. The telescopic end of the pushing cylinder 103 is connected with a pushing plate 107 through a floating joint. The top of the pushing plate 107 is embedded with a backing plate 108. The pushing plate 107 is slidably connected with the frame 101 through a guiding shaft I 106. On the top right side of the frame 101, there is an installation table 104 fixedly connected by bolts. Above the installation table 104, there is a blue film roll 105 that can rotate and unwind the film placed.
[0034] As Figure 5 and Figure 6As shown in the figure, the blue film pulling-down assembly 2 includes a track I 201, a slider I 202, a square clamping plate 203, a concave clamping plate 2031, a slide table cylinder I 2032, a motor I 204, a unidirectional lead screw I 205, a threaded sleeve 206, and a guide roller 207. Both the front and rear walls of the mounting table 104 are vertically installed with the track I 201 by bolts. The track I 201 is slidably connected with the slider I 202. The slider I 202 is fixedly connected with the square clamping plate 203 by bolts. Both the front and rear sides of the right side surface of the square clamping plate 203 are fixedly connected with the slide table cylinder I 2032 by bolts. The telescopic end of the slide table cylinder I 2032 faces to the right. The telescopic ends of the slide table cylinder I 2032 are fixedly connected with the concave clamping plate 2031 by bolts. The motors I 204 are symmetrically arranged at the front and rear of the right side of the top of the mounting table 104. The output shaft of the motor I 204 is installed downward. The output shaft of the motor I 204 is connected with the unidirectional lead screw I 205 by a coupling. The bottom end of the unidirectional lead screw I 205 is rotatably connected with the frame 101. The threaded sleeve 206 is threadedly connected with the unidirectional lead screw I 205. The threaded sleeve 206 is fixedly connected with the square clamping plate 203 by bolts. At the position where the blue film roll 105 passes downward through the mounting table 104, the guide roller 207 is rotatably installed. The blue film on the blue film roll 105 bypasses the guide roller 207. The blue film is located between the square clamping plate 203 and the concave clamping plate 2031.
[0035] As Figure 7 shown in the figure, the flattening assembly 3 includes a guide shaft II 301, a lateral pressing plate 302, a track II 303, a slider II 304, a vertical pressing cylinder 305, a lateral pressing cylinder 306, a guide shaft III 307, and a slide table cylinder II 308. The guide shaft II 301 parallel to the driving roller 102 is installed between the upper parts inside the mounting table 104. The lateral pressing plates 302 are slidably connected to both the front and rear parts of the guide shaft II 301. The track II 303 is fixedly connected to both the front and rear parts on the right side inside the mounting table 104 by bolts. The slider II 304 is slidably connected to the track II 303. The vertical pressing cylinder 305 is rotatably connected to the slider II 304 through a mounting seat. The vertical pressing cylinder 305 passes through the lateral pressing plates 302 and can slide vertically between the lateral pressing plates 302. The lateral pressing cylinder 306 is rotatably connected to the lower part inside the lateral pressing plate 302 through an adapter plate. The lateral pressing cylinder 306 is perpendicularly installed to the vertical pressing cylinder 305. The lateral pressing plate 302 is slidably connected to the frame 101 through the guide shaft III 307. The slide table cylinder II 308 is vertically installed on the frame 101 below the vertical pressing cylinder 305 through a mounting seat. The telescopic end of the slide table cylinder II 308 is fixedly connected to the mounting seat where the vertical pressing cylinder 305 is installed.
[0036] As Figure 8As shown in the figure, the position adjustment component 4 includes a motor II 401, a bidirectional lead screw I 402, an L-shaped plate 403, a buffer rod 404, and a lateral clamping plate 405. The right part of the frame 101 is fixedly connected with a motor II 401 by bolts. The output shaft of the motor II 401 faces the frame 101. A bidirectional lead screw I 402 is connected to the output shaft of the motor II 401 through a coupling. The other end of the bidirectional lead screw I 402 is rotatably connected to the frame 101. Both the front and rear parts of the bidirectional lead screw I 402 are connected with an L-shaped plate 403 by bolts. At least two buffer rods 404 are fixedly connected to the inner side surfaces of the L-shaped plates 403. A lateral clamping plate 405 is connected between the inner ends of the buffer rods 404 on the same side. The left side of the L-shaped plate 403 is fixedly connected to the lateral pressing plate 302 on the same side.
[0037] As Figure 9 and Figure 10 As shown in the figure, the edge pressing and cutting component 5 includes a lifting cylinder I 501, an upper L-shaped pressing plate 502, a guide shaft IV 503, a motor III 504, a unidirectional lead screw II 505, a cutting blade 506, a rack I 507, a lower L-shaped pressing plate 508, a rack II 509, and a gear 510. The top of the mounting table 104 is fixedly connected with a lifting cylinder I 501 with its telescopic end facing downwards by bolts. The bottom end of the lifting cylinder I 501 is connected with an upper L-shaped pressing plate 502 through a floating joint. A guide shaft IV 503 is vertically installed on the frame 101 below the L-shaped pressing plate. The guide shaft IV 503 is slidably connected with the L-shaped pressing plate. A motor III 504 is fixedly connected to the front side surface of the L-shaped pressing plate by bolts. A unidirectional lead screw II 505 is connected to the output shaft at the rear side of the motor III 504 through a coupling. The other end of the unidirectional lead screw II 505 is rotatably connected to the L-shaped pressing plate. A cutting blade 506 is connected to the unidirectional lead screw II 505 through a thread. The upper part of the cutting blade 506 is slidably connected with the L-shaped pressing plate. Vertical racks I 507 are fixedly connected to both the front and rear sides of the L-shaped pressing plate by bolts. A lower L-shaped pressing plate 508 is slidably connected to the frame 101 below the upper L-shaped pressing plate 502. Racks II 509 are fixedly connected to both the front and rear sides of the lower L-shaped pressing plate 508. Gears 510 are rotatably connected to the frame 101 between the rack II 509 and the rack I 507. The rack II 509 and the rack I 507 are both meshed with the gear 510.
[0038] As Figure 11As shown in the figure, the lifting edge-sealing assembly 6 includes a track III 601, a slider III 602, a mounting plate 603, a lifting cylinder II 604, a track IV 605, a slider IV 606, a lifting frame 607, an upper pressing cylinder 608, an L-shaped frame 609, a lower pressing cylinder 610, a follower wheel 612, a connecting plate 613, a hook spring 614, an upper wedge block 615, a lower wedge block 616, a plug rod 617, and a corner pressing wheel 619. On the right side of the top of the frame 101, the track III 601 parallel to the driving roller 102 is symmetrically installed left and right by bolts. The front and rear parts of the track III 601 are both slidably connected with the slider III 602. The slider III 602 on the same side is fixedly installed with the mounting plate 603 by bolts. The upper part of the mounting plate 603 is fixedly connected with the lifting cylinder II 604 with the output end facing downwards by bolts. The left and right sides of the mounting plate 603 are both fixedly connected with the track IV 605 by bolts. The upper and lower parts of the track IV 605 are both slidably connected with the slider IV 606. The upper slider IV 606 is fixedly connected with the lifting frame 607 by bolts. The lower part of the lifting frame 607 is rotatably connected with the upper pressing cylinder 608. The L-shaped frame 609 is fixedly connected to the lower slider IV 606 by bolts. The lower pressing cylinder 610 is rotatably connected between the L-shaped frames 609 on the same side. A guiding groove 611 is opened on each L-shaped frame 609. The follower wheel 612 is slidably connected in the guiding groove 611 through a shaft. On the frame 101 below the mounting plate 603, the connecting plate 613 is symmetrically fixedly connected left and right by bolts. The jacking holes 618 are evenly spaced from top to bottom on the connecting plate 613. The plug rod 617 is inserted into one of the jacking holes 618 on each connecting plate 613. The plug rod 617 can be fixed on the connecting plate 613 through a nut. A hook spring 614 is connected between the plug rod 617 and the shaft of the follower wheel 612. The lower wedge block 616 is symmetrically fixedly connected left and right by bolts on the lower inner side of the mounting plate 603. The upper wedge block 615 is symmetrically fixedly connected left and right by bolts on the left and right sides of the lifting frame 607. The upper wedge block 615 and the lower wedge block 616 are staggeredly installed. The upper wedge block 615 is on the outside of the lower wedge block 616. Both the upper wedge block 615 and the lower wedge block 616 partially overlap with the follower wheel 612 in the vertical direction. The corner pressing wheel 619 is rotatably installed on the mounting plate 603 above the upper pressing cylinder 608.
[0039] As Figure 12 shown in the figure, the material blocking assembly 7 includes a slide table cylinder III 701 and a stopper 702. On the left side of the mounting table 104, the slide table cylinder III 701 with the telescopic end facing downwards is fixedly connected by bolts. The telescopic end of the slide table cylinder III 701 is fixedly connected with the stopper 702 by bolts. In the middle of the left side of the left track III 601, the slide table cylinder III 701 with the telescopic end facing upwards is also fixedly connected by bolts. The telescopic end of the slide table cylinder III 701 here is also connected with the stopper 702.
[0040] As Figure 13As shown, the transmission assembly 8 includes a transmission flat belt pulley set I 801, a bidirectional lead screw II 802, and a transmission flat belt pulley set II 803. The left and right parts of the frame 101 are both rotatably connected with a bidirectional lead screw II 802 parallel to the transmission roller 102 through bearing seats. A transmission flat belt pulley set II 803 is connected between the rear ends of the bidirectional lead screws II 802, and a transmission flat belt pulley set I 801 is connected between the rear end of the bidirectional lead screw II 802 on the right side and the rear end of the bidirectional lead screw I 402.
[0041] When wrapping the battery pack, the battery pack is placed on the transmission roller 102 on the left side of the push plate 107. According to the width of the battery pack, control the motor II 401 to rotate forward, drive the bidirectional lead screw I 402 to rotate forward, and then drive the L-shaped plates 403 to move closer to each other. The L-shaped plates 403 drive the buffer rods 404 and the lateral clamping plates 405 to move closer to each other, so that the battery pack is pushed to the central position. Then control the motor II 401 to stop working. Then control the pushing cylinder 103 to extend, drive the push plate 107 to move to the left, and then drive the battery pack to move to the left. At the same time, the motor I 204 rotates forward, drives the unidirectional lead screw I 205 to rotate forward, and then drives the square clamping plate 203 and the concave clamping plate 2031 to move downward, and then drives the blue film clamped between the square clamping plate 203 and the concave clamping plate 2031 to be pulled downward, so that the blue film blocks the left side of the battery pack. When the battery pack passes through the blue film, the blue film is wrapped around the outside of the battery pack. The battery pack continues to move to the left for other wrapping operations. When the blue film is cut by the edge pressing and cutting assembly 5, control the slide cylinder I 2032 to extend, drive the concave clamping plate 2031 away from the square clamping plate 203. At this time, control the motor I 204 to reverse, drive the square clamping plate 203 and the concave clamping plate 2031 to move upward. At this time, the blue film is again between the square clamping plate 203 and the concave clamping plate 2031. Then control the slide cylinder I 2032 to shorten, drive the concave clamping plate 2031 to reset towards the square clamping plate 203, and clamp the blue film. Then control the slide cylinder I 2032 to stop working. At the same time, control the motor I 204 to rotate forward again, drive the blue film to be pulled downward, in preparation for the next wrapping of the battery pack. Repeat this process until the battery pack is completely wrapped, and then control the motor I 204 and the slide cylinder I 2032 to stop working.
[0042] According to the thickness of the battery pack, control the extension or shortening of the sliding table cylinder II 308, drive the vertical pressing cylinder 305 to move upward or downward, so that the vertical pressing cylinder 305 can just press on the upper surface of the battery pack. After the height of the vertical pressing cylinder 305 is adjusted, control the sliding table cylinder II 308 to stop working to maintain the height of the vertical pressing cylinder 305. At the same time, when the bidirectional lead screw I 402 rotates, drive the bidirectional lead screw II 802 on the right side to rotate through the transmission flat belt pulley set I 801, and then drive the lateral pressing plates 302 to approach each other, drive the lateral pressing cylinders 306 to approach inward, and the lateral pressing cylinders 306 just press on the front and rear sides of the battery pack, so that the blue film attached to the surface of the battery pack can be flattened by the lateral pressing cylinders 306, the vertical pressing cylinder 305 and the lower transmission roller 102.
[0043] When the battery pack moves below the positioning and adjusting assembly 4, control the extension of the lifting cylinder I 501 to drive the upper L-shaped pressing plate 502 to move downward, thereby driving the rack I 507 to move downward. Through the counterclockwise rotation of the gear 510, the rack II 509 moves upward, driving the lower L-shaped pressing plate 508 to move upward. At this time, the upper L-shaped pressing plate 502 moves downward and the lower L-shaped pressing plate 508 moves upward. After the lower L-shaped pressing plate 508 presses on the upper and lower edges of the right side of the battery pack, control the lifting cylinder I 501 to stop working. Subsequently, control the motor III 504 to rotate, drive the unidirectional lead screw II 505 to rotate, and then drive the cutting blade 506 to move backward to cut off the connected blue film. At the same time, the cushion plate 108 on the push plate 107 can prevent the cutting blade 506 from damaging the push plate 107. After the blue film is cut off, control the motor III 504 to reverse, drive the unidirectional lead screw II 505 to reverse, so that the cutting blade 506 returns to its original position, and then control the motor III 504 to stop working. Subsequently, control the lifting cylinder I 501 to shorten and reset, drive the upper L-shaped pressing plate 502 to move upward and reset, and the lower L-shaped pressing plate 508 to move downward and reset. Then the battery pack continues to move to the left to perform the remaining wrapping work.
[0044] When the battery module moves below the lifting edge-sealing assembly 6, since the driving flat belt pulley set II 803 drives the double-threaded screw rod II 802 on the left side to rotate, at this time, the connecting plate 613 and the devices thereon are adjusted to appropriate positions. Subsequently, the lifting cylinder II 604 is controlled to extend downward, driving the lifting frame 607 and the components thereon to move downward, so that the upper pressing cylinder 608 moves downward. When the upper pressing cylinder 608 moves downward to contact the front and rear edges of the upper surface of the battery pack, the blue film at the edge of the battery pack is bent downward. At the same time, the pressing angle wheels 619 are located on the left and right sides of the battery pack, pressing the blue films on the left and right sides on the surface of the battery pack. When the lifting frame 607 moves downward, it drives the upper wedge-shaped block 615 to move downward. When the upper wedge-shaped block 615 moves downward to contact the follower wheel 612, it pushes the follower wheel 612 to move inward. When the follower wheel 612 moves to the innermost end of the upper wedge-shaped block 615, under the action of the hook spring 614, the follower wheel 612 is stuck above the upper wedge-shaped block 615. At this time, the lifting cylinder II 604 is controlled to shorten and reset, driving the lifting frame 607 and the upper wedge-shaped block 615 to move upward. At this time, under the action of the upper wedge-shaped block 615, the L-shaped frame 609 and the lower pressing cylinder 610 are pulled to move upward, pressing the blue films at the front and rear edges of the lower surface of the battery pack on the surface of the battery pack. When the follower wheel 612 moves upward to contact the lower wedge-shaped block 616, under the action of the lower wedge-shaped block 616, it drives the follower wheel 612 to move inward. When the follower wheel 612 moves to the inner end of the upper wedge-shaped block 615, under the action of the hook spring 614, the L-shaped frame 609 and the devices thereon move downward to reset. At the same time, the height of the insertion rod 617 can also be changed to adjust the pulling force of the hook spring 614. When the insertion rod 617 is inserted upward, the pulling force of the hook spring 614 on the follower wheel 612 becomes smaller. When the insertion rod 617 is pulled downward, the pulling force of the hook spring 614 on the follower wheel 612 becomes larger.
[0045] When the battery pack moves below the edge-pressing and cutting assembly 5, the sliding table cylinder III 701 on the mounting table 104 is controlled to extend, driving the stop block 702 to move downward to block the front side of the battery pack, so that the battery pack cannot move to the left. Then, the edge-pressing and cutting work can be started. After the edge-pressing and cutting work is completed, the sliding table cylinder III 701 on the mounting table 104 is controlled to reset, driving the stop block 702 to move upward to reset. When the battery pack moves to the position of the lifting edge-sealing assembly 6, the sliding table cylinder III 701 on the track III 601 is controlled to extend, driving the stop block 702 to move upward to limit the battery pack. After the battery pack completes the lifting edge-sealing work, the sliding table cylinder III 701 is controlled to reset to drive the stop block 702 to reset.
[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present invention.
Claims
1. An edge sealing and coating device for producing lithium battery packs for new energy vehicles, comprising a conveying platform (1), a blue film pull-down assembly (2), a flattening assembly (3), a position adjustment assembly (4), a press edge cutting assembly (5), a lifting edge sealing assembly (6), a material stop assembly (7) and a transmission assembly (8), wherein a blue film pull-down assembly (2) is installed on the upper right part of the conveying platform (1), a press flattening assembly (3) is installed on the lower inner part of the blue film pull-down assembly (2), a position adjustment assembly (4) is installed on the conveying platform (1) on the right side of the blue film pull-down assembly (2), a press edge cutting assembly (5) is installed on the conveying platform (1) on the left side of the blue film pull-down assembly (2), a lifting edge sealing assembly (6) is installed on the conveying platform (1) on the left side of the press edge cutting assembly (5), a material stop assembly (7) is arranged on the left side of the lifting edge sealing assembly (6) and the left side of the press edge cutting assembly (5), and a transmission assembly (8) is connected between the press flattening assembly (3), the position adjustment assembly (4) and the lifting edge sealing assembly (6); wherein the ... The conveying platform (1) has a frame (101) inside, and the flattening assembly (3) includes a guide shaft II (301), a lateral pressure plate (302), a track II (303), a slider II (304), a vertical pressure cylinder (305), a lateral pressure cylinder (306), a guide shaft III (307) and a slide cylinder II (308). The guide shaft II (301) is installed between the upper part of the mounting platform (104), and the front and rear parts of the guide shaft II (301) are both slidably connected to the lateral pressure plate (302). The front and rear parts of the right side of the mounting platform (104) are both fixedly connected to the track II (303) by bolts. The track II (303) A slider II (304) is slidably connected to the slider II (304), and a vertical pressing cylinder (305) is rotatably connected to the slider II (304). The vertical pressing cylinder (305) passes through the lateral pressing plate (302), and the lower inner part of the lateral pressing plate (302) is rotatably connected to the lateral pressing cylinder (306) through an adapter plate. The lateral pressing plate (302) and the frame (101) are slidably connected through a guide shaft III (307). A slide cylinder II (308) is vertically installed on the frame (101) below the vertical pressing cylinder (305) through a mounting seat, and the telescopic end of the slide cylinder II (308) is fixedly connected to the mounting seat for installing the vertical pressing cylinder (305).
2. According to the edge sealing and coating device for the production of lithium battery packs for new energy vehicles according to claim 1, it is characterized by: The conveying platform (1) also includes a driving roller (102), a material pushing cylinder (103), a mounting platform (104), a blue film roll (105), a guide shaft I (106), a push plate (107) and a pad (108). The driving rollers (102) are evenly spaced and rotatably mounted on the top of the frame (101). The right side of the top of the frame (101) is fixedly connected with a material pushing cylinder (103). The telescopic end of the material pushing cylinder (103) faces the frame (101). The telescopic end of the material pushing cylinder (103) is connected with a push plate (107). The top of the push plate (107) is embedded with a pad (108). The push plate (107) is slidably connected to the frame (101) through the guide shaft I (106). The top right side of the frame (101) is fixedly connected with a mounting platform (104). A blue film roll (105) capable of rotatably discharging material is placed above the mounting platform (104).
3. According to claim 2, an edge sealing and coating device for the production of lithium battery packs for new energy vehicles is characterized by: The blue film pull-down assembly (2) comprises a track Ⅰ (201), a slider Ⅰ (202), a square clamp (203), a concave clamp (2031), a slide cylinder Ⅰ (2032), a motor Ⅰ (204), a one-way screw rod Ⅰ (205), a threaded sleeve (206) and a guide roller (207). The front and rear walls of the mounting platform (104) are vertically mounted with the track Ⅰ (201) by bolts. The track Ⅰ (201) is slidably connected with the slider Ⅰ (202). The square clamp (203) is fixedly connected between the sliders Ⅰ (202). The front and rear sides of the right side of the square clamp (203) are fixedly connected with the slide cylinder Ⅰ (2032). The telescopic end of the slide cylinder Ⅰ (2032) is fixedly connected to the slide cylinder Ⅰ (2032). A concave clamping plate (2031) is fixedly connected, and a motor I (204) is symmetrically arranged on the right side of the top of the mounting platform (104) in the front and rear directions. A one-way screw rod I (205) is connected to the output shaft of the motor I (204), and the bottom end of the one-way screw rod I (205) is rotatably connected to the frame (101). A threaded sleeve (206) is connected to the one-way screw rod I (205) through a thread, and the threaded sleeve (206) is fixedly connected to the square clamping plate (203). The blue film roll (105) passes downward through the position of the mounting platform (104) and is rotatably installed with a guide roller (207). The blue film on the blue film roll (105) bypasses the guide roller (207), and the blue film is located between the square clamping plate (203) and the concave clamping plate (2031).
4. According to claim 3, the edge sealing and coating device for the production of lithium battery packs for new energy vehicles is characterized by: The positioning assembly (4) comprises a motor II (401), a bidirectional screw rod I (402) and an L-shaped plate (403). The right part of the frame (101) is fixedly connected with the motor II (401). The output shaft of the motor II (401) is connected with the bidirectional screw rod I (402). The other end of the bidirectional screw rod I (402) is rotatably connected to the frame (101). The front and rear parts of the bidirectional screw rod I (402) are both connected with the L-shaped plate (403). The left side of the L-shaped plate (403) is fixedly connected with the lateral pressure plate (302) on the same side.
5. According to claim 4, the edge sealing and coating device for the production of lithium battery packs for new energy vehicles is characterized by: The positioning assembly (4) further comprises a buffer rod (404) and a lateral clamping plate (405); at least two buffer rods (404) are fixedly connected to the inner side surface of the L-shaped plate (403); and the lateral clamping plate (405) is connected between the inner ends of the buffer rods (404) on the same side.
6. The edge sealing and coating device for producing lithium battery packs for new energy vehicles according to claim 5 is characterized in that: The edge pressing and cutting assembly (5) includes a lifting cylinder I (501), an upper L-shaped pressing plate (502), a guide shaft IV (503), a motor III (504), a one-way screw rod II (505), a cutting blade (506), a rack I (507), a lower L-shaped pressing plate (508), a rack II (509) and a gear (510). The top of the mounting platform (104) is fixedly connected with the lifting cylinder I (501), the bottom end of the lifting cylinder I (501) is connected with the upper L-shaped pressing plate (502), a guide shaft IV (503) is vertically installed on the frame (101) below the L-shaped pressing plate, the guide shaft IV (503) is slidably connected to the L-shaped pressing plate, the front side of the L-shaped pressing plate is fixedly connected with the motor III (504), and the output shaft on the rear side of the motor III (504) is A one-way screw rod II (505) is connected, and the other end of the one-way screw rod II (505) is rotatably connected to the L-shaped pressure plate. A cutting blade (506) is connected to the one-way screw rod II (505) through a thread, and the upper part of the cutting blade (506) is slidably connected to the L-shaped pressure plate. The front and rear sides of the L-shaped pressure plate are fixedly connected to a vertically installed rack I (507). A lower L-shaped pressure plate (508) is slidably connected to the frame (101) below the upper L-shaped pressure plate (502), and the front and rear sides of the lower L-shaped pressure plate (508) are fixedly connected to a rack II (509). A gear (510) is rotatably connected to the frame (101) between the rack II (509) and the rack I (507), and the rack II (509) and the rack I (507) are both meshed with the gear (510).
7. The edge sealing and coating device for producing lithium battery packs for new energy vehicles according to claim 6 is characterized in that: The lifting edge sealing assembly (6) includes a track III (601), a slider III (602), a mounting plate (603), a lifting cylinder II (604), a track IV (605), a slider IV (606), a lifting frame (607), an upper pressure cylinder (608), an L-shaped frame (609), a lower pressure cylinder (610), a follower wheel (612), a connecting plate (613), a hook spring (614), an upper wedge block (615), a lower wedge block (616) and an insertion rod (617). The track III (601) parallel to the driving roller (102) is symmetrically installed on the right side of the top of the frame (101). The front and rear parts of III (601) are both slidably connected with sliders III (602), a mounting plate (603) is fixedly installed between the sliders III (602) on the same side, a lifting cylinder II (604) is fixedly connected to the upper part of the mounting plate (603), a track IV (605) is fixedly connected to the left and right sides of the mounting plate (603), the upper and lower parts of the track IV (605) are slidably connected with sliders IV (606), a lifting frame (607) is fixedly connected between the upper sliders IV (606), an upper pressure cylinder (608) is rotatably connected between the lower parts of the lifting frame (607), and the upper slider IV (606) of the lower part is fixedly connected to the upper part of the lifting frame (607). The mounting plate (603) is fixedly connected with an L-shaped frame (609), and the L-shaped frames (609) on the same side are rotatably connected with a lower pressure cylinder (610), and the L-shaped frames (609) are provided with guide grooves (611), and the guide grooves (611) are slidably connected with follower wheels (612), and the frame (101) below the mounting plate (603) is fixedly connected with a connecting plate (613) by bolts in a left-right symmetrical manner, and the connecting plate (613) is provided with plug holes (618) evenly spaced from top to bottom, and a plug rod (617) is plugged into one of the plug holes (618) on each connecting plate (613), and the plug rod (617) is inserted into the plug hole (618). 617) can be fixed on the connecting plate (613) by a nut, a hook spring (614) is connected between the insertion rod (617) and the shaft of the follower wheel (612), a lower wedge block (616) is fixedly connected symmetrically on the lower part of the inner side surface of the mounting plate (603), and upper wedge blocks (615) are fixedly connected on both sides of the lifting frame (607), the upper wedge block (615) and the lower wedge block (616) are staggered and installed, the upper wedge block (615) is on the outside of the lower wedge block (616), and the upper wedge block (615) and the lower wedge block (616) partially overlap with the follower wheel (612) in the vertical direction.
8. The edge sealing and coating device for producing lithium battery packs for new energy vehicles according to claim 7, characterized in that: The lifting edge sealing assembly (6) also includes a corner pressing wheel (619), and the corner pressing wheel (619) is rotatably mounted on the mounting plate (603) above the upper pressing cylinder (608).
9. The edge sealing and coating device for producing lithium battery packs for new energy vehicles according to claim 8, characterized in that: The material blocking assembly (7) comprises a slide cylinder III (701) and a stopper (702). The left side of the mounting platform (104) is fixedly connected with a slide cylinder III (701) with a telescopic end facing downward by bolts, and the telescopic end of the slide cylinder III (701) is fixedly connected with the stopper (702) by bolts. The left middle part of the left track III (601) is also fixedly connected with a slide cylinder III (701) with a telescopic end facing upward by bolts, and the telescopic end of the slide cylinder III (701) is also connected with the stopper (702).
10. The edge sealing and coating device for producing lithium battery packs for new energy vehicles according to claim 9, characterized in that: The transmission assembly (8) comprises a transmission flat pulley group I (801), a bidirectional screw rod II (802) and a transmission flat pulley group II (803). The left and right parts of the frame (101) are both rotatably connected to a bidirectional screw rod II (802) parallel to the transmission roller (102) through a bearing seat. The transmission flat pulley group II (803) is connected between the rear ends of the bidirectional screw rod II (802). The transmission flat pulley group I (801) is connected between the right bidirectional screw rod II (802) and the rear ends of the bidirectional screw rod I (402).
Citation Information
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