Integrated wireless experimental data transmission device

Through the integrated wireless experimental data transmission device, the integrated microcontroller unit, wireless communication module and I/O interface module, the problem of data transmission blockage between equipment in biological and chemical experiments is solved, efficient and reliable data acquisition and control is achieved, and the level of laboratory automation intelligence is improved.

CN120201386APending Publication Date: 2025-06-24WUXI APPTEC (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202510381490.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-06-24

AI Technical Summary

Technical Problem

In biological experiments and chemical experiments, various equipment cannot transmit, count and organize data due to brand barriers and information transmission blockage, and thus cannot realize automated overall control and system data call, affecting experimental efficiency and result statistics.

Method used

It provides an integrated wireless experimental data transmission device, integrates a microcontroller unit, a wireless communication module and an I/O interface module, and realizes the standardization and unified integration of data of different models and brands of equipment through data preprocessing, calibration, conversion, and error detection and correction, and transmits data to the superior computer through wireless communication.

Benefits of technology

It realizes efficient and reliable remote data collection and control of various equipment data in biological experiments and chemical experiments, improves the intelligence level of laboratory automation systems, solves the information barriers between equipment, and promotes the improvement of experimental efficiency and result statistics.

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Abstract

The invention discloses an integrated wireless experimental data transmission device, which is integrated in an equipment shell, and comprises a microcontroller unit, an I / O (Input / Output) interface module, an I / O interface module and an I / O interface module, data preprocessing, data calibration, data conversion and data error detection and correction are carried out on the received data collected by the experimental equipment or the sensor, and then the data are sent to an upper computer through a wireless communication module; the received control instruction is sent to experimental equipment or a sensor for execution through the I / O interface module; the wireless communication module is used for wirelessly transmitting data; and the I / O interface module is used for receiving data acquired by experimental equipment or a sensor and sending the data to the microcontroller unit. According to the invention, efficient and reliable remote data acquisition and control of various types of experimental equipment or sensor data can be realized in various scenes of biological experiments and chemical experiments, and the intelligent level of a laboratory automation system is greatly improved.
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Description

Technical Field

[0001] The present invention relates to the fields of biology and chemistry, and particularly to an integrated wireless experimental data transmission device used in biological experiments and chemical experiments. Background Art

[0002] Biological experiments and chemical experiments involve tens of millions of types and models of equipment. Each brand is relatively isolated and independent, and even the brands with higher automation have set brand barriers. The automation information foundation is limited to flow within its own brand, and the realization of automation is only limited to the products of its own brand. The information transmission of each model and brand is blocked, and it is difficult to achieve.

[0003] In a biological experiment and a chemical experiment, due to the above reasons, the various equipment involved has information barriers, and the data of the various equipment involved cannot be smoothly transmitted, statistically analyzed, and sorted out, resulting in the inability to achieve the overall control of biological experiments and chemical experiments and the overall system data call. This situation is not conducive to improving the efficiency of biological experiments and chemical experiments, nor is it conducive to the statistical analysis of the results of biological experiments and chemical experiments. Summary of the Invention

[0004] A series of simplified concepts are introduced in the Summary of the Invention section. These simplified concepts are all simplified from the prior art in the field, and will be further described in detail in the Detailed Description section. The Summary of the Invention section of the present invention does not mean to attempt to define the key features and essential technical features of the claimed technical solution, nor does it mean to attempt to determine the protection scope of the claimed technical solution.

[0005] The technical problem to be solved by the present invention is to provide an integrated wireless experimental data transmission device that can standardize and uniformly integrate the data of different models, different manufacturers, and different products of equipment involved in biological experiments and chemical experiments.

[0006] To solve the above technical problem, the integrated wireless experimental data transmission device provided by the present invention is integrated in the equipment housing and includes:

[0007] A microcontroller unit that receives data from the I / O interface module, preprocesses, calibrates, converts, and performs error detection and correction on the data collected by the experimental equipment or sensor, and then sends the data to the host computer through the wireless communication module; and sends the received control instructions to the experimental equipment or sensor for execution through the I / O interface module; the experimental equipment or sensor described here is determined according to the requirements of biological experiments and chemical experiments, and the specific types and models are not limited;

[0008] A wireless communication module, which is used for wireless data transmission; more specifically, the wireless communication module can be a short-range communication module, such as a Bluetooth module, a Wi-Fi module, a ZigBee module, an NFC module or a UWB module; the wired communication module can be a long-range communication module, such as a LoRa module, an NB-IoT module, a GPRS / CDMA module or a satellite communication module;

[0009] An I / O interface module, which is used to receive data collected by experimental equipment or sensors and send it to the microcontroller unit; the I / O interface module of the present invention can integrate any known I / O interface technology in the prior art, such as communication interfaces like RS485 and RS232.

[0010] Preferably, further improving the integrated wireless experimental data transmission device, data preprocessing includes: conditioning the original signal output by the experimental equipment or sensor, and converting the data into a standard format that can be processed by the microcontroller unit according to the output type of the experimental equipment or sensor, such as analog signal or digital signal.

[0011] Preferably, further improving the integrated wireless experimental data transmission device, data calibration includes: using a predetermined calibration algorithm to calibrate the data collected by the experimental equipment or sensor, eliminating the errors of the experimental equipment or sensor, improving the accuracy of the data, and the calibration algorithm is selected specifically according to the specific experimental equipment or sensor; and, adjusting the data collected by the experimental equipment or sensor according to the known reference value or calibration data.

[0012] Preferably, further improving the integrated wireless experimental data transmission device, data conversion includes: converting the data collected by the experimental equipment or sensor into a standard or user-specified unit according to the application requirements; and, adjusting the data to a specified range for subsequent processing and transmission;

[0013] Data error detection and correction includes: generating a data check code (such as a CRC check code) for error detection and performing error correction coding before the data is transmitted to the host computer.

[0014] Preferably, further improving the integrated wireless experimental data transmission device, the microcontroller unit integrated with an ADC / DAC module can perform the acquisition and output of digital signals and analog signals according to requirements.

[0015] Preferably, further improving the integrated wireless experimental data transmission device, the wireless communication module adopts a Wi-Fi module.

[0016] Preferably, further improving the integrated wireless experimental data transmission device, the wireless communication module can at least perform wireless communication based on the TCP protocol.

[0017] Preferably, further improve the integrated wireless experimental data transmission device. The I / O interface module has multiple digital inputs, multiple digital outputs, multiple analog inputs, and multiple analog outputs;

[0018] The digital input of the I / O interface module supports digital quantity signals, and the digital output supports relay drive.

[0019] Preferably, further improve the integrated wireless experimental data transmission device. The I / O interface module includes: wet contact, dry contact, DO power-on state, RS485 serial port, RS232 serial port, level counting interface, pulse valid state interface, and pulse counting interface.

[0020] The working principle and technical effects of the present invention are as follows;

[0021] The software control part of the present invention includes: forming task control through computer programming technology means to make the hardware device execute, including data acquisition tasks, data processing tasks, wireless transmission tasks, and remote control tasks, etc.;

[0022] Exemplary data acquisition tasks include: regularly acquiring I / O data of each path, and converting analog signals into digital signals through ADC. The data acquisition task has a higher priority to ensure real-time performance.

[0023] Exemplary data processing tasks include: filtering, calibrating, and converting the acquired data to ensure the accuracy of the data. The processed data is stored in the buffer, waiting to be transmitted.

[0024] Through wireless transmission technology, such as using the TCP protocol to realize data publishing and subscribing, ensuring the reliability and real-time performance of data transmission. The Wi-Fi module is connected to the specified wireless network and communicates with the remote server.

[0025] Combined with the above software control part, the working process of the hardware part of the present invention includes:

[0026] Startup and initialization:

[0027] After power-on, the system performs hardware initialization, including the MCU, Wi-Fi module, and I / O interface.

[0028] Connect to the preset Wi-Fi network and establish a connection with the lower-level device.

[0029] Data acquisition and processing:

[0030] Regularly acquire I / O signals of each path, perform data processing, and store them in the buffer.

[0031] Data processing includes filtering, calibration, and format conversion, etc.

[0032] Wireless transmission:

[0033] The processed data is published to a remote server via the TCP protocol.

[0034] Receive control instructions from the remote server and perform corresponding I / O operations.

[0035] Correspondingly, through the control of the microcontroller unit, low-power management can be added:

[0036] In the case of no data transmission and control instructions, the system enters the low-power mode to extend the battery life.

[0037] Wake up regularly for data collection and transmission to ensure the real-time performance of the system.

[0038] The present invention can achieve efficient and reliable remote data collection and control for various types of experimental equipment or sensor data in a variety of scenarios applicable to biological experiments and chemical experiments, greatly improving the intelligent level of the laboratory automation system. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] The drawings of the present invention are intended to illustrate the general characteristics of the methods, structures, and / or materials used in specific exemplary embodiments of the present invention to supplement the description in the specification. However, the drawings of the present invention are schematic diagrams not drawn to scale and may not accurately reflect the precise structure or performance characteristics of any given embodiment. The drawings of the present invention should not be construed as limiting or restricting the scope of the values or properties covered by the exemplary embodiments according to the present invention. The present invention will be further described in detail below in conjunction with the drawings and specific embodiments:

[0040] Figure 1 It is a schematic diagram of the data flow transmission in an embodiment of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0041] The following is an explanation of the embodiments of the present invention by specific specific embodiments, and those skilled in the art can fully understand other advantages and technical effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through different specific embodiments, and the details in this specification can also be applied based on different viewpoints, and various modifications or changes can be made without deviating from the general design concept of the invention. It should be noted that, in the absence of conflict, the following embodiments and the features in the embodiments can be combined with each other. The following exemplary embodiments of the present invention can be implemented in a variety of different forms and should not be interpreted as being limited to the specific embodiments described herein. It should be understood that these embodiments are provided to make the disclosure of the present invention thorough and complete, and to fully convey the technical solutions of these exemplary specific embodiments to those skilled in the art. It should be understood that when an element is referred to as "connected" or "coupled" to another element, the element can be directly connected or coupled to another element, or there can be an intermediate element. The difference is that when an element is referred to as "directly connected" or "directly coupled" to another element, there is no intermediate element. In all figures, the same reference numerals always represent the same element. As used herein, the term "and / or" includes any combination and all combinations of one or more related listed items.

[0042] Embodiment:

[0043] refer to Figure 1 As shown, during operation, the data of the device / sensor is collected and transmitted to the system of the host computer through the present invention. The present invention and the device / sensor can transmit data through a wired connection, and correspondingly, the present invention and the device / sensor can also transmit data through a wireless connection through the wireless module provided by the device / sensor.

[0044] In this embodiment, the integrated wireless experimental data transmission device provided by the present invention is integrated in the device housing and includes:

[0045] The microcontroller unit adopts MCU, and its integrated ADC / DAC module can perform the acquisition and output of digital signals and analog signals according to the needs. It receives the data from the I / O interface module, performs data preprocessing, data calibration, data conversion, data error detection and correction on the received experimental equipment or sensor acquisition data, and then sends the data to the host computer through the wireless communication module; and sends the received control instructions to the experimental equipment or sensor for execution through the I / O interface module;

[0046] Data preprocessing includes: conditioning the raw signal output by the experimental device or sensor, and converting the data into a standard format that can be processed by the microcontroller unit according to the output type of the experimental device or sensor;

[0047] Data calibration includes: calibrating the data collected by experimental equipment or sensors using a predetermined calibration algorithm to eliminate the errors of the experimental equipment or sensors; and adjusting the data collected by the experimental equipment or sensors according to known reference values or calibration data.

[0048] Data conversion includes: converting the data collected by experimental equipment or sensors into standard or user-specified units according to application requirements; and adjusting the data to a specified range.

[0049] Data error detection and correction includes: generating a data check code for error detection and performing error correction coding before the data is transmitted to the host computer.

[0050] The wireless communication module uses a WIFI module, which wirelessly transmits data based on the TCP protocol.

[0051] The I / O interface module is used to receive the data collected by experimental equipment or sensors and send it to the microcontroller unit.

[0052] The I / O interface module has multiple digital inputs, multiple digital outputs, multiple analog inputs, and multiple analog outputs.

[0053] The digital input of the I / O interface module supports switch quantity signals, and the digital output supports relay drive.

[0054] The analog input supports 0 - 10V voltage signals, and the analog output supports 4 - 20mA current signals.

[0055] Exemplarily, the interfaces of the I / O interface module at least include: wet contact, dry contact, DO power-on state, RS485 serial port, RS232 serial port, level counting interface, pulse valid state interface, and pulse counting interface.

[0056] Wet contact: The input voltage of the DI and DI.COM terminals. When the detected input voltage is within the range of 3 - 30VDC, the DI point value is 1; when the detected input voltage is within the range of 0 - 1VDC, the value of DI is 0.

[0057] Dry contact: Short-circuit DI and DI.GND, the DI point value is 1; disconnect the connection, the DI point value is 0.

[0058] DO power-on state indicates the state of the relay when the IO device has just been powered on and has not received an external control command. Writing a value of 0 indicates that COM and DO are disconnected when the IO device has just been powered on, and writing a value of 1 indicates that COM and NO are conducting when it has just been powered on.

[0059] RS485 Cascade: It has the function of converting 1-way RS485 to Ethernet communication. When a device using the Modbus RTU protocol is connected to the RS485 interface of the IO device, the host computer can access this Modbus RTU device using the Modbus TCP protocol. When accessing this Modbus RTU device, the function codes and register addresses used in the Modbus TCP protocol are the same as those of the original Modbus RTU device.

[0060] Pulse Counting: Positive / negative pulse valid status, DI positive / negative pulse counting;

[0061] DI Positive / Negative Pulse Status: Indicates the current input pulse status. When the switch is off, the value of the corresponding positive pulse status register is set to 1. When the switch is on, the value of the corresponding negative pulse register is set to 1. Writing a value of 0 clears the detected pulse status, and writing other values is invalid. DI Positive / Negative Pulse Counting: The number of positive / negative pulse changes, detecting the number of pulse changes. An initial value can be written, and after writing, it can count from the initial value to the maximum value of 65535. After reaching the maximum value, it starts counting from 0 again (range 0 to 65535).

[0062] Level Counting: Level change counting: The sum of the number of positive / negative pulse changes. An initial value can be written, and after writing, it can count from the initial value to the maximum value of 65535. After reaching the maximum value, it starts counting from 0 again.

[0063] Exemplarily, the experimental equipment or sensors include: wireless balance, temperature paperless recorder, peristaltic pump, piston pump, various sensors such as temperature and humidity sensors, and human body sensors.

[0064] In this embodiment, the working processes of the wireless balance, temperature paperless recorder, and fume hood are described as follows;

[0065] 1. Regarding the data of the wireless balance, the work of the present invention includes:

[0066] Data Acquisition: The balance real-time acquires weighing data, such as weight and mass, etc.

[0067] Wireless Transmission: The acquired weighing data is transmitted to the remote UI platform through the wireless module. The wireless module can use various wireless communication technologies, such as Wi-Fi, LoRa, to ensure reliable data transmission.

[0068] Data Processing and Display: On the UI platform, users can view the weighing data of the balance in real-time. The data processing tool converts the original data into a user-friendly format for easy analysis and decision-making.

[0069] Flow Rate Conversion Tool: The UI platform provides a flow rate conversion tool that allows users to set and adjust the data flow rate according to their needs to meet the requirements of different application scenarios. For example, the data collection frequency or the data update interval can be set.

[0070] Alarm Function: The UI platform is equipped with an alarm function, and users can set specific thresholds or conditions. When the weighing data exceeds the set range or an abnormality occurs, the system will automatically send an alarm to notify the user. These alarms can be sent in various ways, such as pop-up windows, emails, or text messages.

[0071] Data Storage and History: All collected data will be stored on the UI platform, and users can access the historical records at any time for data backtracking and trend analysis. This is very useful for quality control and scientific research.

[0072] Remote Control: In addition to data monitoring, the UI platform also supports remote control functions. Users can send control instructions through the platform to adjust the settings of the balance or perform specific operations.

[0073] The wireless balance transmits the weighing data to the UI platform in real time through the present invention. Users can set the flow rate conversion tool and alarm function on the platform to ensure the accuracy and timeliness of data collection, and provide convenient monitoring and control means. This not only improves the operation efficiency but also enhances the flexibility and security of data management.

[0074] 2. For the temperature paperless recorder data, the work of the present invention includes:

[0075] Data Collection: The recorder collects temperature data in real time, using built-in sensors or external temperature probes to accurately measure the temperature changes of the environment or equipment.

[0076] Wireless Transmission: The collected temperature data is transmitted to the remote UI platform through a wireless module. The wireless module can adopt various communication technologies, such as Wi-Fi, Bluetooth, LoRa, or Zigbee, to ensure stable and timely data transmission.

[0077] Data Processing and Display: On the UI platform, users can view the temperature data sent by the recorder in real time. The platform will process the original data and convert it into charts or numerical displays that are easy for users to understand, providing an intuitive data presentation.

[0078] Flow Rate Conversion Tool: The UI platform provides a flow rate conversion tool that allows users to set and adjust the frequency of data collection and transmission according to actual needs. For example, the data update frequency per minute, per hour, or per day can be set to meet the requirements of various application scenarios.

[0079] Alarm function: The UI platform is equipped with an alarm function, and users can set the upper and lower threshold values of the temperature. When the temperature data exceeds the set range or an abnormality occurs, the system will automatically trigger an alarm and notify the user in multiple ways, such as pop-up notifications, emails, or text messages, to ensure timely response and handling.

[0080] Data storage and historical records: All collected temperature data will be stored on the UI platform, and users can access the historical records at any time for data backtracking and trend analysis. This helps in long-term monitoring and analysis of temperature changes and provides data support for decision-making.

[0081] Remote control: The UI platform also supports the remote control function. Users can send instructions through the platform to set and adjust the temperature recorder or perform specific operations, improving the convenience and flexibility of operations.

[0082] The data of the temperature paperless recorder transmits the temperature data to the UI platform in real time through the present invention. Users can set the flow rate conversion tool and alarm function on the platform. This system not only realizes the efficient collection and paperless management of temperature data but also provides convenient monitoring and control means, ensuring the accuracy and timeliness of temperature monitoring and improving the overall management efficiency.

[0083] 3. The work of the present invention for the fume hood status data includes:

[0084] Data collection: Real-time collection of the usage status data of the fume hood through sensors and interface modules, including specific parameters such as ventilation volume, unattended status, and the position of the fume hood protection window.

[0085] Wireless transmission: The collected fume hood status data is transmitted to the remote UI platform through a wireless module. The wireless module can use various communication technologies, such as Wi-Fi, Bluetooth, LoRa, or Zigbee, to ensure reliable data transmission.

[0086] Data processing and display: On the UI platform, users can view the various status data of the fume hood in real time. The platform will process the original data and convert it into charts or numerical displays that are easy for users to understand, providing an intuitive operation interface.

[0087] Status judgment: The UI platform has an intelligent judgment function and can automatically judge the current status of the fume hood based on the uploaded data. For example, it can judge whether the device is running, unattended, and whether the safety drop window is in place.

[0088] Flow rate conversion tool: The UI platform provides a flow rate conversion tool, and users can set and adjust the frequency of data collection and transmission according to their needs. For example, they can set the data update frequency per minute, per hour, or per day to adapt to different monitoring requirements.

[0089] Alarm function: The UI platform is equipped with an alarm function, and users can set specific thresholds or conditions. When the fume hood is in an abnormal state (such as insufficient ventilation volume, the protection window not in place when unattended, etc.), the system will automatically trigger an alarm and notify the user in multiple ways, such as pop-up notifications, emails, or text messages, to ensure timely response and handling.

[0090] Data storage and history records: All collected data will be stored on the UI platform, and users can access the history records at any time for data backtracking and trend analysis. This helps in long-term monitoring and analysis of the usage of the fume hood, providing data support for maintenance and optimization.

[0091] Remote control: The UI platform also supports the remote control function. Users can send instructions through the platform to adjust the settings of the fume hood or perform specific operations, improving the convenience and flexibility of operation.

[0092] Summary

[0093] The status data of the fume hood transmits data such as the usage status, ventilation volume, attended or unattended status, and the position of the protection window to the UI platform in real time through the present invention. Users can judge the device status on the platform, monitor whether there is someone on duty, check whether the safety drop window is in place, and set the alarm function. This system not only realizes the efficient monitoring and management of the fume hood status but also provides convenient operation and control means to ensure the safety and reliability of the device operation.

[0094] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will also be understood that terms such as those defined in a general dictionary shall be interpreted as having a meaning consistent with their meaning in the context of the relevant art, and shall not be interpreted in an idealized or overly formal sense unless expressly defined herein.

[0095] The present invention has been described in detail above through specific embodiments and examples, but these do not constitute a limitation to the present invention. Without departing from the principle of the present invention, those skilled in the art can also make many modifications and improvements, which should also be regarded as the protection scope of the present invention.

Claims

1. An integrated wireless experimental data transmission device, which is integrated in the device housing, is characterized in that: include: A microcontroller unit receives data from the I / O interface module, performs data preprocessing, data calibration, data conversion, and data error detection and correction on the received experimental equipment or sensor data, and then sends the data to the host computer through the wireless communication module; and sends the received control instructions to the experimental equipment or sensor for execution through the I / O interface module; A wireless communication module, which is used for wirelessly transmitting data; The I / O interface module is used to receive data collected by experimental equipment or sensors and send it to the microcontroller unit.

2. The integrated wireless experimental data transmission device according to claim 1, characterized in that: Data preprocessing includes: conditioning the raw signal output by the experimental device or sensor, and converting the data into a standard format that can be processed by the microcontroller unit according to the output type of the experimental device or sensor.

3. The integrated wireless experimental data transmission device according to claim 1, characterized in that: Data calibration includes: using a predetermined calibration algorithm to calibrate the experimental equipment or sensor data collection to eliminate the error of the experimental equipment or sensor; and adjusting the experimental equipment or sensor data collection based on known reference values ​​or calibration data.

4. The integrated wireless experimental data transmission device according to claim 1, characterized in that: Data conversion includes: converting the data collected by the experimental equipment or sensors into standard or user-specified units according to the application requirements; and adjusting the data to a specified range; Data error detection and correction include: generating data check codes for error detection, and performing error correction coding before data is transmitted to the host computer.

5. The integrated wireless experimental data transmission device according to claim 1, characterized in that: The microcontroller unit integrates ADC / DAC modules to perform digital and analog signal acquisition and output as required.

6. The integrated wireless experimental data transmission device according to claim 1, characterized in that: The wireless communication module adopts a Wi-Fi module.

7. The integrated wireless experimental data transmission device according to claim 6, characterized in that: The wireless communication module can at least perform wireless communication based on the TCP protocol.

8. The integrated wireless experimental data transmission device according to claim 1, characterized in that: The I / O interface module has multiple digital inputs, multiple digital outputs, multiple analog inputs and multiple analog outputs; The digital input of the I / O interface module supports switch signals, and the digital output supports relay drive.

9. The integrated wireless experimental data transmission device according to claim 8, characterized in that: The I / O interface module includes: wet contact, dry contact, DO power-on status, RS485 serial port, RS232 serial port, level counting interface, pulse valid status interface and pulse counting interface.