Conductive adhesive tape glue coating system based on adhesive tape base cloth calculation

Abstract

The invention belongs to the technical field of coating, and particularly relates to a conductive adhesive tape glue coating system based on adhesive tape base cloth calculation, real-time monitoring and dynamic adjustment of the thickness of a glue layer are achieved through close combination of a day-day thickness monitoring module and a feedback control module, and it is ensured that the thickness of the glue layer is always kept consistent. The environment adjusting module further improves the accuracy and reliability of thickness monitoring by keeping the constant temperature and humidity condition, and high-precision production is ensured. The data recording module collects key data in the whole production process, a solid foundation is provided for subsequent quality evaluation and production optimization, potential problems can be recognized through data analysis, improvement measures can be taken, and therefore the product quality and the production efficiency are continuously improved. Finally, the overall performance of the product is improved, and reliable data support is provided for subsequent production and quality control.

Description

Technical Field

[0001] The present invention belongs to the technical field of coating, and particularly relates to a conductive tape glue coating system based on the calculation of tape base cloth. Background Art

[0002] In the production process of conductive tapes, existing technical solutions generally include multiple modules such as base cloth feeding, tension adjustment, adhesive dispensing, thickness monitoring, feedback control, environmental regulation, curing treatment, and quality assessment. These modules work independently, but there are certain limitations in terms of coordination and precision.

[0003] Although existing technical solutions can basically meet the needs of conductive tape production, in actual operation, due to the lack of tight coordination between modules, it is difficult to always maintain a consistent thickness of the glue layer, especially under high-precision requirements (such as nanoscale thickness control).

[0004] In the prior art, a prominent technical problem is the difficulty in ensuring the consistency and stability of the glue layer thickness under nanoscale thickness control. Due to the lack of an effective real-time feedback and dynamic adjustment mechanism between modules, uneven thickness is likely to occur, thus affecting the overall performance of the conductive tape. Summary of the Invention

[0005] The purpose of the present invention is to provide a conductive tape glue coating system based on the calculation of tape base cloth, which significantly improves the consistency and stability of the glue layer thickness in the production process of conductive tapes through the close cooperation and real-time feedback control between modules, especially outstanding performance under nanoscale thickness control, so as to solve the problems raised in the above background art.

[0006] To achieve the above object, the present invention adopts the following technical solution: A conductive tape glue coating system based on the calculation of tape base cloth, comprising:

[0007] A base cloth feeding module for transporting the conductive tape base cloth; a tension adjustment module connected to the base cloth feeding module, which adjusts the tension according to the base cloth characteristics to maintain a constant speed; an adhesive dispensing module that works in cooperation with the tension adjustment module to ensure uniform distribution of the adhesive; a thickness monitoring module installed after the adhesive dispensing module to detect the thickness change of the glue layer in real time; a feedback control module that receives data from the thickness monitoring module and sends instructions to the adhesive dispensing module for adjustment; an environmental regulation module arranged around the thickness monitoring module to maintain constant temperature and humidity conditions; a curing treatment module that immediately cures the conductive tape after thickness correction; a quality assessment module integrated after the curing treatment module to verify the consistency of the electrical conductivity of the final product; a data recording module that collects information from the quality assessment module to provide a basis for subsequent analysis and optimization.

[0008] Preferably, the conductive tape base fabric for conveying includes:

[0009] Unroll the rolled conductive tape base fabric smoothly, and based on the state of the base fabric during the unrolling operation, adjust the conveying speed so that the base fabric advances at a uniform speed under a constant tension;

[0010] Utilize the speed value of the set conveying speed to monitor the tension of the base fabric in real time, and dynamically adjust the parameters of the tension controller according to the monitoring results;

[0011] According to the tension value of the determined tension controller, detect the position deviation of the base fabric through a position sensor and automatically correct the feeding direction.

[0012] Preferably, the adjusting the tension according to the characteristics of the base fabric to maintain a constant speed includes:

[0013] Determine the initial tension setting value according to the base fabric type and thickness information provided by the base fabric feeding module;

[0014] Based on the initial tension setting value, monitor the actual tension of the base fabric in real time through a tension sensor, compare the actual tension with the setting value, and calculate the deviation value;

[0015] Utilize the calculated deviation value to dynamically adjust the parameters of the tension controller so that the tension returns to the setting value;

[0016] After the tension is stabilized, based on the adjustment result, monitor the speed change of the base fabric, and fine-tune the conveying speed as needed to ensure that the base fabric advances at a constant speed throughout the production process.

[0017] Preferably, the ensuring the uniform distribution of the adhesive includes:

[0018] Determine the initial adhesive flow rate setting value according to the base fabric speed and tension information provided by the tension adjustment module;

[0019] Based on the initial adhesive flow rate setting value, monitor the actual adhesive flow rate in real time through a flow sensor, compare the actual flow rate with the setting value, and calculate the deviation value;

[0020] Utilize the calculated deviation value to dynamically adjust the opening degree of the adhesive distribution valve so that the adhesive flow rate returns to the setting value;

[0021] After the adhesive flow rate is stabilized, based on the adjustment result, monitor the adhesive distribution on the surface of the base fabric, and fine-tune the opening degree of the distribution valve as needed to ensure that the adhesive is evenly distributed on the entire base fabric.

[0022] Preferably, the real-time detection of the change in the thickness of the glue layer includes:

[0023] Determine the initial thickness detection set value according to the base fabric speed and adhesive flow rate information provided by the adhesive dispensing module;

[0024] Based on the initial thickness detection set value, the actual glue layer thickness is monitored in real time through a thickness sensor, and the actual thickness is compared with the set value to calculate the deviation value;

[0025] Use the calculated deviation value to dynamically adjust the opening of the adhesive dispensing valve to make the glue layer thickness return to the set value;

[0026] After the glue layer thickness is stable, based on the adjustment result, monitor the thickness consistency of the base fabric surface and fine-tune the opening of the dispensing valve as needed.

[0027] Preferably, the feedback control module receives data from the thickness monitoring module and sends instructions to the adhesive dispensing module for adjustment, including:

[0028] Receive the actual glue layer thickness data provided by the thickness monitoring module, compare it with the set thickness value, and calculate the initial deviation value;

[0029] Generate an adjustment instruction based on the initial deviation value and send it to the adhesive dispensing module;

[0030] Using the generated adjustment instruction, the adhesive dispensing module adjusts the opening of the adhesive dispensing valve in real time and verifies the actual flow rate after adjustment through a flow sensor;

[0031] After the adhesive dispensing module completes the adjustment, the feedback control module obtains the latest glue layer thickness data from the thickness monitoring module again and recalculates the deviation value according to the new data; if the deviation value is less than the preset threshold, stop the adjustment, otherwise continue the adjustment until the set standard is reached.

[0032] Preferably, the environment adjustment module is arranged around the thickness monitoring module to maintain constant temperature and humidity conditions, including:

[0033] Determine the initial temperature and humidity set values according to the working requirements of the thickness monitoring module;

[0034] Based on the initial temperature and humidity set values, the actual temperature and humidity of the current environment are monitored in real time through temperature and humidity sensors, and the deviation value is calculated;

[0035] Use the calculated deviation value to dynamically adjust the parameters of the environment adjustment equipment to make the temperature and humidity return to the set values;

[0036] After the temperature and humidity are stable, based on the adjustment results, continuously monitor the changes in environmental conditions and make fine-tuning as needed; if the actual temperature or humidity deviates from the set value by more than the preset threshold, recalculate the deviation value and adjust the parameters of the environmental control equipment again until the environmental conditions are stable within the set range.

[0037] Preferably, the curing processing module immediately cures the conductive tape after thickness correction, including:

[0038] Determine the initial curing parameter setting value according to the latest glue layer thickness data provided by the feedback control module;

[0039] Based on the initial curing parameter setting value, use sensors to continuously monitor the actual temperature and time in the curing area and calculate the deviation value;

[0040] Use the calculated deviation value to dynamically adjust the heating power and curing time of the curing equipment to bring the actual temperature and time back to the set value;

[0041] After the temperature and time are stable, based on the adjustment results, continuously monitor the state of the glue layer during the curing process and make fine-tuning as needed; if the actual temperature or time deviates from the set value by more than the preset threshold, recalculate the deviation value and adjust the parameters of the curing equipment again.

[0042] Preferably, verifying the conductivity consistency of the final product includes:

[0043] Determine the initial conductivity test setting value according to the curing completion information provided by the curing processing module;

[0044] Based on the initial conductivity test setting value, use a conductivity test device to continuously measure the actual resistance value of the cured conductive tape and calculate the deviation value;

[0045] Use the calculated deviation value to dynamically adjust the test parameters for more detailed analysis and calibration; if the deviation value exceeds the preset threshold, make adjustments and record the current test results and time;

[0046] After the preliminary test is completed, based on the test results, conduct batch sampling inspection on the entire batch of products to ensure the conductivity consistency of all products.

[0047] Preferably, the data recording module collects the information of the quality assessment module to provide a basis for subsequent analysis and optimization, including:

[0048] Record the initial data set according to the conductivity test results provided by the quality assessment module, including resistance value, curing completion time, and test time;

[0049] Based on the initial set of data records, these information are stored in a database by a data recording device, and a unique identifier is generated for subsequent retrieval and analysis;

[0050] Using the generated unique identifier, the production batch number of each batch of products is associated with the parameter settings of the curing processing module to form a complete set of production data records;

[0051] After completing the data recording, based on the formed complete set of data records, data analysis is performed and a statistical report is generated.

[0052] Technical effects and advantages of the present invention: The conductive tape glue coating system based on the calculation of the tape base fabric proposed by the present invention has the following advantages compared with the prior art:

[0053] Through the close cooperation and real-time feedback control among various modules of the present invention, the consistency and stability of the glue layer thickness in the production process of conductive tapes are significantly improved, especially in the performance under the thickness control at the nanometer level. Specifically, the close combination of the thickness monitoring module and the feedback control module realizes the real-time monitoring and dynamic adjustment of the glue layer thickness, ensuring that the glue layer thickness always remains consistent. The environment adjustment module further improves the accuracy and reliability of thickness monitoring by maintaining constant temperature and humidity conditions, ensuring high-precision production. The data recording module collects key data in the entire production process, providing a solid foundation for subsequent quality assessment and production optimization, enabling potential problems to be identified through data analysis and improvement measures to be taken, thereby continuously improving product quality and production efficiency. Finally, the present invention not only improves the overall performance of the product, but also provides reliable data support for subsequent production and quality control. Brief Description of the Drawings

[0054] Figure 1 It is a block diagram of the conductive tape glue coating system based on the calculation of the tape base fabric of the present invention. Detailed Embodiments

[0055] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. The specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

[0056] The present invention provides as Figure 1The conductive tape glue coating system based on the tape base fabric shown includes the following functional modules: a base fabric feeding module, a tension adjustment module, an adhesive dispensing module, a thickness monitoring module, a feedback control module, an environment adjustment module, a curing treatment module, a quality assessment module, and a data recording module.

[0057] Exemplarily, the base fabric feeding module is used to convey the conductive tape base fabric; specifically, it includes the following operations:

[0058] Smoothly unwind the roll-shaped conductive tape base fabric and ensure that there are no wrinkles or twists on the surface of the base fabric; ensure that the base fabric is in the best state before entering the subsequent processing steps to avoid production quality problems caused by wrinkles or twists.

[0059] Based on the state of the base fabric during the unwinding operation, adjust the conveying speed so that the base fabric advances at a uniform speed under a constant tension, where the conveying speed V satisfies the relationship V = L / t, L is the predetermined length, and t is the time interval; by adjusting the conveying speed, ensure that the base fabric advances at a uniform speed under a constant tension, avoiding problems such as tension fluctuations and base fabric stretching caused by uneven speeds.

[0060] Utilize the set speed value V of the conveying speed to monitor the tension P of the base fabric in real time and dynamically adjust the parameters of the tension controller according to the monitoring results to ensure the stability of the base fabric tension. Assume the relationship between the tension P and the speed V is P = k * V, where k is the proportionality coefficient; by monitoring in real time and dynamically adjusting the parameters of the tension controller, ensure that the base fabric maintains a constant tension throughout the feeding process, avoiding base fabric deformation or damage caused by tension fluctuations.

[0061] Based on the determined tension value P of the tension controller, detect the position deviation D of the base fabric through a position sensor and automatically correct the feeding direction to ensure that the base fabric advances smoothly along the predetermined path. The position deviation D can be calculated by the formula D = |X - X0|, where X is the actual position and X0 is the ideal position. By detecting the position deviation of the base fabric through a position sensor and automatically correcting the feeding direction, ensure that the base fabric always advances smoothly along the predetermined path, avoiding production errors caused by path deviation.

[0062] Embodiment

[0063] Suppose there is a roll of 100-meter-long conductive tape base fabric that needs to be processed, and it is required to complete the unwinding and feeding process within 10 minutes:

[0064] Unwind the base fabric: First, smoothly unwind the roll-shaped conductive tape base fabric and ensure that there are no wrinkles or twists on the surface of the base fabric.

[0065] Adjust the conveying speed: According to the state of the base fabric during the unwinding operation, adjust the conveying speed. Assume the predetermined length L is 100 meters and the time is 600 seconds (10 minutes), then the conveying speed V = L / t = 100 / 600 ≈ 0.167 m / s.

[0066] Monitoring and adjusting tension: Using the set conveying speed of 0.167 m / s, the tension of the base fabric is monitored in real time. Assuming the proportionality coefficient k is 0.5, then the tension P = k * V = 0.5 * 0.167 ≈ 0.083 N. Dynamically adjust the parameters of the tension controller according to the monitoring results to ensure the stability of the base fabric tension.

[0067] Correcting the feeding direction: Detect the position deviation of the base fabric through a position sensor. Assuming the actual position X is 99.5 m and the ideal position X0 is 100 m, then the position deviation D = |X - X0| = |99.5 - 100| = 0.5 m. According to this deviation value, automatically correct the feeding direction to ensure that the base fabric advances smoothly along the predetermined path.

[0068] Through the above steps, the entire system can achieve the smooth unfolding, uniform conveying, stable tension control and path correction of the base fabric, ensuring the high quality and consistency of the final product.

[0069] Among them, the tension adjustment module connected to the base fabric feeding module is used to adjust the tension according to the characteristics of the base fabric to maintain a constant speed; specifically, it includes the following operations:

[0070] According to the base fabric type and thickness information provided by the base fabric feeding module, determine the initial tension setting value P_set to ensure that the base fabric is in the best initial state when entering the tension adjustment module, and avoid problems such as stretching or slack of the base fabric caused by improper initial tension;

[0071] Based on the initial tension setting value P_set, the actual tension P_actual of the base fabric is monitored in real time through a tension sensor, and the actual tension is compared with the set value to calculate the deviation value ΔP = P_set - P_actual, so as to detect and correct the tension fluctuation in time and ensure that the base fabric maintains a constant tension throughout the production process;

[0072] Using the calculated deviation value ΔP, dynamically adjust the parameters of the tension controller to make the tension return to the set value. The adjustment formula is K_adj = ΔP / t, where K_adj is the adjustment coefficient and t is the time interval. Continuously adjust until the tension is stable to avoid deformation or damage of the base fabric caused by tension fluctuation;

[0073] After the tension is stable, based on the adjustment result, monitor the speed change V of the base fabric, and fine-tune the conveying speed V_new = V + ΔV as needed, where ΔV is the additional adjustment amount obtained according to the speed change, to ensure that the base fabric advances at a constant speed throughout the production process.

[0074] Embodiment

[0075] Suppose there is a roll of conductive tape base fabric, and its type and thickness information indicate that the optimal initial tension setting value is 0.5 Newtons, and it is required to complete the processing within 10 minutes:

[0076] Determine the initial tension setting value: According to the base fabric type and thickness information provided by the base fabric feeding module, determine that the initial tension setting value P_set is 0.5 Newtons to ensure that the base fabric is in the optimal initial state when entering the tension adjustment module.

[0077] Monitor the tension in real time and calculate the deviation value: Based on the initial tension setting value of 0.5 Newtons, the actual tension P_actual of the base fabric is monitored in real time through a tension sensor. Suppose the actually measured tension is 0.45 Newtons, then the deviation value ΔP = P_set - P_actual = 0.5 - 0.45 = 0.05 Newtons.

[0078] Dynamically adjust the parameters of the tension controller: Use the calculated deviation value of 0.05 Newtons to dynamically adjust the parameters of the tension controller. Suppose the time interval t is 1 second, then the adjustment coefficient K_adj = ΔP / t = 0.05 / 1 = 0.05. Continuously adjust until the tension stabilizes at 0.5 Newtons.

[0079] Monitor the speed change and fine-tune the conveying speed: After the tension stabilizes, monitor the speed change V of the base fabric. Suppose the current conveying speed V is 0.2 m / s, and the actual speed caused by the detected speed change is 0.18 m / s, then the speed deviation ΔV = 0.2 - 0.18 = 0.02 m / s. According to this deviation value, fine-tune the conveying speed V_new = V + ΔV = 0.2 + 0.02 = 0.22 m / s to ensure that the base fabric advances at a constant speed throughout the production process.

[0080] Exemplarily, the adhesive dispensing module works in cooperation with the tension adjustment module to ensure uniform distribution of the adhesive; specifically, it includes the following operations:

[0081] According to the base fabric speed V and tension P information provided by the tension adjustment module, determine the initial adhesive flow rate setting value F_set to ensure that the initial coating amount of the adhesive on the base fabric meets the process requirements;

[0082] Based on the initial adhesive flow rate setting value F_set, the actual adhesive flow rate F_actual is monitored in real time through a flow sensor, and the actual flow rate is compared with the set value to calculate the deviation value ΔF = F_set - F_actual, so as to detect and correct the flow rate fluctuation in time to ensure uniform distribution of the adhesive throughout the production process;

[0083] Using the calculated deviation value ΔF, dynamically adjust the opening degree O of the adhesive dispensing valve to make the adhesive flow rate return to the set value. The adjustment formula is O_adj = ΔF / t, where O_adj is the adjustment coefficient of the dispensing valve opening degree, t is the time interval, and continuously adjust until the flow rate is stable;

[0084] After the adhesive flow rate is stable, based on the adjustment result, monitor the adhesive distribution on the surface of the base fabric, and fine-tune the opening degree of the dispensing valve as O_new = O + ΔO according to the need, where ΔO is the additional adjustment amount obtained from the detection result of the base fabric surface, to ensure that the adhesive is evenly distributed on the entire base fabric.

[0085] Embodiment

[0086] Suppose there is a roll of conductive tape base fabric with a speed of 0.2 m / s and a tension of 0.5 N, and the initial coating amount of the adhesive is required to meet the process requirements:

[0087] Determine the initial adhesive flow rate set value: According to the base fabric speed of 0.2 m / s and the tension of 0.5 N provided by the tension adjustment module, determine the initial adhesive flow rate set value F_set as 0.05 L / s to ensure that the initial coating amount of the adhesive on the base fabric meets the process requirements.

[0088] Real-time monitor the adhesive flow rate and calculate the deviation value: Based on the initial adhesive flow rate set value of 0.05 L / s, use the flow sensor to real-time monitor the actual adhesive flow rate F_actual. Suppose the actually measured flow rate is 0.045 L / s, then the deviation value ΔF = F_set - F_actual = 0.05 - 0.045 = 0.005 L / s.

[0089] Dynamically adjust the opening degree of the adhesive dispensing valve: Using the calculated deviation value of 0.005 L / s, dynamically adjust the opening degree of the adhesive dispensing valve. Suppose the time interval t is 1 s, then the adjustment coefficient of the dispensing valve opening degree O_adj = ΔF / t = 0.005 / 1 = 0.005. Continuously adjust until the adhesive flow rate is stable at 0.05 L / s.

[0090] Monitor the adhesive distribution on the base fabric surface and fine-tune the opening degree: After the adhesive flow rate is stable, monitor the adhesive distribution on the base fabric surface. Suppose the current opening degree O of the dispensing valve is 0.8, and a slight uneven adhesive distribution phenomenon is detected on the base fabric surface, then the additional adjustment amount ΔO obtained from the detection result is 0.02. According to this adjustment amount, fine-tune the opening degree of the dispensing valve as O_new = O + ΔO = 0.8 + 0.02 = 0.82 to ensure that the adhesive is evenly distributed on the entire base fabric.

[0091] Exemplarily, the thickness monitoring module is installed after the adhesive dispensing module for real-time detecting the change of the glue layer thickness; specifically, it includes the following operations:

[0092] Based on the information of the base cloth speed V and the adhesive flow rate F provided by the adhesive dispensing module, determine the initial thickness detection set value T_set to ensure that the thickness detection sensor can accurately capture the initial thickness of the glue layer;

[0093] Based on the initial thickness detection set value T_set, the actual glue layer thickness T_actual is monitored in real time by the thickness sensor, and the actual thickness is compared with the set value to calculate the deviation value ΔT = T_set - T_actual;

[0094] Using the calculated deviation value ΔT, dynamically adjust the opening degree O of the adhesive dispensing valve to make the glue layer thickness return to the set value. The adjustment formula is O_adj = ΔT / t, where O_adj is the dispensing valve opening adjustment coefficient and t is the time interval. Continuously adjust until the thickness is stable;

[0095] After the glue layer thickness is stable, based on the adjustment result, monitor the thickness consistency of the base cloth surface, and fine-tune the opening degree of the dispensing valve as O_new = O + ΔO according to the need, where ΔO is the additional adjustment amount obtained from the detection result of the base cloth surface, to ensure that the glue layer maintains a consistent thickness across the entire base cloth.

[0096] Embodiment

[0097] Suppose there is a roll of conductive tape base cloth with a speed of 0.2 m / s and an adhesive flow rate of 0.05 L / s, and the initial thickness of the glue layer is required to meet the process requirements:

[0098] Determine the initial thickness detection set value: Based on the base cloth speed of 0.2 m / s and the adhesive flow rate of 0.05 L / s provided by the adhesive dispensing module, determine the initial thickness detection set value T_set to be 0.01 mm to ensure that the thickness detection sensor can accurately capture the initial thickness of the glue layer.

[0099] Monitor the glue layer thickness in real time and calculate the deviation value: Based on the initial thickness detection set value of 0.01 mm, the actual glue layer thickness T_actual is monitored in real time by the thickness sensor. Suppose the actually measured thickness is 0.009 mm, then the deviation value ΔT = T_set - T_actual = 0.01 - 0.009 = 0.001 mm.

[0100] Dynamically adjust the opening degree of the adhesive dispensing valve: Using the calculated deviation value of 0.001 mm, dynamically adjust the opening degree of the adhesive dispensing valve. Suppose the time interval t is 1 s, then the dispensing valve opening adjustment coefficient O_adj = ΔT / t = 0.001 / 1 = 0.001. Continuously adjust until the glue layer thickness is stable at 0.01 mm.

[0101] Monitor the thickness consistency of the base fabric surface and fine-tune the opening: After the thickness of the glue layer is stable, monitor the thickness consistency of the base fabric surface. Assume that the current opening O of the dispensing valve is 0.8, and a slight thickness inconsistency is detected on the base fabric surface. Then the additional adjustment amount ΔO obtained according to the detection result is 0.002. According to this adjustment amount, fine-tune the opening of the dispensing valve, O_new = O + ΔO = 0.8 + 0.002 = 0.802, to ensure that the glue layer maintains a consistent thickness across the entire base fabric.

[0102] Exemplarily, the feedback control module receives data from the thickness monitoring module and sends instructions to the adhesive dispensing module for adjustment; specifically, it includes the following operations:

[0103] Receive the actual glue layer thickness data T_actual provided by the thickness monitoring module, compare it with the set thickness value T_set, and calculate the initial deviation value ΔT = T_set - T_actual; in order to promptly detect and correct fluctuations in the glue layer thickness and ensure thickness consistency during the production process

[0104] Based on the initial deviation value ΔT, generate an adjustment instruction and send it to the adhesive dispensing module. The adjustment instruction includes the new opening O_new of the adhesive dispensing valve. The adjustment formula is O_new = O + (ΔT / t), where O is the current opening and t is the time interval, to ensure that the adhesive flow rate can quickly respond to thickness changes;

[0105] Using the generated adjustment instruction, the adhesive dispensing module adjusts the opening of the adhesive dispensing valve in real time and verifies the adjusted actual flow rate F_new through a flow sensor to ensure that the flow rate is stable within the set range. The verification formula is F_check = |F_set - F_new|, where F_set is the set flow rate value; ensure that the flow rate is stable within the set range and avoid uneven coating problems caused by flow rate fluctuations.

[0106] After the adhesive dispensing module completes the adjustment, the feedback control module obtains the latest glue layer thickness data T_actual_new from the thickness monitoring module again and recalculates the deviation value ΔT_new = T_set - T_actual_new. If ΔT_new is less than the preset threshold, stop the adjustment; otherwise, continue to loop through the above steps until the set standard is reached.

[0107] Embodiment

[0108] Suppose there is a roll of conductive tape base fabric with a set glue layer thickness of 0.01 mm, and precise control is required through the feedback control module:

[0109] Receive thickness monitoring data and calculate the initial deviation value: The actual glue layer thickness data \(T_{actual}\) provided by the thickness monitoring module is 0.009 mm, which is compared with the set thickness value of 0.01 mm, and the initial deviation value \(\Delta T=T_{set}-T_{actual}=0.01 - 0.009 = 0.001\) mm is calculated.

[0110] Generate an adjustment instruction and send it to the adhesive dispensing module: Based on the initial deviation value of 0.001 mm, an adjustment instruction is generated and sent to the adhesive dispensing module. Assume that the current opening degree \(O\) of the dispensing valve is 0.8 and the time interval \(t\) is 1 second, then the new opening degree of the dispensing valve \(O_{new}=O+(\Delta T / t)=0.8+(0.001 / 1)=0.801\). This ensures that the adhesive flow rate can quickly respond to thickness changes.

[0111] Adjust and verify the flow rate in real time: Using the generated adjustment instruction, the adhesive dispensing module adjusts the opening degree of the adhesive dispensing valve to 0.801 in real time. Verify the actual flow rate \(F_{new}\) after adjustment through the flow sensor. Assume that the set flow rate value \(F_{set}\) is 0.05 L / s and the actually measured flow rate is 0.049 L / s, then the flow rate check value \(F_{check}=|F_{set}-F_{new}|=|0.05 - 0.049| = 0.001\) L / s. This ensures that the flow rate is stable within the set range.

[0112] Recalculate the deviation value and decide whether to continue adjustment: After the adhesive dispensing module completes the adjustment, the feedback control module obtains the latest glue layer thickness data \(T_{actual\_new}\) of 0.0095 mm from the thickness monitoring module again. Recalculate the deviation value:

[0113] \(\Delta T_{new}=T_{set}-T_{actual\_new}=0.01 - 0.0095 = 0.0005\) mm. Assume that the preset threshold is 0.0005 mm. Since \(\Delta T_{new}\) is equal to the preset threshold, stop the adjustment. If \(\Delta T_{new}\) is greater than the preset threshold, continue to loop through the above steps until the set standard is reached.

[0114] Exemplarily, the environmental conditioning module is arranged around the thickness monitoring module for maintaining constant temperature and humidity conditions; it specifically includes the following operations:

[0115] According to the working requirements of the thickness monitoring module, determine the initial temperature set value \(T_{set}\) and humidity set value \(H_{set}\) to ensure that the environmental conditions meet the best requirements for glue layer thickness detection;

[0116] Based on the initial temperature and humidity set values, the actual temperature \(T_{actual}\) and humidity \(H_{actual}\) of the current environment are monitored in real time through temperature and humidity sensors, and the deviation values \(\Delta T=T_{set}-T_{actual}\) and \(\Delta H = H_{set}-H_{actual}\) are calculated; so as to timely detect and correct the fluctuations of environmental conditions and ensure that the environmental conditions are always maintained within the optimal range.

[0117] Using the calculated deviation values \(\Delta T\) and \(\Delta H\), the parameters of the environmental adjustment device are dynamically adjusted to make the temperature and humidity return to the set values. The adjustment formulas are \(T_{adj}=\Delta T / t\) and \(H_{adj}=\Delta H / t\) respectively, where \(t\) is the time interval, and \(T_{adj}\) and \(H_{adj}\) are the adjustment coefficients of temperature and humidity respectively;

[0118] After the temperature and humidity are stable, based on the adjustment results, the changes in environmental conditions are continuously monitored and fine-tuned as needed. If the actual temperature or humidity deviates from the set value by more than the preset threshold, the deviation values are recalculated and the parameters of the environmental adjustment device are adjusted again until the environmental conditions are stable within the set range.

[0119] Embodiment

[0120] Suppose there is a roll of conductive tape base fabric, and the optimal working environment of its thickness monitoring module is a temperature of 25 degrees Celsius and a humidity of 50%. It is required to maintain constant temperature and humidity conditions through the environmental adjustment module:

[0121] Determine the initial temperature and humidity set values: According to the working requirements of the thickness monitoring module, the initial temperature set value \(T_{set}\) is determined to be 25 degrees Celsius, and the humidity set value \(H_{set}\) is 50%, ensuring that the environmental conditions meet the best requirements for glue layer thickness detection.

[0122] Monitor the environmental conditions in real time and calculate the deviation values: Based on the initial temperature and humidity set values, the actual temperature \(T_{actual}\) of the current environment is monitored in real time through temperature and humidity sensors to be 24.5 degrees Celsius, and the actual humidity \(H_{actual}\) is 48%. Calculate the temperature deviation \(\Delta T=T_{set}-T_{actual}=25 - 24.5 = 0.5\) degrees Celsius, and the humidity deviation \(\Delta H = H_{set}-H_{actual}=50 - 48 = 2\%\).

[0123] Dynamically adjust the parameters of the environmental adjustment device: Using the calculated deviation values of 0.5 degrees Celsius and 2%, the parameters of the environmental adjustment device are dynamically adjusted. Assuming the time interval \(t\) is 1 minute, then the temperature adjustment coefficient \(T_{adj}=\Delta T / t = 0.5 / 1 = 0.5\) degrees Celsius per minute, and the humidity adjustment coefficient \(H_{adj}=\Delta H / t = 2 / 1 = 2\%\) per minute. Keep adjusting until the temperature and humidity are stable at the set values.

[0124] Continuously monitor and fine-tune environmental conditions: After the temperature and humidity are stabilized, continuously monitor changes in environmental conditions. Assume that the current environmental temperature is 25 degrees Celsius and the humidity is 50%. It is detected that the actual temperature becomes 25.2 degrees Celsius and the humidity becomes 51%. Recalculate the temperature deviation ΔT_new = T_set - T_actual_new = 25 - 25.2 = -0.2 degrees Celsius, and the humidity deviation ΔH_new = H_set - H_actual_new = 50 - 51 = -1%. Since these deviation values are less than the preset thresholds (e.g., ±0.5 degrees Celsius and ±2%), stop the adjustment. If the deviation values exceed the preset thresholds, continue to loop through the above steps until the set standards are met.

[0125] Exemplarily, the curing processing module is used to instantaneously cure the conductive tape after thickness correction; specifically, it includes the following operations:

[0126] According to the latest glue layer thickness data T_actual provided by the feedback control module, determine the initial curing parameter setting values, including the curing temperature T_set and the curing time t_set, to ensure that the curing conditions are suitable for the current glue layer thickness;

[0127] Based on the initial curing parameter setting values, use sensors to continuously monitor the actual temperature T_actual and time t_actual in the curing area, and calculate the deviation values ΔT = T_set - T_actual and Δt = t_set - t_actual; in order to promptly detect and correct temperature and time fluctuations during the curing process, and ensure the accuracy and consistency of the curing process.

[0128] Utilize the calculated deviation values ΔT and Δt to dynamically adjust the heating power P_adj and curing time t_adj of the curing equipment, so that the actual temperature and time return to the set values. The adjustment formulas are P_adj = ΔT / t and t_adj = Δt + t_current respectively, where P_adj is the heating power adjustment coefficient, t_adj is the new curing time, and t_current is the currently elapsed curing time;

[0129] After the temperature and time are stabilized, based on the adjustment results, continuously monitor the state of the glue layer during the curing process and make fine-tuning as needed. If the actual temperature or time deviates from the set value by more than the preset threshold, recalculate the deviation values and readjust the parameters of the curing equipment again until the curing process is completed and the glue layer achieves the best curing effect.

[0130] Embodiment

[0131] Suppose there is a roll of conductive tape base fabric with a glue layer thickness of 0.01 mm, and it is required to achieve precise curing through the curing processing module:

[0132] Determine the initial curing parameter setting values: Based on the latest glue layer thickness data \(T_{actual} = 0.01\) mm provided by the feedback control module, determine the initial curing parameter setting values, including the curing temperature \(T_{set}=150^{\circ}C\) and the curing time \(t_{set}=30\) minutes, to ensure that the curing conditions are suitable for the current glue layer thickness.

[0133] Monitor the temperature and time in the curing area in real time and calculate the deviation values: Based on the initial curing parameter setting values, use sensors to monitor the actual temperature \(T_{actual}=148^{\circ}C\) and the actual time of 25 minutes in the curing area in real time. Calculate the temperature deviation \(\Delta T = T_{set}-T_{actual}=150 - 148 = 2^{\circ}C\), and the time deviation \(\Delta t = t_{set}-t_{actual}=30 - 25 = 5\) minutes.

[0134] Dynamically adjust the curing equipment parameters: Use the calculated deviation values of \(2^{\circ}C\) and 5 minutes to dynamically adjust the parameters of the curing equipment. Assuming the time interval \(t = 1\) minute, the heating power adjustment coefficient \(P_{adj}=\Delta T / t = 2 / 1 = 2^{\circ}C\) / minute, and the new curing time \(t_{adj}=\Delta t + t_{current}=5 + 25 = 30\) minutes. Continuously adjust until the temperature and time are stable at the set values.

[0135] Continuously monitor and fine-tune the curing process: After the temperature and time are stable, continuously monitor the state of the glue layer during the curing process. Assuming the current ambient temperature is \(150^{\circ}C\) and the curing time is 30 minutes, and it is detected that the actual temperature becomes \(151^{\circ}C\) and the actual time is 31 minutes. Recalculate the temperature deviation \(\Delta T_{new}=T_{set}-T_{actual\_new}=150 - 151=-1^{\circ}C\), and the time deviation \(\Delta t_{new}=t_{set}-t_{actual\_new}=30 - 31=-1\) minute. Since these deviation values are less than the preset thresholds (e.g., \(\pm2^{\circ}C\) and \(\pm2\) minutes), stop the adjustment. If the deviation values exceed the preset thresholds, continue to loop through the above steps until the set standards are met.

[0136] Exemplarily, the quality assessment module is integrated after the curing processing module to verify the consistency of the conductive performance of the final product; specifically, it includes the following operations:

[0137] Based on the curing completion information provided by the curing processing module, determine the initial conductive performance test setting value \(R_{set}\) (resistance value) and record the curing completion time \(t_{cure}\); ensure that subsequent tests are based on the accurate curing state to avoid test errors caused by incomplete curing.

[0138] Based on the initial set value of the electrical conductivity test \(R_{set}\), the actual resistance value \(R_{actual}\) of the cured conductive tape is measured in real time by the electrical conductivity test equipment, and the deviation value \(\Delta R = R_{set}-R_{actual}\) is calculated; so as to timely detect and correct the fluctuations in electrical conductivity and ensure the consistency and reliability of the product.

[0139] Using the calculated deviation value \(\Delta R\), the test parameters are dynamically adjusted for more detailed analysis and calibration. If \(\Delta R\) exceeds the preset threshold, it is adjusted according to the formula \(\Delta R / t\), where \(t\) is the time interval, used to determine whether re-curing or further optimization is required. At the same time, record the current test result \(R_{test}\) and the time \(t_{test}\);

[0140] After the preliminary test is completed, based on the test results, a batch sampling inspection is carried out on the entire batch of products to ensure the consistency of the electrical conductivity of all products. If the difference between the resistance value \(R_{sample}\) of the sampled product and the set value \(R_{set}\) exceeds the preset threshold, the deviation value \(\Delta R_{sample}=R_{set}-R_{sample}\) is calculated again, and it is decided whether to re-cure the entire batch of products or adjust the production parameters according to this deviation value.

[0141] Embodiment

[0142] Suppose there is a roll of conductive tape base cloth with a set resistance value of 0.5 ohms, and it is required to verify the consistency of the electrical conductivity of the final product through the quality assessment module:

[0143] Determine the initial set value of the electrical conductivity test and record the curing completion time: According to the curing completion information provided by the curing processing module, determine the initial set value of the electrical conductivity test \(R_{set}\) to be 0.5 ohms, and record the curing completion time as \(t_{cure}=30\) minutes.

[0144] Measure the resistance value in real time and calculate the deviation value: Based on the initial set value of the electrical conductivity test of 0.5 ohms, the actual resistance value \(R_{actual}\) of the cured conductive tape is measured in real time by the electrical conductivity test equipment to be 0.55 ohms. Calculate the resistance deviation \(\Delta R = R_{set}-R_{actual}=0.5 - 0.55=-0.05\) ohms.

[0145] Dynamically adjust the test parameters and record the test results: Using the calculated resistance deviation value of -0.05 ohms, dynamically adjust the test parameters for more detailed analysis and calibration. Suppose the time interval \(t\) is 1 minute, then the resistance deviation rate \(\Delta R / t=-0.05 / 1 = -0.05\) ohms / minute. Since the resistance deviation exceeds the preset threshold (for example, ±0.02 ohms), it is decided to adjust according to the formula. Record the current test result \(R_{test}\) as 0.55 ohms, and the test time as \(t_{test}=35\) minutes.

[0146] Batch sampling inspection and decision on whether to re-cure or adjust production parameters: After the preliminary test is completed, batch sampling inspection is carried out on the whole batch of products. Assume that the resistance value of the sampled product \(R_{sample}\) is 0.56 ohms, and the calculated sample resistance deviation \(\Delta R_{sample}=R_{set} - R_{sample}=0.5 - 0.56=-0.06\) ohms. Since the sample resistance deviation exceeds the preset threshold (for example, ±0.02 ohms), it is decided to perform re-curing treatment on the whole batch of products or adjust the production parameters.

[0147] Exemplarily, the data recording module is used to collect information from the quality assessment module, providing a basis for subsequent analysis and optimization. Specifically, the following operations are included:

[0148] According to the conductive performance test result \(R_{actual}\), the curing completion time \(t_{cure}\), and the test time \(t_{test}\) provided by the quality assessment module, record the initial data set \(D_{set}=\{R_{actual},t_{cure},t_{test}\}\); ensure that the key production information of each product is accurately recorded, providing a basis for subsequent analysis and optimization.

[0149] Based on the initial data recording set \(D_{set}\), store this information in the database through a data recording device and generate a unique identifier \(ID_{data}\) for subsequent retrieval and analysis. Let the generated unique identifier be \(ID_{data} = hash(D_{set})\), where \(hash\) is a hash function;

[0150] Using the generated unique identifier \(ID_{data}\), associate the production batch number \(Batch\_ID\) of each batch of products and the parameter settings \(P_{set}\) of the curing treatment module to form a complete production data record set \(D_{full}=\{ID_{data},Batch\_ID,P_{set}\}\). This step ensures that each batch of products has detailed production and test records;

[0151] After the data recording is completed, based on the formed complete data record set \(D_{full}\), perform data analysis and generate a statistical report. The formulas for calculating the average resistance value \(R_{avg}\) and the standard deviation \(\sigma_R\) of each batch of products are respectively:

[0152] \(R_{avg}=\sum(R_{actual}) / n\) and \(\sigma_R = \sqrt{\sum((R_{actual}-R_{avg})^2) / n}\), where \(n\) is the sample size. These statistical data are used to identify potential problems in the production process and provide a basis for subsequent optimization.

[0153] Embodiment

[0154] Suppose there is a batch of conductive tape products with a set resistance value of 0.5 ohms, and it is required to record and analyze production data through a data recording module:

[0155] Record the initial data set:

[0156] The actual conductivity test result R_actual is 0.55 ohms;

[0157] The curing completion time is t_cure = 30 minutes;

[0158] The test time is t_test = 35 minutes;

[0159] Record the initial data set D_set = {0.55, 30, 35}.

[0160] Generate a unique identifier and store the data:

[0161] Based on the initial data record set D_set, store this information in the database through a data recording device and generate a unique identifier ID_data = hash(D_set). Suppose the generated unique identifier is ID_data = "abc123".

[0162] Associate the production batch number and the curing process parameters:

[0163] The production batch number Batch_ID is "Batch_001";

[0164] The parameter settings P_set of the curing process module are {Temperature: 150 degrees Celsius, Time: 30 minutes}

[0165] Form a complete production data record set D_full = {"abc123", "Batch_001", {Temperature: 150 degrees Celsius, Time: 30 minutes}}.

[0166] Analyze the data and generate a statistical report:

[0167] Suppose there are 5 samples with resistance values of 0.55 ohms, 0.56 ohms, 0.54 ohms, 0.57 ohms, and 0.53 ohms respectively.

[0168] Calculate the average resistance value R_avg:

[0169] R_avg = (0.55 + 0.56 + 0.54 + 0.57 + 0.53) / 5 = 2.75 / 5 = 0.55 ohms;

[0170] Calculate the standard deviation σ_R:

[0171] σ_R = sqrt(((0.55 - 0.55)^2 + (0.56 - 0.55)^2 + (0.54 - 0.55)^2 + (0.57 - 0.55)^2 + (0.53 - 0.55)^2) / 5);

[0172] σ_R = sqrt((0 + 0.0001 + 0.0001 + 0.0004 + 0.0004) / 5);

[0173] σ_R = sqrt(0.001 / 5) = sqrt(0.0002) ≈ 0.014 ohms;

[0174] Through the above steps, the entire system can achieve accurate recording and analysis of production data, ensuring that each batch of products has detailed production and test records, and identifying potential problems in the production process through statistical analysis, providing a basis for subsequent optimization.

[0175] In summary, through the close cooperation and real-time feedback control among various modules, the present invention significantly improves the consistency and stability of the thickness of the glue layer in the production process of conductive tapes, especially outstanding in the thickness control at the nanometer level.

[0176] Specifically, the close combination of the thickness monitoring module and the feedback control module realizes the real-time monitoring and dynamic adjustment of the thickness of the glue layer, ensuring that the thickness of the glue layer always remains consistent. The environmental regulation module further improves the accuracy and reliability of thickness monitoring by maintaining constant temperature and humidity conditions, ensuring high-precision production. The data recording module collects key data throughout the production process, providing a solid foundation for subsequent quality assessment and production optimization, enabling the identification of potential problems through data analysis and taking improvement measures, thereby continuously improving product quality and production efficiency. Finally, the present invention not only improves the overall performance of the product but also provides reliable data support for subsequent production and quality control.

[0177] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. Conductive tape glue coating system based on tape base cloth calculation, characterized in that: include: Base fabric feeding module, used for conveying conductive tape base fabric; A tension adjustment module connected to the base fabric feeding module adjusts the tension according to the base fabric characteristics to maintain a constant speed; Adhesive dispensing module, working in conjunction with the tension adjustment module to ensure even distribution of adhesive; The thickness monitoring module is installed after the adhesive dispensing module to detect the thickness change of the glue layer in real time; a feedback control module that receives data from the thickness monitoring module and sends instructions to the adhesive dispensing module for adjustment; An environmental adjustment module, arranged around the thickness monitoring module, is used to maintain constant temperature and humidity conditions; A curing module is used to instantly cure the conductive tape after thickness correction. The quality assessment module is integrated after the curing process module to verify the consistency of the conductive properties of the final product; The data recording module collects information from the quality assessment module to provide a basis for subsequent analysis and optimization.

2. The conductive tape glue coating system based on tape base cloth calculation according to claim 1 is characterized in that: The conveying conductive tape base fabric comprises: The rolled conductive tape base fabric is smoothly unrolled, and the conveying speed is adjusted based on the state of the base fabric during the unrolling operation so that the base fabric moves forward at a uniform speed under a constant tension; The tension of the base fabric is monitored in real time using the set conveying speed value, and the tension controller parameters are dynamically adjusted according to the monitoring results; According to the determined tension value of the tension controller, the position deviation of the base fabric is detected by the position sensor, and the feeding direction is automatically corrected.

3. The conductive tape glue coating system based on tape base cloth calculation according to claim 2 is characterized in that: The method of adjusting the tension according to the characteristics of the base fabric to maintain a constant speed includes: Determine the initial tension setting value according to the base fabric type and thickness information provided by the base fabric feeding module; Based on the initial tension setting value, the actual tension of the base fabric is monitored in real time by the tension sensor, and the actual tension is compared with the set value to calculate the deviation value; Using the calculated deviation value, dynamically adjust the parameters of the tension controller to return the tension to the set value; After the tension is stabilized, based on the adjustment results, the speed change of the base fabric is monitored, and the conveying speed is fine-tuned as needed to ensure that the base fabric maintains a constant speed throughout the production process.

4. The conductive tape glue coating system based on tape base cloth calculation according to claim 3 is characterized in that: The method of ensuring uniform distribution of adhesive includes: Determine the initial adhesive flow setting value according to the base fabric speed and tension information provided by the tension adjustment module; Based on the initial adhesive flow setting value, the actual adhesive flow is monitored in real time by a flow sensor, and the actual flow is compared with the setting value to calculate the deviation value; Using the calculated deviation value, dynamically adjust the opening of the adhesive dispensing valve to return the adhesive flow rate to the set value; After the adhesive flow rate stabilizes, based on the adjustment results, monitor the adhesive distribution on the surface of the base fabric and fine-tune the opening of the distribution valve as needed to ensure that the adhesive is evenly distributed on the entire base fabric.

5. The conductive tape glue coating system based on tape base cloth calculation according to claim 4 is characterized in that: The real-time detection of the change in the thickness of the glue layer includes: Determine an initial thickness detection setting value based on the base fabric speed and adhesive flow information provided by the adhesive dispensing module; Based on the initial thickness detection setting value, the actual glue layer thickness is monitored in real time by the thickness sensor, and the actual thickness is compared with the setting value to calculate the deviation value; Using the calculated deviation value, dynamically adjust the opening of the adhesive dispensing valve to return the glue layer thickness to the set value; After the glue layer thickness stabilizes, monitor the thickness consistency of the base fabric surface based on the adjustment results and fine-tune the opening of the dispensing valve as needed.

6. The conductive tape glue coating system based on tape base cloth calculation according to claim 5 is characterized in that: The feedback control module receives data from the thickness monitoring module and sends instructions to the adhesive dispensing module for adjustment, including: Receive the actual glue layer thickness data provided by the thickness monitoring module, compare it with the set thickness value, and calculate the initial deviation value; Based on the initial deviation value, an adjustment instruction is generated and sent to the adhesive dispensing module; Using the generated adjustment instructions, the adhesive dispensing module adjusts the opening of the adhesive dispensing valve in real time and verifies the actual flow rate after adjustment through the flow sensor; After the adhesive dispensing module completes the adjustment, the feedback control module again obtains the latest glue layer thickness data from the thickness monitoring module and recalculates the deviation value based on the new data; if the deviation value is less than the preset threshold, the adjustment is stopped, otherwise the adjustment continues until the set standard is reached.

7. The conductive tape glue coating system based on tape base cloth calculation according to claim 6 is characterized in that: The environment adjustment module is arranged around the thickness monitoring module to maintain constant temperature and humidity conditions, including: Determine the initial temperature and humidity setting values ​​according to the working requirements of the thickness monitoring module; Based on the initial temperature and humidity setting values, the actual temperature and humidity of the current environment are monitored in real time through the temperature and humidity sensor, and the deviation value is calculated; Using the calculated deviation value, dynamically adjust the parameters of the environmental conditioning equipment to return the temperature and humidity to the set values; After the temperature and humidity stabilize, based on the adjustment results, continuously monitor changes in environmental conditions and make fine adjustments as needed; if the actual temperature or humidity deviates from the set value by more than the preset threshold, recalculate the deviation value and adjust the parameters of the environmental conditioning equipment again until the environmental conditions stabilize within the set range.

8. The conductive tape glue coating system based on tape base cloth calculation according to claim 7 is characterized in that: The curing processing module performs instant curing on the thickness-calibrated conductive tape, including: Determine the initial curing parameter setting value according to the latest glue layer thickness data provided by the feedback control module; Based on the initial curing parameter setting, the actual temperature and time of the curing area are monitored in real time through sensors, and the deviation value is calculated; Using the calculated deviation value, dynamically adjust the heating power and curing time of the curing equipment to return the actual temperature and time to the set value; After the temperature and time are stable, the glue layer status during the curing process is continuously monitored based on the adjustment results, and fine-tuning is performed as needed; if the actual temperature or time deviates from the set value by more than the preset threshold, the deviation value is recalculated and the parameters of the curing equipment are adjusted again.

9. The conductive tape glue coating system based on tape base cloth calculation according to claim 8, characterized in that: Verifying the consistency of the conductive performance of the final product includes: Determine an initial conductivity test setting value according to the curing completion information provided by the curing process module; Based on the initial conductivity test setting value, the actual resistance value of the conductive tape after curing is measured in real time by the conductivity test equipment, and the deviation value is calculated; Using the calculated deviation value, dynamically adjust the test parameters for more detailed analysis and calibration; if the deviation value exceeds the preset threshold, make adjustments and record the current test results and time; After completing the preliminary test, based on the test results, the entire batch of products is sampled to ensure the consistency of the conductive performance of all products.

10. The conductive tape glue coating system based on tape base cloth calculation according to claim 9, characterized in that: The data recording module collects information from the quality assessment module to provide a basis for subsequent analysis and optimization, including: Based on the conductivity test results provided by the quality assessment module, record the initial data set, including resistance value, curing completion time and test time; Based on the initial data record set, the information is stored in a database through the data recording device and a unique identifier is generated for subsequent retrieval and analysis; Using the generated unique identifier, the production batch number of each batch of products and the parameter settings of the curing process module are associated to form a complete set of production data records; After the data recording is completed, data analysis is performed and a statistical report is generated based on the complete data record set formed.

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