BOSA automatic assembly welding machine
By designing a BOSA automatic assembly welding machine, the rotary conveying mechanism and visual inspection mechanism are used to realize the automatic assembly and welding of TO pipe fittings and four-sided seats, the problem of low manual operation efficiency in the prior art is solved, and the production efficiency and assembly accuracy are improved.
Patent Information
- Application Number
- CN202510306266.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-06-27
AI Technical Summary
In the existing BOSA production technology, the assembly and welding of TO pipe fittings and four-sided seats require a lot of manual operation, resulting in low operating efficiency and labor-consuming.
A BOSA automatic assembly welding machine is designed, including a frame, a four-square seat material discharge device, a press-fitting device, a pipe fitting loading device, a welding device and a discharge device. Through the rotary conveying mechanism and visual inspection mechanism, automatic loading, pressing, welding and discharge of TO pipe fittings and four-sided seats is realized.
Automatic assembly and welding of TO pipe fittings and four-sided seats is realized, production efficiency is improved, manual intervention is reduced, assembly accuracy and welding efficiency are improved.
Smart Images

Figure CN120206099A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to BOSA the production technology field, and particularly relates to a BOSA automatic assembly and welding machine. Background Art
[0002] In the prior art, when producing BOSA, it is necessary to assemble the structure of the TO pipe fitting (laser diode) and the BOSA housing (quadrilateral base), and then fix the assembled TO pipe fitting and the quadrilateral base by welding to be used as a whole. However, in the current process of assembling the structure of the TO pipe fitting and the quadrilateral base, it is necessary to manually fix the quadrilateral base to the quadrilateral base tooling, then fix the TO pipe fitting to the TO pipe fitting tooling, and finally press and assemble the fixed quadrilateral base and the TO pipe fitting. The above operations require manual cooperation with the machine to complete the assembly between the TO pipe fitting and the quadrilateral base. And after the TO pipe fitting and the quadrilateral base are assembled, it is also necessary to manually weld the assembled TO pipe fitting and the quadrilateral base. Especially in the case of high production volume, such operation has low efficiency and consumes a lot of manpower. Summary of the Invention
[0003] In view of this, the purpose of the present invention is to provide a BOSA automatic assembly and welding machine, which can automatically assemble, weld and mark BOSA, and has high operation efficiency, so as to solve the problems mentioned in the above background art.
[0004] To achieve the above object, the present invention adopts the following technical solution: a BOSA automatic assembly and welding machine, including a frame. A square seat discharging device, a press-fitting device, a pipe fitting feeding device, a welding device, a discharging device and a picking and feeding device are arranged on the top of the frame. The press-fitting device includes a pressing mechanism and a rotary conveying mechanism. A pipe fitting feeding station, a press-fitting station, a discharging station and a square seat feeding station are respectively arranged in front, behind, left and right of the rotary conveying mechanism. The pressing mechanism is arranged at the press-fitting station, the pipe fitting feeding device is arranged at the pipe fitting feeding station, the welding device is arranged at the discharging station, and the square seat discharging device is arranged at the square seat feeding station. The rotary conveying mechanism includes a turntable. Four evenly distributed press-fitting material positioning seats are provided on the top of the turntable. The turntable is driven by a motor to cyclically switch between the four positions of the pipe fitting feeding station, the square seat feeding station, the press-fitting station and the discharging station in turn. A picking and feeding device is arranged at the rear side of the square seat discharging device, the press-fitting device, the welding device and the discharging device. A marking machine corresponding to the position of the discharging device is installed on the rear side wall of the picking and feeding device. Among them, the picking and feeding device includes a picking and feeding slide table. The picking and feeding slide table has a left linear slide table and a right linear slide table. A feeding displacement mechanism is installed on the right slide seat of the right linear slide table for picking and placing the square seat on the square seat discharging device onto the press-fitting material positioning seat of the press-fitting device. A discharging and welding displacement and rotation mechanism is installed on the right side of the left slide seat of the left linear slide table, and a marking transfer displacement mechanism is installed on its left side. The discharging and welding displacement and rotation mechanism is used for picking and placing the press-fitted BOSA device onto the welding device, and the marking transfer displacement mechanism is used for picking and placing the welded BOSA device onto the discharging device. Before discharging, the BOSA device is marked by the marking machine.
[0005] Further, the pressing mechanism includes a mounting frame installed on the frame. A first layer board and a second layer board are spacedly arranged in the hollow position of the mounting frame. A screw rod is rotatably connected to the top of the mounting frame and the first layer board. A pressing driving motor is installed at the bottom of the second layer board. The motor shaft of the pressing driving motor is vertically upward and is connected to the bottom end of the screw rod through a coupling. A pressing screw block is threadedly connected to the screw rod. Pressing slide rails are respectively arranged on the front walls of both sides of the mounting frame. Pressing slide seats are slidably connected to the pressing slide rails. Pressing movable plates are fixed to the outer side walls of the two pressing slide seats. Through holes are formed in the pressing movable plates. The pressing screw block extends outwards and passes through the through holes, and a pressing round table is arranged at the bottom end of its outer end.
[0006] Further, the rotary conveying mechanism includes a four-station divider installed at the bottom of the top surface of the frame. The input end of the four-station divider is connected with a driven wheel of the conveying mechanism, and a rotary motor mounting plate is fixed on one side of its input end. A rotary driving motor is installed on the rotary motor mounting plate. The output shaft of the rotary driving motor is connected with a driving wheel of the conveying mechanism. The driving wheel of the conveying mechanism and the driven wheel of the conveying mechanism are connected by a conveyor belt of the conveying mechanism; the output end of the four-station divider is connected with a turntable.
[0007] Further, a swivel joint is arranged in the middle of the turntable; the press-fitting material positioning seat includes a TO positioning seat. The TO positioning seat is rotatably connected with the turntable through a lower bearing. A fixture limit flange installed on the turntable is sleeved outside the TO positioning seat. The bottom of the fixture limit flange is rotatably connected with the TO positioning seat through an upper bearing; a TO clamping seat is arranged on the outer side of the top of the TO positioning seat. A bushing is arranged between the bottom of the TO clamping seat and the TO positioning seat. A spring is sleeved at the bottom of the TO positioning seat on the bushing. The TO positioning seat is provided with a positioning hole and an air passage from top to bottom, which are communicated with each other. The bottom of the TO positioning seat passes through the turntable downward and is connected with a first rotary joint; four quick connectors connected with an external vacuum air source are connected to the outer surface of the swivel joint, and four second rotary joints are arranged at the bottom of the swivel joint. The second rotary joint and the first rotary joint are connected by an air pipe.
[0008] Further, the four-sided seat discharging device includes a circular vibrating disk, a linear vibrator, and a four-sided seat adjusting device installed on the frame from front to back. A linear vibration track is arranged at the top of the linear vibrator; the four-sided seat adjusting device includes a rotary cylinder base. A four-sided seat rotary cylinder is installed on the front side wall of the rotary cylinder base. A four-sided seat finger cylinder mounting seat is installed on the rotary table of the four-sided seat rotary cylinder. A four-sided seat finger cylinder is installed on the front wall of the four-sided seat finger cylinder mounting seat. An L-shaped limiting rod is installed on the left side of the four-sided seat rotary cylinder. A limiting guide groove is opened on the limiting rod. Two fingers of the four-sided seat finger cylinder are respectively installed with a jaw one and a jaw two. Among them, the jaw one is in an L-shaped structure, and its outer edge is in an arc-shaped structure. The jaw one is located in the limiting guide groove, and a receiving notch for receiving the four-sided seat is arranged at its end. Among them, the output end of the circular vibrating disk is connected with the input end of the linear vibration track, and the output end of the linear track is aligned with the receiving notch of the four-sided seat finger cylinder in a horizontal and open state.
[0009] Furthermore, the pipe fitting loading device includes a linear sliding mechanism and a feeding mechanism. The linear sliding mechanism includes mounting rods located on both sides of the feeding mechanism. The tops of the two mounting rods are connected by a cross beam. A crosswise linear slide is mounted on the side wall of the cross beam. A vertical movement mechanism mounting plate is mounted on the slider of the crosswise linear slide. A vertical movement mechanism is mounted on the vertical movement mechanism mounting plate. The vertical movement mechanism has a vacuum suction head that can move up and down and rotate. A foot retracting cylinder fixing seat is provided on the mounting post near the turntable side. A foot retracting cylinder is mounted on the foot retracting cylinder fixing seat. The feeding mechanism has a pipe fitting tray fixing plate that can move along the direction perpendicular to the crosswise linear slide. Fixed limit blocks and movable limit blocks are respectively provided on both sides of the top of the pipe fitting tray fixing plate.
[0010] Furthermore, the vertical movement mechanism includes two vertical movement slide rails provided on the vertical movement mechanism mounting plate. A vertical movement slide seat is slidably connected to the vertical movement slide rails. A vertical movement connecting seat is fixed on the vertical movement slide seat. A motor fixing seat is mounted at the bottom of the vertical movement connecting seat. A motor seat and a driven wheel seat are respectively provided from top to bottom between the two vertical movement connecting seats on the vertical movement mechanism mounting plate. A lifting motor is fixed on the motor seat. The motor shaft of the lifting motor is connected with a vertical movement mechanism driving wheel. A vertical movement mechanism driven wheel is rotatably connected to the driven wheel seat. The vertical movement mechanism driving wheel and the vertical movement mechanism driven wheel are connected by a vertical movement mechanism conveyor belt. A connecting plate is fixed on the vertical movement mechanism conveyor belt. The two ends of the connecting plate are respectively connected to the two vertical movement connecting seats. A hollow shaft stepping motor is fixed on the motor fixing seat. The bottom end of the hollow shaft of the hollow shaft stepping motor is connected with a vacuum suction nozzle through a nozzle adapter. Its top end is connected to an external vacuum air source through an air pipe rotary joint and an air pipe.
[0011] Furthermore, the welding device includes a welding displacement cylinder. A welding displacement mounting seat is provided on the top of the slider of the welding displacement cylinder. A welding positioning seat is provided on the top of the welding displacement mounting seat. The welding positioning seat has a receiving hole for receiving the pipe fitting. A limiting protrusion is provided on one side of the top of the receiving hole. Two welding torch support adjustment mechanisms are symmetrically provided on both sides of the welding displacement cylinder. A welding torch is mounted on the top of the welding torch support adjustment mechanism. The muzzle of the welding torch points to the welding part of the BOSA device.
[0012] Further, the discharging device includes a discharging rotary cylinder seat; a discharging rotary cylinder is installed on the discharging rotary cylinder seat; a rotary positioning seat is arranged on the rotary table of the discharging rotary cylinder; the rotary positioning seat has a rotary positioning hole, a rotary limiting protrusion is arranged at the top of the rotary positioning hole, and a discharging base is arranged on one side of the rotary cylinder seat; a receiving cylinder is arranged at the top of the discharging base, the output end of the receiving cylinder is connected with an L-shaped slideway connecting plate, and a material receiving slideway is fixed at the top of the slideway connecting plate; a receiving box is arranged below the bottom end of the material receiving slideway.
[0013] Further, visual inspection mechanisms are respectively arranged between the pipe fitting feeding device and the turntable and between the welding device and the turntable. The visual inspection mechanism includes a visual inspection support seat, a visual inspection mounting shaft is fixed on the visual inspection support seat, a light source clamp seat is fixed at the top of the visual inspection mounting shaft, a light source is fixed at the outer end of the light source clamp seat, a camera is fixed at the bottom of the visual inspection mounting shaft through a camera clamp seat, and a lens is installed at the top of the camera.
[0014] Beneficial effects
[0015] Compared with the prior art, the present invention has at least the following advantages:
[0016] 1. In the present invention, the four groups of toolings, namely the pipe fitting feeding device, the pressing mechanism, the welding device and the square seat discharging device, are distributed at the front, rear, left and right four stations of the turntable, and the four stations respectively correspond to the positions of the four press-fitting material positioning seats. Through the cooperation of the four-station divider, the rotary drive motor, the driving wheel of the conveying mechanism, the driven wheel of the conveying mechanism and the conveyor belt of the conveying mechanism, the turntable rotates intermittently, so that the four press-fitting material positioning seats on the turntable rotate in sequence at the pipe fitting feeding station, the square seat feeding station, the press-fitting station and the discharging station, and cooperate with the material taking and feeding device to realize the feeding, press-fitting and discharging of the TO pipe fitting and the square seat. The whole press-fitting process has smooth actions, and the spatial arrangement of each component is reasonable and compact. The pressed BOSA device is then sent to the welding station and the marking station for marking by the material taking and feeding device, and is discharged to the receiving box. The whole process requires less manual intervention, has a high degree of automation and high production efficiency.
[0017] 2. In the present invention, through two groups of visual inspection mechanisms, the incoming TO pipe fittings and the pressed BOSA devices are inspected to ensure the qualification of the press-fitting finished products, and then they are transferred to the welding station.
[0018] 3. The welding torch of the present invention can perform fine position adjustment in the XYZ axis directions. The pressed products are transported from the discharging station to the welding station for welding through the discharging and welding displacement rotating mechanism, and the cycle is repeated, and the welding efficiency is high.
[0019] Before the TO pipe fittings are loaded, the fingers of the hand and foot fingers cylinder are used to gather the pins of the TO pipe fittings together, facilitating the accurate insertion of the TO pipe fittings into the positioning holes of the press-fitting material positioning seat, improving the accuracy and efficiency of assembly, and reducing the insertion difficulties or position deviations caused by pin skew, scattered pins, etc. Description of the Drawings
[0020] Figure 1 It is a schematic structural diagram of the present invention.
[0021] Figure 2 It is a schematic structural diagram of each device on the top surface of the frame of the present invention.
[0022] Figure 3 For the present invention Figure 2 Top view structural schematic diagram.
[0023] Figure 4 It is a schematic structural diagram of the square seat discharging device of the present invention.
[0024] Figure 5 For the present invention Figure 4 Partial enlarged structural schematic diagram.
[0025] Figure 6 It is a schematic structural diagram of the press-fitting device of the present invention.
[0026] Figure 7 It is a schematic structural diagram of the pressing mechanism of the press-fitting device of the present invention.
[0027] Figure 8 It is a schematic structural diagram of the connection structure between the turntable and the positioning seat of the present invention.
[0028] Figure 9 It is a schematic internal structure diagram of the positioning seat of the present invention.
[0029] Figure 10 It is a schematic structural diagram of the pipe fitting feeding device of the present invention.
[0030] Figure 11 It is a schematic structural diagram of the vision detection mechanism of the present invention.
[0031] Figure 12 It is a schematic structural diagram of the welding device of the present invention.
[0032] Figure 13 It is a schematic structural diagram of the welding displacement mechanism of the present invention.
[0033] Figure 14 It is a schematic structural diagram of the welding material seat of the present invention.
[0034] Figure 15 It is a schematic structural diagram of the discharging device of the present invention.
[0035] Figure 16 For the present invention Figure 15 Partial structural schematic diagram
[0036] Figure 17 Structural schematic diagram of the marking material seat of the present invention
[0037] Figure 18 For the present invention Figure 17 Cross-sectional view
[0038] Figure 19 Structural schematic diagram of the material taking and feeding device of the present invention
[0039] Figure 20 Structural schematic diagram of the linear slide for material taking and feeding
[0040] Annotations in the figure: 1 - Frame; 2 - Protective cover; 3 - Vibration bowl support frame; 4 - Square seat discharging device; 40 - Circular vibration bowl; 41 - Linear vibrator; 42 - Linear vibration track; 43 - Linear vibrator base; 44 - Rotary cylinder base; 45 - Square seat rotary cylinder; 46 - Limit rod; 460 - Limit guide groove; 47 - Finger cylinder mounting seat; 48 - Finger cylinder; 480 - Claw one; 4800 - Accommodating notch; 481 - Claw two; 5 - Pipe fitting feeding device; 50 - Linear sliding mechanism; 500 - Mounting rod; 501 - Cross beam; 502 - Cross - moving linear slide; 5020 - Slide block; 5021 - Linear slide motor; 503 - Vertical movement mechanism mounting plate; 51 - Vertical movement mechanism; 510 - Vertical movement slide rail; 511 - Vertical movement slide seat; 512 - Vertical movement connecting seat; 513 - Motor seat; 514 - Driving pulley of vertical movement mechanism; 515 - Conveyor belt of vertical movement mechanism; 516 - Driven pulley seat; 517 - Driven pulley of vertical movement mechanism; 518 - Motor fixing seat; 519 - Lifting motor; 52 - Feeding mechanism; 521 - Feeding slide mounting seat; 522 - Feeding linear slide; 523 - Pipe fitting tray fixing plate; 524 - Pipe fitting tray; 525 - Movable limit block; 526 - Fixed limit block; 53 - Hollow shaft stepper motor; 530 - Suction nozzle adapter; 531 - Vacuum suction nozzle; 54 - Foot - receiving mechanism; 540 - Foot - receiving cylinder fixing seat; 541 - Foot - receiving finger cylinder; 6 - Press - fitting device; 60 - Rotary conveying mechanism; 600 - Rotary driving motor; 601 - Rotary motor mounting plate; 602 - Driving pulley of conveying mechanism; 603 - Driven pulley of conveying mechanism; 604 - Conveyor belt of conveying mechanism; 605 - Four - station indexing cam; 606 - Turntable; 607 - Press - fitting material positioning seat; 6070 - Fixture limit flange; 6071 - TO positioning seat; 60710 - Convex ring; 60711 - Concave platform; 6072 - Bushing; 6073 - Spring; 6074 - TO clamping seat; 6075 - Upper bearing; 6076 - Lower bearing; 6077 - First rotary joint; 6078 - Air passage; 6079 - Positioning hole; 608 - Rotary joint; 6080 - Quick - coupling; 6081 - Second rotary joint; 61 - Pressing mechanism; 610 - Mounting frame; 611 - Screw; 612 - Pressing movable plate; 6120 - Through - hole; 613 - Pressing slide rail; 614 - Pressing slide seat; 615 - Pressing screw block; 616 - Pressing round table; 617 - Pressing driving motor; 618 - Laminate one; 619 - Laminate two; 7 - Welding device; 71 - Welding torch; 70 - Welding torch support and adjustment mechanism; 72 - Welding displacement cylinder; 73 - Welding displacement mounting seat; 74 - Welding positioning seat; 740 - Limit projection; 741 - Pipe fitting accommodation hole; 8 - Discharging device; 80 - Discharging rotary cylinder seat; 81 - Discharging rotary cylinder; 82 - Rotary positioning seat; 820 - Rotary limit projection; 821 - Rotary positioning hole; 83 - Discharging base; 84 - Receiving cylinder; 85 - Receiving chute; 86 - Receiving box; 87 - Chute connecting plate9 - Pick - up and feeding linear slide; 90 - Right slide base; 91 - Left slide base; 92 - Left screw rod; 93 - Left slide drive motor; 94 - Right screw rod; 95 - Right slide drive motor; 96 - Limit slide rail; 97 - Slide frame; 10 - Vibration plate installation groove; 11 - Vision inspection; 110 - Vision inspection support; 110 - Vision inspection mounting shaft; 112 - Light source clamp; 113 - Light source; 114 - Camera clamp; 115 - Camera; 116 - Lens; 12 - Feeding displacement mechanism; 13 - Unloading and welding displacement rotation mechanism; 14 - Marking transfer displacement mechanism; 140 - L - shaped mounting seat; 141 - First pick - up and transfer finger cylinder; 142 - Clamping longitudinal cylinder; 15 - Marking machine; 16 - Clamping vertical movement cylinder; 17 - Rotary stepper motor mounting seat; 18 - Rotary stepper motor; 19 - Conductive slip ring; 20 - Second pick - up and transfer finger cylinder; 21 - Square seat; 22 - TO pipe fitting; 23 - Operation door; 24 - Touch screen; 25 - Alarm lamp; Detailed implementation manners
[0041] To make the objectives, technical solutions and advantages of the present invention clearer, the following will be described in detail in conjunction with the accompanying drawings and specific implementation manners. Many specific details are set forth in the following description in order to fully understand the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific implementations disclosed below.
[0042] It should be noted that when an element is referred to as being "fixedly provided on" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to an element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation manner.
[0043] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present invention belongs. The terms used in the description of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0044] See Figures 1 - 20, this embodiment provides a BOSA automatic assembly and welding machine, including a frame 1. A square seat discharging device 4, a press-fitting device 6, a pipe fitting feeding device 5, a welding device 7, a discharging device 8, and a picking and feeding device 9 are arranged on the top of the frame 1. The press-fitting device 6 includes a pressing mechanism 61 and a rotary conveying mechanism 60. A pipe fitting feeding station, a press-fitting station, a discharging station, and a square seat feeding station are respectively arranged in the front, rear, left, and right of the rotary conveying mechanism 60. The pressing mechanism 61 is arranged at the press-fitting station, the pipe fitting feeding device 5 is arranged at the pipe fitting feeding station, the welding device 7 is arranged at the discharging station, and the square seat discharging device 4 is arranged at the square seat feeding station. A picking and feeding device 9 is arranged at the rear side of the square seat discharging device 4, the press-fitting device 6, the welding device 7, and the discharging device 8. Two marking machines 15 corresponding to the position of the discharging device 8 are installed on the rear side wall of the picking and feeding device 9.
[0045] The rotary conveying mechanism 60 includes a four-station divider 605 installed at the bottom of the top surface of the frame 1. The input end of the four-station divider 605 is connected with a conveying mechanism driven wheel 603, and a rotary motor mounting plate 601 is fixed on one side of its input end. A rotary driving motor 600 is installed on the rotary motor mounting plate 601. The output shaft of the rotary driving motor 600 is connected with a conveying mechanism driving wheel 602. The conveying mechanism driving wheel 602 and the conveying mechanism driven wheel 603 are connected by a conveying mechanism conveyor belt 604. The output end of the four-station divider 605 is connected with a turntable 606 located above the top surface of the frame 1. When the rotary driving motor 600 is started and the output shaft of the rotary driving motor 600 rotates, the conveying mechanism driving wheel 602 will also rotate accordingly. The rotation of the conveying mechanism driving wheel 602 will drive the conveying mechanism conveyor belt 604 to move, and the movement of the conveying mechanism conveyor belt 604 will drive the conveying mechanism driven wheel 603 to rotate. The rotation of the conveying mechanism driven wheel 603 will drive the input shaft of the four-station divider 605 to rotate. When the input shaft rotates, the four-station divider 605 converts the input continuous rotational motion into an intermittent rotational motion, so that the turntable 606 rotates 90° each time. So as to facilitate corresponding operations, such as TO pipe fitting feeding, square seat feeding, press-fitting of TO pipe fitting and square seat, finished product discharging, etc.
[0046] Four evenly distributed press-fitting material positioning seats 607 are provided on the top of the turntable 606. Under the action of the four-station divider 605, the rotation of the press-fitting material positioning seats 607 is intermittent, and it pauses for a period of time every time it rotates 90°. The turntable is driven by the rotary driving motor 600 to cycle and switch between the four positions of the pipe fitting feeding station, the square seat feeding station, the press-fitting station, and the discharging station in turn.
[0047] In the technical solution of the present invention, a swivel joint 608 is provided in the middle of the turntable 606, and the swivel joint 608 is a product of the prior art; the press-fitting material positioning seat 607 includes a TO positioning seat 6071, and the TO positioning seat 6071 is rotatably connected to the turntable 606 through a lower bearing 6076. A fixture limit flange 6070 installed on the turntable 606 is sleeved outside the TO positioning seat 6071, and the bottom of the fixture limit flange 6070 is rotatably connected to the TO positioning seat 6071 through an upper bearing 6075; a convex ring 60710 is provided in the middle of the TO positioning seat 6071, and the upper bearing 6075 is located below the convex ring 60710. A TO clamping seat 6074 is provided on the outer side of the top of the TO positioning seat 6071. A bushing 6072 is provided between the bottom of the TO clamping seat 6074 and the TO positioning seat 6071. A spring 6073 is sleeved on the bottom of the TO positioning seat 6071 where the bushing 6072 is located. The spring 6073 is located between the convex ring 60710 and the bushing 6072, and the TO clamping seat 6074 can float under the action of the spring 6073. The TO clamping seat 6074 and the top end of the positioning seat 6071 penetrate through the fixture limit flange 6070, and the bottom end of the TO clamping seat 6074 is clamped on the top bottom surface of the fixture limit flange 6070 under the action of the spring 6073. An opening is provided at the top of the TO clamping seat 6074, and a square seat placement table 60740 is provided on the inner edge of the opening. The top end of the TO positioning seat 6071 is located at the opening, and a concave platform 60711 is provided on the top of the TO positioning seat 6071. There is a movable gap between the top surface of the concave platform 60711 and the top bottom surface of the TO clamping seat 84. The movable gap between the top surface of the concave platform 60711 and the top bottom surface of the TO clamping seat 84 is a floating space. The TO positioning seat 6071 is provided with a positioning hole 6079 and an air passage 6078 from top to bottom, and the two are connected. The bottom of the TO positioning seat 6071 passes through the turntable 606 downward and is connected to a first rotary joint 6077; four quick connectors 6080 connected to an external vacuum source are connected to the outer surface of the swivel joint 608, and four second rotary joints 6081 are provided at the bottom of the swivel joint 608. The second rotary joint 6081 and the first rotary joint 6077 are connected by an air pipe. By connecting to an external vacuum source through the swivel joint, when the turntable 606 rotates, the air pipe will not be entangled or twisted during the rotation process, ensuring that the vacuum adsorption function is not affected by the rotation. When the TO pipe fitting is placed on the TO positioning seat 6071, its pins extend into the positioning hole 6079, and the pipe body is located on the top of the TO positioning seat 6071. The external vacuum source is started to perform vacuum adsorption on the TO pipe fitting.
[0048] The pressing mechanism 61 includes a mounting frame 610 installed on the frame 1. In the hollow position of the mounting frame 610, a first layer plate 618 and a second layer plate 619 are arranged at intervals. A screw 611 is rotatably connected between the top of the first layer plate 618 and the mounting frame 610. A pressing drive motor 617 is installed at the bottom of the second layer plate 619. The motor shaft of the pressing drive motor 617 is vertically upward and is connected to the bottom end of the screw 611 through a coupling. A pressing screw block 615 is threadedly connected to the screw 611. Pressing slide rails 613 are respectively arranged on the front walls of both sides of the mounting frame 610, and a pressing slide seat 614 is slidably connected to the pressing slide rails 613. A pressing movable plate 612 is fixed to the outer side walls of the two pressing slide seats 614. A through hole 6120 is formed in the pressing movable plate 612. The pressing screw block 615 extends outward and passes through the through hole 6120, and a pressing frustum 616 is arranged at the bottom of its outer end. When the pressing drive motor 617 works, it drives the pressing screw block 615 to move downward, and the pressing movable plate 612 moves downward accordingly. The through hole 6120 limits the pressing screw block 615 during its movement. As the pressing screw block 615 moves downward, the pressing frustum presses the TO pipe fitting and the square seat placed on the press-fitting material positioning seat 607 located at the press-fitting station on the turntable 606 together. During the pressing process, the square seat 18 is located on the square seat placement table 60740 of the TO clamping seat 84, and the TO pipe fitting 22 is located on the top of the TO positioning seat 6071. Since there may be dimensional errors and position deviations in the processing and assembly of the TO pipe fitting 22 and the square seat 21, the floating TO clamping seat 6074 can automatically adjust its position according to the actual situation to ensure better alignment and cooperation between the square seat 21 and the TO pipe fitting 22 during the press-fitting process, and avoid assembly difficulties or damage caused by position deviations. In addition, during press-fitting, the TO clamping seat 6074 can move downward to buffer part of the pressure, preventing the pipe fitting or the square seat from deforming, cracking or damaging the surface due to excessive impact force, and protecting the integrity and performance of the parts.
[0049] The four-sided seat discharging device 4 includes a circular vibrating bowl 40, a linear vibrator 41, and a four-sided seat adjusting device that are installed on the frame 1 from front to back. A linear vibration track 42 is provided at the top of the linear vibrator 41. Among them, a vibrating bowl mounting groove 10 is provided on the right side of the frame 1, and a vibrating bowl support frame 3 is provided at the top of the vibrating bowl mounting groove 10. The circular vibrating bowl 40 is installed on the vibrating bowl support frame 3. The four-sided seat adjusting device includes a rotary cylinder base 44. A four-sided seat rotary cylinder 45 is installed on the front side wall of the rotary cylinder base 44. A four-sided seat finger cylinder mounting seat 47 is installed on the rotating table of the four-sided seat rotary cylinder 45. A four-sided seat finger cylinder 48 is installed on the front wall of the four-sided seat finger cylinder mounting seat 47. A limiting rod 46 with an L-shaped structure is installed on the left side of the four-sided seat rotary cylinder 45. A limiting guide groove 460 is provided on the limiting rod 46. The two fingers of the four-sided seat finger cylinder 48 are respectively installed with a jaw one 480 and a jaw two 481. Among them, the jaw one 480 has an L-shaped structure, and its outer edge has an arc-shaped structure. The jaw one 480 rotates within the limiting guide groove 460, and a receiving notch 4800 for receiving the four-sided seat is provided at its end. Among them, the output end of the circular vibrating bowl 40 is connected to the input end of the linear vibration track 42. The output end of the linear track 42 is aligned with the receiving notch 4800 of the four-sided seat finger cylinder 48 in a horizontal and open state. Specifically, under the action of the four-sided seat rotary cylinder 45, the four-sided seat finger cylinder 48 rotates 90 degrees to the left. At this time, the four-sided seat finger cylinder 48 is in a horizontal state. When the jaw one 480 and the jaw two 481 are opened, the jaw one 480 is located at the end of the linear vibration track 42 and is used to receive the four-sided seat 21 materials conveyed by the linear vibration track 42. At this time, the left side wall of the limiting guide groove 460 and the left side wall of the linear vibration track 42 are in the same plane. The bottom of the receiving notch 4800 and the right side wall of the linear vibration track 5 are in the same plane. The right side wall of the receiving notch 4800 and the bottom of the linear vibration track 42 are in the same plane. The limiting guide groove 460 and the receiving notch 4800 cooperate to form a space for receiving the four-sided seat. When the four-sided seat 21 on the linear vibration track 42 falls onto the receiving notch 4800 of the jaw one 480, then the jaw one 480 and the jaw two 481 are closed, and the four-sided seat 21 is clamped within the receiving notch 4800. Subsequently, the four-sided seat rotary cylinder 45 rotates, causing the four-sided seat finger cylinder 48 to rotate 90 degrees in the reverse direction to a vertical state, making the mounting hole of the four-sided seat 21 to be assembled face down. The setting of the limiting guide groove 460 on the limiting rod 46 limits the four-sided seat 21 to prevent the four-sided seat 21 from slipping from the left side when the four-sided seat finger cylinder 48 clamps it. At the same time, the setting of the limiting guide groove 460 does not prevent the rotation of the four-sided seat finger cylinder 48.
[0050] A vision inspection mechanism 11 is respectively arranged between the pipe fitting feeding device 5 and the turntable 606, and between the welding device 7 and the turntable 606. The vision inspection mechanism 11 includes a vision inspection support 110 installed on the top surface of the frame 1. A vision inspection mounting shaft 111 is fixed to the vision inspection support 110. A light source clamp 112 is fixed to the top of the vision inspection mounting shaft 111. A light source 113 is fixed to the outer end of the light source clamp 112. The bottom of the vision inspection mounting shaft 111 penetrates downward through the top of the frame 1 and a camera 115 is fixed through a camera clamp 114. A lens 116 is installed on the top of the camera 115 and penetrates upward through the top of the frame 1.
[0051] The pipe fitting feeding device 5 includes a linear sliding mechanism 50 and a feeding mechanism 52. The linear sliding mechanism 52 includes mounting rods 500 located on both sides of the feeding mechanism 52. The tops of the two mounting rods 500 are connected by a cross beam 501. A crosswise linear slide 502 is installed on the side wall of the cross beam 501. A vertical movement mechanism mounting plate 503 is installed on the slider 5020 of the crosswise linear slide 502. A vertical movement mechanism 51 is installed on the vertical movement mechanism mounting plate 503. The vertical movement mechanism 51 has a vacuum suction nozzle 531 that can move up and down and rotate. Specifically, the vertical movement mechanism 51 includes two vertical movement slide rails 510 arranged on the vertical movement mechanism mounting plate 503. A vertical movement slide seat 511 is slidably connected to the vertical movement slide rails 510. A vertical movement connection seat 512 is fixed to the vertical movement slide seat 511. A motor fixing seat 518 is installed at the bottom of the vertical movement connection seat 512. A motor seat 513 and a driven wheel seat 516 are respectively arranged on the vertical movement mechanism mounting plate 503 from top to bottom between the two vertical movement connection seats 512. A lifting motor 519 is fixed to the motor seat 513. The motor shaft of the lifting motor 519 is connected to a vertical movement mechanism driving wheel 514. A vertical movement mechanism driven wheel 517 is rotatably connected to the driven wheel seat 516. The vertical movement mechanism driving wheel 514 and the vertical movement mechanism driven wheel 517 are connected by a vertical movement mechanism conveyor belt 515. A connecting plate 5120 is fixed to the vertical movement mechanism conveyor belt 515. The two ends of the connecting plate 5120 are respectively connected to the vertical movement connection seat 512. A hollow shaft stepping motor 53 is fixed to the motor fixing seat 518. The bottom end of the hollow shaft of the hollow shaft stepping motor 53 is connected to a vacuum suction nozzle 531 through a suction nozzle adapter 530, and its top end is connected to an air pipe rotary joint. The air pipe rotary joint is connected to an external vacuum air source through an air pipe.
[0052] A foot retracting cylinder fixing seat 540 is arranged on the mounting column 500 close to the turntable 606 side. A foot retracting finger cylinder 541 is installed on the foot retracting cylinder fixing seat 540. The foot retracting finger cylinder 541 is located between the feeding mechanism 52 and the vision inspection mechanism 11.
[0053] The feeding mechanism 52 includes a feeding slide base mount 521. A feeding linear slide 522 is mounted on the top of the feeding slide base mount 521. A pipe fitting tray fixing plate 523 is arranged on the slider of the feeding linear slide 522. When the feeding linear slide 522 works, the pipe fitting tray fixing plate 523 can move along the direction of the vertical transverse linear slide 502. On both sides of the top of the pipe fitting tray fixing plate 523, a fixed limit block 526 and a movable limit block 525 are respectively arranged. The movable limit block 525 is provided with a plurality of strip holes, and through the cooperation of the strip holes and bolts, the movable limit block 525 is fixed on the pipe fitting tray fixing plate 523 and the position of the movable limit block 525 is adjusted. The pipe fitting tray 524 is clamped between the movable limit block 525 and the fixed limit block 526. In implementation, an operator places the pipe fitting tray 524 loaded with TO pipe fittings 22 on the pipe fitting tray fixing plate 523. The feeding linear slide 522 moves the pipe fitting tray 524 below the transverse linear slide 502. The transverse linear slide 502 moves the vertical movement mechanism above the pipe fitting tray 524. The lifting motor 519 is driven to work, so that the conveyor belt 515 of the vertical movement mechanism rotates, driving the vertical movement connecting seat 512 to move downward, and the vacuum suction nozzle 531 connected to the hollow shaft stepping motor 53 moves downward to the material taking position. The external vacuum air source is opened, and the vacuum suction nozzle 531 takes out the TO pipe fittings 22 from the pipe fitting tray 524. Subsequently, through the cooperation of the transverse linear slide 502 and the lifting motor 519, the TO pipe fittings 22 adsorbed by the vacuum suction nozzle are moved to the pin closing finger cylinder 541. The pin closing finger cylinder 514 works to close the pins of the TO pipe fittings 22, that is, to gather the pins together, facilitating insertion into the positioning hole 6079 of the press-fitting material positioning seat 607. Subsequently, under the cooperation of the transverse linear slide 502 and the lifting motor 519, it moves to the vision inspection mechanism 11 to perform vision inspection on the posture of the TO pipe fittings. If the posture is correct, the transverse linear slide 502 and the lifting motor 519 cooperate to feed the TO pipe fittings 22 and place them on the press-fitting material positioning seat 607 on the turntable 606. If the posture is incorrect, the TO pipe fittings 22 are rotated and adjusted to the correct feeding posture by the hollow shaft stepping motor 53, and then the TO pipe fittings 22 are placed on the press-fitting material positioning seat 607.
[0054] The welding device includes a welding displacement cylinder 72. A welding displacement mounting seat 73 is provided at the top of the slider of the welding displacement cylinder 72. Two welding positioning seats 74 are provided at the top of the welding displacement mounting seat 73. The welding positioning seat 74 has a receiving hole 740 for receiving a pipe fitting. A limiting protrusion 740 is provided on one side of the top of the receiving hole 740. Two welding torch support and adjustment mechanisms are symmetrically arranged on both sides of the welding displacement cylinder 72. A welding torch is mounted on the top of the welding torch support and adjustment mechanism. The muzzle of the welding torch 71 points to the welding part of the BOSA device. Four welding torches 71 are used to weld four positions at the connection between the quadrilateral seat 21 of the BOSA pipe fitting and the TO pipe fitting 22 placed on the welding positioning seat 74. Among them, the welding torch support and adjustment mechanism 70 has a three-axis precision fine-tuning slide table 700 with fine adjustment in the X, Y, and Z axes. The three-axis adjustable stroke is 13 mm, and the position of the welding torch 71 can be fine-tuned in the X, Y, and Z axis directions.
[0055] The discharging device 8 includes a rotating cylinder seat 80; a discharging rotating cylinder 81 is mounted on the rotating cylinder seat 80; a rotating positioning seat 82 is provided on the rotating table of the discharging rotating cylinder 81; the rotating positioning seat 82 has a rotating positioning hole 821, and a rotating limiting protrusion 820 is provided at the top of the rotating positioning hole 821. Two marking machines correspond to the two rotating positioning seats respectively. A discharging base 83 is provided on one side of the discharging rotating cylinder seat 80; the top of the discharging base 83 is inclined away from the discharging rotating cylinder seat 80, and a receiving cylinder 84 is provided. The output end of the receiving cylinder 84 is connected to an L-shaped slideway connecting plate 87, and a material receiving slideway 85 is fixed to the top of the slideway connecting plate 87; a receiving box 86 is provided below the bottom end of the material receiving slideway 85.
[0056] The material picking and feeding device 9 includes a material picking and feeding slide table, and the material picking and feeding slide table has a left linear slide table and a right linear slide table. Specifically, the material picking and feeding device 9 includes a slide table frame 97. The right linear slide table includes a right screw rod 94 rotatably connected to the right side of the slide table frame 97. The right screw rod 94 is threadedly connected to a right slide seat 90, and the right screw rod 94 is driven by a right slide table drive motor 95 to work. The left linear slide table includes a left screw rod 92 rotatably connected to the left side of the slide table frame 97. The left screw rod 92 is threadedly connected to a left slide seat 91, and the left screw rod 92 is driven by a left slide table drive motor 93 to work. The top and bottom of the slide table frame 97 are respectively provided with limit slide rails 96 that are slidably connected to the left slider 91 and the right slider 90. An upper feeding displacement mechanism 12 is installed on the right slide seat 90 of the right linear slide table for picking and placing the square seat 21 on the square seat discharging device 4 onto the press-fitting material positioning seat 607 of the press-fitting device 6. On the right side of the left slide seat 90 of the left linear slide table, a blanking and welding displacement rotating mechanism 13 is installed, and on its left side, a marking transfer displacement mechanism 14 is installed. The blanking and welding displacement rotating mechanism 13 is used for picking and placing the press-fitted BOSA device onto the welding device 7, and the marking transfer displacement mechanism 14 is used for picking and placing the welded BOSA device onto the rotating positioning seat 82 of the discharging device. Among them, the upper feeding displacement mechanism 12 and the blanking and welding displacement rotating mechanism 13 have the same structure, and both include a clamping vertical movement cylinder 16 fixed on the left slide seat or the right slide seat. The output end of the clamping vertical movement cylinder 16 is vertically downward and fixed with a rotating stepping motor mounting seat 17. The top of the rotating stepping motor mounting seat 17 is installed with a rotating stepping motor 18 through a bracket. The motor shaft of the rotating stepping motor 18 is vertically downward and rotatably connected to the rotating stepping motor mounting seat 17, and a second material picking and transferring finger cylinder 20 is installed at its bottom end. A conductive slip ring 19 is installed on the motor shaft of the rotating stepping motor 18, and an external power supply supplies power to the motor through the conductive slip ring 78. The marking transfer displacement mechanism 14 includes two clamping longitudinal cylinders 142 installed on the left slide seat 91. The output ends of the clamping longitudinal cylinders 142 are vertically downward and fixed with an L-shaped mounting seat 140. A first material picking and transferring finger cylinder 141 is installed at the bottom of the L-shaped mounting seat 140.
[0057] A protective cover 2 is provided at the top of the frame 1 of the present invention. The circular vibrating disk 40 is located outside the protective cover 2, which is convenient for placing the square seat 21 to be installed. An operation door 23 is provided on the protective cover 22 at the position corresponding to the feeding mechanism 52. A touch screen 24 is provided on the protective cover 2 for human-machine operation. An alarm lamp 25 is installed on the top of the protective cover.
[0058] The controller is provided on the frame 1 of the present invention, and the controller is connected to control the driving elements of each device. The walking paths of the driving elements have been set in the controller of the present invention. The controller is connected to the touch screen 24 and can set the operating parameters of the driving elements of each movable device. The controller of the present invention realizes the automatic welding of the welding machine by controlling the foot switch signal of the welding machine.
[0059] The working principle of the present invention: The square seats 21 are automatically arranged by the circular vibrating bowl 40 and maintained in a specific discharging direction. Through the vibration of the linear vibrator 41, the square seats 21 are conveyed along the linear vibration track 42 to the receiving notch 4800 of the square seat finger cylinder 48 which is in a horizontal state with fingers open. Subsequently, the finger cylinder 48 closes, and the jaw one 480 and the jaw two 481 clamp both sides of the square seat 21, and the bottom of the receiving notch 4800 supports the bottom of the square seat 21. Subsequently, the square seat rotating cylinder 45 rotates the square seat finger cylinder 48 counterclockwise by 90 degrees to adjust the square seat 21 to be as Figure 5The posture to be loaded as shown. The pipe fitting loading device 5 picks up the TO pipe fitting and retracts its feet, and positions and takes a photo through the vision detection device 11 to adjust the TO pipe fitting to the correct loading posture. Subsequently, the TO pipe fitting 22 with the adjusted posture is placed on the press-fitting material positioning seat 607 located at the pipe fitting loading station at this time; the four-station divider 605 rotates to transport the press-fitting material positioning seat 607 loaded with the TO pipe fitting 22 to the square seat loading station, and the square seat finger cylinder 48 on the loading displacement mechanism 12 clamps the square seat 21 and places it on the top of the press-fitting material positioning seat 607 loaded with the TO pipe fitting 22, that is, on the top of the TO pipe fitting 22, to pre-press the square seat and the TO pipe fitting 22. Then the four-station divider 605 rotates the press-fitting material positioning seat 607 loaded with the TO pipe fitting 22 and the square seat 21 to the press-fitting station, and the press-fitting screw block 615 of the press-fitting mechanism 61 moves downward, and the press-fitting round table 616 presses the TO pipe fitting 22 and the square seat 21 placed on the press-fitting material positioning seat 607 located at the press-fitting station on the turntable 606 together, so that the TO pipe fitting 22 is pressed into the square seat 21 to form a BOSA device. Subsequently, the four-station divider 605 rotates the press-fitting material positioning seat 607 loaded with the BOSA device to the unloading station, and through the unloading and welding displacement rotation mechanism 13, the press-fitted BOSA device is transported to the vision detection mechanism 11 to judge whether the angle is qualified, and the unqualified products will be rejected and not transferred to the welding and marking processes. The qualified products are placed by the unloading and welding displacement rotation mechanism 13 on the welding positioning seat 74 on the welding device 7, and four welding guns 71 weld four positions on the BOSA device. At the same time, the unloading and welding displacement rotation mechanism 13 continues to work to place the next BOSA device to be welded on the next welding positioning seat 74 and wait for welding. After the BOSA devices loaded on the two welding positioning seats on the welding device are all welded, the marking transfer displacement mechanism 14 takes away the welded BOSA and places it on the rotation positioning seat of the discharging device, and before discharging, 2 marking machines 15 perform one-sided or multi-sided marking on the BOSA device. After the marking is completed, the marked BOSA device is taken away from the rotation positioning seat 82 by the marking transfer displacement mechanism 14. The receiving cylinder 84 works to move the receiving chute 85 above the rotation positioning seat 82, the marking displacement finger cylinder of the marking transfer displacement mechanism 14 opens, and the BOSA device is received into the receiving box 86 along the receiving chute 85, and the worker takes and places the receiving box.
[0060] The above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. BOSA automatic assembly welding machine, characterized by: The machine comprises a frame, wherein a square seat discharging device, a press-fitting device, a pipe loading device, a welding device, a discharging device and a material taking and feeding device are arranged on the top of the frame, wherein the press-fitting device comprises a pressing mechanism and a rotating conveying mechanism, wherein a pipe loading station, a press-fitting station, a unloading station and a square seat loading station are arranged in front, behind, left and right of the rotating conveying mechanism respectively; the pressing mechanism is arranged at the press-fitting station, the pipe loading device is arranged at the pipe loading station, the welding device is arranged at the unloading station, the square seat discharging device is arranged at the square seat loading station, the rotating conveying mechanism comprises a turntable, wherein four evenly distributed press-fitting material positioning seats are arranged on the top of the turntable, and the turntable is driven by a motor to cyclically switch between the four positions of the pipe loading station, the square seat loading station, the press-fitting station and the unloading station in sequence; the positions located at the square seat discharging device, the press-fitting device A material picking and feeding device is arranged on the rear side of the material receiving device, the welding device and the discharging device, and a marking machine corresponding to the position of the discharging device is installed on the rear side wall of the material picking and feeding device; wherein, the material picking and feeding device includes a material picking and feeding slide, and the material picking and feeding slide has a left linear slide and a right linear slide, and a loading displacement mechanism is installed on the right slide seat of the right linear slide, which is used to pick up and place the square seat on the square seat discharge device to the press-fitting material positioning seat of the press-fitting device, and a material unloading and welding displacement rotation mechanism is installed on the right side of the left slide seat of the left linear slide, and a marking transfer displacement mechanism is installed on the left side thereof, and the material unloading and welding displacement rotation mechanism is used to pick up and place the press-fitted BOSA device to the welding device, and the marking transfer displacement mechanism is used to pick up and place the welded BOSA device to the discharging device, and the BOSA device is marked by the marking machine before discharging.
2. The BOSA automatic assembly welding machine according to claim 1, characterized in that: The pressing mechanism includes a mounting frame installed on a frame, a first layer and a second layer are arranged at intervals in a hollow position of the mounting frame, the first layer is rotatably connected to the top of the mounting frame by a screw, a pressing drive motor is installed at the bottom of the second layer, the motor shaft of the pressing drive motor is vertically upward and connected to the bottom end of the screw through a coupling; a pressing screw block is threadedly connected to the screw; pressing slide rails are respectively arranged on the front walls of both sides of the mounting frame, and the pressing slide rails are slidably connected to a pressing slide seat; pressing movable plates are fixed to the outer side walls of the two pressing slide seats, the pressing movable plates are provided with through holes, the pressing screw block extends outward and passes through the through holes, and a pressing frustum is arranged at the bottom of the outer end thereof.
3. The BOSA automatic assembly welding machine according to claim 1, characterized in that: The rotary conveying mechanism includes a four-station divider installed at the bottom of the top surface of the frame, the input end of the four-station divider is connected to the driven wheel of the conveying mechanism, and a rotating motor mounting plate is fixed to one side of the input end, a rotary drive motor is installed on the rotary motor mounting plate, and the output shaft of the rotary drive motor is connected to the driving wheel of the conveying mechanism, and the driving wheel of the conveying mechanism and the driven wheel of the conveying mechanism are connected through a conveyor belt of the conveying mechanism; the output end of the four-station divider is connected to a turntable.
4. The BOSA automatic assembly welding machine according to claim 1 or 3, characterized in that: A swivel joint is provided in the middle of the turntable; the press-fit material positioning seat includes a TO positioning seat, which is rotatably connected to the turntable through a lower bearing, and the outer side of the TO positioning seat is provided with a fixture limiting flange installed on the turntable, and the bottom of the fixture limiting flange is rotatably connected to the TO positioning seat through an upper bearing; a TO clamping seat is provided on the outer side of the top of the TO positioning seat, and a bushing is provided between the bottom of the TO clamping seat and the TO positioning seat, and the TO positioning seat is located at the bottom of the bushing and is provided with a spring, and the TO positioning seat is provided with positioning holes and airways from top to bottom, and the two are connected, and the bottom of the TO positioning seat passes downward through the turntable and is connected to the first swivel joint; the outer surface of the swivel joint is connected to four quick connectors connected to an external vacuum air source, and four second swivel joints are provided at the bottom, and the second swivel joint and the first swivel joint are connected through an air pipe.
5. The BOSA automatic assembly welding machine according to claim 1, characterized in that: The square seat discharging device comprises a circular vibration plate, a straight vibrator and a square seat adjustment device which are installed on the frame from front to back, and a straight vibration track is arranged on the top of the straight vibrator; the square seat adjustment device comprises a rotating cylinder base, a square seat rotating cylinder is installed on the front side wall of the rotating cylinder base, a square seat finger cylinder mounting seat is installed on the rotating table of the square seat rotating cylinder, a square seat finger cylinder is installed on the front wall of the square seat finger cylinder mounting seat, an L-shaped limit rod is installed on the left side of the square seat rotating cylinder, a limit guide groove is provided on the limit rod, and two fingers of the square seat finger cylinder are respectively installed with a clamping jaw 1 and a clamping jaw 2, wherein the clamping jaw 1 is an L-shaped structure, and its outer edge is an arc-shaped structure, the clamping jaw 1 is located in the limit guide groove, and an accommodating notch for accommodating the square seat is arranged at its end, wherein the output end of the circular vibration plate is connected with the input end of the straight vibration track, and the output end of the linear track is aligned with the accommodating notch of the square seat finger cylinder which is in a horizontal and open state.
6. The BOSA automatic assembly welding machine according to claim 1, characterized in that: The pipe loading device includes a linear sliding mechanism and a feeding mechanism, the linear sliding mechanism includes mounting rods located on both sides of the feeding mechanism, the tops of the two mounting rods are connected by a crossbeam, a transverse linear slide is installed on the side wall of the crossbeam, a vertical mechanism mounting plate is installed on the slider of the transverse linear slide, a vertical mechanism mounting plate is installed on the vertical mechanism mounting plate, the vertical mechanism has a vacuum suction head that can move up and down and rotate, a mounting column located on the side close to the turntable is provided with a foot retraction cylinder fixing seat, a foot retraction cylinder is installed on the foot retraction cylinder fixing seat; the feeding mechanism has a pipe material tray fixing plate that can move in the direction perpendicular to the transverse linear slide, and a fixed limit block and a movable limit block are respectively provided on both sides of the top of the pipe material tray fixing plate.
7. The BOSA automatic assembly welding machine according to claim 6, characterized in that: Base comprises support, cast, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring, and castor is arranged on the pin of base bottom four, to carry mobile handler location.
8. The BOSA automatic assembly welding machine according to claim 1, characterized in that: The welding device includes a welding displacement cylinder, a welding displacement mounting seat is arranged on the top of the slider of the welding displacement cylinder, a welding positioning seat is arranged on the top of the welding displacement mounting seat, the welding positioning seat has a receiving hole for receiving a pipe fitting, a limiting protrusion is arranged on one side of the top of the receiving hole, two welding gun support adjustment mechanisms are symmetrically arranged on both sides of the welding displacement cylinder, a welding gun is installed on the top of the welding gun support adjustment mechanism, and the muzzle of the welding gun points to the part to be welded of the BOSA device.
9. The BOSA automatic assembly welding machine according to claim 1, characterized in that: The discharging device includes a discharging rotating cylinder seat; a discharging rotating cylinder is installed on the discharging rotating cylinder seat; a rotating positioning seat is arranged on the rotating platform of the discharging rotating cylinder; the rotating positioning seat has a rotating positioning hole, a rotating limiting protrusion is arranged at the top of the rotating positioning hole, and a discharging base is arranged at one side of the rotating cylinder seat; a material receiving cylinder is arranged on the top of the discharging base, and the output end of the material receiving cylinder is connected to a slide connecting plate with an L-shaped structure, and a material receiving slide is fixed on the top of the slide connecting plate; a material receiving box is arranged below the bottom end of the material receiving slide.
10. The BOSA automatic assembly welding machine according to claim 1, characterized in that: A visual inspection mechanism is respectively arranged between the pipe feeding device and the turntable and between the welding device and the turntable, and the visual inspection mechanism includes a visual inspection support, a visual inspection mounting shaft is fixed to the visual inspection support, a light source clamp is fixed to the top of the visual inspection mounting shaft, a light source is fixed to the outer end of the light source clamp, a camera is fixed to the bottom of the visual mounting shaft through a camera clamp, and a lens is installed on the top of the camera.
Citation Information
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