Wall hanging plate manufacturing equipment and wall hanging plate manufacturing method

By designing automated wall-mounted board manufacturing equipment, using stamping, displacement and riveting devices, the problem of low manual riveting efficiency is solved, and an efficient and safe wall-mounted board manufacturing process is achieved.

CN120206227APending Publication Date: 2025-06-27NINGBO AUX ELECTRIC CO LTD +1
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Patent Information

Application Number
CN202510419590.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2025-06-27

AI Technical Summary

Technical Problem

During the manufacturing process of existing wall-mounted boards, manual riveting efficiency is low, resulting in low processing efficiency, high cost and high risk of work-related injury.

Method used

A wall-mounted plate manufacturing equipment is designed, including stamping devices, displacement devices and riveting devices, which automatically aligns the displacement devices and uses riveting devices to realize riveting, reducing manual intervention.

Benefits of technology

Automatic riveting is realized, which significantly improves operating efficiency, reduces the risk of work-related accidents, optimizes raw material utilization and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides wall hanging plate manufacturing equipment and a wall hanging plate manufacturing method, relates to the technical field of air conditioners, and aims to solve the problem of low manual riveting efficiency. The wall hanging plate manufacturing equipment comprises a stamping device used for stamping a first hanging plate part and a second hanging plate part; the displacement device is used for moving the first hanging plate part and the second hanging plate part and aligning the first riveting part of the first hanging plate part and the second riveting part of the second hanging plate part; and the riveting device is used for riveting the first riveting part and the second riveting part. The riveting efficiency can be improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of air conditioners, and more particularly, to a wall-mounted board manufacturing device and a wall-mounted board manufacturing method. Background Art

[0002] For a wall-mounted air conditioner indoor unit, a wall-mounted board fixedly installed on an indoor wall is a very important component. Generally, the base of the wall-mounted air conditioner indoor unit is hung on the wall-mounted board to support the entire wall-mounted air conditioner indoor unit. And the wall-mounted board usually includes a cross beam portion and vertical beam portions, and the vertical beam portions are provided at both ends of the cross beam portion.

[0003] During the processing of the wall-mounted board, the cross beam portion and the vertical beam portions are respectively stamped, and then workers need to take out the two vertical beam portions and one cross beam portion from the stamping equipment respectively, and place them in a riveting machine so that the parts to be riveted on the two types of parts are aligned, and then operate the riveting machine to rivet the cross beam portion and the vertical beam portions. The above operations require many manual intervention links, not only with low processing efficiency, long time consumption, high processing costs, but also significantly increasing the risk of work injuries. Summary of the Invention

[0004] An object of the first aspect of the present invention is to provide a wall-mounted board manufacturing device to solve the technical problem of low efficiency of existing manual riveting.

[0005] The wall-mounted board manufacturing device provided by the first aspect of the present invention includes:

[0006] A stamping device for stamping a first hanging board portion and a second hanging board portion;

[0007] A displacement device for moving the first hanging board portion and the second hanging board portion and aligning a first riveting portion of the first hanging board portion and a second riveting portion of the second hanging board portion; and

[0008] A riveting device for riveting the first riveting portion and the second riveting portion.

[0009] The beneficial effects brought by the wall-mounted board manufacturing device of the present invention are:

[0010] By providing a displacement device to move the first hanging board portion and the second hanging board portion and align the first riveting portion and the second riveting portion of the two, and then using the riveting device to rivet the first riveting portion and the second riveting portion, there is no need for manual picking and placing of the first hanging board portion and the second hanging board portion, and automated riveting can be achieved, thus significantly improving the operation efficiency and at the same time reducing the risk of work injury accidents.

[0011] In an optional technical solution, the displacement device includes a rotating mechanism and a plate picking and placing mechanism, the plate picking and placing mechanism is transmission-connected to a power output end of the rotating mechanism, and the plate picking and placing mechanism is used to grasp the first hanging plate portion and rotate relative to the second hanging plate portion.

[0012] By setting a rotating mechanism, it can be achieved that the length direction of the first hanging plate part is consistent with the length direction of the second hanging plate part on the raw material, and the first hanging plate part is obtained by the plate body pick-up and placement mechanism after the blanking, and the rotating mechanism drives the first hanging plate part to rotate by driving the plate body pick-up and placement mechanism to rotate, and the first hanging plate part can be rotated to the angle required for riveting with the second hanging plate part. On the raw material, the length direction of the first hanging plate part is consistent with the length direction of the second hanging plate part, and the first hanging plate part and the second hanging plate part can be arranged side by side, which reduces the waste of raw materials and reduces the manufacturing cost.

[0013] In an optional technical solution, the number of the plate picking and placing mechanisms is two, and the displacement device further includes a translation mechanism, which is used to drive the two plate picking and placing mechanisms to move relatively apart.

[0014] By setting a translation mechanism, the two plate body pick-up and place mechanisms can be driven to move relatively far apart, so that the distance between the two first hanging plate parts that are close to each other during blanking increases after blanking and before riveting, and the position of the first riveted part on the first hanging plate part can correspond to the second riveted part on the second hanging plate part. Correspondingly, the distance between the two first hanging plate parts during stamping can be reduced, that is, the raw materials required to form the first hanging plate part and the second hanging plate part of the same wall hanging plate can be reduced, thereby improving the utilization rate of raw materials, reducing the proportion of scraps, and reducing production costs.

[0015] In an optional technical solution, the displacement device further includes a lifting mechanism, and the rotating mechanism is transmission-connected to a power output end of the lifting mechanism.

[0016] By setting the lifting mechanism, the rotating mechanism can be driven to rise and fall. When the lifting mechanism rises, the rotating mechanism can drive the translation mechanism to rotate, and the translation mechanism can also drive the first hanging plate parts to approach each other without interfering with the second hanging plate parts, thereby improving the working efficiency.

[0017] In an optional technical solution, the displacement device further includes a support plate, and the support plate is used to support and transport the first hanging plate portion and the second hanging plate portion to the riveting device.

[0018] By providing a supporting plate, the first hanging plate part and the second hanging plate part are driven to move toward the riveting device, thereby improving the stability of the movement of the first hanging plate part and the second hanging plate part, making it easier for the plate body taking and placing mechanism to grab the first hanging plate part.

[0019] The second aspect of the present invention aims to provide a method for manufacturing a wall-mounted panel to solve the technical problem of low efficiency of manual riveting.

[0020] The second aspect of the present invention aims to provide a method for manufacturing a wall hanging panel, using the above-mentioned wall hanging panel manufacturing equipment, the wall hanging panel manufacturing method comprising:

[0021] A punching device punches the first hanging plate portion and the second hanging plate portion;

[0022] The displacement device moves the first hanging plate portion and the second hanging plate portion, and aligns the first riveted portion of the first hanging plate portion and the second riveted portion of the second hanging plate portion; and

[0023] The riveting device rivets the first riveted portion and the second riveted portion.

[0024] The beneficial effects brought by the wall hanging board manufacturing method of the present invention are:

[0025] The first hanging plate portion and the second hanging plate portion are driven by the displacement device and the first riveted portion and the second riveted portion of the two are aligned, and then the first riveted portion and the second riveted portion are riveted together by the riveting device. There is no need to manually take and place the first hanging plate portion and the second hanging plate portion, and automated riveting can be achieved, thereby significantly improving operating efficiency and reducing the risk of work-related accidents.

[0026] In an optional technical solution, the displacement device includes a rotating mechanism and a plate picking and placing mechanism, the plate picking and placing mechanism is transmission-connected to a power output end of the rotating mechanism, the plate picking and placing mechanism obtains the first hanging plate portion, and the first rotating mechanism drives the plate picking and placing mechanism to drive the first hanging plate portion to rotate relative to the second hanging plate portion.

[0027] The rotating mechanism is set to drive the first hanging plate part to rotate relative to the second hanging plate part through the plate body pick-up and placement mechanism, so that the length direction of the first hanging plate part is consistent with the length direction of the second hanging plate part on the raw material, and the first hanging plate part is obtained by the plate body pick-up and placement mechanism after the blanking, and the rotating mechanism drives the first hanging plate part to rotate by driving the plate body pick-up and placement mechanism to rotate, so that the first hanging plate part can be rotated to the angle required for riveting with the second hanging plate part. On the raw material, the length direction of the first hanging plate part is consistent with the length direction of the second hanging plate part, so that the first hanging plate part and the second hanging plate part can be arranged side by side, which reduces the waste of raw materials and reduces the manufacturing cost.

[0028] In an optional technical solution, the displacement device further includes a translation mechanism, and the translation mechanism drives the plurality of plate picking and placing mechanisms to move relatively apart.

[0029] The translation mechanism drives the plate body picking and placing mechanism to move relatively away from each other, so that the distance between the first hanging plate parts, which are relatively close during blanking, increases after blanking and before riveting. The position of the first riveting part on the first hanging plate part can correspond to the second riveting part on the second hanging plate part. Correspondingly, the distance between the first hanging plate parts during stamping can be shortened, that is, the raw materials required for forming the first hanging plate part and the second hanging plate part of the same wall hanging plate can be reduced, thereby improving the utilization rate of raw materials, reducing the proportion of waste materials, and reducing production costs.

[0030] In an alternative technical solution, the displacement device further includes a lifting mechanism, and the lifting mechanism drives the rotating mechanism to lift.

[0031] By using the lifting mechanism to drive the rotating mechanism to lift. When the lifting mechanism rises, the rotating mechanism can drive the translation mechanism to rotate, and the translation mechanism can also drive the first hanging plate parts to approach each other without interfering with the second hanging plate parts, thereby improving the operation efficiency.

[0032] In an alternative technical solution, the displacement device further includes a support plate, and the support plate supports and conveys the first hanging plate part and the second hanging plate part to the riveting device.

[0033] Using the support plate to drive the first hanging plate part and the second hanging plate part to move towards the riveting device can improve the movement stability of the first hanging plate part and the second hanging plate part, and facilitate the plate body picking and placing mechanism to grasp the first hanging plate part. Description of the Drawings

[0034] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the background technology, the following will briefly introduce the drawings required for description in the embodiments or the background technology. Obviously, the drawings in the following description are only the embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained according to the provided drawings without creative efforts.

[0035] Figure 1 It is a schematic structural diagram of the wall hanging plate manufacturing equipment provided in the first embodiment of the present invention.

[0036] Figure 2 It is a schematic structural diagram of the wall hanging plate manufactured by the wall hanging plate manufacturing equipment provided in the first embodiment of the present invention.

[0037] Figure 3 It is a schematic layout diagram of the first hanging plate part and the second hanging plate part after being stamped by the wall hanging plate manufacturing equipment provided in the first embodiment of the present invention.

[0038] Figure 4 It is a schematic structural diagram of the support plate supporting the first hanging plate part and the second hanging plate part in the wall hanging plate manufacturing equipment provided in the first embodiment of the present invention.

[0039] Figure 5 Schematic diagram of the plate body picking and placing mechanism in the wall-mounted board manufacturing equipment provided in the first embodiment of the present invention grasping the first hanging board part and lifting it.

[0040] Figure 6 Schematic diagram of the plate body picking and placing mechanism in the wall-mounted board manufacturing equipment provided in the first embodiment of the present invention after rotation after grasping the first hanging board part.

[0041] Figure 7 Schematic diagram of the translation mechanism in the wall-mounted board manufacturing equipment provided in the first embodiment of the present invention driving the plate body picking and placing mechanism to move away from each other.

[0042] Figure 8 Schematic diagram of the support plate in the wall-mounted board manufacturing equipment provided in the first embodiment of the present invention driving the second hanging board part to translate.

[0043] Figure 9 Schematic diagram of the support plate in the wall-mounted board manufacturing equipment provided in the first embodiment of the present invention supporting and driving the first hanging board part and the second hanging board part to translate.

[0044] Figure 10 Schematic flow chart of the wall-mounted board manufacturing method provided in the second embodiment of the present invention.

[0045] Explanation of reference numerals:

[0046] 100 - Stamping device;

[0047] 200 - Displacement device; 210 - Rotation mechanism; 211 - Rotation motor; 212 - Rotation output member; 213 - Cross beam; 220 - Plate body picking and placing mechanism; 221 - Electric gripper; 222 - Finger gripper; 230 - Translation mechanism; 240 - Guide rail; 260 - Support plate;

[0048] 310 - First hanging board part; 311 - First riveting part; 320 - Second hanging board part; 321 - Second riveting part. Detailed implementation manners

[0049] To make the above objects, features and advantages of the present invention more obvious and understandable, the following detailed description of the specific embodiments of the present invention will be given with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0050] Embodiment 1:

[0051] Figure 1 Schematic structural diagram of the wall-mounted board manufacturing equipment provided in the first embodiment of the present invention. As Figure 1 shown, the wall-mounted board manufacturing equipment provided in the first embodiment of the present invention includes:

[0052] A punching device 100, used for punching the first hanging plate portion 310 and the second hanging plate portion 320;

[0053] The displacement device 200 is used to move the first hanging plate portion 310 and the second hanging plate portion 320 and align the first riveted portion 311 of the first hanging plate portion 310 and the second riveted portion 321 of the second hanging plate portion 320; and

[0054] The riveting device (not shown in the figure) is used to rivet the first riveted portion 311 and the second riveted portion 321 .

[0055] By setting up the displacement device 200 to move the first hanging plate portion 310 and the second hanging plate portion 320 and align the first riveted portion 311 and the second riveted portion 321 of the two, and then using the riveting device to rivet the first riveted portion 311 and the second riveted portion 321, there is no need to manually take and place the first hanging plate portion 310 and the second hanging plate portion 320, and automated riveting can be achieved, thereby significantly improving operating efficiency and reducing the risk of work-related accidents.

[0056] Figure 2 A schematic structural diagram of a wall-mounted panel manufactured by the wall-mounted panel manufacturing equipment provided in Example 1 of the present invention. Figure 3 This is a schematic diagram of the arrangement of the first hanging board part and the second hanging board part after the wall hanging board manufacturing equipment provided in the first embodiment of the present invention is stamped. Figure 2 and Figure 3 As shown, in this embodiment, the first hanging plate portion 310 can be a vertical beam portion of the wall hanging board, and the second hanging plate portion 320 can be a horizontal beam portion of the wall hanging board, and each of the two ends of the horizontal beam portion is respectively connected to a vertical beam portion. More specifically, the horizontal beam portion can be an I-shaped or I-shaped portion rotated 90°. Of course, in another implementation, the first hanging plate portion 310 may not be a vertical beam portion roughly along the vertical direction. If the wall hanging board requires the first hanging plate portion 310 to be set in an inclined direction, the first hanging plate portion 310 can also be an inclined part of the wall hanging board.

[0057] The same punching device 100 can punch two first hanging plate parts 310 and one second hanging plate part 320 from the same piece of material, and then the displacement device 200 can move the first hanging plate part 310 and the second hanging plate part 320 to align the first rivet part 311 and the second rivet part 321 .

[0058] Specifically, the first riveted portion 311 is a riveted column arranged at one end of the first hanging plate portion 310, and a plurality of riveted columns can be arranged along the length direction of the first hanging plate portion 310. The first riveted portion 311 can be formed during the stamping process of the first hanging plate portion 310. The second riveted portion 321 is a through hole, which is located at both ends of the longitudinal portion of the second hanging plate portion 320 in an I-shaped or I-shaped shape rotated 90 degrees. Correspondingly, the arrangement direction of the plurality of second riveted portions 321 on each end of each second hanging plate portion 320 is perpendicular to the length direction of the second hanging plate portion 320. Before riveting, the first riveted portion 311 is inserted into the second riveted portion 321, and during the riveting process, the free end of the first riveted portion 311 is opened and folded outward, thereby fixing the first hanging plate portion 310 and the second hanging plate portion 320.

[0059] Figure 4 This is a schematic diagram of the structure of the support plate supporting the first hanging board part and the second hanging board part in the wall hanging board manufacturing equipment provided in Example 1 of the present invention. Figure 5 This is a schematic diagram of the panel picking and placing mechanism in the wall-mounted panel manufacturing equipment provided in Example 1 of the present invention grabbing the first hanging panel part and lifting it. Figure 6 A schematic diagram of a wall hanging panel manufacturing device provided in Embodiment 1 of the present invention after the panel body pick-up and place mechanism grabs the first hanging panel part and rotates it. It should be noted that in this embodiment, Figures 4 - 9 The relevant parts are shown in top view and front view. Figure 1 and Figures 4 - 6 As shown, optionally, the displacement device 200 includes a rotating mechanism 210 and a plate picking and placing mechanism 220, the plate picking and placing mechanism 220 is transmission-connected to the power output end of the rotating mechanism 210, and the plate picking and placing mechanism 220 is used to grasp the first hanging plate part 310 and rotate relative to the second hanging plate part 320.

[0060] By setting the rotating mechanism 210, it can be achieved that the length direction of the first hanging plate part 310 is consistent with the length direction of the second hanging plate part 320 on the raw material, and the first hanging plate part 310 is obtained by the plate body pick-up and placement mechanism 220 after the blanking, and the rotating mechanism 210 drives the first hanging plate part 310 to rotate by driving the plate body pick-up and placement mechanism 220 to rotate, and the first hanging plate part 310 can be rotated to the angle required for riveting with the second hanging plate part 320. On the raw material, the length direction of the first hanging plate part 310 is consistent with the length direction of the second hanging plate part 320, and the first hanging plate part 310 and the second hanging plate part 320 can be arranged side by side, which reduces the waste of raw materials and reduces the manufacturing cost.

[0061] Specifically, in this embodiment, the two first hanging plate parts 310 that form the same wall hanging plate can be arranged on both sides of the second hanging plate part 320. Of course, the above is for the second hanging plate part 320 with an I-shaped or H-shaped cross-section. If the second hanging plate part 320 is U-shaped, the two first hanging plate parts 310 can be arranged in the space inside the U-shape.

[0062] Among them, the plate body picking and placing mechanism 220 can include multiple groups of electric grippers 221. For each first hanging plate part 310, electric grippers 221 can be respectively arranged at positions near both ends thereof. Specifically, the picking and placing of the first hanging plate part 310 can be realized by means of electromagnetic adsorption. Since the first hanging plate part 310 is a metal sheet metal part, more specifically, it can be made of steel material, electromagnetic adsorption can be adopted. When it is necessary to grasp the first hanging plate part 310, the electromagnet in the electric gripper 221 is first de-energized. After the electric gripper 221 approaches and even contacts the first hanging plate part 310, the electromagnet is energized to adsorb the first hanging plate part 310 by using electromagnetic force, and then the electromagnet remains energized. When it is necessary to release the first hanging plate part 310, the electric gripper 221 drives the first hanging plate part 310 to a set position, the electromagnet is de-energized, the first hanging plate part 310 is not adsorbed by the electromagnet, and then the electric gripper 221 moves away from the first hanging plate part 310. Of course, in other implementation manners, the picking and placing of the first hanging plate part 310 can also be realized by means of, for example, negative pressure suction. Or, a pair of jaws that approach or move away from each other can also be adopted to clamp the first hanging plate part 310 from both side walls thereof.

[0063] The rotating mechanism 210 includes a rotating motor 211 and a rotating output member 212 installed at the power output end of the rotating motor 211. The plate body picking and placing mechanism 220 is arranged on the rotating output member 212. When the rotating output member 212 is driven by the rotating motor 211 to rotate around the vertical axis, the plate body picking and placing mechanism 220 can rotate with the rotating output member 212 at the same angular velocity and direction. The rotating motor 211 can be installed on a cross beam 213. The cross beam 213 is in transmission connection with a cross beam translation device (not shown). The cross beam 213 and the pallet 260 can move horizontally respectively. The moving speed and timing of the cross beam 213 can be synchronized with or different from those of the pallet 260.

[0064] Figure 7 It is a schematic diagram after the translation mechanism drives the plate body picking and placing mechanism to move away from each other in the wall hanging plate manufacturing equipment provided in the first embodiment of the present invention. As Figure 1 and Figure 6 、 Figure 7 shown, optionally, the number of the plate body picking and placing mechanisms 220 is two. The displacement device 200 further includes a translation mechanism 230 for driving the two plate body picking and placing mechanisms 220 to move relatively away from each other.

[0065] By setting the translation mechanism 230, the two plate body pick-up and place mechanisms 220 can be driven to move relatively away, so that the distance between the two first hanging plate parts 310 that are close to each other during blanking increases after blanking and before riveting, and the position of the first riveted part 311 on the first hanging plate part 310 can correspond to the second riveted part 321 on the second hanging plate part 320. Correspondingly, the distance between the first hanging plate parts 310 during stamping can be reduced, that is, the raw materials required to form the first hanging plate part 310 and the second hanging plate part 320 of the same wall hanging plate can be reduced, thereby improving the utilization rate of raw materials, reducing the proportion of scraps, and reducing production costs.

[0066] Of course, in another implementation, the translation mechanism 230 may not be provided but only the rotation mechanism 210 may be provided, and the distance between the two first hanging plate parts 310 during stamping is the distance between the second rivet parts 321 at both ends of the second hanging plate part 320. That is, after the first hanging plate part 310 is stamped down, the two first hanging plate parts 310 are only rotated without changing the distance between them. Of course, based on this configuration, the first hanging plate parts 310 required for adjacent wall hanging panels can be staggered, that is, the first hanging plate parts 310 on both sides of each second hanging plate part 320 are no longer formed together with the first hanging plate parts 310 to form a wall hanging panel. Instead, a first hanging plate part 310 forming a wall hanging panel is located between the first hanging plate part 310 and the second hanging plate part 320 forming another wall hanging panel. In this way, the distance between the two first hanging plate parts 310 forming each wall hanging panel can be increased in terms of raw materials, and there is no need to move the two first hanging plate parts 310 forming a wall hanging panel to change the distance between them.

[0067] The translation mechanism 230 includes an electric cylinder, which is mounted on the rotating output member 212, and an electric gripper 221 is mounted on the power output end of the electric cylinder. If the electric cylinder is a single-output electric cylinder, four electric cylinders are arranged on each rotating output member 212, and the four electric cylinders are arranged in a group of two, and the two electric cylinders in a group move a first hanging plate part 310 through the electric gripper 221. That is, the electric cylinders driving the two first hanging plate parts 310 are arranged back to back, and the extension directions are opposite. Of course, in other implementations, other driving parts such as linear modules and electric push rods can also be used as components to drive the electric gripper 221 to move.

[0068] like Figure 7 and Figure 8 As shown, optionally, the displacement device 200 further includes a lifting mechanism (not shown in the figure), and the rotating mechanism 210 is transmission-connected to the power output end of the lifting mechanism.

[0069] By setting up a lifting mechanism, the rotation mechanism 210 can be driven to lift. When the lifting mechanism rises, the rotation mechanism 210 can drive the translation mechanism 230 to rotate, and the translation mechanism 230 can also drive the first hanging plate part 310 to approach each other without interfering with the second hanging plate part 320, thereby improving the operation efficiency.

[0070] Specifically, in this embodiment, the lifting mechanism can be connected to the cross beam 213. When the cross beam 213 lifts, the rotation mechanism 210 and the translation mechanism 230 can be driven to lift at the same time.

[0071] Figure 8 It is a schematic diagram after the pallet structure drives the second hanging plate part to translate in the wall hanging plate manufacturing equipment provided in the first embodiment of the present invention. Figure 9 It is a schematic diagram of the pallet in the wall hanging plate manufacturing equipment provided in the first embodiment of the present invention for supporting and driving the first hanging plate part and the second hanging plate part to translate. As Figure 1 and Figure 9 shown, optionally, the displacement device 200 further includes a pallet 260, and the pallet 260 is used to support and convey the first hanging plate part 310 and the second hanging plate part 320 to the riveting device.

[0072] By setting up the pallet 260, the first hanging plate part 310 and the second hanging plate part 320 are driven to move towards the riveting device, thereby improving the movement stability of the first hanging plate part 310 and the second hanging plate part 320 and facilitating the plate body picking and placing mechanism 220 to grab the first hanging plate part 310.

[0073] Specifically, a plurality of pairs of finger grippers 222 that can approach or separate from each other can be provided on the pallet 260. When the first hanging plate part 310 and the second hanging plate part 320 need to be supported and conveyed by the pallet 260, each pair of finger grippers 222 approaches to clamp the first hanging plate part 310 and the second hanging plate part 320. Among them, for the first hanging plate part 310, it can be clamped from a position close to the upper end of its length direction. For the second hanging plate part 320, it can be clamped from a position close to the middle of its length direction.

[0074] Specifically, in this embodiment, the pallet 260 is movably installed on the guide rail 240 and can be driven by a pallet driving mechanism (not shown) to move horizontally. It should be noted that during the movement from the stamping device 100 to the riveting device, the pallet 260 does not always support the first hanging plate part 310 and the second hanging plate part 320. For example, after the plate body picking and placing mechanism 220 takes away the first hanging plate part 310, the pallet 260 can only support the second hanging plate part 320 and move it towards the riveting device. Moreover, the continuous rightward movement of the second hanging plate part 320 during the Figures 7 - 8 process shown is also completed by the pallet 260.

[0075] Embodiment Two:

[0076] Figure 10 The flowchart of the wall-mounted panel manufacturing method provided in the second embodiment of the present invention is shown in FIG. Figure 1 and Figure 10 As shown, the second embodiment further provides a wall-mounted panel manufacturing method, using the above-mentioned wall-mounted panel manufacturing equipment, the wall-mounted panel manufacturing method comprises:

[0077] The punching device 100 punches the first hanging plate portion 310 and the second hanging plate portion 320;

[0078] The displacement device 200 moves the first hanging plate portion 310 and the second hanging plate portion 320 to align the first riveted portion 311 of the first hanging plate portion 310 and the second riveted portion 321 of the second hanging plate portion 320; and

[0079] The riveting device rivets the first riveted portion 311 and the second riveted portion 321 .

[0080] The first hanging plate portion 310 and the second hanging plate portion 320 are driven by the displacement device 200 to align the first riveted portions 311 and the second riveted portions 321 of the two, and then the first riveted portions 311 and the second riveted portions 321 are riveted together by the riveting device. There is no need to manually take and place the first hanging plate portion 310 and the second hanging plate portion 320, and automated riveting can be achieved, thereby significantly improving operating efficiency and reducing the risk of work-related accidents.

[0081] Among them, in this embodiment, the first hanging plate portion 310 can be a vertical beam portion of the wall hanging board, and the second hanging plate portion 320 can be a horizontal beam portion of the wall hanging board, and each of the two ends of the horizontal beam portion is respectively connected to a vertical beam portion. More specifically, the horizontal beam portion can be an I-shaped or I-shaped portion rotated 90°. Of course, in another implementation, the first hanging plate portion 310 may not be a vertical beam portion roughly along the vertical direction. If the wall hanging board requires the first hanging plate portion 310 to be set in an inclined direction, the first hanging plate portion 310 can also be an inclined part of the wall hanging board.

[0082] In this embodiment, the stamping device 100 can stamp the first hanging plate portion 310 and the second hanging plate portion 320 on the raw material at one time.

[0083] like Figure 1 and Figures 4 - 6 As shown, optionally, the displacement device 200 includes a rotating mechanism 210 and a plate picking and placing mechanism 220, the plate picking and placing mechanism 220 is transmission-connected to the power output end of the rotating mechanism 210, the plate picking and placing mechanism 220 obtains the first hanging plate portion 310, and the first rotating mechanism 210 drives the plate picking and placing mechanism 220 to drive the first hanging plate portion 310 to rotate relative to the second hanging plate portion 320.

[0084] The rotation mechanism 210 is provided to drive the first hanging plate portion 310 to rotate relative to the second hanging plate portion 320 through the plate picking and placing mechanism 220. It can be realized that on the raw material, the length direction of the first hanging plate portion 310 is consistent with the length direction of the second hanging plate portion 320. After blanking, the plate picking and placing mechanism 220 obtains the first hanging plate portion 310, and the rotation mechanism 210 drives the first hanging plate portion 310 to rotate by driving the plate picking and placing mechanism 220 to rotate, and the first hanging plate portion 310 can be rotated to the angle required for riveting with the second hanging plate portion 320. On the raw material, the length direction of the first hanging plate portion 310 is consistent with the length direction of the second hanging plate portion 320, and the first hanging plate portion 310 and the second hanging plate portion 320 can be arranged side by side, reducing the waste of raw materials and lowering the manufacturing cost.

[0085] Specifically, in this embodiment, the two first hanging plate portions 310 forming the same wall hanging plate can be arranged on both sides of the second hanging plate portion 320. Of course, the above arrangement is more beneficial for the second hanging plate portion 320 with an I-shaped or I-beam shape. If the second hanging plate portion 320 is U-shaped, the two first hanging plate portions 310 can be arranged in the space inside the U-shape.

[0086] Such as Figure 1 and Figure 6 、 Figure 7 As shown in

[0087] The translation mechanism 230 drives the plate picking and placing mechanisms 220 to move relatively away from each other, so that the distance between the first hanging plate portions 310 that are relatively close during blanking increases after blanking and before riveting, and the position of the first riveting portion 311 on the first hanging plate portion 310 can correspond to the second riveting portion 321 on the second hanging plate portion 320. Correspondingly, the distance between the first hanging plate portions 310 during stamping can be shortened, that is, the raw materials required for the first hanging plate portion 310 and the second hanging plate portion 320 forming the same wall hanging plate can be reduced, thereby improving the utilization rate of raw materials, reducing the proportion of waste materials, and lowering the production cost.

[0088] Of course, in other implementation manners, the translation mechanism 230 may not be provided, and only the rotation mechanism 210 is provided. The distance between the two first hanging plate portions 310 during stamping is the distance between the second riveting portions 321 at both ends on the second hanging plate portion 320. That is, when the first hanging plate portions 310 are stamped off, the two first hanging plate portions 310 are only rotated without changing the distance between them. Of course, based on this configuration, the first hanging plate portions 310 required for adjacent wall hanging plates can be staggered, that is, it is no longer the case that the first hanging plate portions 310 on both sides of each second hanging plate portion 320 together form a wall hanging plate with it. Instead, one first hanging plate portion 310 forming a wall hanging plate is located between the first hanging plate portion 310 and the second hanging plate portion 320 forming another wall hanging plate. In this way, the distance between the two first hanging plate portions 310 forming each wall hanging plate can be increased on the raw material, and there is no need to move the two first hanging plate portions 310 forming a wall hanging plate to change the distance between them.

[0089] As Figure 7 and Figure 8 shown, optionally, the displacement device 200 further includes a lifting mechanism, and the lifting mechanism drives the rotation mechanism 210 to lift.

[0090] By using the lifting mechanism to drive the rotation mechanism 210 to lift. When the lifting mechanism rises, the rotation mechanism 210 can drive the translation mechanism 230 to rotate, and the translation mechanism 230 can also drive the first hanging plate portions 310 to approach each other without interfering with the second hanging plate portion 320, thereby improving the operation efficiency.

[0091] As Figure 1 and Figure 9 shown, optionally, the displacement device 200 further includes a support plate 260, and the support plate 260 supports and conveys the first hanging plate portion 310 and the second hanging plate portion 320 to the riveting device.

[0092] Using the support plate 260 to drive the first hanging plate portion 310 and the second hanging plate portion 320 to move towards the riveting device can improve the movement stability of the first hanging plate portion 310 and the second hanging plate portion 320, and facilitate the plate body picking and placing mechanism 220 to grab the first hanging plate portion 310.

[0093] As Figure 10 shown, the wall hanging plate manufacturing method provided in this embodiment includes the following steps:

[0094] S501. The stamping device 100 stamps and forms two first hanging plate portions 310 and one second hanging plate portion 320 of the wall hanging plate at one time;

[0095] S502. The support plate 260 supports and drives the first hanging plate portion 310 and the second hanging plate portion 320 to move towards the riveting device;

[0096] S503. The board picking and placing mechanism 220 of the displacement device 200 obtains the first hanging board part 310;

[0097] S504. The rotating mechanism 210 rotates, driving the first hanging board part 310 to rotate through the board picking and placing mechanism 220;

[0098] S505. The translation mechanism 230 drives the two board picking and placing mechanisms 220 to move relatively away from each other, increasing the distance between the first riveting parts 311 on the two first hanging board parts 310 to the distance between the second riveting parts 321 at both ends of the second hanging board part 320;

[0099] S506. The pallet 260 drives the second hanging board part 320 to translate, aligning the second riveting part 321 with the first riveting part 311;

[0100] S507. The board picking and placing mechanism 220 releases the first hanging board part 310, placing the first hanging board part 310 on the second hanging board part 320;

[0101] S508. The riveting device rivets the first riveting part 311 and the second riveting part 321 to fix the first hanging board part 310 and the second hanging board part 320.

[0102] Among them, the numbers of the above steps do not absolutely limit the sequence of the specific steps. For example, the translation mechanism 230 can also first drive the two board picking and placing mechanisms 220 to move relatively away from each other, and then the two board picking and placing mechanisms 220 are driven to rotate by the rotating mechanism 210 after moving away. This is also a feasible solution. However, when rotating, since the two board picking and placing mechanisms 220 have already moved away, their moment of inertia is greater than the solution of rotating first and then moving away.

[0103] Although the present invention is disclosed as above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention should be subject to the scope defined by the claims.

[0104] Finally, it should also be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or sequence between these entities or operations. Moreover, the term "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising one..." does not exclude the presence of another identical element in the process, method, article or device comprising the said element.

[0105] In the above embodiments, the descriptions of orientations such as "upper" and "lower" are all based on the drawings.

[0106] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention.

[0107] Therefore, the present invention will not be limited to these embodiments shown herein, but rather to the broadest scope consistent with the principles and novel features disclosed herein.

Claims

1. A wall panel manufacturing equipment, characterized in that: include: A punching device (100) for punching a first hanging plate portion (310) and a second hanging plate portion (320); A displacement device (200) is used to move the first hanging plate portion (310) and the second hanging plate portion (320), and to align the first riveted portion (311) of the first hanging plate portion (310) and the second riveted portion (321) of the second hanging plate portion (320); as well as A riveting device is used for riveting the first riveting portion (311) and the second riveting portion (321).

2. The wall hanging board manufacturing equipment according to claim 1, characterized in that: The displacement device (200) comprises a rotating mechanism (210) and a plate picking and placing mechanism (220), wherein the plate picking and placing mechanism (220) is transmission-connected to a power output end of the rotating mechanism (210), and the plate picking and placing mechanism (220) is used to grab the first hanging plate portion (310) and rotate it relative to the second hanging plate portion (320).

3. The wall hanging board manufacturing equipment according to claim 2, characterized in that: The number of the plate taking and placing mechanisms (220) is two, and the displacement device (200) further comprises a translation mechanism (230), wherein the translation mechanism (230) is used to drive the two plate taking and placing mechanisms (220) to move relatively away from each other.

4. The wall hanging board manufacturing equipment according to claim 3, characterized in that: The displacement device (200) further comprises a lifting mechanism, and the rotating mechanism (210) is transmission-connected to a power output end of the lifting mechanism.

5. The wall hanging board manufacturing equipment according to claim 2, characterized in that: The displacement device (200) further comprises a support plate (260), wherein the support plate (260) is used to support and transport the first hanging plate portion (310) and the second hanging plate portion (320) to the riveting device.

6. A method for manufacturing a wall-mounted panel, characterized in that: Using the wall hanging board manufacturing equipment according to any one of claims 1 to 5, the wall hanging board manufacturing method comprises: The punching device (100) punches the first hanging plate portion (310) and the second hanging plate portion (320); the displacement device (200) moves the first hanging plate portion (310) and the second hanging plate portion (320) and aligns the first riveting portion (311) of the first hanging plate portion (310) and the second riveting portion (321) of the second hanging plate portion (320); and The riveting device rivets the first riveted portion (311) and the second riveted portion (321).

7. The method for manufacturing a wall-mounted panel according to claim 6, characterized in that: The displacement device (200) comprises a rotating mechanism (210) and a plate picking and placing mechanism (220); the plate picking and placing mechanism (220) is transmission-connected to a power output end of the rotating mechanism (210); the plate picking and placing mechanism (220) obtains the first hanging plate portion (310); the first rotating mechanism (210) drives the plate picking and placing mechanism (220) to drive the first hanging plate portion (310) to rotate relative to the second hanging plate portion (320).

8. The method for manufacturing a wall hanging panel according to claim 7, characterized in that: The displacement device (200) further comprises a translation mechanism (230), wherein the translation mechanism (230) drives the plurality of plate taking and placing mechanisms (220) to move relatively away from each other.

9. The method for manufacturing a wall-mounted panel according to claim 8, characterized in that: The displacement device (200) further comprises a lifting mechanism, wherein the lifting mechanism drives the rotating mechanism (210) to move up and down.

10. The method for manufacturing a wall-mounted panel according to claim 6, characterized in that: The displacement device (200) further comprises a support plate (260), wherein the support plate (260) supports and transports the first hanging plate portion (310) and the second hanging plate portion (320) to the riveting device.

Citation Information

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