Efficient ceramic polishing device and method

Abstract

The invention relates to the technical field of ceramic polishing, in particular to an efficient ceramic polishing device and method.The top surface of a driving rotary disc is provided with a connecting control rod for controlling the driving rotary disc to be connected with the lower portion, and the bottom surface of the driving rotary disc is provided with a compensation push rod for compensating path gear errors; the surface of the bottom of the path gear is provided with a ceramic side grinding disc on the side edge according to a path, the surface of the bottom of the path gear is provided with a polishing mounting seat for mounting a bottom structure, and the surface of the bottom of the polishing mounting seat is provided with a top polishing disc for grinding the top of the ceramic. A ceramic top cleaning brush is arranged on the surface of the bottom of the polishing mounting base, efficient polishing of the ceramic side edge is achieved, a driving motor on a driving rotary disc drives an inner gear to rotate around the center, meanwhile, the inner gear is engaged with an outer tooth groove to rotate, a path groove pushes a compensation push rod, and the movement path of the compensation push rod is approximate to a regular polygon. Meanwhile, the polishing mounting seat drives the top polishing disc to comprehensively polish the top of the ceramic.

Description

Technical Field

[0001] The present invention relates to the technical field of ceramic polishing, and specifically to a high-efficiency ceramic polishing device and method. Background Art

[0002] Ceramic polishing is a key process in the production of ceramic products. Its purpose is to remove the micro-defects on the ceramic surface through physical or chemical methods, improve the surface finish and gloss, so as to improve the appearance quality and service performance of ceramic products. During the ceramic polishing process, various polishing materials and equipment, such as polishing wheels, polishing fluids, etc., are usually used to ensure that the ceramic surface can reach the required flatness and finish. With the continuous development of the ceramic industry, the requirements for polishing technology are getting higher and higher. It is not only required to improve the polishing efficiency, but also to reduce the production cost and at the same time reduce the impact on the environment. Therefore, the research and development of efficient and environmentally friendly ceramic polishing devices and methods is of great significance for improving the overall quality of ceramic products and promoting the sustainable development of the ceramic industry.

[0003] In the actual use process of ceramic bricks, in order to improve the decoration degree, they may have polygonal shapes.

[0004] Existing ceramic polishing devices are difficult to efficiently and accurately polish the sides of ceramics, and it is not convenient to meet the polishing requirements of ceramics with different shapes.

[0005] In view of this, we propose a high-efficiency ceramic polishing device and method. Summary of the Invention

[0006] The purpose of the present invention is to provide a high-efficiency ceramic polishing device to solve the problem that the existing ceramic polishing devices in the above background art are not convenient to meet the polishing requirements of ceramics with different shapes. To achieve the above purpose, the present invention provides the following technical solution: A high-efficiency ceramic polishing device includes a top mounting plate and an outer mounting ring. The bottom surface of the top mounting plate is fixedly connected with a lifting connecting column. The bottom surface of the top mounting plate is provided with a driving turntable. The bottom surface of the outer mounting ring is provided with a path gear. The top surface of the driving turntable is provided with a connecting control rod. The bottom surface of the driving turntable is provided with a compensation push rod. The bottom surface of the path gear is provided with a side grinding disc. The bottom surface of the path gear is provided with a polishing mounting seat. The bottom surface of the polishing mounting seat is provided with a top polishing disc. The bottom surface of the polishing mounting seat is provided with a cleaning brush.

[0007] Preferably, the driving turntable includes a driving motor. The driving motor is fixedly connected with the output end of the lifting connecting column. The bottom surface of the driving motor is fixedly connected with a rotating disc. The bottom surface of the rotating disc is magnetically connected with a fixed push block. Four annularly distributed connecting arms are fixedly connected to the outer surface of the rotating disc.

[0008] Preferably, the path gear includes an external tooth groove, which is fixedly connected to the bottom surface of the outer mounting ring, and the inner surface of the external tooth groove is meshed with four internal gears, and the number of teeth of the four internal gears are twenty, fifteen, twelve, and ten respectively, and the bottom surface of the internal gear is fixedly connected to a gear base, and the bottom surface of the gear base is provided with a path groove, and the bottom surface of the gear base is provided with a lifting groove.

[0009] Preferably, the number of teeth of the external tooth groove is sixty, the internal gears are all rotatably connected to the connecting arm, the path groove is connected to the lifting groove, and the center of the path groove contacts the pitch circle of the external gear and the internal gear.

[0010] Preferably, the connecting control rod comprises a driving cylinder, the driving cylinder is fixedly connected to the top surface of the connecting arm, the output end of the driving cylinder is fixedly connected to a rotating connecting block, the inner surface of the rotating connecting block is rotatably connected to an outer lifting column, the bottom surface of the outer lifting column is fixedly connected to a connecting bottom column, the inner surface of the outer lifting column is fixedly connected to an inner push rod, and the output end of the inner push rod is fixedly connected to a toggle base;

[0011] The outer lifting column is hollow inside, passes through the inner gear and the gear base, and is slidably connected to the inner surface of the path groove and the lifting groove. The connecting bottom column is slidably connected to the inner surface of the path groove.

[0012] Preferably, the compensation push rod includes a mounting shell, the mounting shell is sleeved on the outer surface of the fixed push block, the inner surface of the mounting shell is fixedly connected to a shell base, the top surface of the shell base is fixedly connected to a shell top cover, a rack slide groove is opened on one side of the shell top cover, the inner surface of the mounting shell is fixedly connected to a return spring, the inner surface of the mounting shell is slidably connected to an active push block, the inner surface of the mounting shell is slidably connected to a driven push block, the top surface of the shell base is fixedly connected to a fixed rack, the top surface of the shell base is slidably connected to a movable rack, the inner surface of the shell base is slidably connected to an output push rod, the bottom surface of the output push rod is rotatably connected to a plurality of meshing gears, and the meshing gears are meshed with both the fixed rack and the movable rack.

[0013] Preferably, the outer shell top cover and the outer shell base are slidably connected to the bottom surface of the fixed push block, the two ends of the return spring are respectively fixedly connected to the outer surfaces of the mounting outer shell and the active push block, the movable rack is slidably connected to the inner surface of the rack slide groove, and the driven push block is fixedly connected to the output push rod.

[0014] Preferably, the side grinding disc includes a side motor, the side motor is fixedly connected to the bottom surface of the driven pushing block, and the output end of the side motor is fixedly connected to the side polishing disc;

[0015] The side motor is fixedly connected to the bottom surface of the driven pushing block.

[0016] Preferably, the polishing mounting seat includes a self-rotating base, the self-rotating base is located on the bottom surface of the fixed push block, the outer surface of the self-rotating base is provided with a polishing shell, both sides of the self-rotating base are fixedly connected with a cleaning shell, the top surface of the cleaning shell is fixedly connected with a fixed clamping block, the inner side surfaces of the cleaning shell and the fixed clamping block are both provided with an inner sliding groove, the top surface of the fixed clamping block is fixedly connected with a top driven push block, and the top surface of the top driven push block is provided with a pushing connection groove;

[0017] The push connection groove is slidably connected to the toggle base.

[0018] Preferably, the top polishing plate includes a bottom shell, the inner surface of the bottom shell is fixedly connected to a bottom motor, and the output end of the bottom motor is fixedly connected to a polishing bottom plate;

[0019] The polishing chassis is slidably connected to the inner surface of the bottom shell, the top surface of the bottom shell is fixedly connected to the polishing shell, and the top surface of the polishing shell is fixedly connected with a top follower push block and a push connection groove.

[0020] Preferably, the cleaning brush includes a magnetic shaft, which is slidably connected to the inner surface of the inner sliding groove, the bottom surface of the magnetic shaft is fixedly connected to a fixed brush, the outer surface of the fixed brush is slidably connected to an extension brush, the outer surface of the fixed brush is fixedly connected to an adjustment spring, and the other end of the adjustment spring is fixedly connected to a movable brush.

[0021] A method for using a ceramic high-efficiency polishing device comprises the following steps:

[0022] S1. The top mounting plate and the outer mounting ring are installed inside the polishing device. The lifting connecting column is used to lift the active turntable. The side grinding plate, the polishing mounting seat, and the top polishing plate are all installed inside the polishing device and supported. They cannot move freely and can only follow the rotation or move in a specific path.

[0023] S2. In the initial state, the path grooves on the four internal gears are all facing outwards and are at the meshing position between the internal gears and the external tooth grooves. At this time, all the driving cylinders and the inner push rods are lifted, and the connecting bottom column and the toggle base are extended from the top driven push blocks on the cleaning shell and the polishing shell. At the same time, the lifting connecting column is also lifted, and the internal gears are no longer meshed with the external tooth grooves. At this time, when the lifting connecting column drives the rotating disk to rotate, the polishing mounting seat and the side grinding disk at the bottom are disengaged and will not rotate with it, the fixed push block is disengaged from the magnetic attraction, and the compensation push rod will not rotate either, and it will only drive the four internal gears to rotate around the center. The four internal gears The wheel will not rotate because it is not meshed with the outer tooth groove. The four internal gears have different numbers of teeth, corresponding to regular triangles, tetragons, pentagons, and hexagons respectively. Align the required internal gear to the compensation push rod, and the lifting connection column descends so that the internal gear re-engages with the outer tooth groove. The driving cylinder at the internal gear above the compensation push rod descends, and the connecting bottom column is inserted into the installation shell. The remaining three internal gears are above the polishing shell and the cleaning shell. The inner push rod descends and the base is inserted into the push connection groove below. At this time, the switching is completed and the active turntable is reconnected with the side grinding disc, the polishing mounting seat, and the top polishing disc.

[0024] S3, start the driving motor to drive the four internal gears to rotate. While the four internal gears rotate around the rotating disk, they will also rotate due to the meshing with the external tooth grooves. In the initial state, the path groove faces outward, and the path groove is on the same straight line as the side grinding disk below. The path groove will drive the side grinding disk to move along its own path. The pitch circle radii of the four internal gears are respectively one-third, one-quarter, one-fifth, and one-sixth of the pitch circle radius of the external tooth groove. If the gear ratio is also satisfied, the path groove will follow the movement path of the internal gear to be three, four, five, and six cusp lines. In the process of moving on the cusp lines, the path groove will push the compensation push rod to move in the direction of squeezing the fixed push block. The fixed push block pushes the active push block to generate displacement. The displacement is halved and then pushed onto the driven push block through the double-stroke structure composed of the fixed rack, the movable rack, and the meshing gears. The bottom of the driven push block is connected to the side grinding disk. In this way, the movement path of the side grinding disk after compensation is approximately a regular triangular, quadrilateral, pentagon, or hexagon, and the side motor drives the side polishing disk to grind the side of the ceramic.

[0025] S4. The three internal gears that are not above the side grinding disc are all connected to the polishing mount, so that the polishing mount is driven to rotate by turning. The middle internal gear turns the top polishing disc to rotate around the rotating disc, and drives the polishing chassis to polish the top surface of the ceramic through the bottom motor. Since the polishing chassis is opposite to the side grinding disc and will not contact, the internal gears on both sides will transmit the rotation to the cleaning brush through the turning base, so that the magnetic shaft is connected to the turning base and rotates, driving the fixed brush to rotate. The closer the internal gear is to the outside, the fewer teeth and the faster the speed. When rotating, a greater force is generated to throw the movable brush out, thereby covering a larger area.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] In the present invention, through the cooperation of the active turntable, path gear and connecting control rod, efficient grinding of the ceramic side is achieved. The drive motor on the active turntable drives the internal gear to rotate around the center. At the same time, the internal gear meshes with the external tooth groove and rotates self - sufficiently. The path groove pushes the compensation push rod, making its moving path approximately a regular polygon. At the same time, the polishing mounting seat drives the top polishing disc to comprehensively polish the top of the ceramic.

[0028] In the present invention, through the cooperation of the cleaning brush, internal gear and magnetic attraction shaft, efficient cleaning during the polishing process is achieved. The self - rotation of the internal gear drives the cleaning brush to rotate at high speed. The centrifugal force throws out the movable brush to expand the cleaning range. The cleaning brush pushes the particulate impurities generated by polishing out of the ceramic surface. The difference in the rotation speeds of different internal gears enables the high - speed and low - speed cleaning of the cleaning brushes on both sides to complement each other, ensuring the cleaning effect.

[0029] In the present invention, through the common cooperation of the connecting control rod and path gear, it is possible to switch four internal gears of different sizes to meet the surface and side polishing of regular polygon ceramics of different shapes (triangle, quadrilateral, pentagon, hexagon). BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic side view of the bottom structure of the present invention;

[0031] Figure 2 It is an exploded view of the overall structure of the present invention;

[0032] Figure 3 It is a schematic installation view of the overall structure of the present invention;

[0033] Figure 4 It is a schematic view of the structure of the components of the active turntable of the present invention cooperating with the fixed push block;

[0034] Figure 5 It is a schematic view of the structure of the components of the rotating disc of the present invention cooperating with each other;

[0035] Figure 6 It is a schematic view of the structure of the components of the path gear of the present invention cooperating with each other;

[0036] Figure 7 It is a schematic view of the structure of the active turntable of the present invention cooperating with the connecting control rod;

[0037] Figure 8 It is a schematic view of the structure of the active turntable, path gear, connecting control rod, and compensation push rod of the present invention cooperating with each other;

[0038] Figure 9 It is a schematic view of the structure of the path gear of the present invention cooperating with the connecting control rod;

[0039] Figure 10Schematic diagram of the mutual cooperation structure of each component of the connection control rod of the present invention;

[0040] Figure 11 Schematic diagram of the mutual cooperation structure of the connection control rod and the compensation push rod of the present invention;

[0041] Figure 12 Schematic diagram of the mutual cooperation structure of each component of the compensation push rod of the present invention;

[0042] Figure 13 For the present invention Figure 12 Enlarged view at A in

[0043] Figure 14 Schematic diagram of the mutual cooperation structure of the fixed rack, movable rack and meshing gear of the present invention;

[0044] Figure 15 For the path gear and the compensation push rod A of the present invention;

[0045] Figure 16 Schematic diagram of the internal structure of the compensation push rod A of the present invention;

[0046] Figure 17 For the path gear and the compensation push rod B of the present invention;

[0047] Figure 18 Schematic diagram of the internal structure of the compensation push rod B of the present invention;

[0048] Figure 19 Schematic diagram of the mutual cooperation structure of the path diagram of the present invention;

[0049] Figure 20 Schematic diagram of the mutual cooperation structure of the connection control rod and the polishing mounting base of the present invention;

[0050] Figure 21 Schematic diagram of the mutual cooperation structure of the polishing mounting base and the top polishing disc of the present invention;

[0051] Figure 22 Schematic diagram of the mutual cooperation structure of the connection control rod and the cleaning brush of the present invention;

[0052] Figure 23 Schematic diagram of the mutual cooperation structure of each component of the cleaning brush of the present invention.

[0053] In the figure: 1. Top mounting disc; 11. Outer mounting ring; 12. Lifting connecting column; 2. Active turntable; 21. Driving motor; 22. Rotating disc; 221. Fixed pushing block; 23. Connecting arm; 3. Path gear; 31. Outer tooth groove; 32. Inner gear; 33. Gear base; 331. Path groove; 332. Lifting groove; 4. Connecting control rod; 41. Driving cylinder; 411. Rotating connecting block; 42. Outer lifting column; 421. Connecting bottom column; 43. Inner pushing rod; 431. Dialing base; 5. Compensation push rod; 51. Mounting housing; 52. Housing base; 521. Housing top cover; 522. Rack chute; 53. Return spring; 54. Active pushing block; 541. Driven pushing block; 55. Fixed rack; 551. Movable rack; 56. Output push rod; 561. Meshing gear; 6. Side grinding disc; 61. Side motor; 62. Side polishing disc; 7. Polishing mounting seat; 71. Self-rotating base; 72. Polishing housing; 73. Cleaning housing; 731. Fixed clamping block; 7311. Inner sliding groove; 732. Top driven push block; 7321. Pushing connecting groove; 8. Top polishing disc; 81. Bottom housing; 82. Bottom motor; 83. Polishing chassis; 9. Cleaning brush; 91. Magnetic suction shaft; 92. Fixed brush; 93. Extension brush; 931. Adjusting spring; 94. Movable brush. Detailed implementation manners

[0054] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0055] Please refer to Figures 1 to 23 , the present invention provides a technical solution: a ceramic high-efficiency polishing device, including a top mounting disc 1 and an outer mounting ring 11. The bottom surface of the top mounting disc 1 is fixedly connected with a lifting connecting column 12. The bottom surface of the top mounting disc 1 is provided with an active turntable 2. The bottom surface of the outer mounting ring 11 is provided with a path gear 3. The top surface of the active turntable 2 is provided with a connecting control rod 4. The bottom surface of the active turntable 2 is provided with a compensation push rod 5. The bottom surface of the path gear 3 is provided with a side grinding disc 6. The bottom surface of the path gear 3 is provided with a polishing mounting seat 7. The bottom surface of the polishing mounting seat 7 is provided with a top polishing disc 8. The bottom surface of the polishing mounting seat 7 is provided with a cleaning brush 9.

[0056] The active turntable 2 includes a driving motor 21, which is fixedly connected to the output end of the lifting connection column 12, a rotating disk 22 is fixedly connected to the bottom surface of the driving motor 21, a fixed push block 221 is magnetically connected to the bottom surface of the rotating disk 22, and four annularly distributed connecting arms 23 are fixedly connected to the outer surface of the rotating disk 22;

[0057] Through the setting of the active rotating disk 2, during use, the driving motor 21 drives the rotating disk 22 to rotate, and the connecting arm 23 is rotatably connected to multiple internal gears 32, and the connection positions of the internal gears 32 on the connecting arm 23 are different, ensuring that each connecting arm 23 is meshed with the external tooth groove 31, so that the internal gears 32 will rotate while revolving.

[0058] The path gear 3 includes an external tooth groove 31, which is fixedly connected to the bottom surface of the outer mounting ring 11. The inner surface of the external tooth groove 31 is meshed with four internal gears 32, and the numbers of teeth of the four internal gears 32 are twenty, fifteen, twelve, and ten respectively. The bottom surface of the internal gear 32 is fixedly connected to a gear base 33, and the bottom surface of the gear base 33 is provided with a path groove 331, and the bottom surface of the gear base 33 is provided with a lifting groove 332.

[0059] The number of teeth of the outer tooth groove 31 is sixty, the inner gear 32 is rotatably connected to the connecting arm 23, the path groove 331 is connected to the lifting groove 332, and the center of the path groove 331 is in contact with the pitch circle of the outer gear and the inner gear 32;

[0060] Through the setting of the path gear 3, during use, the diameter ratios of the pitch circles of the four internal gears 32 and the external tooth grooves 31 are three, four, five, and six respectively, and the number of teeth of the external tooth groove 31 is sixty, and the four internal gears 32 are twenty, fifteen, twelve, and ten respectively, which also satisfies the ratio of three, four, five, and six. In this way, the points on each internal gear 32 that mesh with the external tooth groove 31 are still meshed with the external tooth groove 31 after revolving around the external tooth groove 31 once, and the internal gear 32 will rotate three, four, five, and six times for each revolution on the external tooth groove 31. At the beginning, the path moved by the points on the internal gear 32 that mesh with the external tooth groove 31 is a cusp line, and the four internal gears 32 correspond to three, four, five, and six cusp lines respectively. In the initial state, the path groove 331 is at this point, and the path of the movement of the path groove 331 is also the three, four, five, and six cusp line.

[0061] The connecting control rod 4 includes a driving cylinder 41, which is fixedly connected to the top surface of the connecting arm 23, and the output end of the driving cylinder 41 is fixedly connected to a rotating connecting block 411, and the inner surface of the rotating connecting block 411 is rotatably connected to an outer lifting column 42, and the bottom surface of the outer lifting column 42 is fixedly connected to a connecting bottom column 421, and the inner surface of the outer lifting column 42 is fixedly connected to an inner push rod 43, and the output end of the inner push rod 43 is fixedly connected to a toggle base 431;

[0062] The outer lifting column 42 is hollow inside, passes through the inner gear 32 and the gear base 33, and is slidably connected with the inner surface of the path groove 331 and the lifting groove 332, and the connecting bottom column 421 is slidably connected with the inner surface of the path groove 331;

[0063] Through the setting of the connecting control rod 4, during use, the connecting control rod 4 installed on the path gear 3 is used to connect the path gear 3 with the compensation push rod 5 or the polishing mounting seat 7 below. If it is necessary to connect with the compensation push rod 5, the driving cylinder 41 drives the outer lifting column 42 to descend and then the connecting bottom column 421 enters the inside of the mounting shell 51. Since the protrusion below the connecting bottom column 421 is at the path groove 331, the connecting bottom column 421 will drive the compensation push rod 5 to move along the path of the cusp line. If it is necessary to connect with the polishing mounting seat 7, it is only necessary to lower the inner push rod 43 to make the toggle base 431 enter the push connection groove 7321. The inner push rod 43 is at the center of each inner gear 32. When the inner gear 32 rotates in the outer tooth groove 31, the moving trajectory of the center of the circle is still a circle, so that the toggle base 431 can toggle the polishing mounting seat 7 to rotate with the rotating disk 22.

[0064] The compensation push rod 5 includes a mounting shell 51, which is sleeved on the outer surface of the fixed push block 221, the inner surface of the mounting shell 51 is fixedly connected to a shell base 52, the top surface of the shell base 52 is fixedly connected to a shell top cover 521, one side of the shell top cover 521 is provided with a rack slide groove 522, the inner surface of the mounting shell 51 is fixedly connected to a return spring 53, the inner surface of the mounting shell 51 is slidably connected to an active push block 54, the inner surface of the mounting shell 51 is slidably connected to a driven push block 541, the top surface of the shell base 52 is fixedly connected to a fixed rack 55, the top surface of the shell base 52 is slidably connected to a movable rack 551, the inner surface of the shell base 52 is slidably connected to an output push rod 56, the bottom surface of the output push rod 56 is rotatably connected to a plurality of meshing gears 561, and the meshing gears 561 are meshed with both the fixed rack 55 and the movable rack 551.

[0065] The housing top cover 521 and the housing base 52 are both slidably connected to the bottom surface of the fixed push block 221, the two ends of the return spring 53 are respectively fixedly connected to the outer surfaces of the mounting housing 51 and the active push block 54, the movable rack 551 is slidably connected to the inner surface of the rack slide groove 522, and the driven push block 541 is fixedly connected to the output push rod 56;

[0066] With the arrangement of the compensation push rod 5, during use, with the connection between the connecting bottom column 421 and the installation housing 51 as the center, the installation housing 51 is sleeved on the fixed push block 221 and can slide. Then, the connection between the connecting bottom column 421 and the installation housing 51 is equivalent to a crank-rocker mechanism. At the same time, the revolution of the internal gear 32 is driven by the rotating disk 22. The rotating disk 22 rotates synchronously with the fixed push block 221. In this way, at any moment, the straight line between the center of the internal gear 32 and the center of the rotating disk 22 is collinear with the fixed push block 221, that is, the surface of the fixed push block 221 always faces the internal gear 32. When the internal gear 32 rotates, it will push the installation housing 51 through the connecting bottom column 421. Since the position of the fixed push block 221 remains unchanged, the fixed push block 221 moves relative to the installation housing 51, thereby pushing the active push block 54. The active push block 54 drives the movable rack 551 to move in the rack chute 522. The rack chute 522 meshes with the meshing gear 561, and at the same time, the meshing gear 561 also meshes with the fixed rack 55. When the meshing gear 561 moves, it will rotate on the fixed rack 55. In this way, when the movable rack 551 pushes the meshing gear 561, in addition to directly driving the meshing gear 561 to move, half of the displacement is offset by the rotation of the meshing gear 561, forming a double-speed stroke structure. In this way, the moving distance of the driven push block 541 is half of that of the active push block 54, and it pushes the side grinding disk 6 to move in the direction towards the internal gear 32. In this way, when the path groove 331 moves along the path of the cusp line, although the path will be concave, through the compensation of the compensation push rod 5, the final moving path of the side grinding disk 6 is still approximately a regular polygon;

[0067] The return spring 53 is used for resetting when not being pushed.

[0068] The side grinding disk 6 includes a side motor 61. The side motor 61 is fixedly connected to the bottom surface of the driven push block 541, and the output end of the side motor 61 is fixedly connected with a side polishing disk 62;

[0069] According to different internal gears 32 connected by the compensation push rod 5, the side grinding disk 6 moves along the paths of regular triangles, squares, pentagons, and hexagons respectively, so as to grind the sides of the regular polygon ceramics;

[0070] The side motor 61 is fixedly connected to the bottom surface of the driven push block 541.

[0071] The polishing mounting seat 7 includes a self-rotating base 71, which is located on the bottom surface of the fixed push block 221, and a polishing shell 72 is arranged on the outer surface of the self-rotating base 71. Cleaning shells 73 are fixedly connected to both sides of the self-rotating base 71, and a fixed clamping block 731 is fixedly connected to the top surface of the cleaning shell 73. The inner surfaces of the cleaning shell 73 and the fixed clamping block 731 are both provided with inner sliding grooves 7311, and a top driven push block 732 is fixedly connected to the top surface of the fixed clamping block 731, and a push connection groove 7321 is arranged on the top surface of the top driven push block 732.

[0072] The push connection groove 7321 is slidably connected with the toggle base 431;

[0073] Through the setting of the polishing mounting seat 7, during use, the inner push rod 43 is lowered to make the toggle base 431 enter the pushing connecting groove 7321. The inner push rod 43 is at the center of each inner gear 32. When the inner gear 32 rotates in the outer tooth groove 31, the moving trajectory of the center of the circle is still a circle. In this way, the toggle base 431 can toggle the rotating base 71 to rotate with the rotating disk 22, and the rotation center is consistent with the rotating disk 22, and at the same time drive the polishing shell 72 and the cleaning shell 73 to rotate with the rotating disk 22. Since the inner gear 32 is installed at different positions on the connecting arm 23, the position where the toggle base 431 contacts the fixed block 731 after it is lowered is different, and the inner sliding groove 7311 is opened into a long strip shape to ensure that the toggle base 431 is located in the inner sliding groove 7311 after it is lowered.

[0074] The top polishing plate 8 includes a bottom shell 81, the inner surface of the bottom shell 81 is fixedly connected to a bottom motor 82, and the output end of the bottom motor 82 is fixedly connected to a polishing bottom plate 83;

[0075] The polishing bottom plate 83 is slidably connected to the inner surface of the bottom shell 81, the top surface of the bottom shell 81 is fixedly connected to the polishing shell 72, and the top surface of the polishing shell 72 is fixedly connected with a top driven push block 732 and a push connection groove 7321;

[0076] Through the setting of the top polishing disk 8, during use, the polishing shell 72 drives the bottom shell 81 to rotate along with the rotating disk 22. The diameters of the bottom shell 81 and the polishing bottom plate 83 are both larger than the radius of the outer tooth groove 31. In this way, the polishing bottom plate 83 can cover all positions of the outer tooth groove 31 in one rotation, thereby ensuring that the ceramic surface is completely polished. The bottom motor 82 drives the polishing bottom plate 83 to rotate to achieve polishing. At the same time, the side of the bottom shell 81 will also contact the particles or other impurities scraped off the ceramic due to polishing. During the rotation of the ceramic surface, the bottom shell 81 will push the particle impurities from the ceramic surface.

[0077] The cleaning brush 9 includes a magnetic shaft 91, which is slidably connected to the inner surface of the inner sliding groove 7311, a fixed brush 92 is fixedly connected to the bottom surface of the magnetic shaft 91, an extension brush 93 is slidably connected to the outer surface of the fixed brush 92, an adjustment spring 931 is fixedly connected to the outer surface of the fixed brush 92, and a movable brush 94 is fixedly connected to the other end of the adjustment spring 931;

[0078] Through the setting of the cleaning brush 9, during use, the magnetic shaft 91 is magnetically connected to the toggle base 431, and the connection method is the same as that of the fixed push block 221 and the rotating disk 22, both of which are provided with protrusions and grooves. Similarly, due to the different descending positions of the toggle base 431, the magnetic shaft 91 can slide in the inner sliding groove 7311 to magnetically toggle the toggle base 431, and the inner gear 32 will rotate, and the inner outer lifting column 42 will also rotate, and the inner push rod 43 and the toggle base 431 will also rotate, so that the magnetic shaft 91 rotates and drives the fixed brush 92 to rotate, and different inner gears 32 rotate in different numbers in the outer tooth groove 31, and the time for one circle is fixed. The inner gear 32 has a smaller diameter and a smaller number of teeth, so the rotation speed is different. The smaller the diameter and the number of teeth of the inner gear 32, the faster the rotation speed, and the greater the centrifugal effect. According to Hooke's law, the elongation of the adjusting spring 931 is proportional to the force received, so the movable brush 94 is thrown out a longer distance, so that the cleaning range is larger. It happens that the smaller the diameter of the inner gear 32 is, the closer it is to the outside to ensure the engagement with the outer tooth groove 31, and the larger the diameter is, the closer it is to the inside. In this way, the elongation of the adjusting spring 931 close to the inside is shorter to prevent contact with the inner parts, and the rotation speed is also lower. If the two cleaning brushes 9 are installed on both sides, the two inner gears 32 must be on the opposite sides, and the gap is large. The high-speed large range and the low-speed small range complement each other.

[0079] In this embodiment, Figure 1 , Figure 2 , Figure 3 As shown, the whole device is composed of the upper active turntable 2 driving the rotating part, and the lower side grinding disc 6, polishing mounting seat 7, top polishing disc 8 mechanism working part, which are controlled and connected by the connecting control rod 4;

[0080] In this embodiment, Figure 4 As shown, the diameters and the number of teeth of the multiple internal gears 32 are different, but they are all driven to rotate by the active rotating disk 2, so the time for one revolution is the same;

[0081] In this embodiment, Figure 5 As shown, the rotating disk 22 is magnetically connected to the fixed push block 221 and can be separated. The rotating disk 22 is connected by surface grooves and protrusions. The grooves and protrusions are both regular quadrilaterals, which ensure that the rotating disk 22 can still be connected again after being lifted and rotated 90 degrees, and drive the fixed push block 221 to rotate;

[0082] In this embodiment, Figure 6As shown, in the initial state, the path groove 331 is at the meshing position of the inner gear 32 and the outer gear groove 31, and the center of the circle is on the pitch circle, so that the path of the path groove 331 is a cusp line;

[0083] In this embodiment, Figure 7 , Figure 8 , Figure 9 , Figure 11 As shown, after the driving cylinder 41 drives the outer lifting column 42 to descend, the connecting bottom column 421 enters the interior of the installation housing 51. Since the protrusion below the connecting bottom column 421 is located at the path groove 331, the connecting bottom column 421 will drive the compensation push rod 5 to move along the path of the cusp line.

[0084] In this embodiment, Figure 10 , Figure 20 , Figure 21 , Figure 22 As shown, the inner push rod 43 descends to make the toggle base 431 enter the push connection groove 7321, and the inner push rod 43 is at the center of each inner gear 32. When the inner gear 32 rotates in the outer tooth groove 31, the moving track of the center of the circle is still a circle, so that the toggle base 431 can toggle the polishing mounting seat 7 to rotate with the rotating disk 22;

[0085] In this embodiment, Figure 12 , Figure 13 , Figure 14 As shown, the compensating push rod 5 is internally connected to a gear rack to form a multiple-speed travel mechanism. Figure 14 is the state after moving;

[0086] In this embodiment, Figure 15 , Figure 16 As shown, this is the initial state, the inner gear 32 does not rotate, the path groove 331 is at the meshing position between the inner gear 32 and the outer tooth groove 31, the mounting housing 51 does not move, the driven push block 541 is in the mounting housing 51, and the side motor 61 is aligned with the path groove 331;

[0087] In this embodiment, Figure 17 , Figure 18 As shown, the 15-tooth internal gear 32 revolves 45 degrees. If it does not rotate, the path slot 331 is 45 degrees to the upper left. However, due to passing through 7.5 teeth on the outer tooth groove 31, the 15-tooth internal gear 32 rotates 180 degrees, and the path slot 331 is 45 degrees to the lower right, which is the same as Figure 17 The path slot 331 is equivalent to the crank rocker pushing the mounting housing 51 out. If the mounting housing 51 is regarded as a reference system, the fixed push block 221 moves relatively and pushes the active push block 54.

[0088] In this embodiment, Figure 19As shown, the outer ring φ1 is the outer tooth groove 31, φ2 is the inner gear 32 with fifteen teeth, and the four small circles represent the moving path of the inner gear 32. The inner gear 32 orbits once inside the outer tooth groove 31 and rotates four times on its own. D1 contacts the outer ring φ1, indicating the initial meshing point between the inner gear 32 and the outer tooth groove 31, i.e., the path groove 331. The upper left small circle is the position where the inner gear 32 orbits forty-five degrees, and D2 corresponds to the position of the path groove 331. The small circle directly above is after ninety degrees of orbital rotation, at which time D3 contacts the outer ring φ1 again. The arc formed by D1, D2, and D3 is the moving path of the path groove 331, which is a four-cusp line.

[0089] The regular quadrilateral inside the four-cusp line is actually the moving path required for grinding regular quadrilateral ceramics;

[0090] H is the distance between the path groove 331 and the fixed push block 221, the initial state of the installation housing 51, the small circle on the left indicates that the inner gear 32 is not rotating at this time, and Figure 15 , Figure 16 The state is the same. When the small circle moves to the upper left position, Figure 17 , 18 State, at this time, the rotation angle is α1, the path groove 331 is at the D3 position, the mounting housing 51 is pushed out, the distance pushed out is △H1, the distance pushed by the compensation push rod 5 to the side grinding disc is △H1 / 2, and the perpendicular line between D3 and the regular quadrilateral is the ideal moving path recorded as h1, so the difference is h1-△H1 / 2;

[0091] The actual moving path of the grinding disc 6 on the rear side of the compensation is a quadrilateral with an arc on the outside of the regular quadrilateral;

[0092] When the small circle rotates until α1 is 45 degrees, α2 takes a random angle, and △H2 and h2 are obtained in the same way;

[0093] It can be seen that the difference between h2 and △H2 / 2 is smaller than the difference between h1 and △H1 / 2, that is, the error is smaller on both sides;

[0094] In this embodiment, Figure 22 , Figure 23 As shown, the cleaning brush 9 is connected to the toggle base 431 through the magnetic shaft 91 and rotates, and the adjustment spring 931 is thrown out of the extension range through the centrifugal effect.

[0095] A method for using a ceramic high-efficiency polishing device comprises the following steps:

[0096] S1, the top mounting plate 1 and the outer mounting ring 11 are installed inside the polishing device, the lifting connecting column 12 is used to lift the active turntable 2, and the side grinding plate 6, the polishing mounting seat 7, and the top polishing plate 8 are all installed inside the polishing device and supported, and cannot move freely, but can only follow the rotation or move in a specific path;

[0097] S2. In the initial state, the path grooves 331 on the four internal gears 32 all face outward and are at the meshing position between the internal gear 32 and the external tooth groove 31. At this time, all the driving cylinders 41 and the internal push rods 43 are lifted, and the connecting bottom columns 421 and the dialing bases 431 all extend from the top driven push blocks 732 on the cleaning housing 73 and the polishing housing 72. At the same time, the lifting connecting column 12 also rises, and the internal gear 32 no longer meshes with the external tooth groove 31. At this time, when the lifting connecting column 12 drives the rotating disk 22 to rotate, the bottom polishing mounting base 7 and the side grinding disks 6 are all disengaged and will not follow the rotation. The fixed push block 221 is disengaged from the magnetic attraction, and the compensation push rod 5 will not rotate either. It will only drive the four internal gears 32 to rotate around the center. Since the four internal gears 32 do not mesh with the external tooth groove 31, they will not rotate on their own. The four internal gears 32 have different numbers of teeth, corresponding to regular triangles, quadrilaterals, pentagons, and hexagons respectively. Align the required internal gear 32 with the compensation push rod 5. The lifting connecting column 12 descends and the internal gear 32 meshes with the external tooth groove 31 again. The driving cylinder 41 at the position of the internal gear 32 above the compensation push rod 5 descends, and the connecting bottom column 421 is inserted into the mounting housing 51. The remaining three internal gears 32 are above the polishing housing 72 and the cleaning housing 73. The internal push rod 43 descends and the dialing base 431 is inserted into the lower pushing connection groove 7321. At this time, the switching is completed and the active turntable 2 is reconnected to the side grinding disk 6, the polishing mounting base 7, and the top polishing disk 8;

[0098] S3. Start the driving motor 21 to drive the four internal gears 32 to rotate. While the four internal gears 32 rotate around the rotating disk 22, they will also rotate on their own due to meshing with the external tooth groove 31. In the initial state, the path groove 331 faces outward, and the path groove 331 and the lower side grinding disk 6 are on the same straight line. The path groove 331 will drive the side grinding disk 6 to move along its own path. The pitch circle radii of the four internal gears 32 are one-third, one-fourth, one-fifth, and one-sixth of the pitch circle radius of the external tooth groove 31 respectively, and the tooth number ratios also satisfy the condition. Then the moving path of the path groove 331 following the internal gear 32 is a three-, four-, five-, and six-cuspid curve. During the movement on the cuspid curve, the path groove 331 will push the compensation push rod 5 to move in the direction of squeezing the fixed push block 221. The fixed push block 221 pushes the active push block 54 to generate a displacement. Through the double-stroke structure composed of the fixed rack 55, the movable rack 551, and the meshing gear 561, the displacement is halved and then pushed onto the driven push block 541. The bottom of the driven push block 541 is connected to the side grinding disk 6. In this way, the moving path of the compensated side grinding disk 6 is approximately a regular triangle, quadrilateral, pentagon, and hexagon, and the side motor 61 drives the side polishing disk 62 to polish the side of the ceramic;

[0099] S4. The three internal gears 32 that are not above the side grinding disc 6 are all connected to the polishing mounting seat 7, so that the polishing mounting seat 7 is driven to rotate by turning. The middle internal gear 32 turns the top polishing disc 8 to rotate around the rotating disc 22, and drives the polishing chassis 83 to polish the top surface of the ceramic through the bottom motor 82. Since the polishing chassis 83 is opposite to the side grinding disc 6 and will not contact, the internal gears 32 on both sides will transfer the rotation to the cleaning brush 9 through the turning base 431, so that the magnetic suction shaft 91 is connected to the turning base 431 and rotates, driving the fixed brush 92 to rotate. The closer the internal gear 32 is to the outside, the fewer teeth and the faster the speed. When rotating, a greater force is generated to throw out the movable brush 94, thereby covering a larger area.

[0100] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A ceramic high-efficiency polishing device, comprising a top mounting plate (1) and an outer mounting ring (11), wherein a lifting connecting column (12) is fixedly connected to the bottom surface of the top mounting plate (1); Features: The bottom surface of the top mounting plate (1) is provided with an active rotating plate (2) for controlling rotation, the bottom surface of the outer mounting ring (11) is provided with a path gear (3) for setting a basic moving path, the top surface of the active rotating plate (2) is provided with a connecting control rod (4) for controlling the active rotating plate (2) to be connected with the bottom, the bottom surface of the active rotating plate (2) is provided with a compensating push rod (5) for compensating the error of the path gear (3), the bottom surface of the path gear (3) is provided with a ceramic side grinding plate (6) on the side according to the path, the bottom surface of the path gear (3) is provided with a polishing mounting seat (7) for mounting a bottom structure, the bottom surface of the polishing mounting seat (7) is provided with a top polishing plate (8) for grinding the ceramic top, and the bottom surface of the polishing mounting seat (7) is provided with a ceramic top cleaning brush (9).

2. A ceramic high-efficiency polishing device according to claim 1, characterized in that: The active turntable (2) comprises a driving motor (21), the driving motor (21) is fixedly connected to the output end of the lifting connection column (12), the bottom surface of the driving motor (21) is fixedly connected to a rotating disk (22), the bottom surface of the rotating disk (22) is magnetically connected to a fixed push block (221), and the outer surface of the rotating disk (22) is fixedly connected to four annularly distributed connecting arms (23).

3. A ceramic high-efficiency polishing device according to claim 2, characterized in that: The path gear (3) comprises an external tooth groove (31), the external tooth groove (31) is fixedly connected to the bottom surface of the outer mounting ring (11), the inner surface of the external tooth groove (31) is meshed with four internal gears (32), and the numbers of teeth of the four internal gears (32) are twenty, fifteen, twelve, and ten respectively, the bottom surface of the internal gear (32) is fixedly connected to a gear base (33), the bottom surface of the gear base (33) is provided with a path groove (331), and the bottom surface of the gear base (33) is provided with a lifting groove (332).

4. A ceramic high-efficiency polishing device according to claim 3, characterized in that: The number of teeth of the external tooth groove (31) is sixty, the internal gear (32) is rotatably connected to the connecting arm (23), the path groove (331) is connected to the lifting groove (332), and the center of the path groove (331) is in contact with the pitch circle of the external gear and the internal gear (32).

5. A ceramic high-efficiency polishing device according to claim 4, characterized in that: The connecting control rod (4) comprises a driving cylinder (41), the driving cylinder (41) is fixedly connected to the top surface of the connecting arm (23), the output end of the driving cylinder (41) is fixedly connected to a rotating connecting block (411), the inner surface of the rotating connecting block (411) is rotatably connected to an outer lifting column (42), the bottom surface of the outer lifting column (42) is fixedly connected to a connecting bottom column (421), the inner surface of the outer lifting column (42) is fixedly connected to an inner pushing rod (43), and the output end of the inner pushing rod (43) is fixedly connected to a toggle base (431); The outer lifting column (42) is hollow inside, passes through the inner gear (32) and the gear base (33), and is slidably connected to the inner surface of the path groove (331) and the lifting groove (332), and the connecting bottom column (421) is slidably connected to the inner surface of the path groove (331).

6. A ceramic high-efficiency polishing device according to claim 5, characterized in that: The compensating push rod (5) comprises a mounting shell (51), the mounting shell (51) is sleeved on the outer surface of the fixed push block (221), the inner surface of the mounting shell (51) is fixedly connected to a shell base (52), the top surface of the shell base (52) is fixedly connected to a shell top cover (521), one side of the shell top cover (521) is provided with a rack slide groove (522), the inner surface of the mounting shell (51) is fixedly connected to a reset spring (53), and the inner surface of the mounting shell (51) is slidably connected to an active push block (54), the inner surface of the mounting shell (51) is slidably connected to a driven push block (541), the top surface of the shell base (52) is fixedly connected to a fixed rack (55), the top surface of the shell base (52) is slidably connected to a movable rack (551), the inner surface of the shell base (52) is slidably connected to an output push rod (56), the bottom surface of the output push rod (56) is rotatably connected to a plurality of meshing gears (561), and the meshing gears (561) are meshed with both the fixed rack (55) and the movable rack (551).

7. A ceramic high-efficiency polishing device according to claim 6, characterized in that: The outer shell top cover (521) and the outer shell base (52) are both slidably connected to the bottom surface of the fixed push block (221), the two ends of the return spring (53) are respectively fixedly connected to the outer surfaces of the mounting outer shell (51) and the active push block (54), the movable rack (551) is slidably connected to the inner surface of the rack slide groove (522), and the driven push block (541) is fixedly connected to the output push rod (56).

8. A ceramic high-efficiency polishing device according to claim 7, characterized in that: The side grinding disc (6) comprises a side motor (61), the side motor (61) is fixedly connected to the bottom surface of the driven pushing block (541), and the output end of the side motor (61) is fixedly connected to the side throwing disc (62); The side motor (61) is fixedly connected to the bottom surface of the driven pushing block (541).

9. A ceramic high-efficiency polishing device according to claim 8, characterized in that: The polishing mounting seat (7) comprises a self-rotating base (71), the self-rotating base (71) is located on the bottom surface of the fixed push block (221), a polishing shell (72) is arranged on the outer surface of the self-rotating base (71), cleaning shells (73) are fixedly connected on both sides of the self-rotating base (71), a fixed clamping block (731) is fixedly connected on the top surface of the cleaning shell (73), an inner sliding groove (7311) is provided on the inner side surfaces of the cleaning shell (73) and the fixed clamping block (731), a top driven push block (732) is fixedly connected on the top surface of the fixed clamping block (731), and a pushing connection groove (7321) is provided on the top surface of the top driven push block (732); The push connection groove (7321) is slidably connected to the toggle base (431); The top polishing plate (8) comprises a bottom shell (81), the inner surface of the bottom shell (81) is fixedly connected to a bottom motor (82), and the output end of the bottom motor (82) is fixedly connected to a polishing bottom plate (83); The polishing bottom plate (83) is slidably connected to the inner surface of the bottom shell (81), the top surface of the bottom shell (81) is fixedly connected to the polishing shell (72), and the top surface of the polishing shell (72) is fixedly connected with a top driven push block (732) and a push connection groove (7321); The cleaning brush (9) includes a magnetic shaft (91), the magnetic shaft (91) is slidably connected to the inner surface of the inner sliding groove (7311), the bottom surface of the magnetic shaft (91) is fixedly connected to a fixed brush (92), the outer surface of the fixed brush (92) is slidably connected to an extension brush (93), the outer surface of the fixed brush (92) is fixedly connected to an adjustment spring (931), and the other end of the adjustment spring (931) is fixedly connected to a movable brush (94).

10. A method for using a ceramic high-efficiency polishing device, using the ceramic high-efficiency polishing device according to any one of claims 1 to 9, characterized in that: The steps include: S1, the top mounting plate (1) and the outer mounting ring (11) are installed inside the polishing device, the lifting connecting column (12) is used to lift the active turntable (2), and the side grinding plate (6), the polishing mounting seat (7) and the top polishing plate (8) are all installed inside the polishing device and supported, and cannot move freely, but can only follow the rotation or move along a specific path; S2, when switching is required, all the driving cylinders (41) and the inner push rods (43) are lifted, and at the same time, the lifting connection column (12) is also lifted, the active turntable (2) is disengaged from the bottom, the required internal gear (32) is aligned with the compensation push rod (5), and the driving cylinder (41) and the inner push rod (43) are lowered again. At this time, the switching is completed and the active turntable (2) is reconnected with the side grinding disc (6), the polishing mounting seat (7), and the top polishing disc (8); S3, start the driving motor (21), the internal gear (32) rotates and self-rotates, the path groove (331) moves accordingly, and pushes the compensation push rod (5) to push the side grinding disc (6) to compensate the distance, the moving path is approximately a regular polygon, and the side motor (61) drives the side polishing disc (62) to grind the side of the ceramic; S4, the three internal gears (32) not located above the side grinding disc (6) are all connected to the polishing mounting seat (7), so that the polishing mounting seat (7) is driven to rotate by being toggled, and the polishing bottom plate (83) is driven to polish the top surface of the ceramic by the bottom motor (82), and the magnetic suction shaft (91) is connected to the toggling base (431) and rotates, driving the fixed brush (92) to rotate.

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