Automatic feeding, discharging and injection molding equipment for shaver heads
By designing automatic loading and unloading and injection molding equipment, the inefficiency problem caused by manual operation in razor head production is solved, and the automated production of razor heads is realized and production efficiency is improved.
Patent Information
- Application Number
- CN202510657739.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-21
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2045-05-21
AI Technical Summary
During the production process of existing razor heads, manual feeding, conveying, injection molding and unloading processes are required, resulting in waste of manpower and time and reducing production efficiency.
An automatic loading and unloading and injection molding equipment is designed, including an injection molding machine, column, injection mold, loading mechanism, installation mechanism, telescopic mechanism and clamping mechanism. Through the cooperation of these mechanisms, automatic loading and unloading of the shaver head and injection molding are realized.
The automated production of shaver heads has been realized, production efficiency has been improved, labor and time have been reduced, and production automation level has been improved.
Smart Images

Figure CN120206729A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of injection molding processing, and particularly relates to an automatic loading and unloading and injection molding device for razor heads. Background Art
[0002] A razor is a tool for shaving beards and belongs to a self-service tool. During the processing of razor heads, the heads need to be assembled and processed. A common razor head consists of a metal blade and a plastic connector. An injection molding device is required to injection-mold the plastic connector of the razor head, and the assembly of the metal blade and the plastic connector is completed during the injection molding process.
[0003] During the production of razor heads, usually the metal blade is placed on a mold, and then the mold is placed into an injection molding device. The injection molding device is used to injection-mold the plastic connector on the metal blade. Workers are required to put the metal blade into the mold, and then the mold is transported to the injection molding device by a conveying device. After being processed by the injection molding device, the injection molding of the razor head is completed, and then the workers take out the formed product. The processes of loading, conveying, injection molding, and unloading need to be carried out in sequence, resulting in waste of manpower and time and reducing the production efficiency of razor heads. Summary of the Invention
[0004] The purpose of the present invention is to provide an automatic loading and unloading and injection molding device for razor heads to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the present invention provides the following technical solution: An automatic loading and unloading and injection molding device for razor heads, comprising: An injection molding machine; A column, the column is fixedly installed on the injection molding machine; An injection mold, the injection mold is arranged inside the injection molded part; It further includes a loading mechanism, a mounting mechanism, a telescopic mechanism, and a clamping mechanism. The loading mechanism is arranged on one of the columns and is used for loading and unloading operations of the razor heads; The mounting mechanism is arranged between the loading mechanism and the column and is used for fixedly installing the loading mechanism on the injection molding machine; The telescopic mechanism is arranged on the loading mechanism and is used for driving the loading mechanism to perform telescopic movement; The clamping mechanism is fixedly installed on the loading mechanism and is used for forming a connection structure on the loading mechanism and maintaining the operation of the loading mechanism.
[0006] Preferably, the loading mechanism includes: A fixed disk, the fixed disk is symmetrically arranged on both sides of the column and is used for fixedly installing a suction disk and driving the suction disk to move; Connecting arm, one end of the connecting arm is arranged above the fixed disk, and it is used to install the fixed disk; Installation ring, the installation ring is arranged in an interpenetrating manner with the column, and the installation ring is composed of two semi-circular rings; Connecting rod, one end of the connecting rod is fixedly connected to the outer wall of the installation ring; Fixed block, one end of the fixed block is fixedly connected to the other end of the connecting rod, and the fixed block is arranged in an arc shape.
[0007] Preferably, the feeding mechanism further includes: Movable rod, the movable rod is arranged in the inner cavity of the fixed block, and it is used to drive the fixed block to rotate; Rotating disk, the rotating disk is arranged outside the column; Gear teeth, the gear teeth are respectively fixedly connected to the outer walls of the fixed block and the rotating disk at equal intervals; Movable ring, the movable ring is arranged in an interpenetrating manner with the column, and the movable ring is arranged above the installation ring; Fixed shaft, the bottom of the fixed shaft is fixedly connected to the middle position of the rotating disk; First gear, the first gear is fixedly and interpenetratingly connected to the movable ring and the fixed shaft respectively; Second gear, the second gear is arranged between the first gears, and the second gear is meshed with the first gear.
[0008] Preferably, the installation mechanism includes: Installation plate, the installation plate is fixedly connected to the injection molding machine; Stepper motor, the top of the stepper motor is fixedly installed on the lower surface of the installation plate, and the output end of the stepper motor is in transmission connection with the second gear; Fixed plate, one end of the fixed plate is fixedly connected to the bottom of the outer wall of the stepper motor, and the other end of the fixed plate is arranged in an interpenetrating manner with the top of the fixed shaft; Fixed ring, the fixed ring is arranged in an interpenetrating manner with the bottom of the column, and the fixed ring is composed of a semi-circular ring; First bolt, one end of the first bolt is arranged in an interpenetrating manner with one side of the fixed ring, and one end of it is in threaded connection with the column.
[0009] Preferably, the installation mechanism further includes: Connection ring, the connection ring is fixedly connected to the bottom of the inner wall of the installation ring, and the connection ring is composed of a semi-circular ring; Installation groove, the installation groove is arranged at the bottom of the installation ring, and its inner cavity is arranged in an interpenetrating manner with the top of the fixed ring; Connection groove, the connection groove is arranged at the top of the fixed ring, and its inner cavity is arranged in an interpenetrating manner with the connection ring; Ball bearings, which are respectively movably clamped to the top and bottom of the inner wall of the mounting groove and the top end of the connecting ring; Connecting blocks, one ends of which are respectively fixedly connected to the outer walls of the mounting ring and the movable ring; Second bolts, one ends of which are inserted through the other ends of the connecting blocks.
[0010] Preferably, the telescopic mechanism includes: Movable grooves, which are arranged at one end of the connecting arm; Movable blocks, the tops of which are inserted into the inner cavities of the movable grooves, and the bottom ends of which are fixedly connected to the middle of the upper surface of the fixed disk; Fixed rods, one ends of which are fixedly connected to the tops of the outer walls of the movable blocks, and the other ends of which are inserted through the inner walls of the movable grooves; Clamping blocks, one ends of which are fixedly connected to the outer walls of the movable blocks; Clamping grooves, which are opened on the inner walls of the movable grooves, and the inner cavities of which are inserted through the clamping blocks.
[0011] Preferably, the telescopic mechanism further includes: Pushing blocks, the tops of which are fixedly connected to the other ends of the fixed rods; Limit grooves, which are opened at the bottoms of one ends of the connecting arms, and the inner cavities of which are inserted through the pushing blocks; Mounting disks, which are fixedly connected to the tops of the fixed rings, and are arranged below the connecting arms; Extrusion grooves, which are arranged on the upper surfaces of the mounting disks, and the inner cavities of which are inserted through the bottoms of the pushing blocks; First compression springs, which are arranged in the inner cavities of the connecting arms and on both sides of the pushing blocks.
[0012] Preferably, the clamping mechanism includes: Fixed tubes, one ends of which are fixedly connected to the outer walls of the movable rings, and the inner cavities of which are inserted through one ends of the movable rods; Extrusion blocks, which are arranged in the inner cavities of the fixed tubes, and are fixedly connected to one ends of the movable rods; Second compression springs, which are arranged in the inner cavities of the fixed tubes and are movably sleeved on one ends of the movable rods.
[0013] Preferably, the clamping mechanism includes: Connection holes, which are arranged in the middle of the inner walls of the fixed blocks, and the inner cavities of which are inserted through the other ends of the movable rods; Grooves, which are arranged on the columns and correspond to the positions of the movable rods.
[0014] An automatic loading and unloading and injection molding system for a razor head, using the described automatic loading and unloading and injection molding equipment for a razor head, comprising: A vibrating feeding module, which uses a vibrating disk to convey the metal razor head and change the direction of the metal razor head; A grasping module, which is arranged above the vibrating feeding module, and is used to grasp the metal razor head on the vibrating feeding module. The grasping module adopts a combination of a three-axis gantry adsorption and visual material taking; A linear conveying module, which is arranged on the material taking module and is used to drive the grasping module and the metal razor head to move horizontally; An injection molding module, which is arranged on one side of the vibrating feeding module and is used to inject and connect the metal razor head and the plastic connection; A material taking module, which is arranged on the injection molding module and is used to receive the metal razor head on the grasping module and convey the metal razor head to the injection molding module, and at the same time take out the injection-molded razor head.
[0015] The technical effects and advantages of the present invention: The present invention uses a setting method in which a second gear, a first gear, a mounting ring, a movable ring, a fixed block, a tooth, a rotating disk and a movable rod cooperate with each other. By rotating the second gear, two first gears are driven to rotate together. One of the first gears drives the movable ring to rotate, and the movable rod rotates together with the movable ring. One end of the movable rod pushes the fixed block to rotate, and the fixed block drives the mounting ring to rotate together. Two connecting arms and a fixed disk rotate with the mounting ring. The other first gear drives the rotating disk to rotate together. When the mounting ring drives the two fixed disks to rotate clockwise by one hundred and thirty-five degrees, the connection between the movable rod and the fixed block is released, and the teeth on the rotating disk and the fixed block are meshed and connected. As the rotating disk rotates, the fixed block and the mounting ring are driven to rotate, driving the two fixed disks to rotate counterclockwise. One of the fixed disks passes above the injection mold and the linear module in sequence for feeding operation, and the other fixed disk passes above the injection mold for unloading operation, realizing the automatic feeding of the razor head and improving the production efficiency; The present invention uses a setting method in which a connecting arm, a pushing block, a fixed rod, a movable block and an extrusion groove cooperate with each other. By driving the pushing block to rotate together with the connecting arm, the pushing block is pressed against the inner wall of the extrusion groove, thereby driving the pushing block to move. The fixed rod and the movable block move together with the pushing block. The bottom of the pushing block moves from the position with the largest diameter of the extrusion groove to the position with the smallest diameter, driving the movable block and the fixed disk to perform reciprocating displacement, realizing the telescopic movement of the fixed disk; The present invention utilizes a setting method in which a movable ring, a movable rod, a second compression spring, a groove, and a connection hole cooperate with each other. The movable ring drives the movable rod to rotate together. When one end of the movable rod rotates into the inner cavity of the groove, the elastic action of the second compression spring is used to push the movable rod to move inward, so that one end of the movable rod is separated from the connection hole, and the connection between the movable rod and the fixed block is released. When one end of the movable rod moves out of the inner cavity of the groove, one end of the movable rod fits against the outer wall of the column, and the other end of the movable rod is pushed to penetrate into the inner cavity of the connection hole, so that the movable rod drives the fixed block to rotate together. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 It is a schematic diagram of the structure at the fixed disk of the present invention.
[0018] Figure 3 It is a schematic diagram of the top view structure at the fixed disk of the present invention.
[0019] Figure 4 It is a schematic diagram of the top view structure at the mounting disk of the present invention.
[0020] Figure 5 It is a schematic diagram of the clockwise rotation structure at the fixed block of the present invention.
[0021] Figure 6 It is a schematic diagram of the counterclockwise rotation structure at the fixed block of the present invention.
[0022] Figure 7 It is a schematic diagram of the top view structure at the mounting ring of the present invention.
[0023] Figure 8 It is a schematic diagram of the front sectional view at the column of the present invention.
[0024] Figure 9 For the present invention Figure 8 The enlarged schematic diagram of part A.
[0025] Figure 10 It is a schematic diagram of the front structure at the fixed ring of the present invention.
[0026] Figure 11 It is a schematic diagram of the front structure at the mounting ring of the present invention.
[0027] Figure 12 It is a schematic diagram of the front sectional view at the column of the present invention.
[0028] Figure 13 It is a schematic diagram of the front sectional view at the mounting ring of the present invention.
[0029] Figure 14 It is a schematic diagram of the front sectional view at the connecting arm of the present invention.
[0030] In the figure: 1, injection molding machine; 2, column; 3, injection mold; 4, feeding mechanism; 41, fixed disk; 42, connecting arm; 43, mounting ring; 44, connecting rod; 45, fixed block; 46, movable rod; 47, rotating disk; 48, engaging teeth; 49, movable ring; 410, fixed shaft; 411, first gear; 412, second gear; 5, mounting mechanism; 51, mounting plate; 52, stepping motor; 53, fixing plate; 54, fixing ring; 55, first bolt; 56, connecting ring; 57, ball; 58, connecting block; 59, second bolt; 6, telescopic mechanism; 61, movable groove; 62, movable block; 63, fixed rod; 64, clamping block; 65, clamping groove; 66, pushing block; 67, limiting groove; 68, mounting disk; 69, extrusion groove; 610, first compression spring; 7, clamping mechanism; 71, fixed pipe; 72, extrusion block; 73, second compression spring; 74, connecting hole; 75, groove. Specific embodiments
[0031] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0032] The present invention provides as Figures 1-14An automatic loading and unloading and injection molding device for a razor head, comprising an injection molding machine 1, a column 2, an injection mold 3, a loading mechanism 4, a mounting mechanism 5, a telescopic mechanism 6 and a clamping mechanism 7. The injection molding machine 1 drives the injection mold 3 to move through a hydraulic system and injects raw materials in a molten state into the cavity of the injection mold 3. The column 2 is fixedly installed on the injection molding machine 1, and two columns 2 are symmetrically arranged on both sides of the front of the injection molding machine 1 to support the injection molding machine 1; the injection mold 3 is arranged inside the injection molding machine 1, and the injection mold 3 is used for injection molding of razor head plastic parts; the loading mechanism 4 is arranged on one of the columns 2, and it is used for loading and unloading operations of the razor head. The razor head is sucked by the loading mechanism 4, and the automatic loading and unloading of the razor head is completed; the mounting mechanism 5 is arranged between the loading mechanism 4 and the column 2, and it is used to fixedly install the loading mechanism 4 on the injection molding machine 1. The loading mechanism 4 is stably installed on one of the columns 2 through the mounting mechanism 5, facilitating the rotation of the loading mechanism 4 inside the injection molding machine 1; the telescopic mechanism 6 is arranged on the loading mechanism 4, and it is used to drive the loading mechanism 4 to perform telescopic movement. The fixed disk 41 on the loading mechanism 4 is displaced and contracted by the telescopic mechanism 6, facilitating the movement of the fixed disk 41 above the injection mold 3; the clamping mechanism 7 is fixedly installed on the loading mechanism 4, and it is used to form a connection structure on the loading mechanism 4 and maintain the operation of the loading mechanism 4. The movable rod 46 of the loading mechanism 4 is connected to the fixed block 45 through the clamping mechanism 7.
[0033] Specifically, the feeding mechanism 4 includes a fixed disk 41, which is symmetrically arranged on both sides of the column 2. It is used to fixedly install the suction disk and drive the suction disk to move. The included angle between the two fixed disks 41 is set at 135 degrees. One of the fixed disks 41 is used for feeding the razor heads, and the other fixed disk 41 is used for discharging the razor heads after injection molding. The two fixed disks 41 drive the two suction disks to reciprocate to complete the loading and unloading operations; a connecting arm 42, one end of the connecting arm 42 is arranged above the fixed disk 41, which is used to install the fixed disk 41. The connecting arm 42 is used to connect the fixed disk 41 and the mounting ring 43 to drive the fixed disk 41 to rotate; a mounting ring 43, the mounting ring 43 is arranged in an interpenetrating manner with the column 2. The mounting ring 43 is composed of two semi-circular rings. The mounting ring 43 is used to install the fixed disk 41 and the connecting arm 42 on the column 2, and the mounting ring 43 drives the fixed disk 41 to rotate around the column 2; a connecting rod 44, one end of the connecting rod 44 is fixedly connected to the outer wall of the mounting ring 43, and the connecting rod 44 is used to connect the fixed block 45; a fixed block 45, one end of the fixed block 45 is fixedly connected to the other end of the connecting rod 44. The fixed block 45 is arranged in an arc shape and rotates together with the mounting ring 43; a movable rod 46, the movable rod 46 is arranged in the inner cavity of the fixed block 45, which is used to drive the fixed block 45 to rotate. The movable rod 46 is arranged between the movable ring 49 and the fixed block 45, so that the mounting ring 43 drives the fixed block 45 to rotate clockwise; a rotating disk 47, the rotating disk 47 is arranged outside the column 2, and the rotating disk 47 is used to drive the fixed block 45 and the mounting ring 43 to rotate counterclockwise; a tooth 48, the teeth 48 are respectively fixedly connected at equal intervals on the outer walls of the fixed block 45 and the rotating disk 47. A plurality of teeth 48 are arranged in a ring on the fixed block 45 and the rotating disk 47. The fixed block 45 and the rotating disk 47 are meshed and connected through the teeth 48, so that the rotating disk 47 drives the fixed block 45 to rotate; a movable ring 49, the movable ring 49 is arranged in an interpenetrating manner with the column 2. The movable ring 49 is arranged above the mounting ring 43. The movable ring 49 is composed of two semi-circular rings. The bottom end of the movable ring 49 is rotatably connected to the top end of the mounting ring 43, and the movable ring 49 drives the movable rod 46 to rotate around the column 2; a fixed shaft 410, the bottom of the fixed shaft 410 is fixedly connected to the middle position of the rotating disk 47. The fixed shaft 410 is used to install the rotating disk 47, so that the rotating disk 47 rotates around the fixed shaft 410; a first gear 411, the first gear 411 is fixedly inserted through the movable ring 49 and the fixed shaft 410 respectively. The first gear 411 is used to drive the movable ring 49 and the fixed shaft 410 to rotate;The second gear 412 is disposed between the first gears 411. The second gear 412 is meshed and connected with the first gears 411. The two first gears 411 are respectively meshed with both sides of the second gear 412. Through the rotation of the second gear 412, the two first gears 411 are driven to rotate together. One of the first gears 411 drives the movable ring 49 to rotate, and the movable rod 46 rotates together with the movable ring 49. One end of the movable rod 46 pushes the fixed block 45 to rotate, and the fixed block 45 drives the mounting ring 43 to rotate together. The two connecting arms 42 and the fixed disk 41 rotate along with the mounting ring 43. The other first gear 411 drives the rotating disk 47 to rotate. When the mounting ring 43 drives the two fixed disks 41 to rotate clockwise by one hundred and thirty-five degrees, the connection between the movable rod 46 and the fixed block 45 is released, and the engaging teeth 48 on the rotating disk 47 and the fixed block 45 are meshed and connected. Along with the rotation of the rotating disk 47, the fixed block 45 and the mounting ring 43 are driven to rotate, driving the two fixed disks 41 to rotate counterclockwise. One of the fixed disks 41 successively passes above the injection mold 3 and the linear module for loading operation, and the other fixed disk 41 passes above the injection mold 3 for unloading operation.;
[0034] Furthermore, the installation mechanism 5 includes an installation plate 51 which is fixedly connected to the injection molding machine 1 and is used to fix the stepping motor 52; a stepping motor 52, the top of which is fixedly installed on the lower surface of the installation plate 51, and the output end of the stepping motor 52 is in transmission connection with the second gear 412. The stepping motor 52 is electrically connected to an external power supply through an external first switch, and the second gear 412 is driven to rotate by the stepping motor 52; a fixing plate 53, one end of which is fixedly connected to the bottom of the outer wall of the stepping motor 52, and the other end of which is inserted through the top of the fixed shaft 410. The fixing plate 53 is used to install the fixed shaft 410 to ensure that the first gear 411 and the rotating disk 47 rotate around the fixed shaft 410; a fixing ring 54, which is inserted through the bottom of the column 2 and is composed of semi-circular rings. The fixing ring 54 is used to connect the installation ring 43 to ensure the stable rotation of the installation ring 43; a first bolt 55, one end of which is inserted through one side of the fixing ring 54 and is in threaded connection with the column 2. The fixing ring 54 is connected to the column 2 through the first bolt 55; a connecting ring 56, which is fixedly connected to the bottom of the inner wall of the installation ring 43 and is composed of semi-circular rings. The connecting ring 56 is used to connect the installation ring 43 and the fixing ring 54; an installation groove, which is arranged at the bottom of the installation ring 43 and the inner cavity of which is inserted through the top of the fixing ring 54; a connecting groove, which is arranged at the top of the fixing ring 54 and the inner cavity of which is inserted through the connecting ring 56. Through the limiting cooperation between the connecting ring 56 and the connecting groove, the stability of the installation ring 43 is ensured; a ball 57, which is movably clamped with the top and bottom of the inner wall of the installation groove and the top of the connecting ring 56 respectively. The ball 57 is used to reduce the frictional resistance received by the rotation of the installation ring 43, facilitating the installation ring 43 to drive the fixed disk 41 to rotate; a connecting block 58, one end of which is fixedly connected to the outer walls of the installation ring 43 and the movable ring 49 respectively. The connecting block 58 is arranged in an arc shape, and the inner wall is closely attached to the outer walls of the installation ring 43 and the movable ring 49; a second bolt 59, one end of which is inserted through the other end of the connecting block 58. The connecting block 58 is fixedly connected to the installation ring 43 and the movable ring 49 through the second bolt 59 to ensure the stability of the installation ring 43 and the movable ring 49.
[0035] Further, the telescopic mechanism 6 includes a movable slot 61 disposed at one end of the connecting arm 42. The movable slot 61 is arranged in a long strip shape for installing the movable block 62. The movable block 62 has its top inserted into the inner cavity of the movable slot 61, and the bottom end of the movable block 62 is fixedly connected to the middle of the upper surface of the fixed disk 41. The movable block 62 slides in the inner cavity of the movable slot 61 to connect the fixed disk 41 and the connecting arm 42 and drive the fixed disk 41 to move. The fixed rod 63 has one end fixedly connected to the top of the outer wall of the movable block 62, and the other end thereof is inserted into the inner wall of the movable slot 61. The fixed rod 63 is used to drive the movable block 62 and the fixed disk 41 to move. The clamping block 64 has one end fixedly connected to the outer wall of the movable block 62, and two clamping blocks 64 are symmetrically fixedly connected to both sides of the movable block 62 to connect the movable block 62 with the connecting arm 42. The clamping groove 65 is opened on the inner wall of the movable slot 61, and the inner cavity of the clamping groove 65 is inserted with the clamping block 64. The movable block 62 is movably clamped to the connecting arm 42 through the clamping block 64 and the clamping groove 65. As the movable block 62 moves, it drives the clamping block 64 to slide in the inner cavity of the clamping groove 65. The pushing block 66 has its top fixedly connected to the other end of the fixed rod 63. The pushing block 66 is arranged in a long strip shape to drive the fixed rod 63 to move. The limiting slot 67 is opened at the bottom of one end of the connecting arm 42, and its inner cavity is inserted with the pushing block 66. The pushing block 66 slides in the inner cavity of the limiting slot 67. The mounting disk 68 is fixedly connected to the top of the fixed ring 54. The mounting disk 68 is disposed below the connecting arm 42 and is composed of two semi-circular plates. The extrusion groove 69 is arranged on the upper surface of the mounting disk 68, and its inner cavity is inserted with the bottom of the pushing block 66. The extrusion groove 69 is arranged in a cross shape for installing the pushing block 66. When the connecting arm 42 rotates around the column 2, it drives the pushing block 66 to rotate together, so that the pushing block 66 is pressed against the inner wall of the extrusion groove 69, thereby driving the pushing block 66 to move. The fixed rod 63 and the movable block 62 move together with the pushing block 66. The bottom of the pushing block 66 moves from the position with the largest diameter of the extrusion groove 69 to the position with the smallest diameter, driving the movable block 62 and the fixed disk 41 to perform reciprocating displacement, realizing the telescopic movement of the fixed disk 41. The first compression spring 610 is arranged in the inner cavity of the connecting arm 42 and on both sides of the pushing block 66. When the pushing block 66 moves, one of the first compression springs 610 is compressed and deformed, and the elastic force of the first compression spring 610 is used to press the pushing block 66 to ensure the stability of the pushing block 66.
[0036] In particular, the clamping mechanism 7 includes a fixed tube 71. One end of the fixed tube 71 is fixedly connected to the outer wall of the movable ring 49. The inner cavity of the fixed tube 71 is arranged in an interpenetrating manner with one end of the movable rod 46. The fixed tube 71 moves together with the movable ring 49 and is used for installing the movable rod 46. One end of the movable rod 46 slides in the inner cavity of the fixed tube 71; a pressing block 72 is arranged in the inner cavity of the fixed tube 71. The pressing block 72 is fixedly connected to one end of the movable rod 46. The pressing block 72 slides in the inner cavity of the fixed tube 71 along with the movable rod 46 to limit the movement of the movable rod 46, prevent the movable rod 46 from separating from the fixed tube 71, and compress and deform the second compression spring 73; a second compression spring 73 is arranged in the inner cavity of the fixed tube 71 and is movably sleeved with one end of the movable rod 46. When the movable rod 46 moves outward, it drives the pressing block 72 to compress and deform the second compression spring 73, and uses the elastic action of the second compression spring 73 to push the movable rod 46 to move inward; a connecting hole 74 is arranged in the middle of the inner wall of the fixed block 45, and its inner cavity is arranged in an interpenetrating manner with the other end of the movable rod 46. The connecting hole 74 is used for installing the movable rod 46. When one end of the movable rod 46 penetrates into the inner cavity of the connecting hole 74, the movable rod 46 drives the fixed block 45 to rotate together; a groove 75 is arranged on the column 2 and corresponds to the position of the movable rod 46. The groove 75 is used for accommodating the movable rod 46. The movable rod 46 is driven to rotate together by the movable ring 49. When one end of the movable rod 46 rotates into the inner cavity of the groove 75, the elastic action of the second compression spring 73 is used to push the movable rod 46 to move inward, so that one end of the movable rod 46 is separated from the connecting hole 74, and the connection between the movable rod 46 and the fixed block 45 is released. When one end of the movable rod 46 moves out of the inner cavity of the groove 75, one end of the movable rod 46 is in contact with the outer wall of the column 2, and the other end of the movable rod 46 is pushed to penetrate into the inner cavity of the connecting hole 74, so that the movable rod 46 drives the fixed block 45 to rotate together. A suction disk is fixedly installed on the lower surface of the fixed disk 41. One end of the movable rod 46 is in contact with the outer wall of the column 2, and the ball 57 is in contact with the inner walls of the installation groove and the connection groove.
[0037] An automatic loading and unloading and injection molding system for razor heads, such as an automatic loading and unloading and injection molding device for razor heads, includes a vibrating feeding module, a grasping module, a linear conveying module, an injection molding module, and a material taking module. The vibrating feeding module uses a vibrating disk to convey the metal razor heads and change the directions of the metal razor heads to ensure that the upward directions of the metal razor heads are consistent, facilitating the grasping module to grasp the metal razor heads. The grasping module is arranged above the vibrating feeding module and is used to grasp the metal razor heads on the vibrating feeding module. The grasping module adopts a combination of a three-axis gantry adsorption and visual material taking. The visual system is used to observe the positions and upward directions of the metal razor heads, facilitating the exclusion of metal razor heads that do not meet the requirements. It is used in conjunction with the three-axis gantry adsorption to grasp the metal razor heads that meet the requirements, improving the quality and efficiency of razor head processing. Moreover, the grasping module is configured with an overall lifting function, descending during material taking and placing, and lifting and returning to the original position during operation. The linear conveying module is arranged on the material taking module and is used to drive the grasping module and the metal razor heads to move horizontally. The linear conveying module moves the metal razor heads on the grasping module to the material taking module and places the metal razor heads on the tray on the material taking module. The injection molding module is arranged on one side of the vibrating feeding module and is used to inject and connect the metal razor heads and plastic connectors. The injection molding module mainly consists of an injection molding machine and an injection mold. The metal razor heads are placed on the injection mold through the material taking module, and then the injection molding machine injects and forms the plastic connectors, and presses and connects the metal razor heads and the plastic connectors. The material taking module is arranged on the injection molding module and is used to receive the metal razor heads on the grasping module and convey the metal razor heads to the injection molding module. At the same time, it takes out the injection-molded razor heads. The material taking module drives the tray to rotate at a fixed angle through the operation of the motor, enabling the tray to take out the injection-molded razor heads while performing the feeding function, reducing the waste of operation waiting time and improving the production efficiency.
[0038] Working principle of the present invention: Through the rotation of the second gear 412, the two first gears 411 are driven to rotate together. One of the first gears 411 drives the movable ring 49 to rotate, and the movable rod 46 rotates together with the movable ring 49. One end of the movable rod 46 moves out of the inner cavity of the groove 75, and one end of the movable rod 46 is in contact with the outer wall of the column 2, pushing the other end of the movable rod 46 to penetrate into the inner cavity of the connection hole 74, so that one end of the movable rod 46 pushes the fixed block 45 to rotate, and the fixed block 45 drives the mounting ring 43 to rotate together. The two connecting arms 42 and the fixed disk 41 rotate with the mounting ring 43. The other first gear 411 drives the rotating disk 47 to rotate. When the mounting ring 43 drives the two fixed disks 41 to rotate clockwise by one hundred and thirty-five degrees, the connection between the movable rod 46 and the fixed block 45 is released, and the cogs 48 on the rotating disk 47 and the fixed block 45 are meshed and connected. As the rotating disk 47 rotates, it drives the fixed block 45 and the mounting ring 43 to rotate, driving the two fixed disks 41 to rotate counterclockwise. One of the fixed disks 41 passes above the injection mold 3 and the linear module in sequence for feeding operation, and the other fixed disk 41 passes above the injection mold 3 for discharging operation. And when the connecting arm 42 rotates around the column 2, it drives the pushing block 66 to rotate together, so that the pushing block 66 is pressed against the inner wall of the extrusion groove 69, thereby driving the pushing block 66 to move. The fixed rod 63 and the movable block 62 move together with the pushing block 66. The bottom of the pushing block 66 moves from the position with the largest diameter of the extrusion groove 69 to the position with the smallest diameter, driving the movable block 62 and the fixed disk 41 to perform reciprocating displacement, realizing the telescopic movement of the fixed disk 41.
[0039] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic loading and unloading and injection molding device for razor heads, comprising: Injection molding machine (1); A column (2), wherein the column (2) is fixedly mounted on the injection molding machine (1); An injection mold (3), wherein the injection mold (3) is arranged inside the injection molding machine (1); It is characterized in that it also comprises a loading mechanism (4), a mounting mechanism (5), a telescopic mechanism (6) and a clamping mechanism (7); the loading mechanism (4) is arranged on one of the columns (2) and is used for loading and unloading the razor head; The mounting mechanism (5) is arranged between the feeding mechanism (4) and the column (2), and is used to fix the feeding mechanism (4) on the injection molding machine (1); The telescopic mechanism (6) is arranged on the feeding mechanism (4) and is used to drive the feeding mechanism (4) to perform telescopic movement; The clamping mechanism (7) is fixedly mounted on the feeding mechanism (4), and is used to form a connection structure on the feeding mechanism (4) and maintain the operation of the feeding mechanism (4).
2. The automatic loading and unloading and injection molding equipment for razor heads according to claim 1, characterized in that: The feeding mechanism (4) comprises: A fixed plate (41), the fixed plate (41) being symmetrically arranged on both sides of the column (2), and being used for fixing and installing the suction plate and driving the suction plate to move; A connecting arm (42), one end of the connecting arm (42) being arranged above the fixing plate (41) and being used for mounting the fixing plate (41); A mounting ring (43), the mounting ring (43) and the column (2) being interlaced with each other, the mounting ring (43) being composed of two semicircular rings; a connecting rod (44), one end of the connecting rod (44) being fixedly connected to the outer wall of the mounting ring (43); A fixed block (45), one end of the fixed block (45) is fixedly connected to the other end of the connecting rod (44), and the fixed block (45) is arranged in an arc shape.
3. The automatic loading and unloading and injection molding equipment for razor heads according to claim 2, characterized in that: The feeding mechanism (4) further comprises: A movable rod (46), wherein the movable rod (46) is disposed in the inner cavity of the fixed block (45) and is used to drive the fixed block (45) to rotate; A rotating disk (47), wherein the rotating disk (47) is arranged outside the column (2); Clamping teeth (48), the clamping teeth (48) being fixedly connected to the outer wall of the fixed block (45) and the rotating disk (47) at equal intervals; A movable ring (49), the movable ring (49) and the column (2) are interlaced, and the movable ring (49) is arranged above the mounting ring (43); A fixed shaft (410), the bottom of the fixed shaft (410) being fixedly connected to the middle position of the rotating disk (47); A first gear (411), the first gear (411) being fixedly interpenetratingly connected to the movable ring (49) and the fixed shaft (410) respectively; A second gear (412), wherein the second gear (412) is arranged between the first gears (411), and the second gear (412) is meshingly connected with the first gear (411).
4. The automatic loading and unloading and injection molding equipment for razor heads according to claim 3, characterized in that: The mounting mechanism (5) comprises: A mounting plate (51), wherein the mounting plate (51) is fixedly connected to the injection molding machine (1); a stepper motor (52), wherein the top end of the stepper motor (52) is fixedly mounted on the lower surface of the mounting plate (51), and the output end of the stepper motor (52) is drivingly connected to the second gear (412); A fixed plate (53), one end of the fixed plate (53) being fixedly connected to the bottom of the outer wall of the stepping motor (52), and the other end of the fixed plate (53) being interlaced with the top of the fixed shaft (410); A fixing ring (54), the fixing ring (54) and the bottom of the column (2) are interlaced, and the fixing ring (54) is composed of a semicircular ring; A first bolt (55), one end of which is interlaced with one side of the fixing ring (54) and one end of which is threadedly connected to the column (2).
5. The automatic loading and unloading and injection molding equipment for razor heads according to claim 4, characterized in that: The mounting mechanism (5) further comprises: A connecting ring (56), the connecting ring (56) being fixedly connected to the bottom of the inner wall of the mounting ring (43), the connecting ring (56) being composed of a semicircular ring; A mounting groove, the mounting groove being arranged at the bottom of the mounting ring (43), the inner cavity of the mounting groove being interlaced with the top of the fixing ring (54); A connecting groove, the connecting groove being arranged at the top of the fixing ring (54), the inner cavity of the connecting groove being interlaced with the connecting ring (56); A ball (57), the ball (57) being movably engaged with the top of the inner wall of the mounting groove and the top and bottom of the connecting ring (56) respectively; A connecting block (58), one end of which is fixedly connected to the outer walls of the mounting ring (43) and the movable ring (49), respectively; A second bolt (59), one end of the second bolt (59) and the other end of the connecting block (58) are interlaced.
6. The automatic loading and unloading and injection molding equipment for razor heads according to claim 5, characterized in that: The telescopic mechanism (6) comprises: A movable groove (61), wherein the movable groove (61) is arranged at one end of the connecting arm (42); A movable block (62), wherein the top of the movable block (62) is interlaced with the inner cavity of the movable groove (61), and the bottom end of the movable block (62) is fixedly connected to the middle of the upper surface of the fixed plate (41); A fixed rod (63), one end of which is fixedly connected to the top of the outer wall of the movable block (62), and the other end of which is interlaced with the inner wall of the movable groove (61); A clamping block (64), one end of the clamping block (64) being fixedly connected to the outer wall of the movable block (62); A clamping groove (65), wherein the clamping groove (65) is formed on the inner wall of the movable groove (61), and the inner cavity of the clamping groove (65) and the clamping block (64) are interlaced with each other.
7. The automatic loading and unloading and injection molding equipment for razor heads according to claim 6, characterized in that: The telescopic mechanism (6) further comprises: A pushing block (66), the top of which is fixedly connected to the other end of the fixing rod (63); A limiting groove (67), wherein the limiting groove (67) is formed at the bottom of one end of the connecting arm (42), and an inner cavity of the limiting groove (67) is interlaced with the pushing block (66); a mounting plate (68), the mounting plate (68) being fixedly connected to the top of the fixing ring (54), the mounting plate (68) being arranged below the connecting arm (42); An extrusion groove (69), the extrusion groove (69) being arranged on the upper surface of the mounting plate (68), the inner cavity of the extrusion groove (69) being interlaced with the bottom of the pushing block (66); A first compression spring (610), wherein the first compression spring (610) is arranged in the inner cavity of the connecting arm (42), and the first compression spring (610) is arranged on both sides of the pushing block (66).
8. The automatic loading and unloading and injection molding equipment for razor heads according to claim 7, characterized in that: The clamping mechanism (7) comprises: A fixed tube (71), one end of the fixed tube (71) being fixedly connected to the outer wall of the movable ring (49), and the inner cavity of the fixed tube (71) and one end of the movable rod (46) being interlaced with each other; An extrusion block (72), the extrusion block (72) being disposed in the inner cavity of the fixed tube (71), and the extrusion block (72) being fixedly connected to one end of the movable rod (46); A second compression spring (73), the second compression spring (73) is arranged in the inner cavity of the fixed tube (71) and is movably sleeved with one end of the movable rod (46).
9. The automatic loading and unloading and injection molding equipment for razor heads according to claim 8, characterized in that: The clamping mechanism (7) comprises: A connecting hole (74), wherein the connecting hole (74) is arranged in the middle of the inner wall of the fixed block (45), and the inner cavity of the connecting hole (74) is interlaced with the other end of the movable rod (46); A groove (75), wherein the groove (75) is arranged on the column (2) and corresponds to the position of the movable rod (46).
10. An automatic loading and unloading and injection molding system for razor heads, characterized in that: An automatic loading and unloading and injection molding device for a razor head as claimed in any one of claims 1 to 9 comprises: A vibration loading module, which uses a vibration plate to transport the metal cutter head and change the direction of the metal cutter head; A grabbing module, which is arranged above the vibration feeding module and is used to grab the metal cutter head on the vibration feeding module. The grabbing module adopts a three-axis frame adsorption and visual material picking coordination method; A linear conveying module, which is arranged on the material taking module and is used to drive the grabbing module and the metal cutter head to move horizontally; An injection molding module, which is arranged on one side of the vibration feeding module and is used to connect the metal cutter head with the plastic by injection molding; The material taking module is arranged on the injection molding module, and is used for receiving the metal cutter head on the grasping module and conveying the metal cutter head to the injection molding module, and taking out the injection-molded razor head at the same time.
Citation Information
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