Detection method based on automobile actuator and intelligent terminal
By obtaining the use position information of the automotive actuator, matching the position information in the damaged database, optimizing the placement structure of the reinforcement ribs, and using 3D printing technology for production, the problem of difficulty in providing accurate protection in different usage scenarios in the existing technology is solved, and the high durability and quality of the actuator are achieved.
Patent Information
- Application Number
- CN202510698734.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-28
- Publication Date
- 2025-06-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art is difficult to provide accurate and effective protection for vulnerable parts of automobile actuators in different usage scenarios, and the reinforcement ribs with uniform specifications cannot meet the specific needs of each use location.
By obtaining the use position information of the actuator, determining its model, and matching the daily damage position and reference reinforcement rib position from the preset damage database, optimizing the additional position and number of additional installations, and then adjusting the placement structure of the reinforcement ribs. 3D printing technology is used to print and produce according to the optimized structure to ensure the durability and quality of the actuator in different usage scenarios.
By combining the use position and damage of the actuator, the structure of the reinforcement ribs is optimized, and the durability and production quality of the actuator are significantly enhanced, providing accurate protection for the vulnerable parts of the actuator under different usage scenarios.
Smart Images

Figure CN120206804A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of automotive parts, and particularly to a detection method based on an automotive actuator and an intelligent terminal. Background Art
[0002] An automotive actuator is an important part of an automotive electronic control system. It receives instructions sent by an electronic control unit and converts them into specific mechanical actions or physical quantity changes, thereby realizing the control of various functions of the vehicle.
[0003] Currently, when manufacturing an actuator, it is usually manufactured by injection molding. Molten plastic is injected into the mold cavity, and after cooling and solidifying, the actuator housing and other components are demolded. Since the actuator may be damaged by external factors, multiple reinforcing ribs are provided inside the actuator to reduce damage to the actuator.
[0004] However, the actuator has multiple usage positions in the vehicle, so the positions where the actuator is likely to be damaged are also different. In actual production, if the reinforcing ribs are set with a unified specification, it is difficult to provide precise and effective protection for the vulnerable parts of the actuator in different usage scenarios, and there is room for improvement. Summary of the Invention
[0005] In order to provide precise and effective protection for the vulnerable parts of the actuator in different usage scenarios, the present invention provides a detection method based on an automotive actuator and an intelligent terminal.
[0006] In a first aspect, the present invention provides a detection method based on an automotive actuator, adopting the following technical solution: A detection method based on an automotive actuator, comprising: Step 100: Obtain the usage position information of the actuator; Step 101: Determine the actuator model according to the usage position information; Step 102: Match the daily damage position and the reference reinforcing rib position from a preset damage database according to the actuator model; Step 103: Determine the additional position and the additional quantity according to the daily damage position and the reference reinforcing rib position; Step 104: Determine the placement structure according to the additional position, the additional quantity, and the reference reinforcing rib position; Step 105: Control a preset 3D printing device to perform printing adjustment based on the placement structure. After the adjustment is completed, control the 3D printing device to perform printing production of the actuator corresponding to the actuator model. After the printing production is completed, send the actuator to a preset final assembly area for assembly, and perform steering detection with a preset steering detection method.
[0007] By adopting the above technical solution, first obtain the usage position information of the actuator and determine its model accordingly, and then match the daily damaged position and the position of the reference reinforcing rib. Based on these two positions, determine the additional position and the number of additional parts, and then clarify the placement structure. Then control the 3D printing device to adjust the printing according to the placement structure. After the adjustment is completed, let the 3D printing device produce the actuator of the corresponding model, so as to optimize the structure of the reinforcing rib by combining the usage position and the damage condition of the actuator, enhance the durability of the actuator, improve the quality of the produced actuator, and then provide accurate and effective protection for the vulnerable parts of the actuator in different usage scenarios.
[0008] Optionally, the steering detection method includes: Step 200: After the actuator is finally assembled, control the preset steering detection device to perform forward wiring in a preset forward detection mode, and control the actuator to rotate to obtain forward detection information; Step 201: When the forward detection information is not the preset forward rotation, report a forward rotation abnormality prompt; Step 202: When the forward detection information is the preset forward rotation, control the preset steering detection device to perform reverse wiring in a preset reverse detection mode, and control the actuator to rotate to obtain reverse detection information; Step 203: When the reverse detection information is not the preset reverse rotation, report a reverse rotation abnormality prompt; Step 204: When the reverse detection information is the preset reverse rotation, complete the steering detection.
[0009] Optionally, it further includes an attitude detection method before the actuator is sent to a preset final assembly area for assembly: Step 300: After the production is completed, control the preset closing device to perform extrusion pre-closing on the actuator and obtain closing image information; Step 301: Determine the hole position according to the closing image information and the preset hole features; Step 302: Determine the reference placement attitude according to the hole position; Step 303: Determine the current placement attitude according to the closing image information and the preset actuator features; Step 304: When the current placement attitude is inconsistent with the reference placement attitude, determine the attitude adjustment parameter according to the current placement attitude and the reference placement attitude; Step 305: Control the closing device to adjust the attitude of the actuator according to the attitude adjustment parameter, and after the attitude adjustment is completed, perform the detection of the reinforcing rib by a preset internal detection method.
[0010] Optionally, the internal detection method includes: Step 400: Determine the housing material information, reference wall thickness value, and reference water injection volume of the actuator according to the actuator model; Step 401: Determine the current hole position according to the reference placement posture and the actuator model; Step 402: Control the preset water injection detection device to align with the current hole position, and inject water with corresponding parameters into the actuator according to the reference water injection volume and the preset detection temperature value; Step 403: Determine the required flipping speed according to the reference water injection volume; Step 404: Determine the reference temperature value according to the housing material information, the reference wall thickness value, the detection temperature value, and the preset waiting duration; Step 405: When the required flipping speed does not exceed the preset reference flipping speed, control the closing device to flip at the required flipping speed, and after the waiting duration, obtain the thermal energy image information and the surface temperature value of the actuator; Step 406: When the surface temperature value is inconsistent with the reference temperature value, report a wall thickness abnormality prompt; Step 407: Determine the current placement structure of the reinforcing rib according to the thermal energy image information and the preset reinforcing rib thermal energy characteristics; Step 408: When the current placement structure is inconsistent with the placement structure, report a reinforcing rib abnormality prompt.
[0011] Optionally, it further includes a water tank water injection method: Step 500: When the required flipping speed exceeds the preset reference flipping speed, determine the insertion depth value according to the reference water injection volume; Step 501: Control the closing device to place the actuator into the preset detection water tank and obtain the current depth value; Step 502: When the current depth value is consistent with the insertion depth value, control the closing device to continue to insert in a preset insertion method, and after the insertion is completed and after the preset waiting duration, obtain the thermal energy image information, the surface temperature value of the actuator, and the internal temperature value of the detection water tank; Step 503: Determine the reference temperature value according to the housing material information, the reference wall thickness value, the detection temperature value, the waiting duration, and the internal temperature value; Step 504: When the surface temperature value is inconsistent with the reference temperature value, report a wall thickness abnormality prompt; Step 505: Determine the current placement structure of the stiffener based on the thermal energy image information and the preset thermal energy characteristics of the stiffener; Step 506: When the current placement structure is inconsistent with the placement structure, report an abnormal prompt for the stiffener.
[0012] Optionally, the in-depth method includes: Step 600: Determine the actuator size, the height value of the stiffener, and the vibration position according to the actuator model; Step 601: Determine the extraction in-depth value of the preset extraction device according to the actuator size and the height value of the stiffener; Step 602: Determine the remaining in-depth value according to the actuator size and the extraction in-depth value; Step 603: Determine the extraction power value according to the remaining in-depth value; Step 604: Determine the remaining insertion value of the actuator according to the actuator size and the insertion depth value; Step 605: Control the extraction device to insert into the actuator from the hole position based on the extraction in-depth value. After the insertion is completed, extract air with the extraction power value; Step 606: When the extraction device is extracting air, control the closing device to continue to insert with a preset in-depth speed and the remaining insertion value, and obtain the current insertion value; Step 607: When the current insertion value is consistent with the extraction in-depth value, control the extraction device to stop extracting air and withdraw from the actuator; Step 608: When the extraction device stops extracting air, control the preset vibration device to vibrate the vibration position with a preset vibration intensity value until the current insertion value is consistent with the remaining insertion value.
[0013] Optionally, it further includes a micro-abnormality detection method: Step 700: When the current placement structure is consistent with the placement structure, control the closing device to separate the actuator and obtain the separation image information; Step 701: Determine the required clamping component according to the separation image information and the preset additional stiffener characteristics; Step 702: Control the preset clamping device to clamp the required clamping component to the preset detection area and obtain the area image information; Step 703: Determine the position of the stiffener according to the area image information and the additional stiffener characteristics; Step 704: Determine the area of the region of the stiffener according to the placement structure; Step 705: Determine the height value of the reinforcing rib according to the actuator model; Step 706: Determine the required amount of the detection ink paste and the spreading area of the ink paste according to the area of the region and the height value of the reinforcing rib; Step 707: Control the preset detection device to spread the detection ink paste with the required amount of the ink paste to be consistent with the spreading area of the ink paste, place it at the position of the reinforcing rib, press it down with a preset extrusion force value, and when the pressing is completed, detect the detection ink paste by a preset ink paste detection method.
[0014] Optionally, the ink paste detection method includes: Step 800: Determine the reference form of the ink paste according to the required amount of the ink paste, the spreading area of the ink paste, and the extrusion force value; Step 801: Determine the reference drainage volume according to the reference form of the ink paste and the size of the preset detection water tank; Step 802: Obtain the pressing stay duration after the pressing is completed; Step 803: When the pressing stay duration is consistent with the preset reference stay duration, control the detection device to put the detection ink paste into the preset detection water tank and obtain the water tank drainage volume; Step 804: Report an abnormal prompt for the reinforcing rib groove when the water tank drainage volume exceeds the reference drainage volume; Step 805: Report an abnormal prompt for the reinforcing rib protrusion when the water tank drainage volume is lower than the reference drainage volume; Step 806: Complete the detection of the reinforcing rib when the water tank drainage volume is consistent with the reference drainage volume.
[0015] Optionally, it further includes a sealing detection method: Step 900: Obtain the inflation image information after the steering detection is completed; Step 901: Mark the position of the inflation port according to the inflation image information and the preset characteristics of the inflation port; Step 902: Control the preset inflation detection device to fill the actuator with the preset inflation detection gas with a preset inflation detection amount along the position of the inflation port and obtain the detection image information; Step 903: When the preset air leakage characteristics are included in the detection image information, mark the air leakage position according to the detection image information and the air leakage characteristics; Step 904: Generate an air leakage signal based on the air leakage position and report a prompt.
[0016] In a second aspect, the present application provides an intelligent terminal, adopting the following technical solution: An intelligent terminal includes a memory and a processor. The memory stores a detection method based on an automotive actuator that can be loaded and executed by the processor.
[0017] In summary, the present application includes at least one of the following beneficial technical effects: 1. By first obtaining the usage location information of the actuator and determining its model based on this, then matching the daily damaged location and the reference rib location. Based on these two locations, determine the additional location and the number of additional ribs, and then clarify the placement structure. After that, control the 3D printing device to adjust the printing according to the placement structure. After the adjustment is completed, let the 3D printing device produce the actuator of the corresponding model. In this way, by combining the usage location and damage situation of the actuator, optimize the structure of the rib, enhance the durability of the actuator, improve the quality of the produced actuator, and thus provide precise and effective protection for the vulnerable parts of the actuator in different usage scenarios; 2. By first determining the housing material, reference wall thickness, reference water injection volume, and current hole position of the actuator according to its model, then controlling the water injection detection device to inject water into the actuator according to the reference water injection volume and the detection temperature value. Determine the required flipping speed from the reference water injection volume, and calculate the reference temperature value by combining multiple parameters. If the required flipping speed does not exceed the reference value, control the closing device to flip at this speed, wait for a period of time, and then obtain the thermal energy image and surface temperature of the actuator. If the surface temperature is inconsistent with the reference temperature, report an abnormal wall thickness. Then determine the current placement structure of the rib according to the thermal energy image. If it is different from the placement structure, report an abnormal rib, so as to timely discover problems with the wall thickness and rib settings and ensure product quality; 3. When the current placement structure of the rib is consistent with the placement structure, control the closing device to separate the actuator and obtain the separation image. Determine the required clamping component according to the image and the characteristics of the additional rib, use the clamping device to clamp it to the detection area and obtain the area image, and then determine the position of the rib. Combine the placement structure to determine the area of the rib area, determine the height of the rib according to the actuator model, and thus calculate the required amount and spreading area of the detection ink. Control the detection device to spread the ink as required, place it at the rib position, press it down with a preset force, and after completion, perform detection using the ink detection method, so as to be able to carefully detect minute abnormalities of the rib and further ensure the quality of the actuator. Description of the Drawings
[0018] Figure 1 is the overall schematic diagram of the actuator in the embodiment of the present invention; Figure 2 is the method flow chart of a detection method based on an automotive actuator in the embodiment of the present invention; Figure 3 is the method flow chart of the attitude detection method in the embodiment of the present invention.
[0019] The names of the parts referred to by the respective numerical labels in the above drawings are as follows: 1. Actuator. Detailed implementation mode
[0020] The present invention will be further described in detail below with reference to the drawings and embodiments.
[0021] Refer to Figure 1 and Figure 2 An embodiment of the present application discloses a detection method based on an automotive actuator, including the following steps: Step 100: Obtain the usage location information of the actuator 1.
[0022] The usage location information refers to the specific usage location on the vehicle where the actuator 1 is installed. The usage location information is obtained by pre-input by the staff and will not be elaborated here.
[0023] Step 101: Determine the actuator model according to the usage location information.
[0024] The actuator model is the specific identification code of the actuator 1, which is used to distinguish different types, specifications, functions, and characteristics of the actuator 1. Through a preset model database, the actuator model corresponding to the usage location information can be matched, which contains the corresponding relationship between the usage location information and the actuator model. The model database is a manually set database and will not be elaborated here.
[0025] Step 102: Match the daily damage location and the reference rib position from a preset damage database according to the actuator model.
[0026] The daily damage location refers to the part of the actuator 1 corresponding to the actuator model that is most likely to be damaged when a damage occurs. The reference rib position refers to the position of the rib on the actuator 1 of this model. Through the damage database, the daily damage location and the reference rib position corresponding to the actuator model can be matched, which contains the corresponding relationship between the actuator model, the daily damage location, and the reference rib position. The damage database is a manually set database and will not be elaborated here.
[0027] Step 103: Determine the additional position and the additional quantity according to the daily damage location and the reference rib position.
[0028] The additional position refers to the position where the rib needs to be added to the actuator 1 of this model. The additional quantity refers to the number of ribs that need to be added to the actuator 1 of this model. Through a preset rib database, the additional position and the additional quantity corresponding to the daily damage location and the reference rib position can be matched, which contains the corresponding relationship between the daily damage location, the reference rib position, the additional position, and the additional quantity. The rib database is a manually set database and will not be elaborated here.
[0029] Step 104: Determine the placement structure based on the additional position, the number of additional ribs, and the position of the reference reinforcing rib.
[0030] The placement structure refers to the structural form with a specific contour formed after the operation of adding reinforcing ribs. Through the reinforcing rib database, the placement structure corresponding to the additional position, the number of additional ribs, and the position of the reference reinforcing rib can be matched, which includes the corresponding relationship between the additional position, the number of additional ribs, the position of the reference reinforcing rib, and the placement structure.
[0031] Step 105: Based on the placement structure, control the preset 3D printing device to perform printing adjustment. After the adjustment is completed, control the 3D printing device to produce the actuator 1 corresponding to the actuator model. After the printing production is completed, send the actuator 1 to the preset final assembly area for assembly, and perform steering detection using the preset steering detection method.
[0032] The 3D printing device refers to the device used for printing and producing the housing of the actuator 1. The final assembly area refers to the area used for assembling the internal components of the printed actuator. The final assembly area is set in advance by those skilled in the art and will not be elaborated here. The steering detection method refers to the method used for detecting the forward and reverse rotation of the actuator. The specific steering detection method will be described in detail in subsequent steps 200 to 204 and will not be elaborated here.
[0033] Before controlling the 3D printing device to produce the actuator 1 corresponding to the actuator model, first input the placement structure into the 3D printing device for printing adjustment. After the adjustment is completed, control the 3D printing device to produce the actuator 1 corresponding to the actuator model, thereby completing the production of the actuator 1. After the printing production is completed, send the actuator 1 to the final assembly area for assembly. After the assembly is completed, perform steering detection using the steering detection method.
[0034] The steering detection method includes: Step 200: After the actuator 1 is finally assembled, control the preset steering detection device to perform forward rotation wiring in the preset forward rotation detection mode, and control the actuator 1 to rotate to obtain forward rotation detection information.
[0035] The steering detection device refers to the device used for detecting the forward and reverse rotation of the actuator 1. A motor is installed on the actuator 1, and the motor includes a positive electrode and a negative electrode. The steering detection device also has a positive electrode and a negative electrode for connecting the positive and negative electrodes of the actuator.
[0036] The forward rotation detection method refers to the method used to detect the forward rotation of the actuator 1. In this embodiment, the forward rotation detection method is: connecting the positive pole of the steering detection device to the positive pole of the actuator, and connecting the negative pole of the steering detection device to the negative pole of the actuator. The forward rotation detection information refers to the detection result after detecting the forward rotation of the actuator 1. The forward rotation detection information is obtained by retrieving a preset detection terminal. After the steering detection device detects the forward rotation of the actuator 1, the forward rotation detection information will be input into the detection terminal for subsequent retrieval. The detection terminal refers to the terminal used to record and save various detection information of the actuator 1. The detection terminal is preset by those skilled in the art and will not be elaborated here.
[0037] After the actuator 1 is finally assembled, control the steering detection device to perform forward rotation wiring on the actuator 1 in the forward rotation detection method, so as to control the actuator 1 to rotate and finally obtain the forward rotation detection information.
[0038] Step 201: When the forward rotation detection information is not the preset forward rotation, report a forward rotation abnormality prompt.
[0039] The forward rotation refers to the operating state when the actuator 1 rotates forward. The forward rotation is preset by those skilled in the art and will not be elaborated here.
[0040] When the forward rotation detection information is not the forward rotation, it indicates that there is an abnormality in the forward rotation of the actuator 1, and a forward rotation abnormality prompt needs to be reported.
[0041] Step 202: When the forward rotation detection information is the preset forward rotation, control the preset steering detection device to perform reverse rotation wiring in the preset reverse rotation detection method, and control the actuator 1 to rotate to obtain the reverse rotation detection information.
[0042] The reverse rotation detection method refers to the method used to detect the reverse rotation of the actuator 1. In this embodiment, the reverse rotation detection method is: connecting the positive pole of the steering detection device to the negative pole of the actuator, and connecting the negative pole of the steering detection device to the positive pole of the actuator. The reverse rotation detection information refers to the detection result after detecting the reverse rotation of the actuator 1. The reverse rotation detection information is obtained by retrieving the detection terminal. After the steering detection device detects the reverse rotation of the actuator 1, the reverse rotation detection information will be input into the detection terminal for subsequent retrieval.
[0043] When the forward rotation detection information is the forward rotation, it indicates that there is no abnormality in the forward rotation of the actuator 1. It is necessary to control the steering detection device to perform reverse rotation wiring on the actuator 1 in the reverse rotation detection method, so as to control the actuator 1 to rotate and finally obtain the reverse rotation detection information.
[0044] Step 203: When the reverse rotation detection information is not the preset reverse rotation, report a reverse rotation abnormality prompt.
[0045] Reverse rotation refers to the operating state when the actuator 1 rotates in reverse. The reverse rotation is preset by those skilled in the art and will not be elaborated here.
[0046] When the reverse detection information is not the reverse rotation, it indicates that there is an abnormality in the reverse rotation of the actuator 1, and a reverse abnormality prompt needs to be reported.
[0047] Step 204: Based on the reverse detection information being the preset reverse rotation, complete the steering detection.
[0048] When the reverse detection information is the reverse rotation, it indicates that there is no abnormality in the forward and reverse rotations of the actuator 1, and the steering detection can be completed.
[0049] When there is no steering abnormality in the actuator 1, it will control the actuator 1 to complete a 360° steering operation to check whether there is a jamming phenomenon when the actuator 1 makes a 360° turnover.
[0050] When a jamming phenomenon occurs, by knowing the angle value that has been rotated when the jam occurs, and combining the structure of the actuator 1 and the rotation direction, the cause of the jam can be known, and then reported so that the staff can conduct specific inspections.
[0051] Refer to Figure 1 and Figure 3 , the attitude detection method includes the following steps: Step 300: After production is completed, control the preset closing device to perform extrusion pre-closing on the actuator 1 and obtain the closing image information.
[0052] The closing device refers to the robotic arm used to perform extrusion pre-closing on the produced actuator 1. The closing image information refers to the image of the actuator 1 after pre-closing. The closing image information is obtained by taking a photo with a camera.
[0053] In this embodiment, after the actuator 1 is produced by printing, it presents a state where the left half and the right half are separated. At this time, the two separated parts need to be closed and assembled to form a complete and usable actuator 1. And there are holes on one of the halves of the components of the actuator 1, and the half with holes is defined as the part with holes, and the other half of the components is defined as the part without holes. The reinforcing ribs mentioned in the previous steps are located on the part without holes. And what is produced in this embodiment is the housing of the actuator 1.
[0054] After the printing production of the actuator 1 is completed, it is necessary to first control the closing device to perform extrusion pre-closing on the actuator 1, and then obtain the closing image information for subsequent steps.
[0055] Step 301: Determine the hole position according to the closing image information and the preset hole characteristics.
[0056] The hole feature refers to the appearance contour feature of the holes existing on the actuator 1. The hole feature is preset by those skilled in the art and will not be elaborated here. The hole position refers to the exact position of a specific half part (left half part or right half part) where the hole is located on the actuator 1.
[0057] Step 302: Determine the reference placement posture according to the hole position.
[0058] The reference placement posture refers to the specific posture that the actuator 1 must be placed in before carrying out subsequent detection work on the actuator 1. The reference placement posture corresponding to the hole position can be matched through a preset posture database, which contains the corresponding relationship between the hole position and the reference placement posture. The posture database is a database set by humans and will not be elaborated here.
[0059] Step 303: Determine the current placement posture according to the closed image information and the preset actuator features.
[0060] The actuator features refer to the appearance contour features of the actuator 1. The actuator features are preset by those skilled in the art and will not be elaborated here. The current placement posture refers to the posture that the actuator 1 is currently placed in. The current placement posture corresponding to the closed image information and the actuator features can be matched through the posture database, which contains the corresponding relationship between the closed image information, the actuator features, and the current placement posture.
[0061] Step 304: When the current placement posture is inconsistent with the reference placement posture, determine the posture adjustment parameters according to the current placement posture and the reference placement posture.
[0062] The posture adjustment parameters refer to the angles and directions when adjusting the posture of the actuator 1. The posture adjustment parameters corresponding to the current placement posture and the reference placement posture can be matched through the posture database, which contains the corresponding relationship between the current placement posture, the reference placement posture, and the posture adjustment parameters.
[0063] When the current placement posture is inconsistent with the reference placement posture, it indicates that when carrying out subsequent detections, the posture of the actuator 1 needs to be adjusted. It is necessary to first match the posture adjustment parameters for subsequent steps.
[0064] Step 305: Control the closing device to adjust the posture of the actuator 1 according to the posture adjustment parameters, and after completing the posture adjustment, detect the reinforcing ribs by a preset internal detection method.
[0065] The internal detection method refers to the method used to detect the reinforcing ribs inside the actuator 1. The specific internal detection method will be described in detail in subsequent steps 400 to 408 and will not be elaborated here.
[0066] Control the closing device to adjust the attitude of actuator 1 according to the attitude adjustment parameters. After the attitude adjustment is completed, detect the reinforcing ribs by the internal detection method.
[0067] The internal detection method includes the following steps: Step 400: Determine the housing material information, reference wall thickness value, and reference water injection volume of actuator 1 according to the actuator model.
[0068] The housing material information refers to the material used for the housing of the two halves of actuator 1 currently formed by printing. The reference wall thickness value refers to the thickness value of the housing of actuator 1. The reference water injection volume refers to the water volume value required to be injected when performing the water injection detection on this actuator 1. The housing material information, reference wall thickness value, and reference water injection volume corresponding to the actuator model can be retrieved through the preset actuator database, which contains the correspondence between the actuator model, housing material information, reference wall thickness value, and reference water injection volume. The actuator database is a manually set database and will not be elaborated here.
[0069] Step 401: Determine the current hole position according to the reference placement attitude and the actuator model.
[0070] The current hole position refers to the position where the hole on actuator 1 is currently located. The current hole position corresponding to the reference placement attitude and the actuator model can be matched through the actuator database, which contains the correspondence between the reference placement attitude, actuator model, and current hole position.
[0071] Step 402: Control the preset water injection detection device to align with the current hole position, and inject water with corresponding parameters into actuator 1 according to the reference water injection volume and the preset detection temperature value.
[0072] The water injection detection device refers to the device used to perform the water injection detection on actuator 1. The detection temperature value refers to the temperature value of the water injected when performing the water injection detection on actuator 1. The detection temperature value is set in advance by those skilled in the art and will not be elaborated here.
[0073] Control the water injection detection device to align with the current hole position, and inject water with corresponding parameters into actuator 1 according to the reference water injection volume and the detection temperature value for subsequent detection.
[0074] For example, when the water injection detection device injects water at the hole position, it will block the hole position to prevent the injected water from flowing out. After the injection is completed, the water in the part with holes needs to be transferred to the part without holes through subsequent steps.
[0075] Step 403: Determine the required flipping speed according to the reference water injection volume.
[0076] The demand flipping speed refers to the speed that the actuator 1 needs to reach when performing a 180° flip. When the actuator 1 performs a 180° flip, since the flipping speed is very fast, the injected water will temporarily stay at the perforated part under the action of centrifugal force. After the flip is completed, the injected water will fall simultaneously, so that all the water can quickly contact each part of the inner wall of the non-perforated part.
[0077] The demand flipping speed corresponding to the reference water injection volume can be matched through a preset flipping database, which contains the corresponding relationship between the reference water injection volume and the demand flipping speed. The flipping database is a database set by humans and will not be elaborated here.
[0078] Step 404: Determine the reference temperature value according to the housing material information, the reference wall thickness value, the detected temperature value, and the preset waiting duration.
[0079] The waiting duration refers to the duration that the actuator 1 needs to wait after flipping. The waiting duration is set in advance by those skilled in the art and will not be elaborated here. The reference temperature value refers to the temperature value that the non-perforated part of the actuator 1 should reach. The reference temperature value corresponding to the housing material information, the reference wall thickness value, the detected temperature value, and the waiting duration can be matched through a preset temperature database, which contains the corresponding relationship between the housing material information, the reference wall thickness value, the detected temperature value, the waiting duration, and the reference temperature value. The temperature database is a database set by humans and will not be elaborated here.
[0080] Step 405: When the demand flipping speed does not exceed the preset reference flipping speed, control the closing device to flip at the demand flipping speed, and after the waiting duration, obtain the thermal energy image information and the surface temperature value of the actuator 1.
[0081] The reference flipping speed refers to the maximum flipping speed that the closing device can support. The reference flipping speed is set in advance by those skilled in the art and will not be elaborated here. The thermal energy image information refers to the thermal energy image on the surface of the actuator 1. The thermal energy image information is obtained by taking a photo with a preset thermal energy camera. The surface temperature value refers to the temperature value on the surface of the non-perforated part of the actuator 1. The surface temperature value is obtained by measuring with a temperature sensor.
[0082] When the demand flipping speed does not exceed the reference flipping speed, it means that the closing device can flip the actuator 1. It is necessary to control the closing device to flip the actuator 1 at the demand flipping speed, and after the waiting duration, obtain the thermal energy image information and the surface temperature value of the actuator 1 for subsequent steps.
[0083] Step 406: When the surface temperature value is inconsistent with the reference temperature value, report a wall thickness abnormality prompt.
[0084] The wall thickness anomaly prompt refers to the prompt indicating that there is an anomaly in the wall thickness of the actuator 1. The wall thickness anomaly prompt is preset by those skilled in the art and will not be elaborated here.
[0085] When the surface temperature value is inconsistent with the reference temperature value, it indicates that there is an anomaly in the wall thickness of the actuator 1, and a wall thickness anomaly prompt needs to be reported.
[0086] Step 407: Determine the current placement structure of the rib based on the thermal energy image information and the preset rib thermal energy characteristics.
[0087] Specifically, the rib thermal energy characteristics refer to the unique characteristic manifestations shown in the corresponding thermal energy image information after the ribs in the non-hole part are heated by the injected hot water. The rib thermal energy characteristics are preset by those skilled in the art and will not be elaborated here. The current placement structure refers to the actual position and arrangement of the ribs in the actuator 1. Through the preset placement database, the current placement structure corresponding to the thermal energy image information and the rib thermal energy characteristics can be matched, which includes the correspondence between the thermal energy image information, the rib thermal energy characteristics, and the current placement structure. The placement database is a manually set database and will not be elaborated here.
[0088] Step 408: When the current placement structure is inconsistent with the placement structure, report a rib anomaly prompt.
[0089] The rib anomaly prompt refers to the prompt when there is an anomaly in the ribs in the non-hole part. The rib anomaly prompt is preset by those skilled in the art and will not be elaborated here.
[0090] When the current placement structure is inconsistent with the placement structure, it indicates that there is an anomaly in the ribs in the non-hole part, and a rib anomaly prompt needs to be reported.
[0091] The water injection method for the water tank includes the following steps: Step 500: When the required flipping speed exceeds the preset reference flipping speed, determine the insertion depth value according to the reference water injection volume.
[0092] The insertion depth value refers to the depth value of inserting the actuator 1 into the preset detection water tank. The detection water tank is a water tank used for water injection detection of the actuator 1 whose closing device cannot be flipped. And the water temperature in the detection water tank is consistent with the detection temperature value. Through the preset detection database, the insertion depth value corresponding to the reference water injection volume can be matched, which includes the correspondence between the reference water injection volume and the insertion depth value. The detection database is a manually set database and will not be elaborated here.
[0093] When the required flipping speed exceeds the reference flipping speed, it indicates that the closing device cannot flip the actuator 1, and the insertion depth value needs to be matched first for subsequent steps.
[0094] Step 501: Control the closing device to place the actuator 1 into a preset detection water tank and obtain the current depth value.
[0095] The current depth value refers to the depth value at which the actuator 1 is currently placed. The current depth value is measured and obtained by a water level sensor.
[0096] After the control closing device places the actuator 1 into the detection water tank, the current depth value needs to be obtained for subsequent steps.
[0097] Step 502: When the current depth value is consistent with the placed depth value, control the closing device to continue to penetrate in a preset penetration method. After completing the penetration and after a preset waiting duration, obtain the thermal energy image information, surface temperature value of the actuator 1, and the internal temperature value of the detection water tank.
[0098] The penetration method refers to the method of continuing to penetrate the actuator 1 into the detection water tank after the actuator 1 has been initially placed. The specific penetration method is described in detail in subsequent steps 500 to 508 and will not be elaborated here. The internal temperature value refers to the temperature value inside the water tank. The internal temperature value is measured and obtained by a temperature sensor.
[0099] When the current depth value is consistent with the placed depth value, it indicates that the initial placement of the actuator 1 has been completed. It is necessary to control the closing device to continue to penetrate in the penetration method. After completing the penetration and after the waiting duration, obtain the thermal energy image information, surface temperature value of the actuator 1, and the internal temperature value of the detection water tank for subsequent steps.
[0100] Step 503: Determine the reference temperature value based on the housing material information, reference wall thickness value, detection temperature value, waiting duration, and internal temperature value.
[0101] The reference temperature value refers to the temperature value that the non-porous part of the actuator 1 should reach. Through the algorithm formula T = α * T 水 + β * T 内 + γ * (d / t) + δ * f(M), where T is the reference temperature value, T 水 is the detection temperature value, T 内 is the internal temperature value, d is the reference wall thickness value, t is the waiting duration, M is the housing material information, and f(M) is a function related to the material. α, β, γ, and δ are all weighting coefficients and are all measured in advance by those skilled in the art and will not be elaborated here.
[0102] The temperature database can match the reference temperature value corresponding to the housing material information, reference wall thickness value, detection temperature value, waiting duration, and internal temperature value, and it contains the corresponding relationship between the housing material information, reference wall thickness value, detection temperature value, waiting duration, internal temperature value, and reference temperature value.
[0103] Step 504: When the surface temperature value is inconsistent with the reference temperature value, report a wall thickness abnormality prompt.
[0104] Similar to step 406, it will not be elaborated here.
[0105] Step 505: Determine the current placement structure of the reinforcing rib according to the thermal energy image information and the preset thermal energy characteristics of the reinforcing rib.
[0106] Similar to step 407, it will not be elaborated here.
[0107] Step 506: When the current placement structure is inconsistent with the placement structure, report a reinforcing rib abnormality prompt.
[0108] Similar to step 408, it will not be elaborated here.
[0109] The in-depth method includes the following steps: Step 600: Determine the actuator size, the height value of the reinforcing rib, and the vibration position according to the actuator model.
[0110] The actuator size refers to the size of the actuator 1. The height value of the reinforcing rib refers to the height value of the reinforcing rib inside the actuator 1. The vibration position refers to the position where the actuator 1 needs to be vibrated. The specific determination method is similar to step 400 and will not be elaborated here.
[0111] Step 601: Determine the extraction depth value of the preset air extraction device according to the actuator size and the height value of the reinforcing rib.
[0112] The air extraction device refers to a device used to extract the air inside the actuator 1. The extraction depth value refers to the distance when the air extraction device penetrates into the actuator 1 from the hole position. Through the preset in-depth database, the extraction depth value corresponding to the actuator size and the height value of the reinforcing rib can be matched, which includes the corresponding relationship between the actuator size, the height value of the reinforcing rib, and the extraction depth value.
[0113] Step 602: Determine the remaining depth value according to the actuator size and the extraction depth value.
[0114] The remaining depth value refers to the distance between the air extraction device and the bottom of the non-hole part. By knowing the actuator size, the overall length value of the actuator 1 can be known, and then the remaining depth value can be obtained by calculating the difference between the overall length value and the extraction depth value.
[0115] Step 603: Determine the extraction power value according to the remaining depth value.
[0116] The extraction power value refers to the power value that the extraction device needs to reach when performing the extraction operation. Through the preset extraction database, the extraction power value corresponding to the remaining insertion depth value can be matched, which contains the corresponding relationship between the remaining insertion depth value and the extraction power value. The extraction database is a manually set database and will not be elaborated here.
[0117] Step 604: Determine the remaining insertion value of actuator 1 based on the actuator size and the insertion depth value.
[0118] The remaining insertion value refers to the value that still needs to be inserted to fully immerse actuator 1 in the detection water tank. The remaining insertion value can be obtained by calculating the difference between the overall length value in the actuator size and the insertion depth value.
[0119] Step 605: Based on the extraction depth value, control the extraction device to insert into actuator 1 from the hole position. After completion of the insertion, perform extraction with the extraction power value.
[0120] Control the extraction device to insert into actuator 1 from the hole position with the extraction depth value, and after completion of the insertion, control the extraction device to perform extraction with the extraction power value for subsequent steps.
[0121] Step 606: When the extraction device is performing extraction, control the closing device to continue to insert with the preset insertion speed and the remaining insertion value, and obtain the current insertion value.
[0122] The insertion speed refers to the speed at which the closing device continues to insert actuator 1 into the detection water tank. The insertion speed is set in advance by those skilled in the art and will not be elaborated here. The current insertion value refers to the insertion distance when actuator 1 continues to insert. The current insertion value is obtained by measuring with a water level sensor.
[0123] When the extraction device is performing extraction, control the closing device to continue to insert with the insertion speed and the remaining insertion value, and obtain the current insertion value for subsequent steps.
[0124] Step 607: When the current insertion value is consistent with the extraction depth value, control the extraction device to stop extraction and withdraw from actuator 1.
[0125] When the current insertion value is consistent with the extraction depth value, it indicates that the current water level is level with the extraction port of the extraction device. It is necessary to control the extraction device to stop extraction and withdraw from actuator 1 for subsequent steps.
[0126] Step 608: When the extraction device stops extraction, control the preset vibration device to vibrate the vibration position with the preset vibration force value until the current insertion value is consistent with the remaining insertion value.
[0127] The vibration device refers to a device used to vibrate the actuator 1 to reduce the bubbles in the actuator 1. The vibration intensity value refers to the intensity value of the vibration device when vibrating the actuator 1. The vibration intensity value is preset by those skilled in the art and will not be elaborated here.
[0128] While controlling the exhaust device to stop exhausting, it is necessary to control the vibration device to vibrate the vibration position with the vibration intensity value until the current input value is consistent with the remaining input value, so as to complete the input of the actuator 1.
[0129] The micro-abnormality detection method includes the following steps: Step 700: When the current placement structure is consistent with the placement structure, control the closing device to separate the actuator 1 and obtain the separated image information.
[0130] The separated image information refers to the image of the actuator 1 after being separated. The separated image information is obtained by taking pictures with a camera.
[0131] When the current placement structure is consistent with the placement structure, it indicates that from the perspective of the placement contour, the rib is normal. It is necessary to control the closing device to separate the actuator 1 and obtain the separated image information for subsequent steps.
[0132] Step 701: Determine the required clamping component according to the separated image information and the preset rib addition feature.
[0133] The rib addition feature refers to the appearance contour feature of the added rib. The rib addition feature is preset by those skilled in the art and will not be elaborated here. The required clamping component refers to the component that needs to be clamped into the preset detection area for further detection among the two halves of the actuator 1 (i.e., the part with holes and the part without holes). Since the rib needs to be detected, the required clamping component in this step is the part without holes. The detection area refers to the area used for further detecting the rib. The detection area is preset by those skilled in the art and will not be elaborated here.
[0134] Through the rib database, the required clamping component corresponding to the separated image information and the rib addition feature can be matched, which contains the corresponding relationship among the separated image information, the rib addition feature, and the required clamping component.
[0135] Step 702: Control the preset clamping device to clamp the required clamping component into the preset detection area and obtain the area image information.
[0136] The clamping device refers to a device used to clamp the required clamping component into the detection area. The area image information refers to the image containing the required clamping component in the detection area. The area image information is obtained by taking pictures with a camera.
[0137] After the control clamping device clamps the required clamping component to the detection area, it is necessary to obtain the area image information of the detection area for subsequent steps.
[0138] Step 703: Determine the rib position according to the area image information and the added rib features.
[0139] The rib position refers to the position of the ribs on the required clamping component. The rib position corresponding to the area image information and the added rib features can be matched through a preset position database, which contains the correspondence between the area image information, the added rib features, and the rib position. The position database is a manually set database and will not be elaborated here.
[0140] Step 704: Determine the area of the rib region according to the placement structure.
[0141] The area of the region refers to the area size of the region on the required clamping component where the ribs exist. The area of the region corresponding to the placement structure can be matched through a preset area database, which contains the correspondence between the placement structure and the area of the region. The area database is a manually set database and will not be elaborated here.
[0142] Step 705: Determine the rib height value according to the actuator model.
[0143] This step is the same as step 600 and will not be elaborated here.
[0144] Step 706: Determine the required amount of the detection ink paste and the spreading area of the detection ink paste according to the area of the region and the rib height value.
[0145] The detection ink paste is an object used to detect whether there are other minor abnormalities such as protrusions and cracks in the ribs. The required amount of the ink paste refers to the total amount of the detection ink paste to be used. The spreading area of the ink paste refers to the area size that the detection ink paste needs to be spread into. The required amount of the detection ink paste and the spreading area of the detection ink paste corresponding to the area of the region and the rib height value can be matched through a preset ink paste database, which contains the correspondence between the area of the region, the rib height value, the required amount of the ink paste, and the spreading area of the ink paste. The ink paste database is a manually set database and will not be elaborated here.
[0146] Step 707: Control the preset detection device to spread the detection ink paste with the required amount to an area consistent with the spreading area of the ink paste, place it at the rib position, press it down with a preset extrusion force value, and when the pressing is completed, detect the detection ink paste with a preset ink paste detection method.
[0147] The detection device refers to a device used to spread the detection ink paste and place it at the position of the reinforcing rib. The extrusion force value refers to the force value when the detection device presses the detection ink paste after placing it at the position of the reinforcing rib. The extrusion force value is set in advance by those skilled in the art and will not be elaborated here. The ink paste detection method refers to a method of using the detection ink paste to check whether there are other minor abnormalities such as protrusions and cracks in the reinforcing rib. The specific ink paste detection method will be described in detail in the subsequent steps 800 to 806 and will not be elaborated here.
[0148] Control the detection device to spread the detection ink paste with the required amount of ink paste to be consistent with the ink paste spreading area, and then place it at the position of the reinforcing rib, press it down with the extrusion force value, and after the pressing is completed, detect the detection ink paste with the ink paste detection method.
[0149] The ink paste detection method includes the following steps: Step 800: Determine the reference form of the ink paste according to the required amount of ink paste, the ink paste spreading area, and the extrusion force value.
[0150] The reference form of the ink paste refers to the appearance form that the detection ink paste should be in after being taken out. Through the ink paste database, the reference form of the ink paste corresponding to the required amount of ink paste, the ink paste spreading area, and the extrusion force value can be matched, which contains the corresponding relationship between the required amount of ink paste, the ink paste spreading area, the extrusion force value, and the reference form of the ink paste.
[0151] Step 801: Determine the reference drainage volume according to the reference form of the ink paste and the preset size of the detection water tank.
[0152] The size of the detection water tank refers to the size of the water tank used for detection. The detection water tank refers to the water tank used to detect the detection ink paste. The reference drainage volume refers to the amount of water that the detection water tank should drain after the detection ink paste is put into the detection water tank. Through the preset drainage database, the reference drainage volume corresponding to the reference form of the ink paste and the size of the detection water tank can be matched, which contains the corresponding relationship between the reference form of the ink paste, the size of the detection water tank, and the reference drainage volume. The drainage database is a database set by humans and will not be elaborated here.
[0153] Step 802: After the pressing is completed, obtain the pressing residence time.
[0154] The pressing residence time refers to the duration of pressing when the detection device presses the detection ink paste with the extrusion force value. The pressing residence time is obtained by timing with a preset electronic timer.
[0155] After the detection device presses the detection ink paste with the extrusion force value, it is necessary to obtain the pressing residence time for subsequent steps.
[0156] Step 803: When the pressing retention time is consistent with the preset reference retention time, control the detection device to put the detection ink paste into a preset detection water pool and obtain the water discharge of the water pool.
[0157] The reference retention time refers to the time that the detection device should stay after pressing the detection ink paste with a squeezing force value. The reference retention time is set in advance by those skilled in the art and will not be elaborated here. The water discharge of the water pool refers to the amount of water discharged from the detection water pool after the detection ink paste is put into it. The water discharge of the water pool is obtained by measuring the weight of the discharged water with a weighing sensor.
[0158] When the pressing retention time is consistent with the reference retention time, it indicates that the detection ink paste can be taken out. It is necessary to control the detection device to put the detection ink paste into the detection water pool and obtain the water discharge of the water pool for subsequent steps.
[0159] Step 804: When the water discharge of the water pool exceeds the reference water discharge, report an abnormal prompt for the rib groove.
[0160] The abnormal prompt for the rib groove refers to the prompt when there is a groove on the rib. The abnormal prompt for the rib groove is set in advance by those skilled in the art and will not be elaborated here.
[0161] When the water discharge of the water pool exceeds the reference water discharge, it indicates that the volume of the detection ink paste is too large, and further indicates that there is a groove on the rib. It is necessary to report an abnormal prompt for the rib groove.
[0162] Step 805: When the water discharge of the water pool is lower than the reference water discharge, report an abnormal prompt for the rib protrusion.
[0163] The abnormal prompt for the rib protrusion refers to the prompt when there is a protrusion on the rib. The abnormal prompt for the rib protrusion is set in advance by those skilled in the art and will not be elaborated here.
[0164] When the water discharge of the water pool is lower than the reference water discharge, it indicates that the volume of the detection ink paste is too small, and further indicates that there is a protrusion on the rib. It is necessary to report an abnormal prompt for the rib protrusion.
[0165] Step 806: When the water discharge of the water pool is consistent with the reference water discharge, complete the rib detection.
[0166] When the water discharge of the water pool is consistent with the reference water discharge, it indicates that the detection ink paste is normal, and the rib detection can be completed.
[0167] Optionally, the closed detection method includes the following steps: Step 900: After completing the steering detection, obtain the inflation image information.
[0168] The inflated image information refers to the image of the actuator 1 when performing a sealing detection on the actuator 1. The inflated image information is obtained by taking a picture with a camera.
[0169] After the steering detection is completed, it is necessary to perform a sealing detection on the actuator 1 again. Therefore, it is necessary to obtain the inflated image information for subsequent steps.
[0170] Step 901: Mark the position of the inflation port according to the inflated image information and the preset inflation port characteristics.
[0171] The inflation port characteristics refer to the appearance contour characteristics of the interface on the actuator 1. The inflation port characteristics are the same as the hole characteristics in the above step 301. Therefore, the inflation port position is also the hole position in the above step 301. The position of the inflation port can be marked by performing image recognition on the inflation port characteristics in the inflated image information. Image recognition technology is well-known common knowledge to those skilled in the art and will not be elaborated here.
[0172] Step 902: Control the preset inflation detection device to fill the actuator 1 with the preset inflation detection gas at the preset inflation detection amount along the position of the inflation port, and obtain the detection image information.
[0173] The inflation detection device refers to a device that performs a sealing detection on the actuator 1 by inflating. The inflation detection gas refers to a colored gas used for inflating and detecting the actuator 1. The inflation detection amount refers to the amount of gas used when performing an inflation detection on the actuator. The specific inflation detection gas and inflation detection amount are both set in advance by those skilled in the art and will not be elaborated here. The detection image information refers to the image of the actuator 1 after the actuator 1 is inflated. The detection image information is obtained by taking a picture with a camera.
[0174] Control the inflation detection device to fill the actuator 1 with the inflation detection gas at the inflation detection amount along the position of the inflation port, and obtain the detection image information for subsequent steps.
[0175] Step 903: When the detection image information contains the preset air leakage characteristics, mark the air leakage position according to the detection image information and the air leakage characteristics.
[0176] The air leakage characteristics refer to the color characteristics of the gas leaked when the actuator 1 leaks air. The air leakage characteristics are set in advance by those skilled in the art and will not be elaborated here. The air leakage position refers to the position where the actuator 1 leaks air. The air leakage position can be obtained by performing image recognition and marking on the air leakage characteristics in the detection image information.
[0177] When the detection image information contains the air leakage characteristics, it indicates that the actuator 1 has leaked air. It is necessary to first mark the air leakage position for subsequent steps.
[0178] Step 904: Generate a leakage signal based on the leakage location and report a prompt.
[0179] The leakage signal refers to a signal used to indicate the specific location where the actuator 1 has a leakage. Through a preset signal generation terminal, the leakage location can be converted into a corresponding leakage signal and a report prompt can be made.
[0180] The corresponding relationship between the leakage location and the leakage signal in the signal generation terminal is pre-input by those skilled in the art and will not be elaborated here.
[0181] An example is used to illustrate the signal generation of the signal generation terminal: If the leakage location is the lower left corner of the actuator 1, the leakage signal is 1. If the leakage location is the lower right corner of the actuator 1, the leakage signal is 3.
[0182] Based on the same inventive concept, an embodiment of the present invention provides an intelligent terminal, including a memory and a processor. A detection method based on an automotive actuator that can be loaded and executed by the processor is stored on the memory.
[0183] Those skilled in the art can clearly understand that for the convenience and simplicity of description, only the above division of each functional module is used as an example. In actual applications, the above functions can be allocated to different functional modules according to needs, that is, the internal structure of the device is divided into different functional modules to complete all or part of the functions described above. The specific working processes of the systems, devices, and units described above can refer to the corresponding processes in the foregoing method embodiments and will not be elaborated here.
[0184] The above are only the preferred embodiments of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the concept of the present invention belong to the protection scope of the present invention. It should be noted that for those of ordinary skill in the art, several improvements and refinements made without departing from the principle of the present invention should also be regarded as within the protection scope of the present invention.
Claims
1. A detection method based on an automotive actuator, characterized in that, Including: Step 100: Obtain the usage location information of the actuator (1); Step 101: Determine the actuator model according to the usage location information; Step 102: Match the daily damage location and the reference rib position from a preset damage database according to the actuator model; Step 103: Determine the additional position and the additional quantity according to the daily damage location and the reference rib position; Step 104: Determine the placement structure according to the additional position, the additional quantity and the reference rib position; Step 105: Based on the placement structure, control a preset 3D printing device to perform printing adjustment. After the adjustment is completed, control the 3D printing device to perform the printing production of the actuator (1) corresponding to the actuator model. After the printing production is completed, send the actuator (1) to a preset final assembly area for assembly, and perform steering detection by a preset steering detection method.
2. The detection method based on an automotive actuator according to claim 1, wherein The steering detection method includes: Step 200: After the actuator (1) is finally assembled, control a preset steering detection device to perform forward rotation wiring in a preset forward rotation detection mode, and control the actuator (1) to rotate to obtain forward rotation detection information; Step 201: When the forward rotation detection information is not the preset forward rotation, report a forward rotation abnormality prompt; Step 202: When the forward rotation detection information is the preset forward rotation, control a preset steering detection device to perform reverse rotation wiring in a preset reverse rotation detection mode, and control the actuator (1) to rotate to obtain reverse rotation detection information; Step 203: When the reverse rotation detection information is not the preset reverse rotation, report a reverse rotation abnormality prompt; Step 204: When the reverse rotation detection information is the preset reverse rotation, complete the steering detection.
3. The detection method based on an automotive actuator according to claim 1, wherein It also includes an attitude detection method before sending the actuator to a preset final assembly area for assembly: Step 300: After the production is completed, control a preset closing device to perform extrusion pre-closing on the actuator (1) and obtain closing image information; Step 301: Determine the hole position according to the closing image information and a preset hole feature; Step 302: Determine the reference placement attitude according to the hole position; Step 303: Determine the current placement attitude according to the closing image information and a preset actuator feature; Step 304: When the current placement attitude is inconsistent with the reference placement attitude, determine the attitude adjustment parameter according to the current placement attitude and the reference placement attitude; Step 305: Control the closing device to perform attitude adjustment on the actuator (1) according to the attitude adjustment parameter. After the attitude adjustment is completed, perform the detection of the ribs by a preset internal detection method.
4. The detection method based on an automotive actuator according to claim 3, characterized in that, The internal detection method includes: Step 400: Determine the shell material information, the reference wall thickness value and the reference water injection amount of the actuator (1) according to the actuator model; Step 401: Determine the current hole position according to the reference placement attitude and the actuator model; Step 402: Control the preset water injection detection device to align with the current hole position, and inject water with corresponding parameters into the actuator (1) according to the reference water injection volume and the preset detection temperature value; Step 403: Determine the required flipping speed according to the reference water injection volume; Step 404: Determine the reference temperature value according to the housing material information, the reference wall thickness value, the detection temperature value, and the preset waiting duration; Step 405: When the required flipping speed does not exceed the preset reference flipping speed, control the closing device to flip at the required flipping speed, and after the waiting duration, obtain the thermal energy image information and the surface temperature value of the actuator (1); Step 406: When the surface temperature value is inconsistent with the reference temperature value, report a wall thickness abnormality prompt; Step 407: Determine the current placement structure of the reinforcing rib according to the thermal energy image information and the preset thermal energy characteristics of the reinforcing rib; Step 408: When the current placement structure is inconsistent with the placement structure, report a reinforcing rib abnormality prompt.
5. The detection method based on an automotive actuator according to claim 4, characterized in that, It also includes a water tank filling method: Step 500: When the required flipping speed exceeds the preset reference flipping speed, determine the insertion depth value according to the reference water injection volume; Step 501: Control the closing device to place the actuator (1) into a preset detection water tank, and obtain the current depth value; Step 502: When the current depth value is consistent with the insertion depth value, control the closing device to continue to insert in a preset insertion method, and after the insertion is completed and after the preset waiting duration, obtain the thermal energy image information, the surface temperature value of the actuator (1), and the internal temperature value of the detection water tank; Step 503: Determine the reference temperature value according to the housing material information, the reference wall thickness value, the detection temperature value, the waiting duration, and the internal temperature value; Step 504: When the surface temperature value is inconsistent with the reference temperature value, report a wall thickness abnormality prompt; Step 505: Determine the current placement structure of the reinforcing rib according to the thermal energy image information and the preset thermal energy characteristics of the reinforcing rib; Step 506: When the current placement structure is inconsistent with the placement structure, report a reinforcing rib abnormality prompt.
6. The detection method based on an automotive actuator according to claim 5, wherein, The insertion method includes: Step 600: Determine the actuator size, the reinforcing rib height value, and the vibration position according to the actuator model; Step 601: Determine the extraction and insertion value of the preset air extraction device according to the actuator size and the reinforcing rib height value; Step 602: Determine the remaining insertion value according to the actuator size and the extraction and insertion value; Step 603: Determine the air extraction power value according to the remaining insertion value; Step 604: Determine the remaining insertion value of the actuator (1) according to the actuator size and the insertion depth value; Step 605: Control the air extraction device to insert into the actuator (1) from the hole position based on the extraction and insertion value, and after the insertion is completed, perform air extraction at the air extraction power value; Step 606: When the exhaust device is exhausting, control the closing device to continue to penetrate at a preset penetration speed and the remaining insertion value, and obtain the current insertion value; Step 607: When the current insertion value is consistent with the exhaust penetration value, control the exhaust device to stop exhausting and exit the actuator (1); Step 608: While the exhaust device stops exhausting, control a preset vibration device to vibrate the vibration position with a preset vibration force value until the current insertion value is consistent with the remaining insertion value.
7. A detection method based on an automotive actuator according to claim 5, characterized in that, It also includes a micro-abnormality detection method: Step 700: When the current placement structure is consistent with the placement structure, control the closing device to separate the actuator (1), and obtain separation image information; Step 701: Determine the required clamping component according to the separation image information and a preset additional rib feature; Step 702: Control a preset clamping device to clamp the required clamping component to a preset detection area, and obtain area image information; Step 703: Determine the rib position according to the area image information and the additional rib feature; Step 704: Determine the area of the rib region according to the placement structure; Step 705: Determine the rib height value according to the actuator model; Step 706: Determine the required amount of detection ink paste and the spreading area of the ink paste of a preset detection ink paste according to the area of the region and the rib height value; Step 707: Control a preset detection device to spread the detection ink paste with the required amount of ink paste to be consistent with the spreading area of the ink paste, place it at the rib position, press it down with a preset pressing force value, and when the pressing is completed, detect the detection ink paste with a preset ink paste detection method.
8. The detection method based on an automotive actuator according to claim 7, wherein, The ink paste detection method includes: Step 800: Determine the reference form of the ink paste according to the required amount of ink paste, the spreading area of the ink paste, and the pressing force value; Step 801: Determine the reference drainage volume according to the reference form of the ink paste and the size of a preset detection water tank; Step 802: After the pressing is completed, obtain the pressing residence time; Step 803: When the pressing residence time is consistent with a preset reference residence time, control the detection device to put the detection ink paste into a preset detection water tank, and obtain the water tank drainage volume; Step 804: When the water tank drainage volume exceeds the reference drainage volume, report an abnormal prompt for the rib groove; Step 805: When the water tank drainage volume is lower than the reference drainage volume, report an abnormal prompt for the rib protrusion; Step 806: When the water tank drainage volume is consistent with the reference drainage volume, complete the rib detection.
9. The detection method based on an automotive actuator according to claim 2, characterized in that It also includes a sealing detection method: Step 900: After the rotation detection is completed, obtain inflation image information; Step 901: Mark the inflation port position according to the inflation image information and a preset inflation port feature; Step 902: Control a preset inflation detection device to fill a preset inflation detection gas into the actuator (1) along the inflation port position with a preset inflation detection amount, and obtain detection image information; Step 903: When the preset air leakage features are included in the detected image information, mark the air leakage position according to the detected image information and the air leakage features; Step 904: Generate an air leakage signal based on the air leakage position and report a prompt.
10. An intelligent terminal, characterized in that, It includes a memory and a processor. Stored on the memory is a detection method based on an automotive actuator that can be loaded and executed by the processor as described in any one of claims 1 to 9.
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