A two-wheel electric vehicle battery replacement cabinet and management method

CN120207159BActive Publication Date: 2026-09-11FUJIAN NEBULA ELECTRONICS CO LTD
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Patent Information

Application Number
CN202510397505.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-09-11
Estimated Expiration
2045-04-01

AI Technical Summary

Technical Problem

由于当前缺少统一标准,导致不同厂家生产的两轮电动车,其电池的大小、接口以及协议均存在差异,存在如下问题:1、同一种换电柜不能兼容多种电池,换电时可能发现电池类型不匹配,而匹配自身电池类型的换电柜需要走更远的距离;2、换电柜没有向后兼容性,更新换代后的协议/接线未必匹配,导致电池被淘汰的同时换电柜也会被淘汰

Benefits of technology

[0029] By setting up a motherboard, several chargers, and several battery wiring modules; the motherboard includes a microcontroller, an Ethernet interface, a charging gun communication interface, and several battery interface groups; the battery interface groups include a battery communication interface, a battery I/O interface, and an isolation chip; the battery wiring modules include a DC-DC circuit, a charging cable group, a motherboard communication interface, and a motherboard I/O interface; the Ethernet interface, microcontroller, charging gun communication interface, charger, and charging cable group are connected sequentially; the motherboard communication interface, battery communication interface, and microcontroller are connected sequentially; the DC-DC circuit, motherboard I/O interface, battery I/O interface, isolation chip, and microcontroller are connected sequentially; the charging cable group has several different types of charging interfaces; the motherboard stores charging protocols for several different battery models; when a depleted battery needs to be charged, the corresponding charging interface and charging protocol are matched. The battery swapping cabinet used to charge different battery models only needs to be flashed with the same firmware. When the battery is upgraded, the corresponding charging cable group and charging protocol are updated to ensure backward compatibility, ultimately greatly improving the compatibility of the two-wheeled electric vehicle battery swapping cabinet.

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Abstract

This invention provides a battery swapping cabinet and management method for two-wheeled electric vehicles in the field of battery swapping equipment technology. The battery swapping cabinet includes a main board, several chargers, and several battery wiring modules. The main board includes a microcontroller, an Ethernet interface, a charging gun communication interface, and several battery interface groups. The microcontroller is connected to the Ethernet interface, the charging gun communication interface, and the battery interface groups respectively. Each charger is connected in series, with one end connected to the charging gun communication interface. Each battery wiring module is connected to a charger and a battery interface group respectively. The advantage of this invention is that it greatly improves the compatibility of the two-wheeled electric vehicle battery swapping cabinet.
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Description

Technical Field

[0001] This invention relates to the field of battery swapping equipment for two-wheeled electric vehicles, and in particular to a battery swapping cabinet and management method for two-wheeled electric vehicles. Background Technology

[0002] With the booming development of the two-wheeled electric vehicle market, the number of batteries in two-wheeled electric vehicles has increased dramatically. There have also been several fire safety accidents caused by charging batteries in residential areas, which has greatly promoted the promotion and popularization of battery swapping cabinets for two-wheeled electric vehicles. These cabinets allow for the replacement of batteries in two-wheeled electric vehicles outdoors, thereby minimizing the need to charge batteries in residential areas.

[0003] As a result, manufacturers of battery swapping cabinets for two-wheeled electric vehicles have sprung up like mushrooms after rain. Due to the current lack of unified standards, the battery sizes, interfaces, and protocols of two-wheeled electric vehicles produced by different manufacturers vary, leading to the following problems: 1. The same battery swapping cabinet is not compatible with multiple types of batteries. During battery swapping, it may be discovered that the battery type is incompatible, and a swapping cabinet compatible with the battery type requires a longer distance to reach; 2. The swapping cabinet lacks backward compatibility. Updated protocols / wiring may not be compatible, causing the swapping cabinet to become obsolete along with the battery.

[0004] Therefore, how to provide a battery swapping cabinet and management method for two-wheeled electric vehicles, and improve the compatibility of the battery swapping cabinet, has become an urgent technical problem to be solved. Summary of the Invention

[0005] The technical problem to be solved by the present invention is to provide a battery swapping cabinet and management method for two-wheeled electric vehicles, thereby improving the compatibility of the battery swapping cabinet for two-wheeled electric vehicles.

[0006] In a first aspect, the present invention provides a battery swapping cabinet for a two-wheeled electric vehicle, comprising a motherboard, several chargers, and several battery wiring modules; the motherboard includes a microcontroller, an Ethernet interface, a charging gun communication interface, and several battery interface groups;

[0007] The microcontroller is connected to the Ethernet interface, the charging gun communication interface, and the battery interface group respectively; the chargers are connected in series and one end is connected to the charging gun communication interface; the battery wiring module is connected to a charger and a battery interface group respectively.

[0008] Furthermore, the battery wiring module includes a DC-DC circuit, a charging cable assembly, a motherboard communication interface, and a motherboard I / O interface.

[0009] One end of the motherboard I / O interface is connected to the DC-DC circuit, and the other end is connected to the battery interface group; the motherboard communication interface is connected to the battery interface group; and the charging cable group is connected to the charger.

[0010] Furthermore, the charging cable assembly is equipped with several different types of charging interfaces.

[0011] Furthermore, the battery interface group includes a battery communication interface, a battery I / O interface, and an isolation chip;

[0012] One end of the battery communication interface is connected to the battery wiring module, and the other end is connected to the microcontroller; one end of the battery I / O interface is connected to the battery wiring module, and the other end is connected to the isolation chip; the isolation chip is connected to the microcontroller.

[0013] Furthermore, it also includes a middleware unit connected to the Ethernet interface.

[0014] Furthermore, it also includes a server connected to the intermediate unit.

[0015] Secondly, the present invention provides a management method for battery swapping cabinets for two-wheeled electric vehicles, comprising the following steps:

[0016] Step S1: The motherboard stores the charging protocols of several different battery models;

[0017] Step S2: Connect the depleted battery removed from the two-wheeled electric vehicle to the matching charging interface in the charging cable set, and take out a fully charged battery of the same model from the battery swapping cabinet and install it on the two-wheeled electric vehicle.

[0018] Step S3: The battery connection module sends a battery connection signal to the microcontroller based on the trigger signal of the charging cable group;

[0019] Step S4: Based on the received battery connection signal, the microcontroller traverses the stored charging protocols and matches them with the depleted battery.

[0020] Step S5: After the microcontroller performs an authentication operation on the depleted battery based on the matching charging protocol, it reads the battery information of the depleted battery.

[0021] Step S6: Based on the battery information, the microcontroller controls the corresponding charger to perform a charging operation on the depleted battery;

[0022] Step S7: The microcontroller acquires battery charging data in real time through the battery communication interface and sends the battery charging data to the host computer through the Ethernet interface.

[0023] Furthermore, step S3 specifically includes:

[0024] Based on the trigger signal of the charging cable assembly, the battery connection module sends a battery connection signal to the microcontroller in real time through the motherboard I / O interface, the battery I / O interface, and the isolation chip.

[0025] Furthermore, step S4 specifically includes:

[0026] Based on the received battery connection signal, the microcontroller iterates through the stored charging protocols and matches them with the depleted battery, selecting the charging protocol that can communicate with the depleted battery.

[0027] Furthermore, in step S5, the battery information includes at least the battery model, battery manufacturer, production date, and rated capacity.

[0028] The advantages of this invention are:

[0029] By setting up a motherboard, several chargers, and several battery wiring modules; the motherboard includes a microcontroller, an Ethernet interface, a charging gun communication interface, and several battery interface groups; the battery interface groups include a battery communication interface, a battery I / O interface, and an isolation chip; the battery wiring modules include a DC-DC circuit, a charging cable group, a motherboard communication interface, and a motherboard I / O interface; the Ethernet interface, microcontroller, charging gun communication interface, charger, and charging cable group are connected sequentially; the motherboard communication interface, battery communication interface, and microcontroller are connected sequentially; the DC-DC circuit, motherboard I / O interface, battery I / O interface, isolation chip, and microcontroller are connected sequentially; the charging cable group has several different types of charging interfaces; the motherboard stores charging protocols for several different battery models; when a depleted battery needs to be charged, the corresponding charging interface and charging protocol are matched. The battery swapping cabinet used to charge different battery models only needs to be flashed with the same firmware. When the battery is upgraded, the corresponding charging cable group and charging protocol are updated to ensure backward compatibility, ultimately greatly improving the compatibility of the two-wheeled electric vehicle battery swapping cabinet. Attached Figure Description

[0030] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0031] Figure 1 This is a circuit diagram of a battery swapping cabinet for a two-wheeled electric vehicle according to the present invention.

[0032] Figure 2 This is a flowchart of a management method for a battery swapping cabinet for two-wheeled electric vehicles according to the present invention. Detailed Implementation

[0033] The overall idea of ​​the technical solution in this application embodiment is as follows: When a depleted battery needs to be charged, the corresponding charging interface and charging protocol can be matched. The battery swapping cabinet used to charge different models of batteries only needs to be burned with the same firmware. When the battery is upgraded, the corresponding charging cable group and charging protocol can be updated to achieve backward compatibility and improve the compatibility of the battery swapping cabinet for two-wheeled electric vehicles.

[0034] Please refer to Figures 1 to 2 As shown, a preferred embodiment of the battery swapping cabinet for a two-wheeled electric vehicle according to the present invention includes a motherboard, several chargers, and several battery wiring modules; the motherboard includes a microcontroller, an Ethernet interface, a charging gun communication interface, and several battery interface groups; the Ethernet interface is used by the microcontroller to upload battery charging data and related logs to a central computer; the charging gun communication interface is the soft switch of the charger, used to control the output voltage and current of the charger, and to read the actual output voltage and current of the charger;

[0035] The microcontroller is connected to the Ethernet interface, the charging gun communication interface, and the battery interface group respectively; the chargers are connected in series and one end is connected to the charging gun communication interface; the battery wiring module is connected to a charger and a battery interface group respectively.

[0036] Furthermore, the battery wiring module includes a DC-DC circuit, a charging cable assembly, a motherboard communication interface, and a motherboard I / O interface; the DC-DC circuit is used to convert the battery voltage to ensure that the I / O interface voltage is higher than the motherboard's high-level recognition voltage, or lower than the motherboard I / O interface's withstand voltage value.

[0037] One end of the motherboard I / O interface is connected to the DC-DC circuit, and the other end is connected to the battery interface group; the motherboard communication interface is connected to the battery interface group; and the charging cable group is connected to the charger.

[0038] The charging cable assembly has several different types of charging interfaces.

[0039] The battery interface group includes a battery communication interface, a battery I / O interface, and an isolation chip; the battery communication interface is used for battery charging authentication, and reads fixed information of the battery, including at least the battery type, battery software version, and battery ID, as well as real-time information of at least the voltage and current values;

[0040] One end of the battery communication interface is connected to the battery wiring module, and the other end is connected to the microcontroller; one end of the battery I / O interface is connected to the battery wiring module, and the other end is connected to the isolation chip; the isolation chip is connected to the microcontroller. A feedback signal circuit is also provided between the isolation chip and the microcontroller to avoid grounding and interference.

[0041] It also includes a middleware unit connected to the Ethernet interface.

[0042] It also includes a server connected to the intermediate unit.

[0043] A preferred embodiment of the management method for a battery swapping cabinet for two-wheeled electric vehicles according to the present invention includes the following steps:

[0044] Step S1: The motherboard stores the charging protocols of several different battery models;

[0045] Step S2: Connect the depleted battery removed from the two-wheeled electric vehicle to the matching charging interface in the charging cable set, and take out a fully charged battery of the same model from the battery swapping cabinet and install it on the two-wheeled electric vehicle.

[0046] Step S3: The battery connection module sends a battery connection signal to the microcontroller based on the trigger signal of the charging cable group;

[0047] Step S4: Based on the received battery connection signal, the microcontroller traverses the stored charging protocols and matches them with the depleted battery.

[0048] Step S5: After the microcontroller performs an authentication operation on the depleted battery based on the matching charging protocol, it reads the battery information of the depleted battery.

[0049] Step S6: Based on the battery information, the microcontroller controls the corresponding charger to perform a charging operation on the depleted battery;

[0050] Step S7: The microcontroller acquires battery charging data in real time through the battery communication interface and sends the battery charging data to the host computer through the Ethernet interface.

[0051] Step S3 specifically involves:

[0052] The battery connection module, based on the trigger signal from the charging cable assembly, sequentially sends a battery connection signal to the microcontroller in real time through the motherboard I / O interface, the battery I / O interface, and the isolation chip. This triggers a level inversion on the I / O interface.

[0053] Step S4 specifically involves:

[0054] Based on the received battery connection signal, the microcontroller iterates through the stored charging protocols and matches them with the depleted battery, selecting the charging protocol that can communicate with the depleted battery. In specific implementation, if no matching charging protocol is found after three iterations, an alarm message indicating an identification error is generated.

[0055] In step S5, the battery information includes at least the battery model, battery manufacturer, production date, and rated capacity; the battery information also includes the battery software version and battery ID.

[0056] In summary, the advantages of this invention are:

[0057] By setting up a motherboard, several chargers, and several battery wiring modules; the motherboard includes a microcontroller, an Ethernet interface, a charging gun communication interface, and several battery interface groups; the battery interface groups include a battery communication interface, a battery I / O interface, and an isolation chip; the battery wiring modules include a DC-DC circuit, a charging cable group, a motherboard communication interface, and a motherboard I / O interface; the Ethernet interface, microcontroller, charging gun communication interface, charger, and charging cable group are connected sequentially; the motherboard communication interface, battery communication interface, and microcontroller are connected sequentially; the DC-DC circuit, motherboard I / O interface, battery I / O interface, isolation chip, and microcontroller are connected sequentially; the charging cable group has several different types of charging interfaces; the motherboard stores charging protocols for several different battery models; when a depleted battery needs to be charged, the corresponding charging interface and charging protocol are matched. The battery swapping cabinet used to charge different battery models only needs to be flashed with the same firmware. When the battery is upgraded, the corresponding charging cable group and charging protocol are updated to ensure backward compatibility, ultimately greatly improving the compatibility of the two-wheeled electric vehicle battery swapping cabinet.

[0058] While specific embodiments of the present invention have been described above, those skilled in the art should understand that the specific embodiments described are merely illustrative and not intended to limit the scope of the present invention. Equivalent modifications and variations made by those skilled in the art in accordance with the spirit of the present invention should be covered within the scope of protection of the claims of the present invention.

Claims

1. A two-wheeled electric vehicle battery swap cabinet, characterized in that: It includes a motherboard, several chargers, and several battery wiring modules; the motherboard includes a microcontroller, an Ethernet interface, a charging gun communication interface, and several battery interface groups; The microcontroller is connected to the Ethernet interface, the charging gun communication interface, and the battery interface group respectively; the chargers are connected in series and one end is connected to the charging gun communication interface; the battery wiring module is connected to a charger and a battery interface group respectively. The battery wiring module includes a DC-DC circuit, a charging cable assembly, a motherboard communication interface, and a motherboard I / O interface. One end of the motherboard I / O interface is connected to the DC-DC circuit, and the other end is connected to the battery interface group; the motherboard communication interface is connected to the battery interface group; the charging cable group is connected to the charger. The charging cable assembly is equipped with several different types of charging interfaces; The battery interface group includes a battery communication interface, a battery I / O interface, and an isolation chip; One end of the battery communication interface is connected to the battery wiring module, and the other end is connected to the microcontroller; one end of the battery I / O interface is connected to the battery wiring module, and the other end is connected to the isolation chip; the isolation chip is connected to the microcontroller. It also includes a middleware unit connected to the Ethernet interface; It also includes a server connected to the intermediate unit.

2. A management method of a battery replacement cabinet of a two-wheeled electric vehicle, characterized by: The method requires the use of the battery swapping cabinet as described in claim 1, and includes the following steps: Step S1: The motherboard stores the charging protocols of several different battery models; Step S2: Connect the depleted battery removed from the two-wheeled electric vehicle to the matching charging interface in the charging cable set, and take out a fully charged battery of the same model from the battery swapping cabinet and install it on the two-wheeled electric vehicle. Step S3: Based on the trigger signal of the charging cable group, the battery connection module sends the battery connection signal to the microcontroller in real time through the motherboard IO interface, the battery IO interface and the isolation chip in sequence. Step S4: Based on the received battery connection signal, the microcontroller traverses the stored charging protocols and matches them with the depleted battery, and selects the charging protocol that can communicate with the depleted battery. Step S5: After the microcontroller performs an authentication operation on the depleted battery based on the matching charging protocol, it reads the battery information of the depleted battery; the battery information includes at least the battery model, battery manufacturer, production date, and rated capacity. Step S6: Based on the battery information, the microcontroller controls the corresponding charger to perform a charging operation on the depleted battery; Step S7: The microcontroller acquires battery charging data in real time through the battery communication interface and sends the battery charging data to the host computer through the Ethernet interface.

Citation Information

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