Composite sticker processing device for paper diaper production
By designing a composite patch processing device for diaper production, including deviation correction, hole punching, embossing and detection mechanism, the problems of offset, material waste, heat unevenness in the pressing device in the prior art are solved, and efficient and safe pressing process and online quality control are achieved.
Patent Information
- Application Number
- CN202510630859.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-16
- Publication Date
- 2025-06-27
AI Technical Summary
The existing pressing device in the production of diapers has problems such as offset, material waste, caking, uneven heat, high risk, and difficult material tension, and the compression quality cannot be detected online.
A composite patch processing device is designed, including a bias correction mechanism, a hole punching mechanism, an embossing mechanism and a detection mechanism. The deviation correction mechanism corrects the position of the composite paste through the detection part and the drive part. The punching mechanism and the embossing mechanism ensure the synchronization and uniformity of the punching and embossing process through the pre-pressing part and the heating part. The detection mechanism detects the surface defects and thickness of the paste in real time through the camera and thickness gauge.
It effectively avoids quality problems such as incomplete fit caused by offset of composite pastes during production, ensures uniformity and safety of the pressing process, realizes online inspection and quality control, and improves production efficiency and product quality.
Smart Images

Figure CN120208012A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of diaper production, and particularly relates to a composite sticker processing device for diaper production. Background Art
[0002] Diapers are products that can be discarded after single use, and are divided into two types for infants and adults. Therefore, the user groups of diapers are mainly infants and adults. The adult users of diapers are usually patients who are inconvenient to move, unable to take care of themselves, or bedridden for a long time. Because these people maintain a fixed posture for a long time, the diapers they use need to have high liquid absorption capacity, dryness on the main body surface, no side leakage, and no easy reverse osmosis. They are made of materials such as non-woven fabric, toilet paper, fluff pulp, superabsorbent polymer resin, PE film, and rubber bands.
[0003] During the production process of diapers, it is necessary to bond the surface coating layer, absorbent core layer, and bottom cloth in the diaper together and then perform pressing. The commonly used pressing devices on the market usually use the pressing force between two rollers to paste them. Although this method saves manual fitting and improves efficiency, it has the following problems: 1. It is easy to shift during the production process, resulting in misalignment and material waste; 2. The needle is easy to stick to the composite sticker material during the punching process, causing material jamming; 3. The heat is uneven during the embossing process, making the composite sticker material unable to be fully bonded; 4. The risk is relatively high because during pressing, it is necessary for workers to send the diaper close to the pressing roller to be rolled in for pressing, reducing the safety of the workers' hands, and there are often cases where the hands touch the pressing roller; 5. When the material is being transported, the tension is not easy to control, and it is easy to loosen, resulting in wrinkles in the material and poor pressing effect; 6. It is impossible to perform on-line detection on the pressed diapers, etc. Summary of the Invention
[0004] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art, and to provide a composite sticker processing device for diaper production.
[0005] To achieve the above purpose, the technical solution adopted by the present invention is as follows: A composite sticker processing device for diaper production, including a frame, an upper deviation correction mechanism is arranged on the frame. The deviation correction mechanism includes a deviation correction detection part installed on the frame. An output end of the deviation correction detection part is provided with a deviation correction part, and a deviation correction driving part is connected to the deviation correction part. The deviation correction driving part controls the deviation correction part to move left and right through the information obtained by the deviation correction detection part;
[0006] A punching mechanism arranged opposite to the deviation correction mechanism. The punching mechanism includes a support rod with a convex needle, and a roller matched with the support rod. A needle groove matched with the convex needle is opened on the roller. A cylinder is fixedly connected to the support rod, and the cylinder is connected to the frame;
[0007] An embossing mechanism arranged opposite to the punching mechanism, the embossing mechanism includes a pre-pressing member and an embossing member installed on the frame. The pre-pressing member includes a pre-pressing rotating shaft installed on the frame. An elastic pre-pressing arm is provided on the pre-pressing rotating shaft, and a pre-pressing disturbance roller is installed at the arm end of the elastic pre-pressing arm; there are several pre-pressing rotating shafts, and several of the pre-pressing rotating shafts are arranged crosswise above and below the composite material.
[0008] The embossing member includes a pressing roller. The pressing roller includes a roller shaft, and a roller barrel is concentrically arranged outside the roller shaft. A spiral flow channel is provided between the roller barrel and the roller shaft. A spiral heat conducting sheet is provided in the spiral flow channel. A heating member is connected to the spiral flow channel, and uneven textures are provided on the outer surface of the roller barrel.
[0009] Further, the deviation rectifying member includes columns symmetrically arranged on the frame, and a deviation rectifying roller is installed between the two columns; the deviation rectifying driving member includes a deviation rectifying motor installed on the side of the column. The output end of the deviation rectifying motor is connected to a worm, a turbine is engaged with the worm, a threaded rod is threadedly connected to the turbine, a connecting block is fixedly installed at the end of the threaded rod, and the connecting block is fixedly connected to the end of the deviation rectifying roller.
[0010] Further, the deviation rectifying detecting member includes a guiding rod installed on the frame. A deviation rectifying mounting seat is installed on the guiding rod, and a deviation rectifying sensor is installed on the deviation rectifying mounting seat. The deviation rectifying sensor moves left and right on the guiding rod according to the width of the composite material and is fixed.
[0011] Further, bearings are respectively provided between the two ends of the inner hole of the roller barrel and the outer circle of the roller shaft. One side of the bearing is fixedly connected to a mounting seat, and the other side is connected to a movable retaining ring. Bolts connected to the roller shaft are provided on the movable retaining ring, and the end of the mounting seat is fixedly connected to the inner wall of the roller barrel.
[0012] Further, the heating member includes an inlet rotary joint threadedly connected to the roller shaft. One end of the inlet rotary joint is communicated with the inlet end of the spiral flow channel, and the other end is connected to a first centrifugal pump through a pipeline. The input end of the first centrifugal pump is connected to a liquid storage tank through a pipeline. The other end of the liquid storage tank is connected to an outlet rotary joint through a pipeline, and the outlet rotary joint is communicated with the outlet end of the spiral flow channel; a heater is installed on the liquid storage tank.
[0013] Further, the pressing roller includes a first pressing roller and a second pressing roller that matches the first pressing roller. One end of the first pressing roller is equipped with a driving motor, and the other end is connected to a first main gear. A first driven gear is engaged with the first main gear, and the first driven gear is rotationally connected to the second pressing roller; the rotating shaft of the driving motor is connected to the input shaft of a speed reducer, and the output shaft of the speed reducer is connected to the roller shaft of the first pressing roller through a coupling; the driving motor and the outlet rotary joint are located on the same side of the roller shaft.
[0014] Further, the embossing mechanism further includes a cooling roller. A straight-through flow channel and a double-headed spiral flow channel that intersects and communicates with it are provided inside the cooling roller. The straight-through flow channel is connected to a second centrifugal pump through a rotary joint. The input end of the second centrifugal pump is connected to a coolant storage tank, and the coolant storage tank is connected to the straight-through flow channel through a pipeline and a rotary joint.
[0015] Further, it further includes a detection mechanism, including a camera and a thickness gauge installed on the frame. The camera is used to detect surface defects of the composite patch, and the thickness gauge is used to detect the thickness of the composite patch; the thickness gauge includes slide rails symmetrically installed above and below the frame, and thickness sensors are movably installed on the slide rails.
[0016] Further, it further includes a buffer mechanism installed between the pre-pressing member and the embossing member. The buffer mechanism includes a cylinder installed on the frame. The output end of the cylinder is connected to a bracket, and a lower guiding roller is installed on the bracket. An upper guiding roller that matches it is provided above the lower guiding roller, and the upper guiding roller is connected to the frame; and the upper guiding roller and the lower guiding roller are arranged alternately.
[0017] Further, it further includes a feeding roller and a winding roller, and tension sensors for detecting the tension of the feeding roller and the winding roller are installed on both the feeding roller and the winding roller.
[0018] Compared with the prior art, the technical solution of the present application has the following beneficial effects:
[0019] 1. By installing a deviation correction mechanism, a punching mechanism, and an embossing mechanism on the frame, the present application realizes the correction of the position of the composite patch through the deviation correction mechanism, ensuring the synchronous progress of punching, embossing, and laminating of the composite patch, and avoiding quality problems such as incomplete laminating, punching, and embossing of the diaper due to the easy deviation of the composite patch during the production process.
[0020] 2. A spiral flow channel is provided inside the pressing roller of the present application. Spiral heat-conducting fins are provided inside the spiral flow channel, and a heating element is connected to the spiral flow channel. Concave and convex textures are provided on the outer surface of the roller barrel, ensuring uniform heating of the composite patch during the embossing process to meet the temperature requirements of pressing, and ensuring the stability and consistency of the material during the pressing process.
[0021] 3. This application installs a preloading member, which includes a preloading rotating shaft installed on the frame. An elastic preloading arm is provided on the preloading rotating shaft, and a preloading disturbance roller is installed at the arm end of the elastic preloading arm. There are several preloading rotating shafts, and these several preloading rotating shafts are located above and below the composite patch material and are arranged crosswise, so as to clean the impurities on the composite patch material after punching, ensure the consistency of the composite patch material during the embossing process, and avoid the waste after punching from entering the embossing member for pressing, which affects the thickness and quality of the composite bonding.
[0022] 4. This application installs a buffer mechanism, enabling the composite patch material to retreat after the pressing is completed and continue for secondary pressing, thereby improving the pressing quality, ensuring that the composite patch material is not easily separated or detached from the core body, and guaranteeing the production quality of the diaper.
[0023] 5. This application installs tension detection members on the feeding mechanism and the winding mechanism, so as to measure the tension of the composite patch material in real time and accurately, avoid causing wrinkles in the material, and thus not only improve production efficiency, optimize process parameters, and reduce production costs, but also prevent the occurrence of tension imbalance and safety accidents. Description of the Drawings
[0024] Figure 1 It is a schematic structural diagram of the composite patch processing device for diaper production in Preferred Embodiment 1 of the present invention;
[0025] Figure 2 It is Figure 1 an enlarged view of the deviation rectifying mechanism in
[0026] Figure 3 The front view of the deviation rectifying mechanism in the preferred embodiment of the present invention;
[0027] Figure 4 The front view of the punching mechanism in the preferred embodiment of the present invention;
[0028] Figure 5 It is the front view of the embossing mechanism in the preferred embodiment of the invention;
[0029] Figure 6 It is the schematic internal structure diagram of the pressure roller in the preferred embodiment of the invention;
[0030] Figure 7 It is the schematic internal structure diagram of the cooling roller in the preferred embodiment of the invention;
[0031] Figure 8 It is the schematic structural diagram of the preloading member in the preferred embodiment of the invention;
[0032] Figure 9 It is a schematic structural diagram of the composite patch processing device for diaper production in Preferred Embodiment 2 of the present invention;
[0033] Figure 10 This is a schematic structural diagram of the buffer mechanism in the second preferred embodiment of the present invention.
[0034] Reference numerals: 1, frame;
[0035] 2, deviation rectifying mechanism; 201, deviation rectifying detection member; 202, deviation rectifying member; 203, deviation rectifying driving member; 11, column; 12, deviation rectifying roller; 13, turbine; 14, worm; 15, deviation rectifying motor; 16, guide rod; 17, deviation rectifying mounting seat; 18, deviation rectifying sensor; 34, threaded rod; 35, connecting block;
[0036] 3, punching mechanism; 301, support rod; 302, supporting roller; 303, convex needle; 304, cylinder;
[0037] 4, embossing mechanism; 401, pre-pressing member; 4011, pre-pressing rotating shaft; 4012, elastic pre-pressing arm; 4013, pre-pressing disturbance roller; 402, embossing member;
[0038] 4021, pressing roller; 6, roller shaft; 7, roller barrel; 8, spiral flow channel; 9, spiral heat conducting fin; 10, heating member; 1001, inlet rotary joint; 1002, second centrifugal pump; 1003, liquid storage tank; 1004, heater; 1005, outlet rotary joint; 19, bearing; 20, mounting seat; 21, movable retaining ring; 22, bolt; 23, driving motor; 24, speed reducer; 25, coupling;
[0039] 4021a, first pressing roller; 4021b, second pressing roller;
[0040] 403, cooling roller; 26, straight-through flow channel; 27, double-headed spiral flow channel; 28, second centrifugal pump; 29, coolant storage tank;
[0041] 5, composite material;
[0042] 30, detection mechanism; 3001, camera; 3002, thickness gauge;
[0043] 31, feeding roller; 32, winding roller;
[0044] 33, buffer mechanism; 3301, cylinder; 3302, bracket; 3303, lower guide roller; 3304, upper guide roller. Detailed implementation manners
[0045] Next, the technical solutions in the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.
[0046] Embodiment 1
[0047] Referring to Figures 1 - 8 as shown, in a preferred embodiment of the present invention, a composite sticker processing device for diaper production includes a frame 1, on which an upper deviation correction mechanism 2 is provided. The deviation correction mechanism 2 includes a deviation correction detection member 201 installed on the frame. An output end of the deviation correction detection member 201 is provided with a deviation correction member 202, and a deviation correction driving member 203 is connected to the deviation correction member 202. The deviation correction driving member 203 controls the deviation correction member 202 to move left and right according to the information obtained by the deviation correction detection member 201, so as to correct the position of the composite sticker material, ensure the synchronous progress of punching, embossing and laminating of the composite sticker material, and avoid quality problems such as incomplete diaper lamination, punching and embossing caused by the easy deviation of the composite sticker material during the production process;
[0048] A punching mechanism 3 arranged opposite to the deviation correction mechanism 2. The punching mechanism 3 includes a support rod 301 with a convex needle 303 and a roller 302 matching the support rod 301. The roller 302 is provided with a needle groove matching the convex needle 303. A cylinder 304 is fixedly connected to the support rod 301, and the cylinder 304 is connected to the frame 1. The support rod 301 is driven to move up and down by the expansion and contraction of the cylinder 304 to punch the composite sticker material on the roller 302;
[0049] An embossing mechanism 4 arranged opposite to the punching mechanism 3. The embossing mechanism 4 includes a pre-pressing member 401 and an embossing member 402 installed on the frame 1. The pre-pressing member 401 includes a pre-pressing rotating shaft 4011 installed on the frame 1. An elastic pre-pressing arm 4012 is provided on the pre-pressing rotating shaft 4011, and a pre-pressing disturbance roller 4013 is installed at the arm end of the elastic pre-pressing arm 4012; The pre-pressing rotating shaft 4011 includes several, and several pre-pressing rotating shafts 4011 are arranged crosswise above and below the composite sticker material 5, and the rotation directions of the upper and lower two pre-pressing rotating shafts 4011 are opposite, so as to clean the impurities on the composite sticker material after punching, and intermittently roll on the upper and lower surfaces of the composite sticker material to fully discharge the gas in the composite sticker material, ensure the consistency during the embossing process of the composite sticker material, and avoid the waste after punching from entering the embossing member for lamination, which affects the thickness and quality of the composite lamination;
[0050] The embossing member 402 includes a pressing roller 4021. The pressing roller 4021 includes a roller shaft 6, a roller 7 is concentrically arranged outside the roller shaft 6, a spiral flow channel 8 is provided between the roller 7 and the roller shaft 6, a spiral heat conducting sheet 9 is provided in the spiral flow channel 8, a heating member 10 is connected to the spiral flow channel 8, and the outer surface of the roller 7 is provided with concave and convex textures, so as to ensure uniform heating of the composite sticker material during the embossing process to meet the temperature requirements of lamination, and ensure the stability and consistency of the material during the lamination process.
[0051] As a preferred embodiment of the present invention, it may further have the following additional technical features: The deviation rectifying member 202 includes upright columns 11 symmetrically arranged on the frame. An deviation rectifying roller 12 is installed between the two upright columns 11. The deviation rectifying driving member 203 includes a deviation rectifying motor 15 installed on the side of the upright column 11. The output end of the deviation rectifying motor 15 is connected to a worm 14. A turbine 13 is meshed with the worm 14. A threaded rod 34 is threadedly connected to the turbine 13. A connecting block 35 is fixedly installed at the end of the threaded rod 34. The connecting block 35 is fixedly connected to the end of the deviation rectifying roller 12. The threaded rod can move up and down through the top of the upright column. Bearings are installed at the bottom end of the turbine and on the left and right sides of the worm, and its installation method can be realized according to the prior art, which will not be elaborated one by one in this embodiment. Moreover, the deviation rectifying detecting member 201 includes a guiding rod 16 installed on the frame. A deviation rectifying mounting seat 17 is installed on the guiding rod 16. A deviation rectifying sensor 18 is installed on the deviation rectifying mounting seat. The deviation rectifying sensor 18 moves left and right on the guiding rod 16 according to the width of the composite patch material and is fixed.
[0052] Thus, during the winding process of the composite patch material, the composite patch material passes through the C-shaped opening of the deviation rectifying sensor. The deviation rectifying sensor 18 detects the position of the edge of the composite patch material, picks up the edge position deviation signal, and then transmits the position deviation signal to the controller for logical operation. Then, a control signal is sent to the deviation rectifying motor 15. The deviation rectifying motor 15 works to control the rotation of the worm 11, thereby driving the turbine 13 to move up and down, and further driving the deviation rectifying roller 12 on the turbine to move up and down to adjust the angle of the composite patch material, so as to correct the position of the composite patch material, ensure that the composite patch material moves in a straight line in the center, and avoid quality problems such as incomplete bonding caused by the easy deviation of the composite patch material during the production process.
[0053] In this embodiment, bearings 19 are respectively arranged between the two ends of the inner hole of the roller 7 and the outer circle of the roller shaft 6. One side of the bearing 19 is fixedly connected to a mounting seat 20, and the other side is connected to a movable retaining ring 21. A bolt 22 connecting to the roller shaft 6 is arranged on the movable retaining ring 21. The end of the mounting seat 20 is fixedly connected to the inner wall of the roller 7. Thus, it is convenient to disassemble and install the pressure roller.
[0054] In this embodiment, the heating element 10 includes an inlet rotary joint 1001 threadedly connected to the roller shaft 6. One end of the inlet rotary joint 1001 is communicated with the inlet end of the spiral flow channel 8, and the other end is connected to a first centrifugal pump 1002 through a pipeline. The input end of the first centrifugal pump 1002 is connected to a liquid storage tank 1003 through a pipeline. The other end of the liquid storage tank 1003 is connected to an outlet rotary joint 1005 through a pipeline, and the outlet rotary joint 1005 is communicated with the outlet end of the spiral flow channel 8. A heater 1004 is installed on the liquid storage tank 1003. Thus, by starting the heater 1004, the heated grease in the liquid storage tank 1003 is heated. Then, the heated grease is injected into the spiral flow channel 8 of the pressure roller 4021 through the first centrifugal pump 1002, and the grease is recycled in the pressure roller 4021 and the liquid storage tank 1003 under the action of the first centrifugal pump 1002, ensuring that the composite material is evenly heated during the embossing process to meet the temperature requirements of lamination and ensuring the stability and consistency of the material during the lamination process.
[0055] In this embodiment, the pressure roller 4021 includes a first pressure roller 4021a and a second pressure roller 4021b that matches the first pressure roller 4021a. A driving motor 23 is installed at one end of the first pressure roller 4021a, and a first main gear is connected to the other end. A first driven gear is engaged with the first main gear, and the first driven gear is rotationally connected to the second pressure roller 4021b. The rotating shaft of the driving motor 23 is connected to the input shaft of a speed reducer 24, and the output shaft of the speed reducer 24 is connected to the roller shaft of the first pressure roller through a coupling 25. The driving motor and the outlet rotary joint are located on the same side of the roller shaft 6. Thus, by starting the driving motor 23, the first pressure roller 4021a and the second pressure roller 4021b are driven to rotate, realizing the automatic operation of embossing the composite material passing between the two rollers and ensuring the production quality of the product.
[0056] In this embodiment, the embossing mechanism 4 further includes a cooling roller 403. A straight flow channel 26 and a double-headed spiral flow channel 27 that intersect and communicate with each other are provided inside the cooling roller 403. The straight flow channel 26 is connected to a second centrifugal pump 28 through a rotary joint. The input end of the second centrifugal pump 28 is connected to a coolant storage tank 29, and the coolant storage tank 29 is communicated with the straight flow channel 26 through a pipeline and a rotary joint. Thus, cold water is circulated and injected into the cooling roller body through the rotary joint to cool the cooling roller, and then the composite material wound around the cooling roller is cooled, avoiding overheating of the composite material during winding, which may cause product quality problems or dangerous accidents.
[0057] In this embodiment, it further includes a detection mechanism 30, which includes a camera 3001 and a thickness gauge 3002 installed on the frame 1. The camera 3001 is used to detect surface defects of the composite patch, and the thickness gauge 3002 is used to detect the thickness of the composite patch. The thickness gauge 3002 includes slide rails symmetrically installed above and below the frame, and thickness sensors are movably installed on the slide rails. Thus, by fixing the thickness sensors on the slide rails, they can move left and right, and there is one sensor above and below respectively. The composite patch passes through the gap between the two thickness sensors, and the thickness sensors move left and right, enabling continuous detection of the thickness of various positions of the composite patch. And in this embodiment, by reasonably selecting and using the thickness gauge, accurate measurement of the thickness of various composite patches and objects can be achieved, providing strong support for production and quality control.
[0058] In this embodiment, it further includes a feeding roller 31 and a winding roller 32, and tension sensors for detecting the tension of the feeding roller and the winding roller are installed on both the feeding roller 31 and the winding roller 32. Thus, it is convenient to detect the tension of the detection device and avoid product quality problems caused by excessive or too small tension.
[0059] This embodiment further includes a control mechanism, which is electrically connected to the tension sensors of the feeding roller 31 and the winding roller 32 and a driving member (such as a motor), and the control mechanism is also electrically connected to the deviation rectifying mechanism 2, the punching mechanism 3, the embossing mechanism 4, and the detection mechanism 30, and is used to control the working states of the deviation rectifying mechanism 2, the punching mechanism 3, the embossing mechanism 4, and the detection mechanism 30, so as to realize the automatic production of diapers. The control mechanism includes a controller, a display screen, a control switch, a power supply, etc. The circuit connection thereof and the circuit connection with each mechanism of this processing device can be realized according to the existing technology, and will not be elaborated one by one in this embodiment.
[0060] Embodiment 2
[0061] Such as Figures 9 - 10As shown in the figure, the difference between this embodiment and Embodiment 1 is that: it further includes a buffer mechanism 33 installed between the pre-pressing member 401 and the embossing member 402. The buffer mechanism includes a cylinder 3301 installed on the frame 1. The output end of the cylinder 3301 is connected to a bracket 3302. A lower guide roller 3303 is installed on the bracket 3302. An upper guide roller 3304 that matches the lower guide roller 3303 is arranged above the lower guide roller 3303. The upper guide roller 3304 is connected to the frame 1; and the upper guide roller 3303 and the lower guide roller 3304 are arranged in an interleaved manner. Thus, after the composite patch is pressed, the drive motor 23 is rotated in the reverse direction, and the bracket 3302 and the lower guide roller 3303 on the bracket are driven to move downward by driving the cylinder 3301. When the composite patch is retracted backward to a proper position, the drive motor 23 is rotated in the forward direction, and the cylinder 3301 is started to drive the bracket 3302 and the lower guide roller 3304 on the bracket to move upward, so that the composite patch is subjected to secondary pressing, thereby improving the pressing quality, ensuring that the composite patch is not easily separated from or fall off the core body, and ensuring the production quality of the diaper.
[0062] The working principle of the present invention: When in use, the pasted diaper composite patch is placed in the feeding roller 31, the control mechanism is started, the control motor drives the feeding roller 31 to feed, and the deviation correction mechanism 2 and the tension sensor are used to detect the deviation and tension of the composite patch. When the deviation correction sensor detects that the edge of the composite patch deviates from the preset value, the position deviation signal is transmitted to the controller for logical operation, and then the deviation correction motor 15 is controlled to work, the worm 11 is rotated, so as to drive the turbine 13 to move up and down, and further drive the deviation correction roller 12 on the turbine to move up and down, adjust the angle of the composite patch, so as to correct the position of the composite patch and ensure that the composite patch moves in a straight line in the middle; then it enters the punching mechanism 3, and the telescopic movement of the cylinder 304 drives the support rod 301 to move up and down, and punches the composite patch on the supporting roller 302; then it enters the embossing mechanism 4, and the first pressing roller 4021a and the second pressing roller 4021b are used to perform automatic embossing operation on the composite patch passing through between them, and the cooling roller 403 is used to cool down the composite patch wound around the cooling roller, so as to avoid overheating of the composite patch when it is wound up, and further cause product quality problems or dangerous accidents, and ensure the production quality of the product; finally, after cooling, the surface of the composite patch is detected by the camera 12, and the thickness of the composite patch is detected by the thickness gauge 13, so as to realize the automatic production of the diaper and effectively avoid the phenomenon that the hand touches the pressing roller.
[0063] On the premise of not conflicting, those skilled in the art can freely combine and superimpose the above additional technical features.
[0064] It will be understood that the present invention is described by way of some embodiments, and those skilled in the art will be aware that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of the present invention. Additionally, under the teachings of the present invention, these features and embodiments can be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the present invention.
Claims
1. A composite patch processing device for diaper production, characterized in that: The machine comprises a frame, an upper deflection correction mechanism is arranged on the frame, the deflection correction mechanism comprises a deflection correction detection member installed on the frame, a deflection correction member is arranged at the output end of the deflection correction detection member, a deflection correction driving member is connected to the deflection correction member, and the deflection correction driving member controls the deflection correction member to move left and right according to information obtained by the deflection correction detection member; A punching mechanism arranged opposite to the deviation correcting mechanism, the punching mechanism comprising a support rod with a convex needle, a roller matching the support rod, a needle groove matching the convex needle formed on the roller, a cylinder fixedly connected to the support rod, and the cylinder connected to the frame; An embossing mechanism is arranged opposite to the punching mechanism, the embossing mechanism comprises a pre-pressing part and an embossing part installed on the frame, the pre-pressing part comprises a pre-pressing shaft installed on the frame, an elastic pre-pressing arm is provided on the pre-pressing shaft, and a pre-pressing disturbance roller is installed at the arm end of the elastic pre-pressing arm; the pre-pressing shaft comprises a plurality of pre-pressing shafts, and the plurality of pre-pressing shafts are located above and below the composite patch and are arranged crosswise with each other; The embossing part includes a pressing roller, the pressing roller includes a roller shaft, a roller is coaxially arranged outside the roller shaft, a spiral flow channel is arranged between the roller and the roller shaft, a spiral heat conducting plate is arranged in the spiral flow channel, a heating element is connected to the spiral flow channel, and a concave-convex texture is arranged on the outer surface of the roller.
2. The composite patch processing device for diaper production according to claim 1, characterized in that: The correcting component includes columns symmetrically arranged on the frame, and a correcting roller is installed between the two columns; the correcting driving component includes a correcting motor installed on the side of the column, the output end of the correcting motor is connected to a worm, the worm is meshed with a turbine, the turbine is threaded with a threaded rod, the end of the threaded rod is fixedly installed with a connecting block, and the connecting block is fixedly connected to the end of the correcting roller.
3. The composite patch processing device for diaper production according to claim 2, characterized in that: The deflection correction detection component includes a guide rod installed on the frame, a deflection correction mounting seat is installed on the guide rod, a deflection correction sensor is installed on the deflection correction mounting seat, and the deflection correction sensor moves left and right on the guide rod and is fixed according to the width of the composite material.
4. The composite patch processing device for diaper production according to claim 1, characterized in that: Bearings are arranged between the two ends of the inner hole of the roller and the outer circle of the roller shaft respectively. One side of the bearing is fixedly connected with a mounting seat, and the other side is connected with a movable retaining ring. The movable retaining ring is provided with bolts connected to the roller shaft. The end of the mounting seat is fixedly connected to the inner wall of the roller.
5. The composite patch processing device for diaper production according to claim 1, characterized in that: The heating element includes an inlet rotary joint threadedly connected to the roller shaft, one end of the inlet rotary joint is connected to the inlet end of the spiral flow channel, and the other end is connected to a first centrifugal pump through a pipeline, the input end of the first centrifugal pump is connected to a liquid storage tank through a pipeline, the other end of the liquid storage tank is connected to an outlet rotary joint through a pipeline, and the outlet rotary joint is connected to the outlet end of the spiral flow channel; a heater is installed on the liquid storage tank.
6. The composite patch processing device for diaper production according to claim 5, characterized in that: The pressure roller includes a first pressure roller and a second pressure roller matched with the first pressure roller. A driving motor is installed at one end of the first pressure roller, and a first main gear is connected to the other end. A first slave gear is meshed on the first main gear, and the first slave gear is rotatably connected to the second pressure roller. The rotating shaft of the driving motor is connected to the input shaft of the reducer, and the output shaft of the reducer is connected to the roller shaft of the first pressure roller through a coupling. The driving motor and the outlet rotary joint are located on the same side of the roller shaft.
7. The composite patch processing device for diaper production according to claim 1, characterized in that: The embossing mechanism also includes a cooling roller, which is provided with a straight flow channel and a double-headed spiral flow channel cross-connected therein, the straight flow channel is connected to a second centrifugal pump via a rotating joint, the input end of the second centrifugal pump is connected to a coolant storage tank, and the coolant storage tank is connected to the straight flow channel via a pipeline and a rotating joint.
8. The composite patch processing device for diaper production according to claim 1, characterized in that: It also includes a detection mechanism, including a camera and a thickness gauge installed on the frame, the camera is used to detect surface defects of the composite patch, and the thickness gauge is used to detect the thickness of the composite patch; the thickness gauge includes slide rails symmetrically installed above and below the frame, and thickness measuring sensors are movably installed on the slide rails.
9. The composite patch processing device for diaper production according to claim 1, characterized in that: It also includes a buffer mechanism installed between the deviation correction mechanism and the embossing mechanism, the buffer mechanism includes a cylinder installed on the frame, the output end of the cylinder is connected to a bracket, a lower guide roller is installed on the bracket, an upper guide roller matching the lower guide roller is provided above the lower guide roller, the upper guide roller is connected to the frame; and the upper guide roller and the lower guide roller are arranged alternately.
10. The composite patch processing device for diaper production according to claim 1, characterized in that: The utility model also comprises a feeding roller and a winding roller, and tension sensors for detecting the tension of the feeding roller and the winding roller are installed on the feeding roller and the winding roller.
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Unidirectional stretching equipment for PET (polyethylene terephthalate) film production
CN121200400A