Fabricated ceramic tile wallboard device
Through the prefabricated ceramic tile wall panel device, the factory composite and construction site splicing methods are used to solve the problems of long construction cycles and waste of materials in the traditional ceramic tile laying process, and the effect of shortening the construction cycle and reducing material waste is achieved.
Patent Information
- Application Number
- CN202510619989.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2045-05-14
AI Technical Summary
The traditional ceramic tile laying process has a long construction cycle, and subsequent maintenance or replacement requires destructive disassembly, resulting in waste of materials.
The prefabricated ceramic tile wall panel device is adopted, which includes ceramic tile plates, mounting connectors, fixed angle codes, fixed profiles, support adjustment components and sealing strips. By combining surface tiles, fillers and plates at the factory, the tile plates are assembled using splicing technology to assemble the tile plates at the construction site.
It has achieved shortening the construction cycle and can reversely remove the tiles and boards to reduce material waste.
Smart Images

Figure CN120211447A_ABST
Abstract
Description
Technical Field
[0001] Embodiments of the present disclosure relate to the technical field of building decoration, and more particularly to an assembled ceramic tile wall panel device. Background Art
[0002] Ceramic tiles are widely used on floors and walls due to their beauty, durability, easy cleaning and other characteristics. When pasting ceramic tiles on walls, the traditional ceramic tile pasting process uses the wet pasting method to fix the ceramic tiles on the wall through cement mortar.
[0003] However, when pasting ceramic tiles in the above manner, there are often technical problems such as a long construction period, and subsequent repair or replacement requires destructive disassembly, resulting in material waste.
[0004] The above information disclosed in this background art section is only used to enhance the understanding of the background of the concept of the present disclosure, and thus, it may include information that does not form the prior art known to those of ordinary skill in the art. Summary of the Invention
[0005] This content part of the present disclosure is used to introduce the concepts in a brief form, and these concepts will be described in detail in the following detailed implementation part. The content part of the present disclosure is not intended to identify the key features or essential features of the claimed technical solution, nor is it intended to limit the scope of the claimed technical solution.
[0006] Some embodiments of the present disclosure propose an assembled ceramic tile wall panel device to solve one or more of the technical problems mentioned in the above background art section.
[0007] Some embodiments of the present disclosure provide an assembled ceramic tile wall panel device, which includes: ceramic tile plates, installation connectors, fixing angle codes, fixing profiles, support adjustment components and sealing strips. The above ceramic tile plates include surface layer ceramic tiles, fillers and plate fixing profiles; the above fillers and the above plate fixing profiles are both located on the back of the above surface layer ceramic tiles and are tightly adhered to the back of the above surface layer ceramic tiles; the above plate fixing profiles are provided with installation connector chutes and sealing strip chutes; one end of the above installation connector is fixedly embedded in the installation connector chute and is configured to be able to connect two of the above ceramic tile plates; the above fixing angle code includes an angle code fixing piece and an angle code connecting piece, the above angle code fixing piece is configured to be able to be fixed to the wall, one end of the above angle code connecting piece is embedded in the installation connector chute, and the other end of the above angle code connecting piece is fixedly connected to the above angle code fixing piece; the above fixing profile is provided with an installation connector chute and a sealing strip chute, and the above fixing profile is configured to be able to connect two ceramic tile plates at the corner of the wall; the above support adjustment component is located below the above ceramic tile plate for the bottom layer; the above sealing strip is embedded in the above sealing strip chute.
[0008] Optionally, the above-mentioned installation connecting piece is configured to be longitudinally displaceable in the installation connecting piece chute, and the cross-sectional shape of the above-mentioned installation connecting piece is adapted to the cross-sectional shape of the installation connecting piece chute; the above-mentioned sealing strip is in interference fit with the sealing strip chute, and the cross-sectional shape of the above-mentioned sealing strip is adapted to the cross-sectional shape of the sealing strip chute.
[0009] Optionally, the above-mentioned installation connecting piece is in interference fit with the above-mentioned installation connecting piece chute.
[0010] Optionally, the above-mentioned sheet fixing profile is further provided with a tile fixing edge; the above-mentioned tile fixing edge has a right-angle structure; the inner surface of the above-mentioned right-angle structure is tightly connected to the side edge of the above-mentioned surface layer tile.
[0011] Optionally, the above-mentioned installation connecting piece is provided with a fixing hole; the above-mentioned installation connecting piece is configured to be fixed in the above-mentioned installation connecting piece chute through the above-mentioned fixing hole.
[0012] Optionally, the above-mentioned support adjustment assembly includes a bolt and a nut; one end of the above-mentioned nut is fixedly connected to the above-mentioned tile sheet; the above-mentioned bolt is partially embedded in the other end of the above-mentioned nut; at least two of the above-mentioned support adjustment assemblies are provided below each of the above-mentioned tile sheets for the bottom layer of the wall.
[0013] Optionally, the above-mentioned support adjustment assembly further includes a gasket; the above-mentioned gasket is located at the bottom of the above-mentioned support adjustment assembly; the above-mentioned gasket is provided with a groove; the above-mentioned groove is configured to be embedded by the bottom of the above-mentioned bolt.
[0014] Optionally, the above-mentioned angle code connecting piece is provided with an insert, a first baffle and a second baffle; the above-mentioned insert is configured to be embedded in the installation connecting piece chute; the above-mentioned first baffle and the above-mentioned second baffle are perpendicularly connected; the above-mentioned first baffle and the above-mentioned insert are perpendicularly connected; the above-mentioned second baffle is configured to be fitted and connected to the above-mentioned sheet fixing profile. The above-mentioned angle code fixing piece includes a first connecting surface and a second connecting surface; the above-mentioned first connecting surface and the above-mentioned second connecting surface are perpendicular to each other; the above-mentioned first connecting surface is fixed to the wall; the above-mentioned second connecting surface is fixedly connected to the above-mentioned first baffle.
[0015] The above-mentioned various embodiments of the present disclosure have the following beneficial effects: The prefabricated ceramic tile wall panel device according to some embodiments of the present disclosure can achieve shortening the construction period and non-destructive disassembly of ceramic tiles. Specifically, the reasons for the long construction period and destructive disassembly of ceramic tiles are as follows: When using cement mortar to lay ceramic tiles, the construction period is relatively long. After the cement mortar cures, it forms a rigid bond with the ceramic tiles, and subsequent maintenance or replacement requires destructive disassembly, resulting in material waste. Based on this, the prefabricated ceramic tile wall panel device according to some embodiments of the present disclosure includes: ceramic tile plates, installation connectors, fixed corner codes, fixed profiles, support adjustment components, and sealing strips. The above-mentioned ceramic tile plates include surface layer ceramic tiles, fillers, and plate fixing profiles; the above-mentioned fillers and the plate fixing profiles are both located on the back of the surface layer ceramic tiles and are tightly bonded to the back of the surface layer ceramic tiles; the above-mentioned plate fixing profiles are provided with installation connector chutes and sealing strip chutes; one end of the above-mentioned installation connector is fixedly embedded in the installation connector chute and is configured to be able to connect two of the above-mentioned ceramic tile plates; the above-mentioned fixed corner code includes a corner code fixing part and a corner code connecting part, the above-mentioned corner code fixing part is configured to be able to be fixed to the wall, one end of the above-mentioned corner code connecting part is embedded in the installation connector chute, and the other end of the above-mentioned corner code connecting part is fixedly connected to the above-mentioned corner code fixing part; the above-mentioned fixed profile is provided with an installation connector chute and a sealing strip chute, and the above-mentioned fixed profile is configured to be able to connect two ceramic tile plates at the corner of the wall; the above-mentioned support adjustment component is located below the above-mentioned ceramic tile plate for the bottom layer; the above-mentioned sealing strip is embedded in the above-mentioned sealing strip chute. The surface layer ceramic tiles, fillers, and plate fixing profiles are compounded into ceramic tile plates in the factory, and the ceramic tile plates are assembled using a splicing process at the construction site, which can reduce the construction difficulty. The assembled ceramic tile plates can be disassembled reversely, and the disassembled ceramic tile plates can still be used, reducing material waste. Thus, the construction period can be shortened and material waste can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In combination with the accompanying drawings and with reference to the following specific embodiments, the above and other features, advantages, and aspects of the various embodiments of the present disclosure will become more apparent. Throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic and the elements and elements are not necessarily drawn to scale.
[0017] Figure 1 is a schematic installation structure diagram of the prefabricated ceramic tile wall panel device according to some embodiments of the present disclosure;
[0018] Figure 2 is a schematic structural diagram of the support adjustment component of the prefabricated ceramic tile wall panel device according to some embodiments of the present disclosure;
[0019] Figure 3 is a schematic cross-sectional view of the plate fixing profile of the prefabricated ceramic tile wall panel device according to some embodiments of the present disclosure;
[0020] Figure 4 It is a schematic structural diagram of a fixing angle code of an assembled ceramic tile wall panel device according to some embodiments of the present disclosure;
[0021] Figure 5 It is a schematic cross-sectional view of an external corner fixing profile of an assembled ceramic tile wall panel device according to some alternative embodiments of the present disclosure;
[0022] Figure 6 It is a schematic cross-sectional view of an internal corner fixing profile of an assembled ceramic tile wall panel device according to some alternative embodiments of the present disclosure;
[0023] Figure 7 It is a schematic structural diagram of a surface decoration layer and a backing layer of an assembled ceramic tile wall panel device according to some alternative embodiments of the present disclosure. Detailed implementation manners
[0024] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although some embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. On the contrary, these embodiments are provided to more thoroughly and completely understand the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not used to limit the protection scope of the present disclosure.
[0025] In addition, it should be noted that for the sake of convenience of description, only parts related to the relevant invention are shown in the drawings. Without conflict, the embodiments in the present disclosure and the features in the embodiments can be combined with each other.
[0026] It should be noted that the concepts such as "first", "second", etc. mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependent relationships.
[0027] It should be noted that the modifications of "one" and "multiple" mentioned in the present disclosure are illustrative rather than restrictive. Those skilled in the art should understand that unless otherwise clearly stated in the context, it should be understood as "one or more".
[0028] The names of the messages or information exchanged between multiple devices in the embodiments of the present disclosure are only for illustrative purposes and are not used to limit the scope of these messages or information.
[0029] The present disclosure will be described in detail below with reference to the drawings and in combination with the embodiments.
[0030] Figure 1 It is a schematic installation structure diagram of an assembled ceramic tile wall panel device according to some embodiments of the present disclosure. Figure 1It includes a surface layer tile 1, a filler 2, a plate fixing profile 3, an installation connector chute 31, a sealing strip chute 32, an installation connector 4, an angle code connector 5, an angle code fixing piece 6, and a sealing strip 7.
[0031] Figure 2 It is a structural schematic diagram of a support adjustment component of an assembled ceramic tile wall panel device according to some embodiments of the present disclosure. Figure 2 It includes a nut 8, a bolt 9, and a gasket 10.
[0032] In some embodiments, the above-mentioned assembled ceramic tile wall panel device includes ceramic tile plates, installation connectors 4, fixed angle codes, fixed profiles, support adjustment components, and sealing strips 7. The above-mentioned ceramic tile plates include surface layer tiles 1, fillers 2, and plate fixing profiles 3. Among them, the above-mentioned surface layer tile 1 can be a glazed tile. The surface of the above-mentioned surface layer tile 1 can be customized with textures, colors, or patterns to play a role in decorating the wall, and the back is used for adhesive connection of the above-mentioned filler 2 and the above-mentioned plate fixing profile 3. The above-mentioned filler 2 can be an aluminum honeycomb or a pu backing board, which can increase the strength of the above-mentioned ceramic tile plates. The above-mentioned plate fixing profile 3 can be a profile made of aluminum alloy material, which can increase the strength of the above-mentioned ceramic tile plates.
[0033] In some embodiments, both the above-mentioned filler 2 and the above-mentioned plate fixing profile 3 are located on the back of the above-mentioned surface layer tile 1 and are tightly adhered to the back of the above-mentioned surface layer tile 1. The above-mentioned plate fixing profile 3 can be located at the edge of the back of the above-mentioned surface layer tile 1. The above-mentioned filler 2 can be located at the middle position of the back of the above-mentioned surface layer tile 1. The above-mentioned filler 2 and the above-mentioned plate fixing profile 3 can cover the back of the above-mentioned surface layer tile 1 to increase the strength of the above-mentioned ceramic tile plates.
[0034] In some embodiments, the above-mentioned plate fixing profile 3 is provided with an installation connector chute 31 and a sealing strip chute 32. The above-mentioned installation connector chute 31 can be a "C"-shaped chute for embedding the above-mentioned installation connector 4. The above-mentioned sealing strip chute 32 can be a "C"-shaped chute for embedding the above-mentioned sealing strip 7. The above-mentioned installation connector chute 31 and the sealing strip chute 32 can be located on the same side of the above-mentioned plate fixing profile 3 and on the side of the above-mentioned surface layer tile 1.
[0035] In some embodiments, the above-mentioned installation connector 4 can be a connector made of hard plastic material. For example, the above-mentioned installation connector 4 can be an "H"-shaped connector made of ABS plastic material. The above-mentioned installation connector 4 can be embedded at one end of the above-mentioned installation connector chute 31 and fixed with screws. The above-mentioned installation connector 4 is configured to be able to connect two pieces of the above-mentioned ceramic tile plates.
[0036] In some embodiments, the above-mentioned fixed corner brackets include a corner bracket fixing member 6 and a corner bracket connecting member 5. The above-mentioned corner bracket fixing member 6 is configured to be fixed to the wall. One end of the above-mentioned corner bracket connecting member 5 is embedded in the installation connecting member chute 31, and the other end of the above-mentioned corner bracket connecting member 5 is fixedly connected to the above-mentioned corner bracket fixing member 6. Among them, the above-mentioned corner bracket fixing member 6 can be an "L"-shaped corner bracket and can be fixed to the wall by expansion bolts. The above-mentioned corner bracket connecting member 5 can be a "down"-shaped corner bracket. The head end can be embedded in the installation connecting member chute 31, the bottom end can be connected to the above-mentioned corner bracket fixing member 6 by screws, and the middle can be attached to the above-mentioned plate fixing profile 3 and fixed with screws. The above-mentioned corner bracket connecting member 5 can be located in the middle of the installation connecting member chute 31 to provide a lateral force to the ceramic tile plate to prevent the ceramic tile plate from falling. At the same time, the head end of the above-mentioned corner bracket connecting member 5 can be used for positioning to facilitate the splicing of two ceramic tile plates.
[0037] In some embodiments, the above-mentioned fixing profile can be a profile made of aluminum alloy. The above-mentioned fixing profile is provided with an installation connecting member chute 31 and a sealing strip chute 32. The above-mentioned fixing profile can connect two ceramic tile plates at the corner of the wall. The above-mentioned fixing profile can be a right triangle structure, and both right-angled sides are provided with an installation connecting member chute 31 and a sealing strip chute 32. Two ceramic tile plates can be connected through the installation connecting member chute 31 and the sealing strip chute 32 provided on both right-angled sides, so that the two ceramic tile plates can form a right angle.
[0038] In some embodiments, the above-mentioned support adjustment component is located below the above-mentioned ceramic tile board for the bottom layer. The above-mentioned support adjustment component can be a cup foot fixed floor anchor, which plays a role in supporting and leveling. The above-mentioned sealing strip 7 is embedded in the above-mentioned sealing strip chute 32. The above-mentioned sealing strip 7 can be an EPDM rubber, which can increase the tightness at the joint of two ceramic tile boards and prevent water from entering the back of the ceramic tile board. For the convenience of understanding, an installation example of an 800x800mm ceramic tile board is described. First, embed one end of an installation connector 4 into the installation connector chute 31 of the first ceramic tile board, fix it with screws at a position about five centimeters from the top of the installation connector chute 31, and embed the sealing strip 7 into the sealing strip chute 32. Then, use another installation connector 4 to embed it into the installation connector chute 31 of the second ceramic tile board, fix it with screws at a position about five centimeters from the bottom of the installation connector chute 31, and embed the sealing strip 7 into the sealing strip chute 32. Next, lift the first ceramic tile board upward by about five centimeters so that the other end of the installation connector 4 embedded in the first ceramic tile board can be embedded into the installation connector chute 31 of the second ceramic tile board. At the same time, make the other end of the installation connector 4 embedded in the second ceramic tile board can be embedded into the installation connector chute 31 of the first ceramic tile board. After that, align the two ceramic tile boards. Connect the third ceramic tile board according to the above steps to assemble the ceramic tile boards into a height of two meters and four. After that, assemble two ceramic tile boards of two meters and four. Install the support adjustment component at the bottom of the first assembled ceramic tile board. After leveling with screws, embed the installation connector 4 at the bottom of the side according to the above steps and measure the position of the above-mentioned fixed angle code with a ruler. The above-mentioned fixed angle code can be set every 500mm. Then, fix the above-mentioned angle code fixing part 6 at the corresponding position on the wall, fix the above-mentioned angle code connecting part 5 at the corresponding position on the ceramic tile board, and then fix the above-mentioned angle code fixing part 6 and the above-mentioned angle code connecting part 5 with screws. After that, install the support adjustment component at the bottom of the second assembled ceramic tile board. Then, embed the installation connector 4 at the top of the side according to the above steps and complete the splicing with the first assembled ceramic tile board. Finally, level it through the support adjustment component.
[0039] Optionally, the above-mentioned installation connector 4 can longitudinally displace in the installation connector chute 31. For example, a baffle is provided at the opening of the above-mentioned installation connector chute 31. The above-mentioned baffle can enable the above-mentioned installation connector 4 to be embedded from the top or bottom of the above-mentioned installation connector chute 31, but not from the middle. The above-mentioned baffle can prevent the above-mentioned installation connector 4 from laterally displacing, making the splicing of two ceramic tile boards more firm. The cross-sectional shape of the above-mentioned installation connector 4 is adapted to the cross-sectional shape of the installation connector chute 31. The above-mentioned sealing strip 7 and the sealing strip chute 32 can be in an interference fit to enhance the waterproof effect, and the cross-sectional shape of the above-mentioned sealing strip 7 is adapted to the cross-sectional shape of the sealing strip chute 32.
[0040] Optionally, the above-mentioned mounting connector 4 and the above-mentioned mounting connector chute 31 can be in interference fit, which can make the connection of the above-mentioned mounting connector 4 more firm when it is embedded in the mounting connector chute 31.
[0041] Figure 3 It is a cross-sectional schematic diagram of a plate fixing profile of an assembled ceramic tile wall panel device according to some embodiments of the present disclosure. Figure 3 It includes a mounting connector chute 31, a sealing strip chute 32, and a ceramic tile fixing edge 33.
[0042] Optionally, the above-mentioned plate fixing profile 3 is further provided with a ceramic tile fixing edge 33. The above-mentioned ceramic tile fixing edge 33 has a right-angle structure. The inner surface of the right-angle structure is closely connected to the side edge of the above-mentioned surface layer ceramic tile 1. The above-mentioned ceramic tile fixing edge 33 can play a positioning role when the surface layer ceramic tile 1, the filler 2, and the plate fixing profile 3 are adhesively bonded in the factory.
[0043] Optionally, the above-mentioned mounting connector 4 is provided with a fixing hole. The above-mentioned fixing hole can be located in the middle of the above-mentioned mounting connector 4. The above-mentioned mounting connector 4 can be fixed in the above-mentioned mounting connector chute 31 through the above-mentioned fixing hole. The above-mentioned mounting connector 4 is embedded in the above-mentioned mounting connector chute 31 and adjusted to a proper position. Then, a screw can be used to pass through the above-mentioned fixing hole and embed the screw into the above-mentioned mounting connector chute 31 to fix the above-mentioned mounting connector 4 and prevent the above-mentioned mounting connector 4 from generating displacement in the above-mentioned mounting connector chute 31.
[0044] Optionally, the above-mentioned support adjustment assembly includes a bolt 9 and a nut 8. One end of the above-mentioned nut 8 can be provided with a square connector. The above-mentioned square connector can be a square iron sheet. The above-mentioned square connector is fixedly connected to one end of the above-mentioned nut 8. The four corners of the above-mentioned square connector can be provided with mounting holes, and screws can be used to fixedly connect the above-mentioned nut 8 to the side edge of the above-mentioned ceramic tile plate through the mounting holes, and the side edge with the above-mentioned nut 8 installed is used as the bottom edge of the above-mentioned ceramic tile plate. A part of the above-mentioned bolt 9 is embedded in the other end of the above-mentioned nut 8. The leveling of the above-mentioned ceramic tile plate can be achieved by adjusting the part of the above-mentioned bolt 9 embedded in the above-mentioned nut 8. At least two of the above-mentioned support adjustment assemblies are provided below each bottom layer of the above-mentioned ceramic tile plate.
[0045] Optionally, the above-mentioned support adjustment assembly further includes a gasket 10. The above-mentioned gasket 10 can be a rubber gasket, which can reduce the vibration generated during installation. The above-mentioned gasket 10 can be located at the bottom of the above-mentioned support adjustment assembly. The above-mentioned gasket 10 is provided with a groove. The bottom of the above-mentioned bolt 9 can be embedded in the above-mentioned groove.
[0046] Figure 4 It is a structural schematic diagram of a fixing angle code of an assembled ceramic tile wall panel device according to some embodiments of the present disclosure. Figure 4It includes an angle code connector 5, an embedding part 51, a first baffle 52, a second baffle 53, an angle code fixing part 6, a first connecting surface 61, a second connecting surface 62, and a connector 63.
[0047] Optionally, the above-mentioned angle code connector 5 is provided with an insert 51, a first baffle 52 and a second baffle 53. The above-mentioned insert 51, the above-mentioned first baffle 52 and the above-mentioned second baffle 53 can be made of stainless steel. The above-mentioned insert 51 can be embedded in the installation connector slide 31. For example, the above-mentioned insert 51 can be in the shape of "I", and can be horizontally embedded in the installation connector slide 31. The above-mentioned first baffle 52 and the above-mentioned second baffle 53 are vertically connected. The above-mentioned first baffle 52 and the above-mentioned insert 51 are vertically connected. The above-mentioned insert 51, the above-mentioned first baffle 52 and the above-mentioned second baffle 53 can form an "up" structure, and the above-mentioned second baffle 53 and the above-mentioned insert 51 can be parallel structures, both of which are vertically connected to the above-mentioned first baffle 52. The above-mentioned second baffle 53 can be fitted and connected with the above-mentioned sheet material fixing profile 3. The above-mentioned angle code fixing member 6 includes a first connecting surface 61 and a second connecting surface 62. The above-mentioned first connecting surface 61 and the second connecting surface 62 can be made of stainless steel. The first connection surface 61 and the second connection surface 62 are perpendicular to each other, forming an "L"-shaped right angle. The first connection surface 61 is provided with a mounting hole, and can be fixed to the wall by an expansion bolt. The second connection surface 62 can be fitted with the first baffle 52 and fixedly connected by a connecting member 63, and the connecting member 63 can be a screw.
[0048] Furthermore, in the process of adopting technical solutions to solve the technical problems mentioned in the background technology, the inventor found that in the process of splicing and installing the ceramic tile panels on the wall, the wall will not only have internal corners but also external corners. It is difficult to adapt to the internal and external corners of the wall by only using one fixing profile to connect two ceramic tile panels. In order to adapt to the internal and external corners of the wall, combined with the technology owned by the inventor's company, it can be decided to adopt the following solution.
[0049] Figure 5 Schematic diagram of the cross section of the outer corner fixing profile of the assembled tile wall panel device according to some optional embodiments of the present disclosure. Figure 4 It includes an installation connector slide 31 , a sealing strip slide 32 , and a male corner fixing profile 11 .
[0050] Figure 6 Schematic diagram of the cross section of the female corner fixing profile of the assembled tile wall panel device according to some optional embodiments of the present disclosure. Figure 5 It includes an installation connector slide 31 , a sealing strip slide 32 , and a female corner fixing profile 12 .
[0051] Optionally, the above-mentioned fixed profiles include an internal corner fixed profile 12 and an external corner fixed profile 11. The above-mentioned internal corner fixed profile 12 can be a profile made of aluminum alloy. The above-mentioned internal corner fixed profile 12 is provided with the above-mentioned mounting connector chute 31 and the above-mentioned sealing strip chute 32. The cross-section of the above-mentioned internal corner fixed profile 13 can be a right-angled sector structure, with internal reinforcing ribs for enhancing the strength of the above-mentioned internal corner fixed profile 13. The right-angled sides of the above-mentioned right-angled sector structure are both provided with the above-mentioned mounting connector chute 31 and the above-mentioned sealing strip chute 32, and correspond to the mounting connector chute 31 and the sealing strip chute 32 of the above-mentioned board fixed profile 3. The above-mentioned internal corner fixed profile 12 can connect two pieces of the above-mentioned ceramic tile boards through a mounting connector 4, enabling the two pieces of the above-mentioned ceramic tile boards to form a right angle, and embedding a sealing strip 7 in the above-mentioned sealing strip chute 32 to increase the sealing between the ceramic tile boards and adapt to the internal corner of the wall. In practice, in order to make the gap between the two pieces of the above-mentioned ceramic tile boards smaller, a chamfer can be provided at the vertex of the above-mentioned internal corner fixed profile 13 to reduce the gap between the two pieces of the above-mentioned ceramic tile boards. The above-mentioned external corner fixed profile 11 can be a profile made of aluminum alloy. The above-mentioned external corner fixed profile 11 is provided with the above-mentioned mounting connector chute 31 and the above-mentioned sealing strip chute 32. The cross-section of the above-mentioned external corner fixed profile 11 can be a square structure. The above-mentioned mounting connector chute 31 and the above-mentioned sealing strip chute 32 provided on the above-mentioned external corner fixed profile 11 are both located on the same surface of the above-mentioned external corner fixed profile 11, and this surface is used as the front surface, and the opposite surface is used as the back surface. The above-mentioned mounting connector chute 31 and the above-mentioned sealing strip chute 32 provided on the above-mentioned external corner fixed profile 11 correspond to the mounting connector chute 31 and the sealing strip chute 32 of the above-mentioned board fixed profile 3. The back surface of the above-mentioned external corner fixed profile 11 is closely adhered to the back surface of the above-mentioned surface layer ceramic tile 1. The above-mentioned external corner fixed profile 11 is flush with the above-mentioned filler 2, and the side surface of the above-mentioned external corner fixed profile 11 is closely adhered to the above-mentioned filler 2. This side surface is used as the inner side surface of the above-mentioned external corner fixed profile 11, and the opposite surface is used as the outer side surface. The above-mentioned external corner fixed profile 11 can form a right angle when connected to the above-mentioned board fixed profile through a mounting connector 4, and embed a sealing strip 7 in the above-mentioned sealing strip chute 32 to increase the sealing between the ceramic tile boards and adapt to the external corner of the wall. In practice, the side edge of the surface layer ceramic tile 1 of the ceramic tile board provided with the external corner fixed profile 11 can be cut into a 45° bevel edge, and the above-mentioned external corner fixed profile 11 is closely adhered to the edge of the 45° bevel edge. The side edge of the surface layer side turn of the ceramic tile board provided with the board fixed profile 3 can be cut into a 45° bevel edge, and a distance equal to the width of the outer side surface of the external corner fixed profile 11 can be reserved between the board fixed profile 3 and the edge of the 45° bevel edge, facilitating the reduction of the gap between two ceramic tiles during installation. Coupled with the sealing strip to increase the sealing performance, the splicing installation of the ceramic tile boards can adapt to the internal and external corners of the wall.
[0052] As an inventive point of the embodiments of the present disclosure, the above optional embodiments solve the technical problem of "a single fixed profile cannot adapt to the internal and external corners of the wall". The factors that cause a single fixed profile to be unable to adapt to the internal and external corners of the wall are as follows: When installing ceramic tile plates, the surface layer ceramic tiles should be used as the front. However, the structures of the fixed profiles required for splicing ceramic tile plates into internal and external corners are different, and a single fixed profile cannot adapt to the internal and external corners of the wall. If the above factors are solved, the purpose of adapting to the internal and external corners of the wall can be achieved. To achieve this effect, the present disclosure further provides an internal corner fixed profile and an external corner fixed profile. By using two different fixed profiles to adapt to the internal and external corners of the wall respectively, chamfering is performed on the vertex of the internal corner fixed profile to reduce the gap between two ceramic tile plates, and the sides of the two ceramic tile plates forming the external corner are cut to reduce the gap between the two ceramic tile plates. Then, combined with a sealing strip to increase the sealing performance, the splicing and installation of ceramic tile plates can adapt to the internal and external corners of the wall.
[0053] Furthermore, in the process of adopting the technical solution to solve the technical problems mentioned in the background art, the inventor found that if the user wants to change the pattern of the surface layer ceramic tile 1 after the ceramic tiles are spliced or during the splicing and installation process, it is necessary to remove the already spliced and installed ceramic tile plates and re-splice and install the ceramic tile plates that need to be replaced, resulting in low replacement efficiency. To improve the replacement efficiency, combined with the technology owned by the company where the inventor is located, the following solution can be determined.
[0054] Figure 7 It is a schematic structural diagram of the surface decoration layer and the backing layer of the prefabricated ceramic tile wall panel device of some optional embodiments of the present disclosure. Figure 7 It includes a first magnet array 16, a positioning pin 17, a magnetic part array 13, a positioning hole 14, and a sealing strip groove 15.
[0055] Optionally, the above-mentioned surface layer tile 1 includes a surface decoration layer and a backing layer. The above-mentioned surface decoration layer and the backing layer can be square structures. For example, both the above-mentioned surface decoration layer and the backing layer can be square structures with a size of 800x800mm. The front surface of the above-mentioned surface decoration layer can be customized with patterns. A magnetic part array 13 is embedded on the back surface of the above-mentioned surface decoration layer. The above-mentioned magnetic part array 13 can be an evenly distributed iron sheet. For example, the above-mentioned magnetic part can be a square iron sheet with a length and width of 30mm and a thickness of 1mm, and one iron sheet is embedded every 75mm. The above-mentioned iron sheet can be a high magnetic permeability material, such as low-carbon steel, with a zinc-plated surface for rust prevention. Positioning holes 14 are provided on the back surface of the above-mentioned surface decoration layer. The above-mentioned positioning holes 14 can be tapered positioning holes 14. For example, the tapered positioning holes 14 have a diameter of 5mm and a depth of 3mm. The above-mentioned positioning holes 14 are located at the back edge of the above-mentioned surface decoration layer. The above-mentioned positioning holes 14 can be evenly distributed along the back edge of the above-mentioned surface decoration layer. For example, one above-mentioned positioning hole 14 is provided every 30mm. The above-mentioned backing layer can be a pu backing board. One side of the above-mentioned backing layer is tightly bonded to the above-mentioned filling material 2 and the above-mentioned plate fixing profile 3. A first magnet array 16 is embedded on the other side of the above-mentioned backing layer. The above-mentioned first magnet array 16 includes magnets. The above-mentioned magnets can be neodymium iron boron magnets. The above-mentioned magnets can be circular magnets. For example, the above-mentioned magnets can be circular magnets with a diameter of 25mm and a thickness of 3mm. The above-mentioned magnets are provided with grooves, and the above-mentioned grooves can be evenly distributed on the front surface of the above-mentioned magnets. For example, four above-mentioned grooves are symmetrically distributed on the front surface of the above-mentioned magnets. The above-mentioned backing layer is provided with a snap groove. The above-mentioned snap groove is adapted to the above-mentioned magnet. For example, when the above-mentioned magnet is circular, the above-mentioned snap groove can be a circle with a diameter slightly larger than the diameter of the above-mentioned magnet for easy installation. For example, the diameter of the above-mentioned magnet can be 25mm, and the diameter of the above-mentioned snap groove can be 26mm. Elastic claws are provided on the inner wall of the above-mentioned snap groove. The above-mentioned claws can be elastic claws, and the above-mentioned claws can be evenly distributed on the inner wall of the above-mentioned snap groove and correspond to the above-mentioned grooves. When the above-mentioned magnet is installed, the above-mentioned claws are squeezed to cause elastic deformation of the above-mentioned claws. After the above-mentioned magnet is installed, the above-mentioned claws return to their original positions and are embedded in the grooves of the above-mentioned magnet to prevent the above-mentioned magnet from generating rotational displacement. A buffer gasket is provided at the bottom of the above-mentioned snap groove. The above-mentioned buffer gasket can be made of silica gel material to prevent the above-mentioned magnet from shaking and can absorb the impact force generated during the installation of the above-mentioned surface decoration layer and the above-mentioned backing layer. A heat-conducting adhesive film is provided on the back surface of the above-mentioned magnet. The above-mentioned heat-conducting adhesive film can generate viscosity when heated (such as when the temperature ≥ 25°C), enhancing the connection between the above-mentioned magnet and the above-mentioned snap groove. The surface of the above-mentioned claw has a radian to facilitate the installation of the above-mentioned magnet. When installing the above-mentioned magnet, a heat-conducting adhesive film can be first pasted on the back surface of the above-mentioned magnet, and the above-mentioned heat-conducting corneal can cover the back surface of the above-mentioned magnet. Then, a buffer gasket is added to the bottom of the above-mentioned snap groove, and the above-mentioned magnet is placed directly above the snap groove. Next, an installation tool or the hand can be used to align the groove of the above-mentioned magnet with the claw of the above-mentioned snap groove.The above installation tool can be a suction cup customized according to the diameter of the above magnet, and the above suction cup can be a flat suction cup. By squeezing the above suction cup, the air between the above suction cup and the above magnet is discharged, increasing the adsorption force so that the above suction cup can drive the above magnet to move. Then press down forcefully to cause elastic deformation of the above clamping claws, so that the above magnet can be installed in the above snap groove. After the installation of the above magnet is completed, the above clamping claws return to their original positions and are embedded in the grooves of the above magnet to prevent rotational displacement of the above magnet, and the firmness of the installation of the above magnet in the above snap groove is increased by the above heat-conducting adhesive film. The above back lining layer and the above surface decoration layer can be suction-joined through the above first magnet array and the above magnetic attraction member. The above first magnet array 16 can be the above magnets evenly distributed. For example, one of the above magnets is embedded every 80 mm. The above magnetic attraction member can cover the above first magnet array 16. The above first magnet array 16 can magnetize the above magnetic attraction member, thereby generating an adsorption force. A positioning pin 17 is provided on the other side of the above back lining layer. The above positioning pin 17 can be a tapered pin. For example, a tapered pin with a diameter of 5 mm and a height of 3 mm. The above positioning pin 17 corresponds to the above positioning hole 14. For example, one of the above positioning holes 14 is provided every 30 mm on the back of the above surface decoration layer, and one of the above positioning pins 17 corresponding thereto is provided every 30 mm on the other side of the above back lining layer. A buffer gasket is embedded in the above positioning pin 17. The above buffer gasket can be a rubber gasket nested at the bottom of the above positioning pin 17, which can absorb the impact force generated when the above surface decoration layer and the above back lining layer are suction-joined. The surface of the above positioning pin 17 can be provided with anti-slip textures to increase the friction between the above positioning pin 17 and the above positioning hole 14, and the risk of displacement of the above surface decoration layer and the above back lining layer can be reduced. The above positioning hole 14 is adapted to the above positioning pin 17. Multiple sets of the above positioning holes 14 and the above positioning pins 17 can be provided to reduce the displacement risk caused by insufficient magnetic attraction force. For example, 3 of the above positioning pins 17 are provided on each side of the above surface decoration layer, and 3 of the above positioning holes 14 are correspondingly provided on each side of the above back lining layer. A sealing strip groove 15 can be provided at the edge of the above back lining layer. The above sealing strip groove 15 surrounds the edge of the above back lining layer in a circle. The above sealing strip 7 can be embedded in the above sealing strip groove 15 to increase the waterproofness of the connection surface between the above back lining layer and the above surface decoration layer. When splicing the above back lining layer and the above surface decoration layer, the above sealing strip 7 can be first embedded along the above sealing strip groove 15 to cover the edge of the connection surface between the above back lining layer and the above surface decoration layer, increasing the waterproof effect. Then, align the positioning holes 14 of the above surface decoration layer with the positioning pins 17 of the above back lining layer, and gently press until they are fully fitted. If there are slight gaps at the joints, neutral silicone sealant can be injected, leveled and the excess colloid wiped to ensure the sealing property. After that, when disassembling the surface decoration layer, a special non-metallic prying piece (such as nylon material) can be inserted into the edge of the connection surface, and the above surface decoration layer and the above back lining layer can be slowly separated.On the wall that has been installed, a tile suction cup can be used to adsorb on the front of the above-mentioned facing layer, and by pulling forcefully, the above-mentioned facing layer can be separated from the above-mentioned backing layer.
[0056] As an inventive point of the embodiments of the present disclosure, the above-mentioned alternative embodiment solves the technical problem of "when replacing local tiles, large-scale disassembly of tiles is required, resulting in low replacement efficiency". The factors leading to low replacement efficiency are as follows: When tiles are installed using the splicing process, they are installed in sequence, and when disassembled, they also need to be disassembled in sequence. It is impossible to directly disassemble the middle tiles, resulting in a reduction in replacement efficiency. If the above factors are solved, it is possible to replace local tiles without large-scale disassembly of tiles. To achieve this effect, the present disclosure additionally provides a tile installed by magnetic attraction. An iron sheet is provided on the back of the facing layer of the tile, and a magnet is provided on the backing layer. The facing layer and the backing layer are connected by magnetic attraction and can be separated using a special non-metallic pry bar, enabling the replacement of a single tile. Thus, the low efficiency of replacing tiles caused by large-scale disassembly of tiles can be reduced.
[0057] The above-mentioned various embodiments of the present disclosure have the following beneficial effects: The prefabricated ceramic tile wall panel device according to some embodiments of the present disclosure can achieve shortening the construction period and non-destructive disassembly of ceramic tiles. Specifically, the reasons for the long construction period and destructive disassembly of ceramic tiles are as follows: When using cement mortar to lay ceramic tiles, the construction period is relatively long. After the cement mortar solidifies, it forms a rigid bond with the ceramic tiles, and subsequent maintenance or replacement requires destructive disassembly, resulting in material waste. Based on this, the prefabricated ceramic tile wall panel device according to some embodiments of the present disclosure includes: ceramic tile plates, installation connectors, fixed corner codes, fixed profiles, support adjustment components, and sealing strips. The above-mentioned ceramic tile plates include surface layer ceramic tiles, fillers, and plate fixing profiles; the above-mentioned fillers and the above-mentioned plate fixing profiles are both located on the back of the above-mentioned surface layer ceramic tiles and are tightly bonded to the back of the above-mentioned surface layer ceramic tiles; the above-mentioned plate fixing profiles are provided with installation connector chutes and sealing strip chutes; one end of the above-mentioned installation connector is fixedly embedded in the installation connector chute and is configured to be able to connect two of the above-mentioned ceramic tile plates; the above-mentioned fixed corner code includes a corner code fixing member and a corner code connecting member, the above-mentioned corner code fixing member is configured to be able to be fixed to the wall, one end of the above-mentioned corner code connecting member is embedded in the installation connector chute, and the other end of the above-mentioned corner code connecting member is fixedly connected to the above-mentioned corner code fixing member; the above-mentioned fixed profile is provided with an installation connector chute and a sealing strip chute, and the above-mentioned fixed profile is configured to be able to connect two ceramic tile plates at the corner of the wall; the above-mentioned support adjustment component is located below the above-mentioned ceramic tile plate for the bottom layer; the above-mentioned sealing strip is embedded in the above-mentioned sealing strip chute. The surface layer ceramic tiles, fillers, and plate fixing profiles are compounded into ceramic tile plates in the factory, and the ceramic tile plates are assembled using a splicing process at the construction site, which can reduce the construction difficulty. The assembled ceramic tile plates can be disassembled reversely, and the disassembled ceramic tile plates can still be used, reducing material waste. Thus, the construction period can be shortened and material waste can be reduced.
[0058] The above description is only some preferred embodiments of the present disclosure and an explanation of the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by the specific combination of the above-mentioned technical features, but should also cover other technical solutions formed by any combination of the above-mentioned technical features or their equivalent features without departing from the above-mentioned inventive concept. For example, the technical solutions formed by mutually replacing the above-mentioned features with the (but not limited to) technical features with similar functions disclosed in the embodiments of the present disclosure.
Claims
1. An assembled tile wall panel device, characterized in that: include: Tile panels, mounting connectors, fixing angle brackets, fixing profiles, support adjustment components and sealing strips. The ceramic tile board comprises surface ceramic tiles, fillers and board fixing profiles; The filler and the plate fixing profile are both located on the back of the surface layer of tiles and are tightly bonded to the back of the surface layer of tiles; The plate fixing profile is provided with a mounting connector slide groove and a sealing strip slide groove; The installation connector is fixedly embedded in one end of the installation connector slideway and is configured to connect two ceramic tile panels; The fixed angle bracket includes an angle bracket fixing piece and an angle bracket connecting piece. The angle bracket fixing piece is configured to be fixed to a wall. One end of the angle bracket connecting piece is embedded in a mounting connecting piece slide groove, and the other end of the angle bracket connecting piece is fixedly connected to the angle bracket fixing piece. The fixing profile is provided with a mounting connector slide and a sealing strip slide, and the fixing profile is configured to connect two ceramic tile panels used at a wall corner; The support adjustment assembly is located below the tile sheet for the bottom layer; The sealing strip is embedded in the sealing strip sliding groove.
2. The assembled tile wall panel device according to claim 1, characterized in that: The installation connector is configured to be able to longitudinally displace in the installation connector slideway, and the cross-sectional shape of the installation connector is adapted to the cross-sectional shape of the installation connector slideway; The sealing strip is interference-fitted with the sealing strip sliding groove, and the cross-sectional shape of the sealing strip is matched with the cross-sectional shape of the sealing strip sliding groove.
3. The assembled tile wall panel device according to claim 1, characterized in that: The installation connector is interference fit with the installation connector slide groove.
4. The assembled tile wall panel device according to claim 1, characterized in that: The plate fixing profile is also provided with a tile fixing edge; The tile fixing edge has a right-angle structure; The inner side surface of the right-angle structure is tightly connected to the side edge of the surface tile.
5. The assembled tile wall panel device according to claim 1, characterized in that: The mounting connector is provided with a fixing hole; The installation connector is configured to be fixed in the installation connector slide groove through the fixing hole.
6. The assembled tile wall panel device according to claim 1, characterized in that: The support adjustment assembly includes a bolt and a nut; One end of the nut is fixedly connected to the ceramic tile plate; The bolt is partially embedded in the other end of the nut; At least two of the support adjustment components are arranged below each of the ceramic tile panels used for the bottom layer of the wall.
7. The assembled tile wall panel device according to claim 1, characterized in that: The support adjustment assembly also includes a gasket; The gasket is located at the bottom of the support adjustment assembly; The gasket is provided with a groove; The groove is configured to be engageable by the bottom of the bolt.
8. The assembled tile wall panel device according to claim 1, characterized in that: The corner code connector is provided with an embedded part, a first baffle and a second baffle; The embedding piece is configured to be embedded in the slide groove of the mounting connector; The first baffle plate and the second baffle plate are vertically connected; The first baffle and the insert are vertically connected; The second baffle is configured to be able to be closely connected with the plate fixing profile; The angle code fixing piece includes a first connecting surface and a second connecting surface; The first connecting surface and the second connecting surface are perpendicular to each other; The first connecting surface is configured to be fixed to a wall; The second connecting surface is fixedly connected to the first baffle.
Citation Information
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