An inclined disk type plunger water pump
Through the structural design of the swash plate plunger water pump, the limitations of traditional water pumps in flow and flow direction adjustment are solved, and the flexible adjustment of water flow and the flexible switching of flow direction are achieved, which improves the applicability and operation stability of the water pump.
Patent Information
- Application Number
- CN202510687812.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-27
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2045-05-27
AI Technical Summary
Traditional water pumps have limitations in water flow regulation and water flow direction control, and cannot be flexibly adjusted, and have low operating efficiency and poor stability.
The unique structural design of the swash plate type plunger water pump is adopted. The inclination and orientation control components are used to adjust the inclination and orientation of the swash plate, which can achieve flexible changes in water flow and change the water flow direction. Combined with the universal articulation ring and reciprocating linkage components, it ensures high-precision motion and low-noise operation.
It realizes accurate adjustment of water flow and flexible switching of flow direction, reduces system complexity, improves the applicability and operating stability of water pumps, and is suitable for industrial water supply and hydraulic systems and other fields.
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Figure CN120212017B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of water pumps, and in particular to a swash plate plunger water pump. Background Art
[0002] Conventional water pumps have limitations in regulating and controlling water flow. Some pumps can only deliver a fixed flow rate, unable to flexibly adjust the flow rate based on actual needs. Changing the flow direction often requires complex piping switching devices, increasing system complexity and cost. Furthermore, conventional water pumps can suffer from low efficiency and poor stability during operation, making them difficult to meet the demands of demanding applications.
[0003] Therefore, the existing water pump technology field needs to be further improved. Summary of the Invention
[0004] The purpose of the present invention is to provide a swash plate plunger water pump, which, through a unique structural design and adjustment mechanism, can conveniently adjust the inclination and orientation of the swash plate, thereby achieving flexible changes in water flow and direction of water flow, thereby improving the applicability and working efficiency of the water pump.
[0005] In order to achieve the above object, the present invention adopts the following scheme:
[0006] The cam is secured to the water pump's interior and secured to the interior of the water pump's interior, such that the cam is secured to the interior of the water pump's interior and secured to the interior of the water pump's interior.
[0007] Furthermore, the rotating assembly includes an input shaft arranged at the front end of the water pump valve body, the inner end of the input shaft is provided with a rotor structure, and the rotor structure is rotatably installed in the water pump valve body.
[0008] Furthermore, the plurality of reciprocating piston structures are evenly distributed around the central axis of the rotor structure; the reciprocating piston structure includes an axial piston hole provided on the rotor structure, and an axial piston body is movably provided in the axial piston hole.
[0009] Furthermore, the articulated limiting member includes an articulated ball provided at the inner end of the axial plunger body, and an articulated sleeve is hingedly connected to the articulated ball.
[0010] Furthermore, the universal hinge ring includes a universal hinge ball arranged in the middle of the tail end of the rotor structure, a universal hinge sleeve is hinged on the universal hinge ball, and a control ring body is provided on the universal hinge sleeve.
[0011] Furthermore, the reciprocating linkage assembly includes a plurality of reciprocating control holes provided on the control ring body, the number of the reciprocating control holes is the same as the number of the axial piston bodies, and the reciprocating control hole is axially aligned with a corresponding one of the axial piston bodies;
[0012] The articulated sleeve passes through a corresponding reciprocating control hole to the other side and is provided with a limiting member. One side of the limiting member is closely attached to the control ring body, and the other side is closely attached to the surface of the swash plate structure for rotation.
[0013] Furthermore, the azimuth control component includes an opening arranged at the tail of the water pump valve body, an azimuth adjustment circular plate is rotatably arranged in the opening, the azimuth adjustment circular plate is connected to the inclined plate structure, and a worm gear transmission turnover adjustment component is arranged between the azimuth adjustment circular plate and the water pump valve body.
[0014] Furthermore, the worm gear transmission turnover adjustment assembly includes a worm gear mounting seat arranged at the tail of the water pump valve body, an adjustment worm is rotatably arranged on the worm gear mounting seat, a worm wheel is arranged on the end face of the azimuth adjustment circular plate, and the adjustment worm and the worm wheel are engaged for transmission.
[0015] Furthermore, the inclination angle control assembly includes a central axis body arranged on the end face of the azimuth adjustment circular plate, a hinge portion is provided on the central axis body, the middle part of the end face of the azimuth adjustment circular plate is hinged to the hinge portion, an eccentric shaft hole is provided on the azimuth adjustment circular plate, an eccentric movable shaft is movably provided in the eccentric shaft hole, an eccentric hinge seat is provided on the end face of the azimuth adjustment circular plate, a control hinge seat is provided at the inner end part of the eccentric movable shaft, a control connecting rod is hinged between the eccentric hinge seat and the control hinge seat, and a stroke control structure for controlling the axial movement position of the eccentric movable shaft is provided between the eccentric movable shaft and the azimuth adjustment circular plate.
[0016] Furthermore, the stroke control structure includes a knob mounting groove arranged on the eccentric shaft hole, an annular knob is rotatably arranged in the knob mounting groove, the knob mounting groove limits the axial movement of the annular knob, the annular knob is sleeved on the outer surface of the eccentric movable shaft, the circumferential outer wall of the eccentric movable shaft is provided with an external thread, the inner wall of the annular knob is provided with an internal thread, and the external thread and the internal thread are threadedly connected.
[0017] In summary, the present invention has the following beneficial effects compared to the prior art:
[0018] The present invention solves the deficiencies in the existing water pump technology field. Through the structural setting of the present invention, it has the following advantages: it can flexibly and accurately adjust the water flow rate, and the reciprocating stroke of the axial piston body can be directly changed by adjusting the inclination angle of the inclined plate structure through the inclination control component; when the inclination angle increases, the piston stroke is lengthened, the single suction and discharge volume increases, and the water flow rate increases; when the inclination angle decreases, the piston stroke is shortened and the water flow rate decreases; compared with traditional water pumps that rely on pipeline valves to switch flow direction, the present invention realizes direction conversion through a single adjustment mechanism, simplifies the system complexity and reduces costs; multiple reciprocating piston structures are symmetrically distributed around the rotor center axis, and are subjected to uniform force during operation, reducing vibration and noise and improving stability; the articulated limiter and the universal articulated ring are connected by a ball joint, and cooperate with the reciprocating control hole to limit the piston movement trajectory, ensuring high-precision reciprocating motion, avoiding jamming, and improving transmission efficiency and service life. Dual adjustment mechanisms are independently controlled: the inclination angle and azimuth adjustment are independent of each other and can be combined to achieve multi-dimensional flow and flow direction control to adapt to complex working conditions; the azimuth adjustment component utilizes the self-locking function of the worm gear to fix the swash plate azimuth without the need for an additional locking device, thereby improving operational reliability; through the above-mentioned adjustment function, the water pump can be flexibly applied in industrial water supply, hydraulic systems, marine machinery and other fields, and is particularly suitable for scenarios that require dynamic flow control or flow direction switching. Compared with traditional plunger pumps, it has higher adaptability and cost-effectiveness. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A perspective view of the present invention;
[0020] Figure 2 It is the front view of the present invention;
[0021] Figure 3 For the present invention Figure 2 Sectional view along line AA;
[0022] Figure 4 It is one of the cross-sectional views of the present invention;
[0023] Figure 5 It is a schematic diagram of a plurality of reciprocating plunger structures of the present invention;
[0024] Figure 6This is the second cross-sectional view of the present invention;
[0025] Figure 7 For the present invention Figure 6 A local enlarged view of point A;
[0026] Figure 8 This is one of the three-dimensional views of the swash plate adjustment assembly of the present invention;
[0027] Figure 9 A cross-sectional view of the swash plate adjustment assembly of the present invention;
[0028] Figure 10 This is the second stereoscopic view of the swash plate adjustment assembly of the present invention. DETAILED DESCRIPTION
[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] See also Figures 1-10 The present invention provides a slant disk plunger water pump, comprising a water pump valve body 1, wherein a rotating assembly 2 is provided in the water pump valve body 1, wherein a plurality of reciprocating plunger structures 3 are evenly distributed around the center of the rotating assembly 2, wherein one side of the water pump valve body 1 is provided with a water inlet channel 30 connected to the reciprocating plunger structure 3 on the corresponding side, and the other side is provided with a drainage channel 4 connected to the reciprocating plunger structure 3 on the corresponding side, wherein the inner end of the reciprocating plunger structure 3 is provided with a hinged limiter 5, and the inner end of the rotating assembly 2 is provided with a universal hinged ring 6. A reciprocating linkage assembly 7 is provided between the universal hinge ring 6 and the multiple hinge limit members 5, and a swash plate structure 8 is provided in the water pump valve body 1. The reciprocating linkage assembly 7 and the swash plate structure 8 cooperate with the reciprocating plunger structure 3 to control different rotation angle positions for extension and retraction. An azimuth control assembly 9 for controlling the azimuth angle of the swash plate structure 8 is provided on the water pump valve body 1, and an inclination control assembly 10 for controlling the inclination angle of the swash plate structure 8 is provided between the azimuth control assembly 9 and the swash plate structure 8.
[0031] The external power source drives the input shaft 201 to rotate, and the input shaft 201 is connected to the rotor structure 202, thereby driving the rotor structure 202 to rotate in the water pump valve body 1. This is the power starting point for the entire water pump operation and provides basic power for subsequent water suction and drainage actions.
[0032] Reciprocating Piston Motion: Multiple reciprocating piston structures 3 are evenly distributed around the central axis of the rotor structure 202. The axial piston body 302 is installed in the axial piston bore 301 and interacts with the swash plate structure 8 via a hinged stopper 5, a universal hinge ring 6, and a reciprocating linkage assembly 7. As the rotor structure 202 rotates, the stopper 702 rotates against the surface of the swash plate structure 8. Due to the tilt of the swash plate structure 8, the axial piston body 302 is forced to perform reciprocating linear motion within the axial piston bore 301.
[0033] Water suction and drainage action: When the axial plunger body 302 moves inward, negative pressure will be formed in the axial plunger hole 301, and water will be sucked in through the water inlet channel 30; when the axial plunger body 302 moves outward, pressure will be applied to the water in the hole, and the water will be discharged through the drainage channel 4, completing a cycle of water suction and drainage.
[0034] The tilt angle control assembly 10 can be used to adjust the tilt angle of the swash plate structure 8. By turning the annular knob 1082, the external and internal threads 1083 and 1084 engage to move the eccentric movable shaft 104 axially within the eccentric shaft hole 103. This, in turn, drives the swash plate structure 8 to change its tilt angle via the control link 107. As the tilt angle increases, the stroke of the axial piston body 302 increases, increasing the amount of water drawn in and out each time and boosting the water flow rate. As the tilt angle decreases, the stroke of the axial piston body 302 decreases, correspondingly reducing the water flow rate.
[0035] Principle of water flow direction change:
[0036] The azimuth control assembly 9 is used to adjust the azimuth angle of the swash plate structure 8. By rotating the adjustment worm 9032, it engages with the worm gear 9033 on the end surface of the azimuth adjustment circular plate 902, driving the azimuth adjustment circular plate 902 to rotate, thereby changing the azimuth of the swash plate structure 8. When the swash plate's azimuth changes, the sliding direction of the stopper 702 on the swash plate surface changes, causing the movement direction of the axial piston body 302 to change, thereby changing the direction of water flow.
[0037] The rotating assembly 2 of the present invention includes an input shaft 201 arranged at the front end of the water pump valve body 1 , and a rotor structure 202 is provided at the inner end of the input shaft 201 . The rotor structure 202 is rotatably installed in the water pump valve body 1 .
[0038] In the present invention, the plurality of reciprocating piston structures 3 are evenly distributed around the central axis of the rotor structure 202 ; the reciprocating piston structure 3 includes an axial piston hole 301 provided on the rotor structure 202 , and an axial piston body 302 is movably provided in the axial piston hole 301 .
[0039] The hinged position-limiting member 5 of the present invention comprises a hinged ball 501 provided at the inner end of the axial plunger body 302 , and a hinged sleeve 502 is hingedly connected to the hinged ball 501 .
[0040] The universal hinge ring 6 of the present invention includes a universal hinge ball 601 provided at the middle of the tail end of the rotor structure 202 , a universal hinge sleeve 602 is hinged on the universal hinge ball 601 , and a control ring body 603 is provided on the universal hinge sleeve 602 .
[0041] The reciprocating linkage assembly 7 of the present invention includes a plurality of reciprocating control holes 701 provided on the control ring body 603. The number of the reciprocating control holes 701 is the same as the number of the axial piston bodies 302. The reciprocating control hole 701 is axially aligned with a corresponding one of the axial piston bodies 302.
[0042] The articulated sleeve 502 passes through a corresponding reciprocating control hole 701 to the other side and is provided with a limiting member 702. One side of the limiting member 702 is tightly attached to the control ring body 603, and the other side is tightly attached to the surface of the swash plate structure 8 for rotation.
[0043] The azimuth control component 9 of the present invention includes an opening 901 arranged at the tail of the water pump valve body 1, and an azimuth adjustment circular plate 902 is rotatably arranged in the opening 901. The azimuth adjustment circular plate 902 is connected to the swash plate structure 8, and a worm gear transmission turnover adjustment component 903 is arranged between the azimuth adjustment circular plate 902 and the water pump valve body 1.
[0044] The worm gear transmission turnover adjustment assembly 903 of the present invention includes a worm mounting seat 9031 arranged at the tail of the water pump valve body 1, an adjustment worm 9032 is rotatably arranged on the worm mounting seat 9031, and a worm wheel 9033 is arranged on the end face of the azimuth adjustment circular plate 902, and the adjustment worm 9032 and the worm wheel 9033 are engaged for transmission.
[0045] The inclination angle control assembly 10 described in the present invention includes a central axis body 101 arranged on the end face of the azimuth adjustment circular plate 902, and a hinge part 102 is provided on the central axis body 101. The middle part of the end face of the azimuth adjustment circular plate 902 is hinged to the hinge part 102, and an eccentric shaft hole 103 is provided on the azimuth adjustment circular plate 902. An eccentric movable shaft 104 is movably arranged in the eccentric shaft hole 103, and an eccentric hinge seat 105 is provided on the end face of the azimuth adjustment circular plate 902. A control hinge seat 106 is provided at the inner end part of the eccentric movable shaft 104, and a control connecting rod 107 is hinged between the eccentric hinge seat 105 and the control hinge seat 106. A stroke control structure 108 for controlling the axial movement position of the eccentric movable shaft 104 is provided between the eccentric movable shaft 104 and the azimuth adjustment circular plate 902.
[0046] The stroke control structure 108 described in the present invention includes a knob mounting groove 1081 arranged on the eccentric shaft hole 103, and an annular knob 1082 is rotatably arranged in the knob mounting groove 1081. The knob mounting groove 1081 limits the axial movement of the annular knob 1082. The annular knob 1082 is sleeved on the outer surface of the eccentric movable shaft 104. The circumferential outer wall of the eccentric movable shaft 104 is provided with an external thread 1083, and the inner wall of the annular knob 1082 is provided with an internal thread 1084. The external thread 1083 and the internal thread 1084 are threadedly connected.
[0047] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A swash plate type plunger water pump, comprising a water pump valve body (1), characterized in that: The water pump valve body (1) is provided with a rotating assembly (2), and the rotating assembly (2) is provided with a plurality of reciprocating plunger structures (3) uniformly distributed around the center of the rotating assembly (2). One side of the water pump valve body (1) is provided with a water inlet channel (30) connected to the reciprocating plunger structure (3) on the corresponding side, and the other side is provided with a water discharge channel (4) connected to the reciprocating plunger structure (3) on the corresponding side. The inner end of the reciprocating plunger structure (3) is provided with a hinged limiter (5), and the inner end of the rotating assembly (2) is provided with a universal hinged ring (6). A reciprocating linkage assembly (7) is provided between the universal hinged ring (6) and the plurality of hinged limiters (5). The water pump valve body (1) is provided with a swash plate structure (8), and the reciprocating linkage assembly (7) and the swash plate structure (8) cooperate to control the reciprocating plunger structure (3) at different rotation angle positions to extend and retract. The water pump valve body (1) is provided with a direction for controlling the azimuth angle of the swash plate structure (8). An azimuth control component (9) is provided between the azimuth control component (9) and the swash plate structure (8), and an inclination angle control component (10) for controlling the inclination angle of the swash plate structure (8) is provided; the rotating component (2) includes an input shaft (201) provided at the front end of the water pump valve body (1), and a rotor structure (202) is provided at the inner end of the input shaft (201), and the rotor structure (202) is rotatably installed in the water pump valve body (1); a plurality of reciprocating columns The piston structure (3) is evenly distributed around the central axis of the rotor structure (202); the reciprocating piston structure (3) includes an axial piston hole (301) provided on the rotor structure (202), and an axial piston body (302) is movably provided in the axial piston hole (301); the hinged limiter (5) includes a hinged ball (501) provided at the inner end of the axial piston body (302), and a hinged sleeve (502) is hinged on the hinged ball (501).
2. A swash plate type plunger water pump according to claim 1, characterized in that: The universal hinge ring (6) comprises a universal hinge ball (601) arranged at the middle of the tail end of the rotor structure (202), a universal hinge sleeve (602) is hinged on the universal hinge ball (601), and a control ring body (603) is provided on the universal hinge sleeve (602).
3. The swash plate type plunger water pump according to claim 2, characterized in that: The reciprocating linkage assembly (7) comprises a plurality of reciprocating control holes (701) provided on the control ring body (603), the number of the reciprocating control holes (701) being the same as the number of the axial piston bodies (302), and the reciprocating control hole (701) being axially aligned with a corresponding one of the axial piston bodies (302); The hinged sleeve (502) passes through a corresponding reciprocating control hole (701) to the other side and is provided with a limit member (702). One side of the limit member (702) is closely attached to the control ring body (603), and the other side is closely attached to the surface of the swash plate structure (8) for rotation.
4. The swash plate type plunger water pump according to claim 3, characterized in that: The azimuth control assembly (9) comprises an opening (901) provided at the rear of the water pump valve body (1), an azimuth adjustment circular plate (902) being rotatably provided in the opening (901), the azimuth adjustment circular plate (902) being connected to the swash plate structure (8), and a worm gear transmission turnover adjustment assembly (903) being provided between the azimuth adjustment circular plate (902) and the water pump valve body (1).
5. The swash plate type plunger water pump according to claim 4, characterized in that: The worm drive rotation adjustment assembly (903) comprises a worm mounting seat (9031) arranged at the rear of the water pump valve body (1); an adjustment worm (9032) is rotatably arranged on the worm mounting seat (9031); a worm wheel (9033) is arranged on the end face of the azimuth adjustment circular plate (902); and the adjustment worm (9032) and the worm wheel (9033) are meshed for transmission.
6. The swash plate type plunger water pump according to claim 5, characterized in that: The tilt angle control assembly (10) comprises a central axis body (101) arranged on the end face of the azimuth adjustment circular plate (902), a hinge portion (102) is arranged on the central axis body (101), the middle portion of the end face of the azimuth adjustment circular plate (902) is hinged to the hinge portion (102), an eccentric shaft hole (103) is arranged on the azimuth adjustment circular plate (902), an eccentric movable shaft (104) is movably arranged in the eccentric shaft hole (103), and the azimuth adjustment An eccentric hinge seat (105) is provided on the end face of the circular plate (902), a control hinge seat (106) is provided on the inner end of the eccentric movable shaft (104), a control link (107) is hinged between the eccentric hinge seat (105) and the control hinge seat (106), and a stroke control structure (108) for controlling the axial movement position of the eccentric movable shaft (104) is provided between the eccentric movable shaft (104) and the azimuth adjustment circular plate (902).
7. The swash plate type plunger water pump according to claim 6, characterized in that: The stroke control structure (108) includes a knob mounting groove (1081) provided on the eccentric shaft hole (103), an annular knob (1082) is rotatably provided in the knob mounting groove (1081), the knob mounting groove (1081) limits the axial movement of the annular knob (1082), the annular knob (1082) is sleeved on the outer surface of the eccentric movable shaft (104), the circumferential outer wall of the eccentric movable shaft (104) is provided with an external thread (1083), the inner wall of the annular knob (1082) is provided with an internal thread (1084), and the external thread (1083) and the internal thread (1084) are threadedly connected.
Citation Information
Patent Citations
Axial variable displacement plunger pump of swash plate
CN101487458A
Novel inclined plate type axial plunger pump
CN106884767A