Food material wall breaking machine for fresh chili sauce production based on energy-saving motor

By introducing a combination design of support sleeve, support shaft, wheelbase adjustment mechanism and other combinations in the fresh chili sauce production equipment, dynamic control of the chili crushing process is achieved, and the problems of uneven crushing of peppers and waste of energy consumption are solved, and the crushing efficiency and the quality of chili sauce are improved.

CN120227939AInactive Publication Date: 2025-07-01WUCHENG COUNTY YONGYING AGRICULTURAL TECHNOLOGY CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202510548942.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2025-07-01
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the crushing process, the existing fresh chili sauce production equipment has problems such as uneven crushing of peppers, insufficient nutritional release, wasted motor load and increased energy consumption. Especially after the fresh chili is finely crushed, the tool spacing is large, resulting in low efficiency.

Method used

The food wall-breaker based on an energy-saving motor is adopted. Through the combined design of the support sleeve, support shaft, wheelbase adjustment mechanism, pressurization unit, drive mechanism and water cooling unit, the spacing between the crushing knife sets is automatically adjusted, and combined with the material discharge monitoring unit, dynamic control of the pepper crushing process is achieved to reduce the motor load and energy consumption.

Benefits of technology

It improves the efficiency of chili breaking walls, reduces time waste, reduces energy consumption of driving motors, ensures that the taste and nutrition of chili sauce are fully released, and avoids the taste affected by high temperature.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120227939A_ABST
    Figure CN120227939A_ABST
Patent Text Reader

Abstract

The invention belongs to the technical field of material crushing, and particularly relates to a food material wall breaking machine for fresh chilli sauce production based on an energy-saving motor, the food material wall breaking machine comprises a wall breaking tank and a tank cover, a controller is arranged on one side of the wall breaking tank, a feeding hopper is inserted in one side of the top of the tank cover, and the food material wall breaking machine further comprises two supporting sleeves, the two supporting sleeves are fixedly arranged on the lower side of the inner wall of the wall breaking tank, the two supporting sleeves are both rotationally connected with supporting shafts, the two supporting shafts are both provided with axle distance adjusting mechanisms, the two axle distance adjusting mechanisms are both provided with a plurality of smashing cutter sets, and the multiple smashing cutter sets located on the two sides of the interior of the wall breaking tank are staggered. Under the condition that the load of the driving motor is not increased, the wall breaking and crushing efficiency of peppers is improved, unnecessary time waste is reduced, the energy consumption of the driving motor is indirectly reduced, meanwhile, the distance between cutters can be automatically adjusted and controlled according to the pepper crushing process, and the crushing effect is good.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention belongs to the technical field of material crushing, and particularly relates to a food ingredient wall breaker for producing fresh chili sauce based on an energy-saving motor. Background Art

[0002] In the production of fresh chili sauce, traditional processing methods have problems such as uneven crushing of chili peppers and insufficient release of nutrients. With its high rotational speed and sharp knives, a wall breaker can instantly break the cell walls of chili peppers, fully release nutrients such as capsaicin and vitamins, and at the same time crush the chili peppers more finely and evenly, greatly improving the taste and quality of fresh chili sauce, and becoming a key device for modern and efficient production of fresh chili sauce.

[0003] Currently, for example, the chili powdering device disclosed in the patent publication number CN106475198A breaks and crushes chili peppers through structures such as blades, but it is mainly applicable to the crushing of dried chili peppers. For fresh chili sauce, generally multiple sets of knives and structures such as filter screens are required inside the wall breaker to achieve primary crushing, secondary crushing, fine crushing, etc. of fresh chili peppers. However, after the fresh chili peppers have undergone primary and secondary crushing in the early stage, the chili peppers have become relatively fine. At this time, due to the large spacing between these crushing knives, they no longer play a significant role in breaking and crushing the chili peppers, and the motor driving the knives still needs to carry these knives, which not only causes waste of the motor load, increases energy consumption, but also affects the breaking and crushing efficiency of the chili peppers, resulting in unnecessary time waste. Summary of the Invention

[0004] The purpose of the present invention is to address the above problems and provide a food ingredient wall breaker for producing fresh chili sauce based on an energy-saving motor.

[0005] To achieve the above object, the present invention adopts the following technical solutions: A food ingredient wall breaker for producing fresh chili sauce based on an energy-saving motor includes a breaking tank and a tank cover. A controller is provided on one side of the breaking tank, and a feed hopper is inserted on one side of the top of the tank cover. It further includes:

[0006] Two support sleeves are respectively fixedly arranged on the lower side of the inner wall of the breaking tank. Both support sleeves are rotatably connected with support shafts. Multiple crushing knife groups are installed on both support shafts, and the multiple crushing knife groups located on both sides inside the breaking tank are staggered from each other;

[0007] A pressurizing unit is installed on the inner wall of the top of the tank cover for applying pressure to the two distance adjustment mechanisms;

[0008] A driving mechanism is installed inside the tank cover. The driving mechanism rotates each crushing knife group through the pressurizing unit and the distance adjustment mechanism;

[0009] The discharging monitoring unit is installed at the bottom of the breaking tank and is used for discharging and monitoring the water volume of the chili juice.

[0010] The water cooling unit is installed outside the breaking tank and is used for cooling the inside of the breaking tank, and the water cooling unit is communicated with the pressurizing unit.

[0011] Preferably, the axle distance adjusting mechanism includes a plurality of mounting discs. A set of square columns are installed at the bottom of each mounting disc, and a set of square holes are formed in the end faces of the respective mounting discs. Each of the square columns is slidably connected to the corresponding square hole. The end face of the support shaft is slidably connected to a set of square columns on the same side. Support springs are arranged between the support shaft and the mounting disc on the same side and the adjacent mounting disc. Each of the crushing knife groups is installed on the side wall of the mounting disc.

[0012] Preferably, the pressurizing unit includes two cylinder barrels fixedly installed on the inner wall of the top of the tank cover. Pistons are slidably connected inside the two cylinder barrels. Pressurizing rods are rotatably connected to the bottoms of the two pistons, and the two pressurizing rods are both slidably connected to the bottoms of the cylinder barrels on the same side. The bottoms of the two pressurizing rods are fixedly connected to the tops of the corresponding mounting discs. The two cylinder barrels are fixedly communicated with a connecting pipe, and a water supply pipe is fixedly installed on the side wall of one of the cylinder barrels. The water outlet ends of the connecting pipe and the water supply pipe are both arranged above the piston.

[0013] Preferably, the driving mechanism includes a mounting cover fixedly installed on the inner wall of the top of the tank cover. Gear shafts are fixedly sleeved on the rod walls of the two pressurizing rods, and two through holes matching the gear shafts are formed in the bottom of the mounting cover. A driving motor is installed on the top of the tank cover, and the output end of the driving motor drives the two gear shafts to rotate in opposite directions through a gear transmission assembly. The driving motor is electrically connected to the controller.

[0014] Preferably, the discharging monitoring unit includes a discharging pipe fixedly inserted at the bottom of the breaking tank, and a sluice valve is installed inside the discharging pipe. A liquid discharging pipe is fixedly inserted at a position on the pipe wall of the discharging pipe above the sluice valve, and a flow meter is installed at the pipe end of the liquid discharging pipe. A juice filter cloth is installed at the liquid inlet end of the liquid discharging pipe. A filter screen flush with the two support sleeves is fixedly installed on the lower side inside the breaking tank. The controller controls the water volume supplied into the water supply pipe according to the electrical signal fed back by the flow meter.

[0015] Preferably, the water cooling unit includes a water cooling jacket fixedly installed on the outer side wall of the breaking tank, and a water cooling inlet pipe is fixedly inserted into one side wall of the water cooling jacket. A drainage assembly is installed at the upper end of the side wall of the water cooling jacket away from the water cooling inlet pipe, and the drainage assembly is communicated with the water supply pipe.

[0016] Preferably, the drainage assembly includes a pressure pump fixedly installed at the upper end of the outer sidewall of the water-cooled jacket, and the suction end of the pressure pump is communicated with the inside of the water-cooled jacket. The liquid outlet end of the pressure pump is provided with a liquid outlet pipe, and a water-cooled water outlet pipe is fixedly inserted into the pipe wall of the liquid outlet pipe. A normally open electric control valve is installed inside the water-cooled water outlet pipe. A normally closed electric control valve is installed at a position above the water inlet end of the water-cooled water outlet pipe inside the liquid outlet pipe. The top of the liquid outlet pipe is communicated with the water supply pipe. The controller controls the operation of the pressure pump, the normally open electric control valve and the normally closed electric control valve according to the electrical signal fed back by the flow meter.

[0017] Preferably, a temperature detection probe is installed inside the liquid discharge pipe, and the temperature detection probe is electrically connected to the controller.

[0018] Compared with the existing technology, the advantages of a food material breaker for fresh chili sauce production based on an energy-saving motor are as follows:

[0019] 1. Through the mutual cooperation of the breaker tank, the tank cover, the controller, the feed hopper, the support sleeve, the support shaft, the axle distance adjustment mechanism, the crushing knife group, the pressurizing unit and the driving mechanism, the distance between the crushing knife groups can be automatically adjusted according to the crushing process of the fresh chili peppers, ensuring the effective utilization of each crushing knife group. Without increasing the load of the driving motor, the breaking and crushing efficiency of the chili peppers can be improved, reducing unnecessary time waste, and thus indirectly reducing the energy consumption of the driving motor.

[0020] 2. Through the arranged discharge monitoring unit, the distance between the crushing knife groups can be automatically adjusted based on the amount of chili pepper juice generated during the breaking and crushing of the fresh chili peppers, so that the distance can be automatically adjusted according to the process of the chili peppers being broken and crushed, and the use effect is better.

[0021] 3. Through the arranged water-cooling unit, the chili peppers can be cooled to avoid the temperature of the chili peppers being too high due to high-speed breaking and crushing, which affects the taste of the chili sauce. Secondly, with the arranged drainage assembly, pressure can be applied to the pressurizing unit, improving the convenience of pressurization of the pressurizing unit. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a schematic structural diagram of a food material breaker for fresh chili sauce production based on an energy-saving motor provided by the present invention;

[0023] Figure 2 is a schematic internal structural diagram of the breaker tank of a food material breaker for fresh chili sauce production based on an energy-saving motor provided by the present invention;

[0024] Figure 3 is a food material breaker for fresh chili sauce production based on an energy-saving motor provided by the present invention Figure 2 The enlarged structural view of part A therein;

[0025] Figure 4 It is a schematic diagram of the three-dimensional connection structure of two mounting plates of a food ingredient wall breaker for fresh chili sauce production based on an energy-saving motor provided by the present invention;

[0026] Figure 5 It is a schematic diagram of the internal structure of the tank lid of a food ingredient wall breaker for fresh chili sauce production based on an energy-saving motor provided by the present invention;

[0027] Figure 6 It is a schematic diagram of the internal structure of the discharge pipe of a food ingredient wall breaker for fresh chili sauce production based on an energy-saving motor provided by the present invention.

[0028] In the figure: 1 breaking tank, 2 tank lid, 3 controller, 4 feed hopper, 5 support sleeve, 6 support shaft, 7 axle distance adjustment mechanism, 71 mounting plate, 72 square column, 73 square hole, 74 support spring, 8 crushing knife group, 9 pressurizing unit, 91 cylinder barrel, 92 piston, 93 pressurizing rod, 94 connecting pipe, 95 water supply pipe, 10 driving mechanism, 101 mounting cover, 102 gear shaft, 103 driving motor, 11 discharge monitoring unit, 111 discharge pipe, 112 gate valve, 113 drain pipe, 114 flow meter, 115 juice filter cloth, 116 filter screen, 12 water cooling unit, 121 water cooling jacket, 122 water cooling inlet pipe, 13 drainage assembly, 131 pressure pump, 132 liquid outlet pipe, 133 water cooling outlet pipe, 134 normally open electric control valve, 135 normally closed electric control valve, 14 temperature detection probe. Detailed implementation manners

[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0030] Such as Figures 1-6As shown in the figure, a food ingredient blender for fresh chili sauce production based on an energy-saving motor includes a blending tank 1 and a tank cover 2. A controller 3 is provided on one side of the blending tank 1. A feed hopper 4 is inserted into the top side of the tank cover 2. It further includes: two support sleeves 5, which are respectively fixedly arranged on the lower side of the inner wall of the blending tank 1. Two support shafts 6 are rotatably connected to the two support sleeves 5. A wheelbase adjustment mechanism 7 is installed on each of the two support shafts 6, and a plurality of crushing knife groups 8 are installed on the two wheelbase adjustment mechanisms 7. The wheelbase adjustment mechanism 7 includes a plurality of mounting discs 71. A set of square columns 72 are installed at the bottom of each mounting disc 71, and a set of square holes 73 are formed in the end faces of the mounting discs 71. Each square column 72 is slidably connected to the corresponding square hole 73. The end face of the support shaft 6 is slidably connected to a set of square columns 72 on the same side. Support springs 74 are arranged between the support shaft 6 and the mounting disc 71 on the same side and the adjacent mounting disc 71. Each crushing knife group 8 is installed on the side wall of the mounting disc 71. A flexible sleeve is arranged outside the support spring 74, and the flexible sleeve is arranged between the adjacent mounting discs 71 and between the mounting disc 71 and the support shaft 6 to prevent chili peppers from entering the inside of the support spring 74.

[0031] The multiple crushing knife groups 8 located on both sides inside the blending tank 1 are staggered from each other. A pressurizing unit 9 is installed on the inner wall of the top of the tank cover 2 and is used to apply pressure to the two wheelbase adjustment mechanisms 7. The pressurizing unit 9 includes two cylinder barrels 91 fixedly installed on the inner wall of the top of the tank cover 2. Two pistons 92 are slidably connected inside the two cylinder barrels 91. Two pressurizing rods 93 are rotatably connected to the bottoms of the two pistons 92, and the two pressurizing rods 93 are both slidably connected to the bottoms of the cylinder barrels 91 on the same side. The bottoms of the two pressurizing rods 93 are fixedly connected to the tops of the corresponding mounting discs 71. The two cylinder barrels 91 are fixedly communicated with a connecting pipe 94 together, and a water supply pipe 95 is fixedly installed on the side wall of one of the cylinder barrels 91. The water outlet ends of the connecting pipe 94 and the water supply pipe 95 are both arranged above the piston 92. A limiting ring is arranged on the upper side inside the cylinder barrel 91. Under the action of this limiting ring, the piston 92 will apply a certain pressure to the mounting disc 71 initially to ensure sufficient stability during crushing.

[0032] A driving mechanism 10 is installed inside the tank cover 2. The driving mechanism 10 drives each crushing knife group 8 to rotate through the pressurizing unit 9 and the wheelbase adjustment mechanism 7. The driving mechanism 10 includes a mounting cover 101 fixedly installed on the inner wall of the top of the tank cover 2. Gear shafts 102 are fixedly sleeved on the rod walls of the two pressurizing rods 93, and two through holes matching the gear shafts 102 are formed at the bottom of the mounting cover 101. A driving motor 103 is installed on the top of the tank cover 2, and the output end of the driving motor 103 drives the two gear shafts 102 to rotate in opposite directions through a gear transmission assembly. The driving motor 103 is electrically connected to the controller 3. The gear transmission assembly includes components such as a static gear, a moving gear, a coupling, and a bearing.

[0033] The discharging and monitoring unit 11 is installed at the bottom of the breaking tank 1 for discharging and monitoring the water volume of the chili juice. The discharging and monitoring unit 11 includes a discharging pipe 111 fixedly inserted at the bottom of the breaking tank 1, and a sluice valve 112 is installed inside the discharging pipe 111. A liquid discharging pipe 113 is fixedly inserted at a position on the pipe wall of the discharging pipe 111 above the sluice valve 112, and a flowmeter 114 is installed at the pipe end of the liquid discharging pipe 113. A juice filter cloth 115 is installed at the liquid inlet end of the liquid discharging pipe 113. A filter net 116 flush with the two support sleeves 5 is fixedly installed at the lower side inside the breaking tank 1. The controller 3 controls the water volume supplied into the water supply pipe 95 according to the electrical signal fed back by the flowmeter 114. The flowmeter 114 can convert the flow rate into a corresponding electrical signal and feed it back to the controller 3.

[0034] The water cooling unit 12 is installed outside the breaking tank 1 for cooling the inside of the breaking tank 1, and the water cooling unit 12 is communicated with the pressurizing unit 9. The water cooling unit 12 includes a water cooling jacket 121 fixedly installed on the outer side wall of the breaking tank 1, and a water cooling inlet pipe 122 is fixedly inserted into one side wall of the water cooling jacket 121. A drainage assembly 13 is installed at the upper end of the side wall of the water cooling jacket 121 away from the water cooling inlet pipe 122, and the drainage assembly 13 is communicated with the water supply pipe 95. The drainage assembly 13 includes a pressure pump 131 fixedly installed at the upper end of the outer side wall of the water cooling jacket 121, and the suction end of the pressure pump 131 is communicated with the inside of the water cooling jacket 121. A liquid outlet pipe 132 is installed at the liquid outlet end of the pressure pump 131. A water cooling outlet pipe 133 is fixedly inserted into the pipe wall of the liquid outlet pipe 132, and a normally open electrically controlled valve 134 is installed inside the water cooling outlet pipe 133. A normally closed electrically controlled valve 135 is installed at a position on the upper side of the water inlet end of the water cooling outlet pipe 133 inside the liquid outlet pipe 132. The top of the liquid outlet pipe 132 is communicated with the water supply pipe 95. The controller 3 controls the operation of the pressure pump 131, the normally open electrically controlled valve 134 and the normally closed electrically controlled valve 135 according to the electrical signal fed back by the flowmeter 114. The normally open electrically controlled valve 134 closes when energized, and the normally closed electrically controlled valve 135 closes when energized.

[0035] A temperature detection probe 14 is installed inside the liquid discharging pipe 113, and the temperature detection probe 14 is electrically connected to the controller 3, which can conveniently monitor the temperature during the breaking and wall-breaking of the chili.

[0036] Now, the operation principle of the present invention is described as follows: An appropriate amount of fresh chili is put into the breaking tank 1 through the feed hopper 4, and the amount of fresh chili is not higher than the highest crushing knife group 8. Then, the controller 3 is started to start the breaking and crushing work of the chili.

[0037] After the controller 3 is started, the controller 3 will control the driving motor 103 to work. The driving motor 103 will drive two gear shafts 102 to rotate in opposite directions through a gear transmission assembly. The two gear shafts 102 can drive two pressing rods 93 to rotate synchronously in opposite directions, and the two pressing rods 93 drive the uppermost mounting plate 71 to start rotating. Since the mounting plates 71 are slidably connected through square columns 72 and square holes 73, the uppermost mounting plate 71 will drive each mounting plate 71 on the same side to rotate synchronously. At this time, the crushing knife groups 8 on both sides inside the breaking wall tank 1 rotate in opposite directions. During the rotation of the crushing knife groups 8, the fresh chili peppers can be crushed and broken wall processed;

[0038] After the fresh pepper is broken and crushed, it will produce pepper juice, which flows into the discharge pipe 111 through the pepper juice well filter screen 116, then enters the discharge pipe 113 through the juice filter cloth 115, and is discharged through the flow meter 114 (a corresponding container for receiving pepper juice is installed at the liquid outlet end of the flow meter 114, and the pepper juice can be reintroduced into the pepper material after the crushed pepper material is transferred out later), and the flow meter 114 can monitor the flow of pepper juice flowing through. At the beginning, since the pepper has not been fully crushed, the juice it produces is relatively small. At this time, the flow value monitored by the flow meter 114 is relatively small, and the flow meter 114 converts the measured flow into an electrical signal every 30 seconds and feeds it back to the controller 3. The larger the accumulated flow within 30 seconds, the higher the flow rate. The stronger the electrical signal strength fed back by the flow meter 114 to the controller 3, the controller 3 controls the pressure pump 131, the normally open electric control valve 134 and the normally closed electric control valve 135 to work according to the electrical signal value fed back by the flow meter 114. Specifically, after the controller 3 receives the electrical signal fed back by the flow meter 114, the controller 3 compares the strength of the electrical signal fed back with the strength of the electrical signal fed back last time, and controls the normally open electric control valve 134 and the normally closed electric control valve 135 to be energized and opened for a corresponding time according to the comparison result. For example, if the strength of the electrical signal fed back by the flow meter 114 for the first time is within the range of 5mA to 7mA, the controller 3 controls the normally open electric control valve 134 and the normally closed electric control valve 135 to be energized for 2 seconds. At this time, the pressure pump 131 will pump out the water inside the water-cooling jacket 121. , and transports water to the inside of the two cylinders 91 through the liquid outlet pipe 132, the water supply pipe 95 and the connecting pipe 94. At this time, the water pressure inside the two cylinders 91 increases, so the two pistons 92 will begin to move downward. At this time, the piston 92 will apply pressure to the mounting plate 71 through the pressure rod 93, thereby reducing the distance between the two adjacent mounting plates 71 (the distance corresponding to 2 seconds is 1 mm). When the electrical signal strength fed back by the flow meter 114 is still within the range of 5mA to 7mA, the controller 3 will not control the normally open electric control valve 134 and the normally closed electric control valve 135 to be energized and opened. If the electrical signal is within the range of 7mA to 9mA, the controller 3 will control the normally open electric control valve 134 and the normally closed electric control valve 135 to work for 2 seconds again, thereby continuing to increase the pressure inside the cylinder 91. If the pressure of the part is between 9mA and 11mA, the normally open electric control valve 134 and the normally closed electric control valve 135 are controlled to continue working for 2 seconds. As the fresh pepper is crushed into smaller and smaller pieces, more pepper juice contained in its shell wall will be released. Therefore, the controller 3 will synchronously control each crushing knife group 8 to gradually reduce the spacing based on the monitored pepper juice flow rate. By reducing the spacing, the automatic conversion of primary crushing, secondary crushing and fine crushing of the pepper can be completed, and each crushing knife group 8 can be made to participate in the crushing of the pepper throughout the process, thereby improving the crushing and wall-breaking efficiency of the pepper and reducing unnecessary time waste. Therefore, under the same load, the working time of the drive motor 103 can be reduced, and then the energy consumption of the drive motor 103 can be reduced (wherein,A limiting ring is provided at a position on the inner wall of the cylinder barrel 91 above the piston 92. Under the action of this limiting ring, the piston 92 will exert a certain pressure on each mounting plate 71 initially, ensuring that each mounting plate 71 can maintain sufficient stability during the rotation and crushing process. At the same time, every time the controller 3 controls the increase of the water pressure inside the cylinder barrel 91, the controller 3 will pre-control the rotational speed of the drive motor 103 to be reduced to 100 revolutions per minute, avoiding the excessive rotational speed of the motor from affecting the normal downward movement of the gear shaft 102. At the same time, by leading out the chili juice during crushing, the humidity of the chili material can be reduced, preventing the crushed chili from sticking together and affecting the crushing efficiency);

[0039] Among them, after starting the controller 3, an external water supply device synchronously supplies cold water into the water-cooled jacket 121 through the water-cooled inlet pipe 122. Under the action of the cold water, the temperature inside the breaking wall tank 1 can be reduced, avoiding the excessive increase of the chili temperature, which may cause bitterness in some glycoside compounds and other substances, affecting the taste of the chili sauce. Secondly, during the working process, the controller 3 monitors the temperature of the flowing chili juice in real time through the temperature detection probe 14, so as to feedback the temperature when the chili is broken and walled. When the temperature is too high, the temperature of the water supplied by the water supply device is reduced to ensure the timeliness of cooling the chili. During normal drainage, the pressure pump 131 works to discharge the water that has absorbed heat inside the water-cooled jacket 121 through the liquid outlet pipe 132 and the water-cooled outlet pipe 133;

[0040] Finally, by energizing and opening the gate valve 112 of the discharge pipe 111, the crushed chili material can be transferred out.

[0041] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A food material wall-breaking machine for producing fresh chili sauce based on an energy-saving motor, comprising a wall-breaking pot (1) and a pot cover (2), wherein a controller (3) is arranged on one side of the wall-breaking pot (1), and a feed hopper (4) is inserted on one side of the top of the pot cover (2), characterized in that: Also includes: Two support sleeves (5) are respectively fixedly arranged on the lower side of the inner wall of the wall-breaking pot (1); the two support sleeves (5) are rotatably connected to a support shaft (6); the two support shafts (6) are both equipped with a wheelbase adjustment mechanism (7); and the two wheelbase adjustment mechanisms (7) are both equipped with a plurality of crushing knife groups (8); the plurality of crushing knife groups (8) located on both sides of the wall-breaking pot (1) are staggered with each other; A pressurizing unit (9) is installed on the top inner wall of the tank cover (2) and is used to apply pressure to the two wheelbase adjustment mechanisms (7); A driving mechanism (10) is installed inside the can cover (2), and the driving mechanism (10) causes each crushing knife group (8) to rotate through a pressurizing unit (9) and a wheelbase adjustment mechanism (7); A discharge monitoring unit (11), installed at the bottom of the wall-breaking tank (1), is used for discharging materials and monitoring the amount of chili juice; A water cooling unit (12) is installed on the outside of the wall-breaking tank (1) and is used to cool the inside of the wall-breaking tank (1), and the water cooling unit (12) is connected to the pressurizing unit (9).

2. The food material wall breaking machine for fresh chili sauce production based on an energy-saving motor according to claim 1 is characterized in that: The wheelbase adjustment mechanism (7) comprises a plurality of mounting plates (71), a group of square columns (72) being mounted at the bottom of each mounting plate (71), and a group of square holes (73) being provided on the end surface of each mounting plate (71), each of the square columns (72) being slidably connected to the corresponding square holes (73), the end surface of the support shaft (6) being slidably connected to the group of square columns (72) on the same side, a support spring (74) being provided between the support shaft (6) and the mounting plate (71) on the same side and the adjacent mounting plate (71), and each of the crushing knife groups (8) being mounted on the side wall of the mounting plate (71).

3. The food material wall breaking machine for fresh chili sauce production based on an energy-saving motor according to claim 2, characterized in that: The pressurizing unit (9) comprises two cylinders (91) fixedly mounted on the inner wall of the top of the tank cover (2), the interiors of the two cylinders (91) are slidably connected with pistons (92), the bottoms of the two pistons (92) are rotatably connected with pressurizing rods (93), and the two pressurizing rods (93) are slidably connected to the bottoms of the cylinders (91) on the same side, the bottoms of the two pressurizing rods (93) are fixedly connected to the tops of the corresponding mounting plates (71), the two cylinders (91) are commonly fixedly connected with a connecting pipe (94), and a water supply pipe (95) is fixedly mounted on the side wall of one of the cylinders (91), and the water outlet ends of the connecting pipe (94) and the water supply pipe (95) are both arranged on the upper side of the piston (92).

4. The food material wall breaking machine for fresh chili sauce production based on an energy-saving motor according to claim 3 is characterized in that: The driving mechanism (10) comprises a mounting cover (101) fixedly mounted on the inner wall of the top of the tank cover (2); the rod walls of the two pressure rods (93) are fixedly sleeved with gear shafts (102); and the bottom of the mounting cover (101) is provided with two through holes matching the gear shafts (102); a driving motor (103) is mounted on the top of the tank cover (2); and the output end of the driving motor (103) drives the two gear shafts (102) to rotate in opposite directions through a gear transmission assembly; and the driving motor (103) is electrically connected to the controller (3).

5. The food material wall breaking machine for fresh chili sauce production based on an energy-saving motor according to claim 3, characterized in that: The discharge monitoring unit (11) comprises a discharge pipe (111) fixedly plugged into the bottom of the wall-breaking pot (1), and a gate valve (112) is installed inside the discharge pipe (111); a discharge pipe (113) is fixedly plugged into the pipe wall of the discharge pipe (111) at a position above the gate valve (112), and a flow meter (114) is installed at the pipe end of the discharge pipe (113); a juice filter cloth (115) is installed at the liquid inlet end of the discharge pipe (113); a filter screen (116) flush with the two support sleeves (5) is fixedly installed on the lower side of the interior of the wall-breaking pot (1); and the controller (3) controls the amount of water supplied to the inside of the water supply pipe (95) according to an electrical signal fed back by the flow meter (114).

6. The food material wall breaking machine for fresh chili sauce production based on an energy-saving motor according to claim 5, characterized in that: The water cooling unit (12) comprises a water cooling jacket (121) fixedly mounted on the outer wall of the wall-breaking tank (1), and a water cooling water inlet pipe (122) is fixedly plugged into one side wall of the water cooling jacket (121), a drainage component (13) is mounted on the upper end of the side wall of the water cooling jacket (121) away from the water cooling water inlet pipe (122), and the drainage component (13) is connected to the water supply pipe (95).

7. The food material wall breaking machine for fresh chili sauce production based on an energy-saving motor according to claim 6, characterized in that: The drainage component (13) comprises a pressure pump (131) fixedly mounted on the upper end of the outer wall of the water-cooling jacket (121), and the suction end of the pressure pump (131) is connected to the interior of the water-cooling jacket (121); a liquid outlet pipe (132) is mounted on the liquid outlet end of the pressure pump (131); a water-cooling outlet pipe (133) is fixedly plugged into the pipe wall of the liquid outlet pipe (132), and a normally open electric control valve (134) is mounted inside the water-cooling outlet pipe (133); a normally closed electric control valve (135) is mounted inside the liquid outlet pipe (132) at a position above the water inlet end of the water-cooling outlet pipe (133); the top of the liquid outlet pipe (132) is connected to the water supply pipe (95); and the controller (3) controls the operation of the pressure pump (131), the normally open electric control valve (134) and the normally closed electric control valve (135) according to an electrical signal fed back by a flow meter (114).

8. The food material wall breaking machine for fresh chili sauce production based on an energy-saving motor according to claim 5, characterized in that: A temperature detection probe (14) is installed inside the liquid discharge pipe (113), and the temperature detection probe (14) is electrically connected to the controller (3).

Citation Information

Patent Citations

  • Chili grinding device

    CN106475198A