Wet permanent magnet drum type magnetic separator convenient to move for mining industry processing engineering
By designing a wet permanent magnet cylinder magnetic separator that is easy to move, adopts a split cylinder and a combined box structure, and the lifting device is used to realize the flip cleaning of the cylinder, which solves the problems of inconvenient movement and difficulty in cleaning of the wet permanent magnet cylinder magnetic separator, and improves the mobility and cleaning effect of the magnetic separator.
Patent Information
- Application Number
- CN202510626399.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-15
- Publication Date
- 2025-07-01
AI Technical Summary
The existing wet permanent magnet cylinder magnetic separator has difficulty moving and remains impurity particles in the magnetic separator, which affects the subsequent magnetic separator work.
A wet permanent magnet cylinder magnetic separator is designed for easy movement, adopting a split cylinder and a combined box structure, combining a lifting device and a driving device to realize the flip cleaning of the cylinder.
The mobility and cleaning effect of the magnetic separator are improved, ensuring the continuity and efficiency of the magnetic separator process.
Smart Images

Figure CN120227969A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of magnetic separators, and particularly to a wet permanent magnet drum type magnetic separator which is convenient to move for mining processing engineering. Background Art
[0002] Magnetic separators are used to remove iron powder, etc. from recycled powdery particles. Magnetic separators are widely used in resource recovery, wood industry, mining industry, ceramics industry, chemistry, food and other factories. They are suitable for wet magnetic separation of materials such as magnetite, pyrrhotite, roasted ore, ilmenite, etc. with a particle size below mm, and are also used for iron removal operations of materials such as coal, non-metallic minerals, building materials, etc. They are one of the most widely used and highly versatile machine types in the industry. Existing wet permanent magnet drum type magnetic separators are generally inconvenient to move. After the magnetic separation work is completed, impurity particles still remain in the magnetic separation box body. Due to the complex space inside the box, it is not convenient to clean, which affects the subsequent magnetic separation work. Summary of the Invention
[0003] The purpose of the present invention is to provide a wet permanent magnet drum type magnetic separator which is convenient to move for mining processing engineering, and solve the problems that existing wet permanent magnet drum type magnetic separators are generally inconvenient to move, impurity particles still remain in the magnetic separation box body after the magnetic separation work is completed, and due to the complex space inside the box, it is not convenient to clean, which affects the subsequent magnetic separation work.
[0004] To solve the above technical problems, the present invention adopts the following technical solutions:
[0005] A wet permanent magnet drum type magnetic separator which is convenient to move for mining processing engineering of the present invention includes a frame. A set of first driving devices are arranged on both the left and right sides of the frame. A support frame is arranged on the top of each set of first driving devices. An installation frame is rotatably arranged between the two support frames. A combined box body is arranged inside the installation frame. A second driving device for driving the installation frame to rotate is arranged on one of the support frames. A lifting device is arranged at the rear of the frame. A cylinder is arranged at the front of the lifting device. A third driving device for driving the cylinder to rotate is arranged at the front of the cylinder. A permanent magnet magnetic system is arranged inside the cylinder.
[0006] Further, a set of moving wheels is arranged on the bottom surface of the frame.
[0007] Still further, two first driving devices are arranged in each set of first driving devices, and the two first driving devices are arranged side by side front and back.
[0008] Still further, rotating shafts are arranged on both the left and right sides of the installation frame, and the rotating shafts are rotatably installed on the support frames through bearings.
[0009] Furthermore, the combined box body includes a feeding box, a bottom flow box is arranged at the lower left of the feeding box, a screening box is arranged above the bottom flow box, a first temporary storage box is arranged between the screening box and the bottom flow box, a first discharge pipe is arranged at the bottom of the first temporary storage box, the first discharge pipe penetrates through the bottom flow box and extends downward, a second temporary storage box is arranged on the left side of the screening box, and a second discharge pipe is arranged at the bottom of the second temporary storage box.
[0010] Furthermore, a first feeding port communicating with the bottom flow box is arranged at the bottom of the feeding box, a second feeding port communicating with the bottom flow box is arranged on the left side of the screening box, and a discharge port communicating with the first temporary storage box is arranged on the right side of the screening box.
[0011] Furthermore, the height of the discharge port is higher than that of the second feeding port.
[0012] Furthermore, a blowing water pipe is arranged at the bottom of the bottom flow box, and a cleaning water pipe is arranged at the top of the second temporary storage box.
[0013] Furthermore, the lifting device includes a vertical track, the vertical track is arranged at the rear side of the frame, a lead screw is arranged in front of the vertical track, a lifting seat is threadedly connected to the lead screw, a moving wheel moving along the vertical track is arranged on the lifting seat, a connecting frame is arranged in front of the lifting seat, the cylinder body and the third driving device are arranged on the connecting frame, and a driving mechanism for driving the lead screw to rotate is arranged at the top of the vertical track.
[0014] Furthermore, the driving mechanism includes a lifting motor, the lifting motor is arranged at the top of the vertical track, and the lifting motor is connected to the lead screw through a transmission component.
[0015] Compared with the prior art, the beneficial technical effects of the present invention are as follows:
[0016] The bottom surface of the frame of the present invention is provided with a moving wheel set, which is convenient for the movement and transfer of the magnetic separator; the cylinder body and the combined box body are of a split structure. When cleaning, the cylinder body can be first lifted to a certain height by the lifting device, and then the combined box body can be driven to flip by the second driving device, which is convenient for thorough cleaning of the combined box body in all directions and improves the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention will be further described below in conjunction with the drawings.
[0018] Figure 1 It is the front view of the wet permanent magnet drum magnetic separator for mining processing engineering of the present invention in the unused state;
[0019] Figure 2The front view of the usage state of the wet permanent magnet drum magnetic separator for mining processing engineering of the present invention, which is convenient to move;
[0020] Figure 3 The three-dimensional structural schematic diagram of the frame, the first driving device and the support frame of the present invention;
[0021] Figure 4 The three-dimensional structural schematic diagram of the combined box body of the present invention;
[0022] Figure 5 The internal structural schematic diagram of the combined box body of the present invention;
[0023] Figure 6 The cross-sectional view of the combined box body and the cylinder body of the present invention;
[0024] Figure 7 The side view of the lifting device of the present invention;
[0025] Figure 8 The three-dimensional structural schematic diagram of the lifting device of the present invention. (Some structures are omitted)
[0026] Explanation of reference numerals: 1, frame; 2, first driving device; 3, support frame; 4, mounting frame; 5, second driving device; 6, combined box body; 7, lifting device; 8, cylinder body; 9, third driving device; 10, blowing water pipe; 11, cleaning water pipe; 12, permanent magnet magnetic system;
[0027] 1-1, mobile wheel set; 6-1, feeding box; 6-1-1, first feeding port; 6-2, underflow box; 6-3, screening box; 6-3-1, second feeding port; 6-3-2, discharging port; 6-4, first temporary storage box; 6-5, first discharging pipe; 6-6, second temporary storage box; 6-7, second discharging pipe; 7-1, vertical track; 7-2, lead screw; 7-3, lifting motor; 7-4, driving wheel; 7-5, driven wheel; 7-6, synchronous belt; 7-7, lifting seat; 7-8, mobile wheel; 7-9, connecting frame. Detailed implementation manners
[0028] As Figure 1-8As shown in the figure, a wet permanent magnet drum magnetic separator for mining processing engineering that is easy to move includes a frame 1. On both the left and right sides of the frame 1, a set of first driving devices 2 are installed. In each set of the first driving devices 2, there are two first driving devices 2, and the two first driving devices 2 are arranged side by side front and back. At the top of each set of the first driving devices 2, a support frame 3 is connected. Between the two support frames 3, an installation frame 4 is rotatably installed. On both the left and right sides of the installation frame 4, a rotating shaft is connected, and the rotating shaft is rotatably installed on the support frame 3 through bearings. Inside the installation frame 4, a combined box body 6 is connected. On one of the support frames 3, a second driving device 5 for driving the installation frame 4 to rotate is installed. At the rear of the frame 1, a lifting device 7 is installed. At the front of the lifting device 7, a cylinder body 8 is rotatably installed. At the front of the cylinder body 8, a third driving device 9 for driving the cylinder body 8 to rotate is installed. Inside the cylinder body 8, a permanent magnet magnetic system 12 is installed. Specifically, the first driving device 2 is a hydraulic cylinder, and the second driving device 5 and the third driving device 9 are both motors.
[0029] A moving wheel set 1-1 is installed on the bottom surface of the frame 1, which is convenient for the movement and transfer of the magnetic separator.
[0030] As Figure 4-6 shown in the figure, the combined box body 6 includes a feeding box 6-1. At the lower left of the feeding box 6-1, a bottom flow box 6-2 is connected. Above the bottom flow box 6-2, a screening box 6-3 is connected. The bottom surface of the screening box 6-3 is set as an arc surface, and the arc surface matches the cylinder body 8, and the diameter of the arc surface is larger than the outer diameter of the cylinder body 8. Between the screening box 6-3 and the bottom flow box 6-2, a first temporary storage box 6-4 is connected. At the bottom of the first temporary storage box 6-4, a first discharge pipe 6-5 is connected. The first discharge pipe 6-5 passes through the bottom flow box 6-2 and extends downward. On the left side of the screening box 6-3, a second temporary storage box 6-6 is connected. At the bottom of the second temporary storage box 6-6, a second discharge pipe 6-7 is connected.
[0031] Specifically, a first feeding port 6-1-1 communicating with the bottom flow box 6-2 is opened at the bottom of the feeding box 6-1. A second feeding port 6-3-1 communicating with the bottom flow box 6-2 is opened on the left side of the screening box 6-3. An outlet 6-3-2 communicating with the first temporary storage box 6-4 is opened on the right side of the screening box 6-3. The height of the outlet 6-3-2 is higher than the height of the second feeding port 6-3-1.
[0032] A dispersing water pipe 10 is installed at the bottom of the underflow box 6-2, and a cleaning water pipe 11 is installed at the top of the second temporary storage box 6-6; the dispersing water pipe 10 and the cleaning water pipe 11 are connected to the external water pipe through a quick connector, and can be disconnected from the external water pipe when the combined box body 6 is turned over and cleaned; the water flow sprayed from the dispersing water pipe 10 can impact the slurry and disperse the agglomerated mineral particles. Only fully dispersed mineral particles can better contact with the magnetic field, thereby achieving effective sorting and improving the magnetic separation efficiency. The water flow of the dispersing water pipe 10 can also make the mineral particles more evenly distributed in the trough body, which can avoid excessive local particle concentration and uneven magnetic field action, thereby improving the stability and efficiency of the entire magnetic separation process; in another embodiment, a stirring paddle can be used instead of the dispersing water pipe to stir the slurry.
[0033] like Figure 7-8 As shown, the lifting device 7 includes a vertical rail 7-1, and the vertical rail 7-1 is connected to the rear side of the frame 1. A lead screw 7-2 is arranged in front of the vertical rail 7-1. The bottom end of the lead screw 7-2 is rotatably connected to the frame 1, and the top end of the lead screw 7-2 is rotatably connected to the mounting plate at the top of the vertical rail 7-1. A lifting seat 7-7 is threadedly connected to the lead screw 7-2, and a moving wheel 7-8 that moves along the vertical rail 7-1 is installed on the lifting seat 7-7. Wheel grooves are arranged on the left and right sides of the vertical rail 7-1, and the moving wheel 7-8 moves up and down in the wheel grooves. A U-shaped connecting frame 7-9 is connected in front of the lifting seat 7-7, and the cylinder is rotatably installed on the connecting frame 7-9. The third driving device 9 is installed on the front side of the connecting frame 7-9, and the output shaft of the third driving device 9 is connected to the cylinder 8. The top of the vertical track 7-1 is installed with a driving mechanism for driving the screw 7-2 to rotate; the driving mechanism includes a lifting motor 7-3, and the lifting motor 7-3 is installed on the top of the vertical track 7-1. The lifting motor 7-3 is connected to the screw 7-2 through a transmission assembly, and the transmission assembly includes a driving wheel 7-4 and a driven wheel 7-5. The driving wheel 7-4 is installed on the output shaft of the lifting motor 7-3, and the driven wheel 7-5 is installed on the top of the screw 7-2. The driving wheel 7-4 and the driven wheel 7-5 are connected through a synchronous belt 7-6.
[0034] The working process of the present invention is as follows:
[0035] Magnetic separation process: The mineral slurry enters the feed box 6-1. The mineral slurry enters the underflow box 6-2 through the first feed port 6-1-1. The mineral slurry enters the screening box 6-3 through the second feed port 6-3-1. The third driving device 9 drives the cylinder 8 to rotate. The mineral slurry comes into contact with the magnetic field area. The mineral particles are under the combined action of the magnetic field, gravity, and water flow in the screening box 6-3. Under the action of the magnetic field, the magnetic mineral particles are adsorbed onto the surface of the cylinder 8. The mineral slurry after magnetic separation enters the first temporary storage box 6-4 through the discharge port 6-3-2 and is discharged through the first discharge pipe 6-5 to form tailings. The magnetic mineral particles reach the left position as the cylinder 8 rotates. The cleaning water pipe 11 flushes the surface of the cylinder 8, causing the flushing water and the magnetic mineral particles to enter the second temporary storage box 6-6 and be discharged through the second discharge pipe 6-7 to form concentrate products.
[0036] Cleaning process of the combined box 6: First, the lifting motor 7-3 drives the driving wheel 7-4 to rotate. The rotation of the driving wheel 7-4 drives the driven wheel 7-5 to rotate through the synchronous belt 7-6. The rotation of the driven wheel 7-5 drives the lead screw 7-2 to rotate. The rotation of the lead screw 7-2 drives the lifting seat 7-7 to move upward, thereby driving the cylinder 8 to move upward. Then, the second driving device 5 drives the mounting frame 4 and the combined box 6 to rotate, making the opening of the combined box 6 face downward. Subsequently, the first driving device 2 drives the support frame 3 to rise, thereby driving the combined box 6 to rise, increasing the height of the combined box 6. The staff can use a water pipe to wash the inside of the combined box 6, and all corners inside the combined box 6 can be washed clean.
[0037] To reduce the wear of the cylinder 8, a filter screen can be installed on the feed box 6-1 to filter the mineral slurry, remove larger particulate matter, and reduce wear.
[0038] In another embodiment, a screw conveyor is installed on one side of the feed box 6-1 to convey the mineral slurry using the screw conveyor. A filter screen is installed on the feed hopper of the screw conveyor for filtering.
[0039] The embodiments described above are only descriptions of the preferred modes of the present invention and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, various deformations and improvements made by those of ordinary skill in the art to the technical solutions of the present invention should fall within the protection scope determined by the claims of the present invention.
Claims
1. A mobile wet permanent magnetic drum separator for mining processing engineering, characterized by: The invention comprises a frame (1), wherein a group of first driving devices (2) are arranged on both left and right sides of the frame (1), a support frame (3) is arranged on the top of each group of the first driving devices (2), a mounting frame (4) is rotatably arranged between the two supporting frames (3), a combined box (6) is arranged inside the mounting frame (4), a second driving device (5) for driving the mounting frame (4) to rotate is arranged on one of the supporting frames (3), a lifting device (7) is arranged on the rear side of the frame (1), a cylinder (8) is arranged on the front side of the lifting device (7), a third driving device (9) for driving the cylinder (8) to rotate is arranged on the front side of the cylinder (8), and a permanent magnetic system (12) is arranged inside the cylinder (8).
2. The portable wet permanent magnetic drum separator for mining processing engineering according to claim 1 is characterized in that: A moving wheel set (1-1) is provided on the bottom surface of the frame (1).
3. The portable wet permanent magnetic drum separator for mining processing engineering according to claim 1 is characterized in that: Two first driving devices (2) are provided in each group of the first driving devices (2), and the two first driving devices (2) are arranged in parallel front and back.
4. The portable wet permanent magnetic drum separator for mining processing engineering according to claim 1 is characterized in that: The left and right sides of the mounting frame (4) are both provided with rotating shafts, and the rotating shafts are rotatably mounted on the supporting frame (3) via bearings.
5. The portable wet permanent magnetic drum separator for mining processing engineering according to claim 1 is characterized in that: The combined box body (6) comprises a feed box (6-1), an underflow box (6-2) is arranged at the lower left of the feed box (6-1), a screening box (6-3) is arranged above the underflow box (6-2), a first temporary storage box (6-4) is arranged between the screening box (6-3) and the underflow box (6-2), a first discharge pipe (6-5) is arranged at the bottom of the first temporary storage box (6-4), the first discharge pipe (6-5) passes through the underflow box (6-2) and then extends to the bottom, a second temporary storage box (6-6) is arranged on the left of the screening box (6-3), and a second discharge pipe (6-7) is arranged at the bottom of the second temporary storage box (6-6).
6. The portable wet permanent magnetic drum separator for mining processing engineering according to claim 5 is characterized by: The bottom of the feed box (6-1) is provided with a first feed port (6-1-1) connected to the underflow box (6-2), the left side of the screening box (6-3) is provided with a second feed port (6-3-1) connected to the underflow box (6-2), and the right side of the screening box (6-3) is provided with a discharge port (6-3-2) connected to the first temporary storage box (6-4).
7. The portable wet permanent magnetic drum separator for mining processing engineering according to claim 6 is characterized in that: The height of the discharge port (6-3-2) is higher than the height of the second feed port (6-3-1).
8. The portable wet permanent magnetic drum separator for mining processing engineering according to claim 5 is characterized by: A blowing water pipe (10) is provided at the bottom of the underflow box (6-2), and a cleaning water pipe (11) is provided at the top of the second temporary storage box (6-6).
9. The portable wet permanent magnetic drum separator for mining processing engineering according to claim 1 is characterized in that: The lifting device (7) comprises a vertical track (7-1), wherein the vertical track (7-1) is arranged at the rear side of the frame (1), a lead screw (7-2) is arranged in front of the vertical track (7-1), a lifting seat (7-7) is threadedly connected to the lead screw (7-2), a moving wheel (7-8) moving along the vertical track (7-1) is arranged on the lifting seat (7-7), a connecting frame (7-9) is arranged in front of the lifting seat (7-7), the cylinder (8) and the third driving device (9) are arranged on the connecting frame (7-9), and a driving mechanism for driving the lead screw (7-2) to rotate is arranged at the top of the vertical track (7-1).
10. The portable wet permanent magnetic drum separator for mining processing engineering according to claim 9, characterized in that: The driving mechanism comprises a lifting motor (7-3), the lifting motor (7-3) is arranged on the top of the vertical track (7-1), and the lifting motor (7-3) is connected to the lead screw (7-2) via a transmission assembly.
Citation Information
Patent Citations
Permanent magnet drum type magnetic separator with mechanical dispersion function
CN113399112A
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