Micro-concave coating scraper mechanism for coating lithium battery diaphragm

By designing a micro-concave coating scraper mechanism for lithium battery separator coating, the problem of scraper installation trouble and unadjustment of spacing is solved, and a more efficient and stable coating effect is achieved.

CN120228002APending Publication Date: 2025-07-01CHANGZHOU HUANFENG NEW MATERIAL EQUIP CO LTD
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Patent Information

Application Number
CN202411216987.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-07-01

AI Technical Summary

Technical Problem

In the existing lithium battery separator coating equipment, it is troublesome to install the scraper on the scraper coating box, and the spacing between the scraper and the coating roller cannot be adjusted, resulting in low coating efficiency and unstable quality.

Method used

A microconcave coating scraper mechanism is designed, including a microconcave coating roller, a microconcave coating box unit and a scraper adjustment unit. The scraper adjustment unit realizes rapid installation and adjustment of the scraper through the scraper mounting base, driving mechanism and scraper fixing mechanism, and adjusts the spacing between the scraper and the coating roller through the support mechanism.

Benefits of technology

Through this micro-concave coating scraper mechanism, the installation process of the scraper is simplified, the spacing adjustment accuracy between the scraper and the coating roller is improved, and the coating efficiency and quality stability are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of lithium battery diaphragm coating, in particular to a micro-concave coating scraper mechanism for lithium battery diaphragm coating, which comprises a micro-concave coating roller, a micro-concave coating box unit is arranged on one side of the micro-concave coating roller, the micro-concave coating box unit comprises a micro-concave coating box, and side cover plates are symmetrically mounted on two sides of the micro-concave coating box. The scraper main body is fixed through the arranged scraper mounting seat and the scraper fixing mechanism, when the scraper main body is mounted, the scraper main body only needs to be inserted between the convex block and the connecting plate pressing plate, and then the scraper fixing mechanism is pushed through the driving mechanism, so that the connecting plate pressing plate can be pressed on the scraper main body; and the first rubber pad and the second rubber pad have better damping property and protectiveness, so that the scraper main body can be quickly fixed, and the distance between the micro-concave coating roller and the scraper main body can be finely adjusted by adjusting the supporting mechanism.
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Description

Technical Field

[0001] The present invention relates to the technical field of lithium battery separator coating, and particularly relates to a micro-grooved coating knife mechanism for lithium battery separator coating. Background Art

[0002] A lithium battery separator production line refers to a series of equipment and technological processes for producing lithium battery separators. The separator is an important component in a lithium battery. It can isolate the positive and negative electrodes, prevent short circuits, and at the same time allow lithium ions to pass through to achieve the charging and discharging of the battery. The quality and performance of the separator directly affect the safety, cycle life, and energy density of the lithium battery.

[0003] When performing lithium battery separator coating treatment, a separator coater is often required, and the coating knife used for coating is installed on the knife coating box. However, it is rather troublesome to install the knife on the knife coating box, and sometimes the distance between the knife and the coating roller cannot be adjusted. Summary of the Invention

[0004] The purpose of the present invention is to solve the deficiencies in the prior art and propose a micro-grooved coating knife mechanism for lithium battery separator coating.

[0005] To achieve the above purpose, the present invention adopts the following technical solutions: A micro-grooved coating knife mechanism for lithium battery separator coating, including a micro-grooved coating roller. A micro-grooved coating box unit is arranged on one side of the micro-grooved coating roller. The micro-grooved coating box unit includes a micro-grooved coating box. Side covers are symmetrically installed on both sides of the micro-grooved coating box. Knife adjusting units are rotatably arranged on the upper and lower surfaces of the micro-grooved coating box. The knife adjusting unit includes a knife mounting seat. The knife mounting seat is rotatably installed on the upper and lower sides of the two side covers. Driving mechanisms are symmetrically arranged on the knife mounting seat. A knife fixing mechanism is rotatably arranged on one side of the knife mounting seat. A knife body is installed between the knife fixing mechanism and the knife mounting seat. The driving mechanism is assembled and connected with the knife fixing mechanism.

[0006] In addition, a preferred structure is that a cavity is opened on one side of the micro-grooved coating box. Glue inlet pipes and glue discharge pipes are symmetrically opened on the box body of the micro-grooved coating box. Position adjusting plates are symmetrically arranged above and below the middle of the other surface of the micro-grooved coating box far from the cavity. In addition, a preferred structure is that mounting holes are symmetrically and uniformly arranged in the vertical direction on the position adjusting plate. Support mechanisms are installed at the positions of the mounting holes on the position adjusting plate.

[0007] In addition, a preferred structure is that the support mechanism includes a rotating rod mounting bracket, a rotating connecting rod is rotatably arranged on the rotating rod mounting bracket, mounting holes are symmetrically formed on the surface of the plate body of the rotating rod mounting bracket, the rotating rod mounting bracket is mounted on the position adjusting plate, and the mounting holes on the rotating rod mounting bracket are aligned with the centers of the mounting holes on the position adjusting plate. At the other end of the rotating connecting rod away from the rotating rod mounting bracket, a second rotating head is rotatably connected, and the second rotating head is arranged on the bottom surface of the blade mounting seat.

[0008] In addition, a preferred structure is that on the side surface of the side cover plate away from the micro-recessed coating box, bearing seats are symmetrically mounted up and down, and a blade mounting seat is rotatably arranged between the two bearing seats.

[0009] In addition, a preferred structure is that a rotating rod is horizontally arranged at the bottom of the blade mounting seat, the two ends of the rotating rod are rotatably arranged on the bearing seats, a mounting plate is arranged on the upper surface of the blade mounting seat, and a driving mechanism is symmetrically arranged on the mounting plate; On the upper surface of the blade mounting seat, a rotating rod frame is arranged on one side of the mounting plate, a blade fixing mechanism is rotatably arranged on the rotating rod frame, a convex block is arranged on one side of the blade mounting seat where the rotating rod is located, a first rubber pad is arranged on the surface of the convex block, and one side surface of the blade body is attached to the first rubber pad.

[0010] In addition, a preferred structure is that the blade fixing mechanism includes a connecting plate pressing plate, a rotating hole is arranged on one side of the connecting plate pressing plate, the rotating hole is arranged on the rotating rod frame, a second rubber pad is arranged on the surface of the other end of the connecting plate pressing plate away from the rotating hole, a pushing plate is fixedly connected to the top of the connecting plate pressing plate where the rotating hole is located, and rotating seats are symmetrically arranged on one side wall surface of the pushing plate, and the rotating seats are assembled and connected with the driving mechanism.

[0011] In addition, a preferred structure is that the driving mechanism includes a servo electric cylinder, a piston rod end of the output end of the servo electric cylinder is fixedly connected with a first rotating head, the first rotating head is rotatably connected to the rotating seat, and the other end of the servo electric cylinder away from the first rotating head is rotatably mounted on the rotating mounting seat, and the rotating mounting seat is symmetrically mounted on the upper surface of the mounting plate.

[0012] In addition, a preferred structure is that the blade body is located between the first rubber pad and the second rubber pad. The beneficial effects of the present invention are as follows: The blade body is fixed by the arranged blade mounting seat and the blade fixing mechanism. When installing the blade body, only need to insert the blade body between the convex block and the connecting plate pressing plate, and then push the blade fixing mechanism through the driving mechanism, so that the connecting plate pressing plate can press on the blade body, and the first rubber pad and the second rubber pad have good damping and protection properties, so that the blade body can be quickly fixed, and the distance between the micro-recessed coating roller and the blade body can be finely adjusted by adjusting the support mechanism. Brief Description of the Drawings

[0013] Figure 1 It is a schematic structural diagram of the overall coating doctor blade mechanism Figure 1 ; Figure 2 It is a schematic structural diagram of the overall coating doctor blade mechanism Figure 2 ; Figure 3 It is a schematic structural diagram after the side cover plate and the micro-recessed coating box are disassembled; Figure 4 It is a schematic structural diagram of the coating doctor blade mechanism; Figure 5 It is a schematic structural diagram after the doctor blade adjustment unit is disassembled; Figure 6 It is a schematic structural diagram of the doctor blade fixing mechanism; Figure 7 It is a schematic structural diagram of the driving mechanism; Figure 8 It is a schematic structural diagram of the doctor blade mounting seat; Figure 9 It is a schematic structural diagram of the micro-recessed coating box; Figure 10 It is a schematic structural diagram after the support mechanism is disassembled.

[0014] In the figure: 01 micro-recessed coating roller, 02 micro-recessed coating box unit, 03 doctor blade adjustment unit, 1 micro-recessed coating box, 11 glue inlet pipe, 12 glue discharge pipe, 13 position adjustment plate, 131 mounting hole, 2 side cover plate, 21 bearing seat, 3 doctor blade mounting seat, 31 rotating rod frame, 32 rotating rod, 33 mounting plate, 34 convex block, 35 first rubber pad, 4 doctor blade fixing mechanism, 41 connecting plate pressing plate, 42 second rubber pad, 43 pushing plate, 44 rotating hole, 45 rotating seat, 5 driving mechanism, 51 servo electric cylinder, 52 rotating mounting seat, 53 first rotating head, 6 doctor blade body, 7 support mechanism, 71 second rotating head, 72 rotating connecting rod, 73 rotating rod mounting frame. Detailed Description of the Invention

[0015] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0016] Refer to Figures 1-10, A micro-recess coating blade mechanism for lithium battery separator coating, comprising: 1. A micro-recess coating roller 01. On one side of the micro-recess coating roller 01, there is a micro-recess coating box unit 02. The micro-recess coating box unit 02 includes a micro-recess coating box 1. On both sides of the micro-recess coating box 1, side covers 2 are symmetrically installed. At the upper and lower surfaces of the micro-recess coating box 1, a blade adjusting unit 03 is rotatably arranged. The blade adjusting unit 03 includes a blade mounting seat 3. The blade mounting seat 3 is rotatably installed on the upper and lower sides of the two side covers 2. On the blade mounting seat 3, a driving mechanism 5 is symmetrically arranged. On one side of the blade mounting seat 3, a blade fixing mechanism 4 is rotatably arranged. Between the blade fixing mechanism 4 and the blade mounting seat 3, a blade body 6 is installed. The driving mechanism 5 is assembled and connected with the blade fixing mechanism 4.

[0017] Among them, on one side of the micro-recess coating box 1, there is a cavity. On the box body of the micro-recess coating box 1, a glue inlet pipe 11 and a glue discharge pipe 12 are symmetrically arranged. In the middle of the other side surface of the micro-recess coating box 1 far from the cavity, position adjusting plates 13 are symmetrically arranged up and down. On the position adjusting plates 13, mounting holes 131 are symmetrically and evenly arranged along the vertical direction. At the positions of the mounting holes 131 on the position adjusting plates 13, a support mechanism 7 is installed. The position adjusting plates 13 are used for installing the support mechanism 7.

[0018] In addition, the support mechanism 7 includes a rotating rod mounting frame 73. On the rotating rod mounting frame 73, a rotating connecting rod 72 is rotatably arranged. On the surface of the plate body of the rotating rod mounting frame 73, mounting holes are symmetrically arranged. The rotating rod mounting frame 73 is installed on the position adjusting plate 13, and the mounting holes on the rotating rod mounting frame 73 are aligned with the centers of the mounting holes 131 of the position adjusting plate 13. At the other end of the rotating connecting rod 72 far from the rotating rod mounting frame 73, a second rotating head 71 is rotatably connected. The second rotating head 71 is arranged on the bottom surface of the blade mounting seat 3. The second rotating head 71 is used for the movement of the rotating connecting rod 72.

[0019] Moreover, on the surface of the side cover 2 far from the micro-recess coating box 1, bearing seats 21 are symmetrically installed up and down. Between the two bearing seats 21, the blade mounting seat 3 is rotatably arranged. At the bottom of the blade mounting seat 3, a rotating rod 32 is horizontally arranged. The two ends of the rotating rod 32 are rotatably arranged on the bearing seats 21. On the upper surface of the blade mounting seat 3, a mounting plate 33 is arranged. On the mounting plate 33, a driving mechanism 5 is symmetrically arranged. On the upper surface of the blade mounting seat 3, on one side of the mounting plate 33, a rotating rod frame 31 is arranged. On the rotating rod frame 31, a blade fixing mechanism 4 is rotatably arranged. On one side of the blade mounting seat 3 where the rotating rod 32 is located, a convex block 34 is arranged. On the surface of the convex block 34, a first rubber pad 35 is arranged. One side surface of the blade body 6 is attached to the first rubber pad 35. The first rubber pad 35 prevents the blade body 6 from falling off.

[0020] Meanwhile, the blade fixing mechanism 4 includes a connecting plate pressing plate 41. A rotating hole 44 is provided on one side of the connecting plate pressing plate 41. The rotating hole 44 is provided on the rotating rod frame 31. A second rubber pad 42 is provided on the surface of the other end of the connecting plate pressing plate 41 away from the rotating hole 44. A pushing plate 43 is fixedly connected to the top of the connecting plate pressing plate 41 at the rotating hole 44. Rotating seats 45 are symmetrically provided on the surface of one side wall of the pushing plate 43. The rotating seats 45 are assembled and connected to the driving mechanism 5, and the rotating seats 45 are used to connect the driving mechanism 5.

[0021] Moreover, the driving mechanism 5 includes a servo electric cylinder 51. A first rotating head 53 is fixedly connected to the end of the piston rod at the output end of the servo electric cylinder 51. The first rotating head 53 is rotatably connected to the rotating seat 45. The other end of the servo electric cylinder 51 away from the first rotating head 53 is rotatably installed on the rotating mounting seat 53. The rotating mounting seats 53 are symmetrically installed on the upper surface of the mounting plate 33. The servo electric cylinder 51 is used to push the pushing plate 43 to move, so that the pushing plate 43 can press down to fix the blade body 6.

[0022] In addition, the blade body 6 is located between the first rubber pad 35 and the second rubber pad 42. The first rubber pad 35 and the second rubber pad 42 cooperate to effectively fix the blade body 6.

[0023] In this embodiment, when installing the blade body 6, the blade body 6 is installed on the blade adjusting unit 03. First, the blade body 6 is inserted between the first rubber pad 35 and the second rubber pad 42, and the blade body 6 can be abutted against the blade mounting seat 3. Then, the driving mechanism 5 can be started at this time to push the pushing plate 43. The first rotating head 53 is extended by the piston rod of the servo electric cylinder 51, and then the pushing plate 43 is pushed and under the cooperation of the rotating mounting seat 52, the rotating hole 44 rotates on the rotating rod frame 31, so that the second rubber pad 42 of the connecting plate pressing plate 41 can press on the blade body 6. Under the action of the first rubber pad 35 and the second rubber pad 42, the blade body 6 can be clamped, and the first rubber pad 35 and the second rubber pad 42 have good damping properties.

[0024] At this time, one side of the blade body 6 abuts against the micro-recessed coating box 1, so as to prevent glue leakage, and there is a gap between the blade body 6 and the micro-recessed coating roller 01, which is convenient for the glue to be coated on the micro-recessed coating roller 01 by the blade body 6.

[0025] When adjusting the distance between the blade body 6 and the micro-embossed coating roller 01, the height of the blade mounting seat 3 can be adjusted through the support mechanism 7. First, the rotating rod mounting bracket 73 originally fixedly mounted on the position adjusting plate 13 is disassembled, and then the rotating connecting rod 72 is moved downward or downward, so that under the action of the rotating rod 32, the blade mounting seat 3 can rotate, thereby realizing tilting or downward movement of the blade body 6, so as to finely adjust the distance between the blade body 6 and the micro-embossed coating roller 01. Then, the fixing member is passed through the mounting hole of the rotating rod mounting bracket 73 and mounted on the mounting hole 131 of the position adjusting plate 13.

[0026] In the present invention, the blade body 6 is fixed by the provided blade mounting seat 3 and the blade fixing mechanism 4. When installing the blade body 6, only need to insert the blade body 6 between the convex block 34 and the connecting plate pressing plate 41, and then drive the blade fixing mechanism 4 through the driving mechanism 5, so that the connecting plate pressing plate 41 can press on the blade body 6. Moreover, the first rubber pad 35 and the second rubber pad 42 have good damping and protection properties, so that the blade body 6 can be quickly fixed. And the distance between the micro-embossed coating roller 01 and the blade body 6 can be finely adjusted by adjusting the support mechanism 7.

[0027] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.

Claims

1. A concave coating scraper mechanism for coating lithium battery separators, comprising a concave coating roller (01), a concave coating box unit (02) being arranged on one side of the concave coating roller (01), characterized in that: The micro-dimpled coating box unit (02) comprises a micro-dimpled coating box (1), side covers (2) are symmetrically mounted on both sides of the micro-dimpled coating box (1), and scraper adjustment units (03) are rotatably mounted on the upper and lower surfaces of the micro-dimpled coating box (1); The scraper adjustment unit (03) comprises a scraper mounting seat (3), the scraper mounting seat (3) is rotatably mounted on the upper and lower sides of the side cover plates (2), a driving mechanism (5) is symmetrically arranged on the scraper mounting seat (3), a scraper fixing mechanism (4) is rotatably arranged on one side of the scraper mounting seat (3), a scraper body (6) is installed between the scraper fixing mechanism (4) and the scraper mounting seat (3), and the driving mechanism (5) is assembled and connected with the scraper fixing mechanism (4).

2. The micro-concave coating scraper mechanism for lithium battery separator coating according to claim 1, characterized in that: A cavity is provided on one side of the micro-dimpled coating box (1), a rubber inlet pipe (11) and a rubber outlet pipe (12) are symmetrically provided on the box body of the micro-dimpled coating box (1), and a position adjustment plate (13) is symmetrically provided above and below the middle of the other side surface of the micro-dimpled coating box (1) away from the cavity.

3. The micro-concave coating scraper mechanism for lithium battery separator coating according to claim 2, characterized in that: The position adjustment plate (13) is provided with mounting holes (131) symmetrically and evenly arranged in a vertical direction, and a support mechanism (7) is installed on the position adjustment plate (13) at the mounting holes (131).

4. The micro-concave coating scraper mechanism for lithium battery separator coating according to claim 3, characterized in that: The support mechanism (7) comprises a rotating rod mounting frame (73), a rotating connecting rod (72) is rotatably arranged on the rotating rod mounting frame (73), mounting holes are symmetrically opened on the surface of the rotating rod mounting frame (73), the rotating rod mounting frame (73) is mounted on the position adjustment plate (13), and the mounting hole on the rotating rod mounting frame (73) is aligned with the center of the mounting hole (131) of the position adjustment plate (13), and the rotating connecting rod (72) is rotatably connected to a second rotating head (71) at the other end away from the rotating rod mounting frame (73), and the second rotating head (71) is arranged on the bottom end surface of the scraper mounting seat (3).

5. The micro-concave coating scraper mechanism for lithium battery separator coating according to claim 1, characterized in that: A bearing seat (21) is symmetrically mounted on the side surface of the side cover plate (2) away from the micro-dimpled coating box (1), and a scraper mounting seat (3) is rotatably mounted between the bearing seats (21) on both sides.

6. The micro-concave coating scraper mechanism for lithium battery separator coating according to claim 5, characterized in that: A rotating rod (32) is transversely arranged at the bottom of the scraper mounting seat (3), and the ends of both sides of the rotating rod (32) are rotatably arranged on the bearing seat (21). A mounting plate (33) is arranged on the upper surface of the scraper mounting seat (3), and a driving mechanism (5) is symmetrically arranged on the mounting plate (33); A rotating rod frame (31) is arranged on the upper surface of the scraper mounting seat (3) at one side of the mounting plate (33), a scraper fixing mechanism (4) is rotatably arranged on the rotating rod frame (31), a convex block (34) is arranged on the scraper mounting seat (3) at one side of the rotating rod (32), a first rubber pad (35) is arranged on the surface of the convex block (34), and a surface on one side of the scraper body (6) is in contact with the first rubber pad (35).

7. The micro-concave coating scraper mechanism for lithium battery separator coating according to claim 5, characterized in that: The scraper fixing mechanism (4) comprises a connecting plate pressing plate (41), a rotating hole (44) is arranged on one side of the connecting plate pressing plate (41), the rotating hole (44) is arranged on the rotating rod frame (31), a second rubber pad (42) is arranged on the surface of the end of the connecting plate pressing plate (41) away from the rotating hole (44), a pushing plate (43) is fixedly connected to the connecting plate pressing plate (41) at the top of the rotating hole (44), a rotating seat (45) is symmetrically arranged on the side wall surface of one side of the pushing plate (43), and the rotating seat (45) is assembled and connected to the driving mechanism (5).

8. The micro-concave coating scraper mechanism for lithium battery separator coating according to claim 7, characterized in that: The driving mechanism (5) comprises a servo electric cylinder (51), a first rotating head (53) is fixedly connected to the piston rod end of the output end of the servo electric cylinder (51), the first rotating head (53) is rotatably connected to the rotating seat (45), the other end of the servo electric cylinder (51) away from the first rotating head (53) is rotatably mounted on the rotating mounting seat (53), and the rotating mounting seat (53) is symmetrically mounted on the upper surface of the mounting plate (33).

9. The micro-concave coating scraper mechanism for lithium battery separator coating according to claim 6, characterized in that: The scraper body (6) is located between the first rubber pad (35) and the second rubber pad (42).