Intelligent casting island for mud pump shell production

Abstract

The application relates to the technical field of pump shell casting, and specifically discloses an intelligent casting island for mud pump shell production, which comprises a supporting frame, a conveying trolley is slidably arranged on the upper surface of the supporting frame, a mounting plate is fixedly arranged on the upper surface of the conveying trolley, a sliding assembly is slidably arranged on the upper surface of the mounting plate, a sand box is connected above the sliding assembly, and a first electric telescopic rod is fixedly arranged on the upper surface of the conveying trolley. The vibrating assembly and the vibrating assembly are used in cooperation. In the up-and-down movement of the lifting column, the upper end of the lifting column is connected between the first connecting seat and the first lever, the first vibrating rod and the second vibrating rod are driven to move up and down through the lever principle, the sand in the box body is vibrated through the vibrating plate, the lower end of the lifting column can drive the two arc-shaped rods arranged on the two sides of the box body to alternately knock the two sides of the box body, and then the sand in the box body is vibrated and compacted by the vibrating plate.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of pump shell casting, in particular to an intelligent casting island for mud pump shell production. BACKGROUND

[0002] As the core equipment in the fields of oil drilling, mine exploitation and river dredging, the shell of a mud pump needs to withstand the severe scouring of high-pressure mud, abrasive wear and chemical corrosion for a long time, and has extremely high requirements for corrosion resistance, impact resistance and structural reliability of the material. At present, high chromium cast iron (such as Cr26 and Cr28 series) has become the mainstream casting material for mud pump shells due to its excellent wear resistance and corrosion resistance. However, the high-carbon and high-chromium composition of high chromium cast iron leads to high melting temperature (1500-1600℃), poor fluidity and large shrinkage, and defects such as shrinkage, porosity and cracks are easily generated during casting due to insufficient compactness of the sand mold or uneven cooling. In addition, the mud pump shell usually has a complex runner structure, an asymmetric flange interface and a sudden change in thickness, and it is difficult for traditional sand casting to accurately reproduce its geometric characteristics. The lost foam casting technology (EPC) provides an effective way to solve the molding of complex structures through the way of foam model sand embedding.

[0003] In the lost foam casting process, the uniformity of the compactness of the sand mold directly determines the quality of the casting. In the prior art, on the one hand, the vibration mechanism in the sand vibration process usually adopts single vertical vibration or mechanical compaction, and the vibration force is concentrated in a local area, resulting in a significant gradient of sand mold compactness, large gaps between sand particles in the thin-walled area, and easy penetration of the metal liquid into the sand mold to form mechanical sand sticking during pouring. On the other hand, under the rigid fixing mode of the sand box, the vibration energy transmission efficiency is low, the sand box resonance effect is weak, the gaps between some sand are large, the gas discharge path is blocked, and the casting porosity defect rate is increased. SUMMARY

[0004] The purpose of the present application is to solve the shortcomings in the prior art and to provide an intelligent casting island for mud pump shell production.

[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical solutions:

[0006] The utility model provides an intelligent casting island for mud pump shell production, including the upper surface of support frame, the upper surface of conveying trolley is fixedly installed with the mounting plate, the upper surface of mounting plate is slidably provided with sliding assembly, the upper side of sliding assembly is connected with sand box, the upper surface of conveying trolley is fixedly installed with first electric telescopic handle, and the upper end of first electric telescopic handle is fixedly connected with fixed frame, and the upper surface one end of fixed frame is fixedly installed with fixed plate, and the center position of fixed plate is installed with drive assembly, and the bottom of fixed plate is located below drive assembly and is provided with limiting assembly, and limiting assembly includes the extension frame fixedly connected with the bottom of fixed plate, and the both sides of fixed plate are provided with multiple sets of vibrating assembly, and vibrating assembly is movably connected with the upper end of drive assembly, and the lower end of drive assembly is provided with vibration assembly,

[0007] The drive assembly includes an installation frame fixedly connected with the bottom of the fixed plate, a fixed disc fixedly installed inside the installation frame, and a lifting column slidably installed on the outer wall of the fixed disc, and a first connecting seat fixedly installed on the upper end of the lifting column.

[0008] The vibrating assembly includes a first lever rotatably connected with the outer wall of the upper part of the first connecting seat, a first supporting rod fixedly installed on the upper surface of the fixed plate below the first lever, and rotatably connected with the upper end of the first lever at the middle position of the first lever, a connecting rod rotatably connected with the end of the first lever, a fixed block fixedly installed on the outer wall of the fixed plate below the connecting rod, a first vibrating rod slidably installed at the middle position of the fixed block, rotatably connected with the end of the connecting rod and the upper end of the first vibrating rod, a second vibrating rod connected with the lower end of the first vibrating rod, and a vibrating plate fixedly installed on the bottom of the second vibrating rod.

[0009] The vibration assembly includes a first swing rod rotatably installed at the lower end of one side of the extension frame, a second swing rod rotatably installed at the middle position of the other side of the extension frame, and the first swing rod and the second swing rod are respectively distributed on the two sides of the lifting column, and the ends of the first swing rod and the second swing rod away from the lifting column are both fixedly installed with an arc-shaped rod.

[0010] Preferably, the lower end of the lifting column is fixedly installed with a second connecting seat, the end of the first swing rod close to the lifting column is slidably connected with one side of the second connecting seat, the end of the second swing rod away from the arc-shaped rod is slidably connected with a second lever, the end of the second lever away from the second swing rod is rotatably connected with a connecting piece, the other end of the connecting piece is rotatably connected with the other side of the second connecting seat, the bottom inner wall of the extension frame below the second lever is fixedly installed with a second supporting rod, and the upper end of the second supporting rod is rotatably connected with the outer wall of the second lever.

[0011] Preferably, the middle position of the lifting column is fixedly installed with a movable frame, the center position of the fixed disc is rotatably installed with a rotating block, the end of the rotating block is rotatably installed with a guide column, and the guide column is movably driven to move up and down in the interior of the movable frame.

[0012] Preferably, the bottom surface of the extension frame is fixedly provided with a cross plate, four ends of the cross plate are fixedly provided with second electric telescopic rods, and the ends of the four second electric telescopic rods are fixedly provided with elastic pads.

[0013] Preferably, the sand box comprises a box body, and an extension block is fixedly arranged on the upper end of one side of the box body.

[0014] Preferably, the sliding assembly comprises a sliding bottom plate in sliding connection with the upper surface of the mounting plate, a plurality of equidistantly distributed tooth grooves are formed in the two sides of the sliding bottom plate, a driving gear in meshing connection with the plurality of tooth grooves is rotatably arranged on the upper surface of the mounting plate at the two sides of the sliding bottom plate, a plurality of uniformly distributed first springs are fixedly arranged on the upper surface of the sliding bottom plate, and the upper ends of the plurality of first springs are fixedly connected with the bottom surface of the box body.

[0015] Preferably, the ends of the two arc-shaped rods are fixedly provided with rubber hammers, and the two arc-shaped rods are arranged on the two sides of the sand box, respectively, wherein the arc-shaped rod arranged at the end of the second swing rod is arranged on the same side as the extension block.

[0016] Preferably, the outer wall of the fixing disc is fixedly provided with two groups of left-right symmetrically arranged limiting columns, the lifting column slides up and down between the two groups of limiting columns, and the outer walls of the two sides of the lifting column are in contact with the outer walls of the two groups of limiting columns, respectively.

[0017] Preferably, a second spring is arranged between the first vibrating rod and the second vibrating rod, and the two ends of the second spring are fixedly connected with the outer walls of the ends of the first vibrating rod and the second vibrating rod, respectively.

[0018] Preferably, the vibrating plates are arranged at the four corner positions of the box body, and the bottom surfaces of the vibrating plates are all provided with chamfers.

[0019] Compared with the prior art, the present application has the following beneficial effects:

[0020] The present application is used in cooperation with the vibrating assembly, in the process of up-and-down movement of the lifting column, the upper end of the lifting column is connected between the first connecting seat and the first lever, drives the first vibrating rod and the second vibrating rod to move up and down through the lever principle, and then the sand in the box body is vibrated through the vibrating plate, the lower end of the lifting column can drive the two arc-shaped rods arranged on the two sides of the box body to alternately knock the two sides of the box body, and then the sand in the box body is vibrated and compacted by the vibrating plate.

[0021] The present application sets multiple groups of first springs between the bottom surface of the box and the sliding bottom plate, and the box and the sliding bottom plate are connected through multiple first springs, when the two groups of arc-shaped rods drive the rubber hammer to alternately knock the box and the extension block, the box produces slight vibration, and the vibration of the box is further accelerated by the knocking of the arc-shaped rods.

[0022] When the box is positioned below the fixed plate with a small amount of error, the second spring is slightly deformed under the guiding effect of the chamfer set on the bottom surface of the vibrating plate, so that the vibrating plate can contact the upper surface of the added sand in the box and vibrate the sand tightly. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments or the prior art description will be briefly introduced as follows, and obviously, other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0024] Figure 1 The whole structure schematic diagram in the embodiment of the present application is shown in the figure.

[0025] Figure 2 The whole structure schematic diagram in the embodiment of the present application is shown in the figure.

[0026] Figure 3 The vibrating assembly structure schematic diagram in the embodiment of the present application is shown in the figure.

[0027] Figure 4 The vibrating assembly structure schematic diagram in the embodiment of the present application is shown in the figure.

[0028] Figure 5 The vibrating assembly structure schematic diagram in the embodiment of the present application is shown in the figure.

[0029] Figure 6 The vibrating assembly structure schematic diagram in the embodiment of the present application is shown in the figure.

[0030] Figure 7 The sliding assembly structure schematic diagram in the embodiment of the present application is shown in the figure.

[0031] In the figure: 1, support frame; 2, conveying trolley; 3, first electric telescopic rod; 4, mounting plate; 5, sand box; 501, box body; 502, extension block; 6, sliding assembly; 601, sliding bottom plate; 602, gear slot; 603, first spring; 604, driving gear; 7, fixed plate; 8, driving assembly; 801, fixed disc; 802, mounting frame; 803, lifting column; 804, first connecting seat; 805, limiting column; 806, movable frame; 807, rotating block; 808, guide column; 9, vibrating assembly; 901, first lever; 902, connecting rod; 903, first supporting rod; 904, fixed block; 905, first vibrating rod; 906, second spring; 907, second vibrating rod; 908, vibrating plate; 10, fixed frame; 11, limiting assembly; 1101, extension frame; 1102, cross plate; 1103, second electric telescopic rod; 12, vibrating assembly; 1201, first swing rod; 1202, rubber hammer; 1203, second connecting seat; 1204, second supporting rod; 1205, second lever; 1206, second swing rod; 1207, arc-shaped rod. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all.

[0033] Reference Figures 1-7 An intelligent casting island for mud pump shell production, including support frame 1, the upper surface of support frame 1 is slidably connected with conveying trolley 2, the upper surface of conveying trolley 2 is fixedly connected with mounting plate 4, the upper surface of mounting plate 4 is slidably provided with sliding assembly 6, the upper side of sliding assembly 6 is connected with sand box 5, the upper surface of conveying trolley 2 is fixedly connected with first electric telescopic rod 3 at four corners, the upper end of the four first electric telescopic rods 3 is fixedly connected with fixed frame 10, one end of the upper surface of fixed frame 10 is fixedly connected with fixed plate 7, the center of fixed plate 7 is connected with driving assembly 8, the bottom surface of fixed plate 7 is below driving assembly 8 and is provided with limiting assembly 11, limiting assembly 11 includes extension frame 1101 which is fixedly connected with the bottom surface of fixed plate 7, extension frame 1101 is U-shaped structure, a plurality of vibrating assemblies 9 are arranged on the two sides of fixed plate 7, vibrating assemblies 9 are driven to move up and down by driving assembly 8, vibrating assemblies 9 are movably connected with the upper end of driving assembly 8, the lower end of driving assembly 8 is provided with vibrating assembly 12;

[0034] The driving assembly 8 includes the mounting frame 802 fixedly connected with the bottom surface of the fixed plate 7, the fixed disc 801 is fixedly installed in the inside of the mounting frame 802, the outer wall of the fixed disc 801 is provided with the lifting column 803 which can slide up and down, the first connecting seat 804 is fixedly installed at the upper end of the lifting column 803;

[0035] The vibrating assembly 9 comprises a first lever 901 rotatably connected with the outer wall of the upper part of the first connecting seat 804, a first supporting rod 903 fixedly installed below the upper surface of the fixed plate 7, and the upper end of the first supporting rod 903 rotatably connected with the middle position of the first lever 901, a connecting rod 902 rotatably connected with one end of the first lever 901 away from the first connecting seat 804, a fixed block 904 fixedly installed below the outer wall of the fixed plate 7, a first vibrating rod 905 slidably installed at the middle position of the fixed block 904, the end of the connecting rod 902 away from the first lever 901 rotatably connected with the upper end of the first vibrating rod 905, and a second vibrating rod 907 connected with the lower end of the first vibrating rod 905, and a vibrating plate 908 fixedly installed on the bottom surface of the second vibrating rod 907;

[0036] The vibrating assembly 12 comprises a first swing rod 1201 rotatably installed at one side of the lower end of the extension frame 1101, and a second swing rod 1206 rotatably installed at the middle position of the other side of the extension frame 1101, the first swing rod 1201 and the second swing rod 1206 are respectively distributed on the two sides of the lifting column 803, and the end of the first swing rod 1201 and the second swing rod 1206 away from the lifting column 803 is fixedly installed with an arc-shaped rod 1207;

[0037] When the conveying vehicle 2 moves to the sand adding station, part of the sand is added into the inside of the sand box 5 through the existing sand adding device on the sand adding station. At this time, the height of the fixing frame 10 arranged on the upper end of the first electric telescopic rod 3 is lowered by adjusting the first electric telescopic rod 3. The first connecting seat 804 fixedly installed on the upper end of the lifting column 803 contained in the driving assembly 8 is moved up and down by driving the lifting column 803 to move up and down. The end of the first connecting seat 804 is connected with the first lever 901. When the end of the first connecting seat 804 connected with the first lever 901 is lifted up, the first lever 901 rotates around the connection position with the first supporting rod 903 under the action of the lever principle. The other end of the first lever 901 moves down, and the first vibrating rod 905 is pressed down under the action of the connecting rod 902. Then the vibrating plate 908 is pushed down through the force transmission of the first vibrating rod 905 and the second vibrating rod 907. The number of the vibrating plate 908 is four. The four vibrating plates 908 vibrate the corresponding areas inside the box body 501 respectively. In the process of vibrating the sand inside the box body 501 by the vibrating plate 908, the second connecting seat 1203 fixedly installed on the lower end of the lifting column 803 moves up and down synchronously with the lifting column 803. One side of the second connecting seat 1203 is slidingly connected with the first swing rod 1201. A circular shaft is fixedly installed on the connection end of the second connecting seat 1203 and the first swing rod 1201. The end of the first swing rod 1201 is provided with a sliding groove matched with the circular shaft. The sliding connection between the second connecting seat 1203 and the first swing rod 1201 is realized by the sliding of the circular shaft in the sliding groove. When the second connecting seat 1203 moves up, the connection end of the first swing rod 1201 and the second connecting seat 1203 is lifted up. Under the action of the lever principle, the end of the arc-shaped rod 1207 rotates downward around the connection position between the first swing rod 1201 and the extension frame 1101, which can knock the upper end outer wall of the box body 501. When the second connecting seat 1203 moves down, the end of the second swing rod 1206 is indirectly lifted up. The arc-shaped rod 1207 arranged at the end of the second swing rod 1206 swings downward to drive the rubber hammer 1202 arranged at the end of the arc-shaped rod 1207 to knock the extension block 502. Two arc-shaped rods 1207 drive the rubber hammer 1202 to alternately knock the upper end of the sand box 5. The gap between the sand inside the sand box 5 is reduced through vibration, which is more conducive to the vibration and compaction of the sand inside the sand box 5.

[0038] As a technical optimization scheme of the present application, the lower end of the lifting column 803 is fixedly installed with a second connecting seat 1203, the end of the first swing rod 1201 close to the lifting column 803 is slidably connected to one side of the second connecting seat 1203, the end of the second swing rod 1206 away from the arc-shaped rod 1207 is slidably connected with a second lever 1205, the end of the second lever 1205 away from the second swing rod 1206 is rotatably connected with a connecting piece, the other end of the connecting piece is rotatably connected with the other side of the second connecting seat 1203, and the inner wall of the bottom surface of the extension frame 1101 below the second lever 1205 is fixedly installed with a second supporting rod 1204, and the upper end of the second supporting rod 1204 is rotatably connected with the outer wall of the second lever 1205.

[0039] When the second connecting seat 1203 moves downward, the end of the second lever 1205 moves downward under the driving action of the connecting piece, and under the action of the lever principle, the other end of the second lever 1205 rises upward with the upper end of the second supporting rod 1204 as a fulcrum, the other end of the second lever 1205 is slidably connected with the second swing rod 1206, and when the end of the second lever 1205 rises upward, it can also drive the end of the second swing rod 1206 to rise upward, so that the arc-shaped rod 1207 fixedly installed at the other end of the second swing rod 1206 swings downward with the connection between the second swing rod 1206 and the extension frame 1101 as the axis. When the second connecting seat 1203 moves upward, the end of the first swing rod 1201 can be lifted to make the arc-shaped rod 1207 fixedly installed at the end of the first swing rod 1201 swing downward with the connection between the first swing rod 1201 and the extension frame 1101 as the axis.

[0040] As a technical optimization scheme of the present application, the middle position of the lifting column 803 is fixedly installed with an activity frame 806, and the central position of the fixed disc 801 is rotatably installed with a rotating block 807, and the end of the rotating block 807 is rotatably installed with a guide column 808, and the guide column 808 is located inside the activity frame 806 to drive the activity frame 806 to move up and down.

[0041] A second servo motor is fixedly installed at the center position of the outer wall of one side of the fixed disc 801, the rotating block 807 is driven to rotate with the center of the fixed disc 801 as the axis through the second servo motor, the guide column 808 is arranged at the end of the rotating block 807, when the rotating block 807 rotates with the center of the fixed disc 801 as the axis, the guide column 808 arranged at the end of the rotating block 807 makes circular motion, when the guide column 808 rotates, the guide column 808 can only slide inside the activity frame 806, so as to drive the activity frame 806 to move up and down, and further drive the lifting column 803 to move up and down.

[0042] As a technical optimization scheme of the present application, the bottom surface of the extension frame 1101 is fixedly installed with a cross plate 1102, four ends of the cross plate 1102 are fixedly installed with second electric telescopic rods 1103, and the ends of the four second electric telescopic rods 1103 are fixedly installed with elastic pads;

[0043] When the sand in the bottom of the box body 501 is leveled, the user places the lost foam foam model of the slurry pump shell into the inside of the sand box 5, and through the extension of the output ends of the four groups of second electric telescopic rods 1103 arranged on the cross plate 1102, the upper end of the slurry pump shell foam model can be fixed by multiple points, and the elastic pads arranged at the ends of the second electric telescopic rods 1103 can avoid damaging the outer wall of the foam model in the process of pressing the foam model. Through the cooperation of the multiple second electric telescopic rods 1103, the foam model of the slurry pump shell can be stably placed on the leveled sand.

[0044] As a technical optimization scheme of the present application, the sand box 5 specifically comprises a box body 501, and an extension block 502 is fixedly installed on one side and an upper end of the box body 501; the extension block 502 is fixedly connected with the box body 501, and when the extension block 502 is knocked, the box body 501 can be driven to vibrate synchronously.

[0045] As a technical optimization scheme of the present application, the sliding assembly 6 comprises a sliding bottom plate 601 in sliding connection with the upper surface of the mounting plate 4, a plurality of equidistantly distributed tooth grooves 602 are formed in the two sides of the sliding bottom plate 601, a drive gear 604 in meshing connection with the plurality of tooth grooves 602 is rotatably installed on the upper surface of the mounting plate 4 at the two sides of the sliding bottom plate 601, a plurality of uniformly distributed first springs 603 are fixedly installed on the upper surface of the sliding bottom plate 601, and the upper ends of the plurality of first springs 603 are fixedly connected with the bottom surface of the box body 501; under the action of the sliding assembly 6 arranged on the upper surface of the mounting plate 4, the sand box 5 can be moved from one end below the fixed plate 7 to the other end on the upper surface of the mounting plate 4. During the movement, first servo motors are fixedly installed on the bottom surface of the mounting plate 4 at positions corresponding to the drive gears 604, the output ends of the first servo motors are fixedly connected with the middle positions of the drive gears 604, and when the first servo motors drive the drive gears 604 to rotate, the sliding bottom plate 601 is driven to slide on the upper surface of the mounting plate 4 under the meshing transmission action of the drive gears 604 and the two sides of the sliding bottom plate 601. The box body 501 and the sliding bottom plate 601 are connected through the plurality of first springs 603, and when the two groups of arc-shaped rods 1207 drive the rubber hammers 1202 to alternately knock the box body 501 and the extension block 502, the box body 501 produces slight vibration.

[0046] As a technical optimization scheme of the present application, the ends of the two arc-shaped rods 1207 are fixedly installed with rubber hammers 1202, and the two arc-shaped rods 1207 are respectively arranged on the two sides of the sand box 5, wherein the arc-shaped rod 1207 arranged at the end of the second swing rod 1206 is arranged on the same side as the extension block 502; in the process of the up-down movement of the lifting column 803, the two arc-shaped rods 1207 drive the rubber hammers 1202 to alternately knock the box body 501 and the extension block 502, so that the gap between the molding sand in the box body 501 can be reduced through vibration, and it is more beneficial for the vibration plate 908 to vibrate and compact the molding sand in the box body 501.

[0047] As a technical optimization scheme of the present application, the outer wall of the fixed disc 801 is fixedly installed with two groups of left-right symmetrically arranged limiting columns 805, the lifting column 803 is located between the two groups of limiting columns 805 and slides up and down, and the outer walls on both sides of the lifting column 803 are respectively in contact with the outer walls of the two groups of limiting columns 805; the limiting columns 805 can limit the lifting column 803, the outer wall of the lifting column 803 is provided with outwardly protruding strip-shaped ribs, and the outer wall of the limiting column 805 is provided with grooves matched with the strip-shaped ribs; when the lifting column 803 slides up and down between the two groups of limiting columns 805, the ribs on the lifting column 803 slide in the grooves on the limiting column 805.

[0048] As a technical optimization scheme of the present application, the second spring 906 is arranged between the first vibration rod 905 and the second vibration rod 907, and the two ends of the second spring 906 are respectively fixedly connected with the outer walls at the ends of the first vibration rod 905 and the second vibration rod 907; the arrangement of the second spring 906 can avoid the hard contact between the first vibration rod 905 and the molding sand or the upper end of the box body 501 which is not accurately positioned during the downward movement of the first vibration rod 905.

[0049] As a technical optimization scheme of the present application, the vibration plate 908 is arranged at the four corners of the box body 501, and the bottom surface of the vibration plate 908 is provided with chamfers on the periphery; when the box body 501 is positioned below the fixed plate 7 with a small error, the chamfers on the periphery of the bottom surface of the vibration plate 908 guide the second spring 906 to slightly deform, so that the vibration plate 908 can be in contact with the upper surface of the molding sand added in the box body 501, and the molding sand is compacted.

[0050] The application is used in the process that the installation plate 4 and other components arranged above the conveying vehicle 2 can be driven to move along the upper surface of the support frame 1 under the action of the conveying vehicle 2, the outer side of the support frame 1 is provided with a plurality of casting stations along the line, such as preparation station, sand adding station, pouring station and discharging station, the pouring station and the sand adding station are correspondingly arranged on the two sides of the support frame 1, wherein the conveying vehicle 2 and the support frame 1 are prior art, the specific implementation and the effects possessed are common knowledge and conventional technical means for the person skilled in the art, which will not be described here in detail, when the conveying vehicle 2 moves to the sand adding station, part of the sand is added into the box body 501 through the existing sand adding device on the sand adding station, at this time, the height of the fixing frame 10 arranged on the upper end of the first electric telescopic rod 3 can be lowered by adjusting the first electric telescopic rod 3, in the device, the second servo motor is fixedly installed at the center position of the outer wall of one side of the fixed disc 801, the rotating block 807 is driven to rotate around the center of the fixed disc 801, then the guide column 808 arranged at the tail end of the rotating block 807 can drive the movable frame 806 to move up and down in the inside of the movable frame 806, and then drive the lifting column 803 to move up and down, then a plurality of groups of vibrating assemblies 9 can be driven to move up and down in the process of the lifting column 803 moving up and down, so as to compact and ram the sand added in the box body 501, in the process of the plurality of groups of vibrating assemblies 9 moving up and down to ram the sand, the two arc-shaped rods 1207 arranged on the two sides of the box body 501 alternately knock the two sides of the box body 501, after the sand at the bottom of the box body 501 is flattened, the user places the foam model of the lost foam of the slurry pump shell into the inside of the sand box 5, four groups of second electric telescopic rods 1103 arranged on the cross plate 1102 can be extended at the output end to fix the upper end of the foam model of the slurry pump shell, the elastic pad arranged at the tail end of the second electric telescopic rod 1103 can avoid damaging the outer wall of the foam model in the process of pressing the foam model, then the foam model of the slurry pump shell can be stably placed on the sand flattened after the cooperation of the plurality of second electric telescopic rods 1103, then the inside of the box body 501 can continue to add sand through the external sand adding device, after the sand in the box body 501 is added to the specified amount, the height of the first electric telescopic rod 3 is adjusted to be raised, and then the second servo motor is started again, then the first connecting seat 804 fixedly installed at the upper end of the lifting column 803 moves up, the tail end of the first connecting seat 804 is connected with the first lever 901, when one end of the first lever 901 connected with the first connecting seat 804 is lifted up, the first lever 901 rotates around the connection with the first supporting rod 903 as the fulcrum, then the other end of the first lever 901 moves down, the first vibrating rod 905 is pressed down under the action of the connecting rod 902, and then the vibrating plate 908 is pushed down through the force transmission of the first vibrating rod 905 and the second vibrating rod 907, the number of the vibrating plate 908 is four,The four vibrating plates 908 vibrate the corresponding areas inside the box body 501 respectively, and during the process of vibrating the sand in the box body 501 by the vibrating plate 908, the second connecting seat 1203 fixedly installed at the lower end of the lifting column 803 moves up and down synchronously with the lifting column 803, one side of the second connecting seat 1203 is slidably connected with the first swing rod 1201, and a circular shaft is fixedly installed at the connecting end of the second connecting seat 1203 and the first swing rod 1201. The end of the first swing rod 1201 is provided with a sliding groove matched with the circular shaft, and the sliding connection between the second connecting seat 1203 and the first swing rod 1201 is realized by the sliding of the circular shaft in the sliding groove. When the second connecting seat 1203 moves upward, the connecting end of the first swing rod 1201 and the second connecting seat 1203 is lifted upward, and under the action of the lever principle, the end of the arc-shaped rod 1207 provided with the rubber hammer 1202 rotates downward around the connecting position of the first swing rod 1201 and the extension frame 1101, so that the rubber hammer 1202 provided at the end of the arc-shaped rod 1207 can knock the upper outer wall of the box body 501. When the second connecting seat 1203 moves downward, by pressing the end of the second lever 1205 connected with the second connecting seat 1203 downward, the other end of the second lever 1205 is lifted upward, and the connection mode between the second lever 1205 and the end of the second swing rod 1206 is the same as that between the second connecting seat 1203 and the first swing rod 1201. When the end of the second lever 1205 is lifted upward, the arc-shaped rod 1207 provided at the end of the second swing rod 1206 swings downward to drive the rubber hammer 1202 provided at the end of the arc-shaped rod 1207 to knock the extension block 502. During the upward movement of the lifting column 803, the arc-shaped rod 1207 provided at the end of the first swing rod 1201 can knock the upper outer wall of the box body 501, and during the downward movement of the lifting column 803, the arc-shaped rod 1207 provided at the end of the second swing rod 1206 can knock the extension block 502. The two arc-shaped rods 1207 drive the rubber hammers 1202 to alternately knock the box body 501 and the extension block 502, which can reduce the gap between the sand in the box body 501 by vibration, and is more conducive to the vibration of the sand in the box body 501 by the vibrating plate 908.

[0051] A plurality of first springs 603 are arranged between the bottom surface of the box body 501 and the sliding bottom plate 601, and the box body 501 and the sliding bottom plate 601 are connected by the plurality of first springs 603. When the two arc-shaped rods 1207 drive the rubber hammers 1202 to alternately knock the box body 501 and the extension block 502, the box body 501 produces slight vibration, which can further accelerate the vibration of the sand in the box body 501 under the condition of ensuring the stability of the model and the knocking of the arc-shaped rod 1207 to the box body 501.

[0052] When the sand inside the box 501 is vibrated and compacted, the four sets of second electric telescopic rods 1103 arranged on the cross plate 1102 retract, forming a pouring channel in the sand. Under the action of the sliding assembly 6 arranged on the upper surface of the mounting plate 4, the sand box 5 can be moved from one end below the fixed plate 7 to the other end on the upper surface of the mounting plate 4. During this process, the bottom surface of the mounting plate 4 is fixedly installed with first servo motors on both sides corresponding to the driving gear 604. The output end of the first servo motor is fixedly connected to the middle position of the driving gear 604. When the first servo motor drives the driving gear 604 to rotate, the sliding bottom plate 601 slides on the upper surface of the mounting plate 4 under the meshing transmission action of the driving gear 604 and the sliding bottom plate 601 on both sides. When the sand box 5 moves to the other end of the mounting plate 4, the existing pouring device arranged outside the support frame 1 can pour the high-chromium cast iron melt into the sand inside the box 501 through the pouring channel generated by the retraction of the second electric telescopic rod 1103 under negative pressure. After the foam model contacts the high-temperature pouring material, it disappears. After pouring, the conveying vehicle 2 moves along the upper surface of the support frame 1 to the discharging station. During this process, after cooling, the slurry pump shell casting can be taken out from the inside of the box 501 at the discharging station.

[0053] Obviously, various modifications and changes can be made to the present application by those skilled in the art without departing from the spirit and scope of the application. Accordingly, it is intended that all such modifications and changes be included within the scope of the application as claimed.

[0054] The above description is only the preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical solution and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. An intelligent foundry island for slurry pump housing production comprising a support frame (1), characterized in that, The upper surface of the supporting frame (1) is slidably provided with a conveying trolley (2), the upper surface of the conveying trolley (2) is fixedly provided with a mounting plate (4), the upper surface of the mounting plate (4) is slidably provided with a sliding assembly (6), the upper side of the sliding assembly (6) is connected with a sand box (5), the upper surface of the conveying trolley (2) is fixedly provided with a first electric telescopic rod (3), the upper end of the first electric telescopic rod (3) is fixedly connected with a fixing frame (10), the upper surface of the fixing frame (10) is fixedly provided with a fixed plate (7) at one end, the center of the fixed plate (7) is provided with a driving assembly (8), the bottom surface of the fixed plate (7) is provided below the driving assembly (8) with a limiting assembly (11), the limiting assembly (11) comprises an extension frame (1101) fixedly connected with the bottom surface of the fixed plate (7), both sides of the fixed plate (7) are provided with a plurality of vibrating assemblies (9), the vibrating assemblies (9) are movably connected with the upper end of the driving assembly (8), the lower end of the driving assembly (8) is provided with a vibrating assembly (12); The driving assembly (8) comprises an installation frame (802) fixedly connected with the bottom surface of the fixed plate (7), the inside of the installation frame (802) is fixedly provided with a fixed disc (801), the outer wall of the fixed disc (801) is provided with a lifting column (803) which can slide up and down, the upper end of the lifting column (803) is fixedly provided with a first connecting seat (804); The vibrating assembly (9) comprises a first lever (901) rotatably connected with the upper part of the outer wall of the first connecting seat (804), the upper surface of the fixed plate (7) is fixedly provided below the first lever (901) with a first supporting rod (903), and the upper end of the first supporting rod (903) is rotatably connected with the middle position of the first lever (901), the tail end of the first lever (901) is rotatably connected with a connecting rod (902), the outer wall of the fixed plate (7) is fixedly provided below the connecting rod (902) with a fixed block (904), the middle position of the fixed block (904) is slidably provided with a first vibrating rod (905), the tail end of the connecting rod (902) is rotatably connected with the upper end of the first vibrating rod (905), the lower end of the first vibrating rod (905) is connected with a second vibrating rod (907), and the bottom surface of the second vibrating rod (907) is fixedly provided with a vibrating plate (908); The vibrating assembly (12) comprises a first swinging rod (1201) rotatably installed at the lower end of one side of the extension frame (1101), and further comprises a second swinging rod (1206) rotatably installed at the middle position of the other side of the extension frame (1101), the first swinging rod (1201) and the second swinging rod (1206) are respectively distributed on both sides of the lifting column (803), and the tail ends of the first swinging rod (1201) and the second swinging rod (1206) away from the lifting column (803) are both fixedly provided with an arc-shaped rod (1207).

2. An intelligent foundry island for slurry pump housing production according to claim 1, characterized in that, The lower end of the lifting column (803) is fixedly installed with a second connecting seat (1203), a first swing rod (1201) is slidably connected to one side of the second connecting seat (1203) near the end of the lifting column (803), a second swing rod (1206) is slidably connected with a second lever (1205) at the end away from the arc-shaped rod (1207), the second lever (1205) is rotatably connected with a connecting piece at an end away from the second swing rod (1206), the other end of the connecting piece is rotatably connected with the other side of the second connecting seat (1203), and the inner wall of the bottom surface of the extension frame (1101) is fixedly installed with a second supporting rod (1204) below the second lever (1205), and the upper end of the second supporting rod (1204) is rotatably connected with the outer wall of the second lever (1205).

3. An intelligent foundry island for slurry pump housing production according to claim 2, characterized in that, The middle position of the lifting column (803) is fixedly installed with a movable frame (806), and the center of the fixed disc (801) is rotatably installed with a rotating block (807), and the end of the rotating block (807) is rotatably installed with a guide column (808), and the guide column (808) is located inside the movable frame (806) and drives the movable frame (806) to move up and down.

4. An intelligent foundry island for producing a slush pump housing according to claim 3, characterized in that The bottom surface of the extension frame (1101) is fixedly installed with a cross plate (1102), and the four ends of the cross plate (1102) are fixedly installed with second electric telescopic rods (1103), and the ends of the four second electric telescopic rods (1103) are fixedly installed with elastic pads.

5. An intelligent foundry island for slurry pump housing production according to claim 4, characterized in that, The sand box (5) comprises a box body (501), and the extension block (502) is fixedly installed on one side of the upper end of the box body (501).

6. An intelligent foundry island for producing a slush pump housing according to claim 5, characterized in that The sliding assembly (6) comprises a sliding bottom plate (601) slidably connected to the upper surface of the mounting plate (4), a plurality of equidistantly distributed tooth grooves (602) are formed in the two sides of the sliding bottom plate (601), a plurality of drive gears (604) are rotatably installed on the upper surface of the mounting plate (4) and meshedly connected with the plurality of tooth grooves (602) on the two sides of the sliding bottom plate (601), a plurality of evenly distributed first springs (603) are fixedly installed on the upper surface of the sliding bottom plate (601), and the upper ends of the plurality of first springs (603) are fixedly connected with the bottom surface of the box body (501).

7. An intelligent foundry island for producing a slush pump housing according to claim 6, characterized in that The ends of the two arc-shaped rods (1207) are fixedly installed with rubber hammers (1202), and the two arc-shaped rods (1207) are arranged on the two sides of the sand box (5), respectively, wherein the arc-shaped rod (1207) arranged at the end of the second swing rod (1206) is arranged on the same side as the extension block (502).

8. An intelligent foundry island for producing a slush pump housing according to claim 7, characterized in that The outer wall of the fixed disc (801) is fixedly installed with two groups of left-right symmetrically arranged limiting columns (805), the lifting column (803) slides up and down between the two groups of limiting columns (805), and the outer walls of the two sides of the lifting column (803) are in contact with the outer walls of the two groups of limiting columns (805), respectively.

9. An intelligent foundry island for producing a slush pump housing according to claim 8, characterized in that The first vibrating rod (905) and the second vibrating rod (907) are provided with a second spring (906), and the two ends of the second spring (906) are fixedly connected with the outer walls of the ends of the first vibrating rod (905) and the second vibrating rod (907), respectively.

10. An intelligent foundry island for producing a slush pump housing according to claim 9, characterized in that The vibrating plates (908) are arranged at the four corners of the box (501), and the bottom periphery of each vibrating plate (908) is provided with a chamfer.

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