Multifunctional plate turning and stacking machine for aluminum-plastic composite board production

By designing a multi-functional flip-and-palletizer with a flipping mechanism, guiding components, and material storage components, the problem of numerous steps in flipping aluminum composite panels has been solved, achieving automated and efficient flipping and palletizing of aluminum composite panels, thus reducing costs and time.

CN120229567BActive Publication Date: 2026-01-27JIANGSU TIANHONG TECH IND PARK CO LTD
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Patent Information

Application Number
CN202510331987.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2026-01-27
Estimated Expiration
2045-03-20

AI Technical Summary

Technical Problem

The existing multi-functional flip-and-palletizer used in the production of aluminum-plastic composite panels requires a large number of processing steps during the flip-and-pallet operation, resulting in low overall processing efficiency.

Method used

A multifunctional flip-plate palletizer was designed, comprising a flip-plate mechanism, a guide component, and a storage component. The flip-plate mechanism keeps the aluminum composite panel with the film side facing upward and places it at an angle. Combined with the gas injection and high-frequency vibration of the guide component and the storage component, the aluminum composite panels are automatically gathered and neatly stacked, reducing the flip-plate and palletizing steps.

Benefits of technology

This effectively reduces the steps involved in flipping and stacking aluminum composite panels, lowers the operating cost and time of the equipment, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a multifunctional plate turning and stacking machine for aluminum-plastic composite board production and particularly relates to the technical field of stacking devices, which comprises two supporting frames, a plate turning mechanism is fixedly arranged at the front ends of the two supporting frames, a guide assembly is fixedly arranged at the front part of the outer surface of the plate turning mechanism, and a storage assembly is fixedly arranged at the front part of the outer surface of the guide assembly. The multifunctional plate turning and stacking machine for aluminum-plastic composite board production can keep the film-covered side of the aluminum-plastic plate always upwardly placed when the single-side film-covered aluminum-plastic plate is subjected to plate turning processing, and the plate turning mechanism can keep the aluminum-plastic plate always placed in an inclined downward manner when the aluminum-plastic plate is subjected to plate turning, so that the aluminum-plastic plate can automatically fall downward in the subsequent process, the aluminum-plastic plate can be uniformly stacked in the subsequent process, the plate turning and stacking steps of the aluminum-plastic plate are reduced, and the use cost of the device is lowered.
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Description

Technical Field

[0001] This invention relates to the field of palletizing equipment technology, and in particular to a multi-functional flip-plate palletizing machine for the production of aluminum-plastic composite panels. Background Technology

[0002] The multi-functional flip-and-palletizer in aluminum composite panel production is a highly efficient and automated piece of equipment specifically designed for flipping, stacking, and placing single-sided laminated aluminum composite panels. The core function of this equipment is to flip the single-sided laminated aluminum composite panels 180 degrees to ensure that the laminated side faces up or down to meet subsequent processing or packaging needs. Flip-and-palletizers are typically equipped with intelligent sensing systems and precise positioning devices, which can automatically identify the laminated side of the panels and complete the flipping action through robotic arms or suction cups to ensure that the laminated side is not damaged.

[0003] Chinese Patent Publication No. CN116216333A discloses a multi-functional flip-and-pallet stacking machine for aluminum-plastic composite panel production, including a fixed platform. A first support foot is fixedly connected to one side of the fixed platform, and a first drive motor is movably mounted on one side of the first support foot. A first transmission belt is movably connected to one end of the first drive motor, and a second support foot is provided on the other side of the first support foot. The aforementioned patent document uses a fixed frame and a movable plate to connect to a reversing device. Both ends of the reversing device can connect to a conveyor line. After the flip-and-pallet assembly completes one flip, the first aluminum-plastic composite panel moves out from one end of the reversing device. At this time, another aluminum-plastic composite panel immediately enters the receiving groove of the limiting plate from the other end of the reversing device. Then, the flip-and-pallet assembly operates again to complete the flip-and-pallet processing of the second aluminum-plastic composite panel, thereby significantly shortening the waiting time of the aluminum-plastic composite panels and effectively improving the overall flip-and-pallet stacking efficiency.

[0004] Although the equipment described in the aforementioned patent documents can stack aluminum-plastic composite panels during use, it still requires a large number of processing steps to flip the panels, thus reducing the overall processing efficiency. Summary of the Invention

[0005] The main objective of this invention is to provide a multi-functional flip-and-palletize machine for the production of aluminum-plastic composite panels, which can effectively solve the problem of requiring a large number of processing steps to flip the aluminum-plastic composite panels, thereby reducing the overall processing efficiency.

[0006] To achieve the above objectives, the technical solution adopted by the present invention is as follows:

[0007] A multi-functional flip-and-pallet stacking machine for aluminum-plastic composite panel production includes two support frames. Several load-bearing plates are fixedly connected to the middle of one end of the two support frames that are close to each other. Several conveying rollers are fixedly connected to the upper ends of the two support frames. Baffles are fixedly connected to the front edges of the upper ends of the two support frames. A flip-and-pallet mechanism is fixedly installed at the front end of the two support frames. A guide component is fixedly installed on the front surface of the flip-and-pallet mechanism. A material storage component is fixedly installed on the front surface of the guide component.

[0008] Preferably, the flipping mechanism includes two rectangular plates, the rear ends of which are fixedly connected to the front end of the support frame on the same side. A rotating rod is rotatably connected to the upper rear part of the two rectangular plates at their adjacent ends. A sleeve rod is fixedly connected to the middle of the outer surface of the rotating rod, and a connecting plate is fixedly connected to the rear part of the outer surface of the sleeve rod. A triangular truss is fixedly connected to the lower left end of the left rectangular plate, and a stepper motor is fixedly connected to the upper end of the triangular truss. The left end of the rotating rod passes through the left rectangular plate, and the output end of the stepper motor is fixedly connected to the left end of the rotating rod via a coupling. Triangular plates are fixedly connected to the middle of the lower ends of both rectangular plates, and an adsorption assembly is fixedly installed at the rear end of the connecting plate.

[0009] Preferably, the adsorption assembly includes a fixed platform fixedly connected to the rear end of the connecting plate. A connecting plate is fixedly connected to the lower end of the fixed platform. An H-shaped outer frame is fixedly connected to the lower left and right sides of the connecting plate. A plurality of suction cup manipulators arranged in a linear array are fixedly connected to the outer surface of the H-shaped outer frame. A mounting plate is fixedly connected to the lower middle part of the connecting plate. A main board is fixedly connected to the lower end of the mounting plate. A plurality of circular grooves are linearly arrayed at the lower end of the main board. Guide posts are slidably connected to the inner surfaces of the plurality of circular grooves. A sub-plate is fixedly connected to the lower ends of the plurality of guide posts. A plurality of springs are fixedly connected to the ends of the main board and the sub-plate that are close to each other. The plurality of springs are located on the outer sides of the plurality of guide posts.

[0010] Preferably, the lower end of the sub-plate is provided with a plurality of mounting slots in a linear array, and a roller is rotatably connected to the inner surface of each of the mounting slots. The left and right ends of the main plate and the sub-plate are both trapezoidal.

[0011] Preferably, the guide assembly includes an inclined frame that is fixedly connected to the lower front ends of the two rectangular plates. Several rollers arranged in a linear array are rotatably connected to the upper part of the inner surface of the inclined frame that is close to each other. A long plate is fixedly connected to the lower part of the inner surface of the inclined frame that is close to each other. An air compressor is fixedly connected to the upper part of the long plate. Support components are fixedly installed on the left rear and right rear of the inclined surface at the upper end of the inclined frame.

[0012] Preferably, the support assembly includes a rectangular block fixedly connected to the rear right side of the inclined surface at the upper end of the inclined frame. Two guide rods are fixedly connected to the left end of the rectangular block. A wedge block is slidably connected to the outer surface of the two guide rods. Two springs are fixedly connected to the ends of the wedge block and the rectangular block that are close to each other. The two springs are located on the outside of the two guide rods respectively.

[0013] Preferably, the storage assembly includes a storage plate, the rear end of which is fixedly connected to the front end of the tilting frame. An inclined plate is fixedly connected to the front right end of the storage plate, and a bearing plate is fixedly connected to the rear right end of the storage plate. An inclined plate is fixedly connected to the upper inclined surface of the bearing plate. A rectangular groove is formed at the lower end of the inclined plate. A limit plate is slidably connected to the inner surface of the rectangular groove. A bearing plate is fixedly connected to the lower end of the limit plate. A partition is fixedly connected to the right end of the bearing plate and the right end of the limit plate. A bearing plate is fixedly connected to the lower left end of the partition. A pull ring is fixedly connected to the upper side of the middle right end of the partition.

[0014] Preferably, a mounting hole is provided at the middle of one rear end of the bearing plate, an inclined hollow plate is fixedly connected to the inner surface of the mounting hole, a special-shaped tube is fixedly connected to the inner surface of the inclined hollow plate, and the other end of the special-shaped tube is fixedly connected to the output end of the air compressor.

[0015] Preferably, the tilt angle of the tilted hollow plate is the same as that of the tilted plate.

[0016] Preferably, the lower front and rear parts of the triangular plate on the same side are fixedly connected to the front end of the support frame and the rear end of the tilting frame on the same side, respectively.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The present invention, through the setting of the flipping mechanism, ensures that the film side of the aluminum composite panel is always placed upwards when flipping the single-sided film-coated aluminum composite panel. Furthermore, the flipping mechanism can always keep the aluminum composite panel tilted downwards during the flipping process, so that the aluminum composite panel can automatically fall downwards and be stacked uniformly afterward. This reduces the steps of flipping and stacking the aluminum composite panels, thereby reducing the operating cost of the device.

[0019] 2. The present invention, through the setting of the guiding component, can cooperate with the flipping mechanism, and during stacking, the aluminum composite panels automatically converge to the location of the storage component. Furthermore, through the setting of the storage component, it can cooperate with the guiding component. When stacking the aluminum composite panels, the guiding component continuously injects gas into the storage component, so that the aluminum composite panels sliding onto the upper side of the storage component remain in a horizontal state. When the aluminum composite panels fall into the inner cavity of the storage component, the high-frequency vibration generated by the gas keeps the aluminum composite panels neat during stacking. There is no need for a lot of processing steps to stack the aluminum composite panels, thereby reducing the operating cost of the device. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 This is a schematic diagram of the overall structure of the present invention from another perspective;

[0022] Figure 3 This is a schematic diagram of the baffle installation position according to the present invention;

[0023] Figure 4 This is a schematic diagram of the overall structure of the flip-plate mechanism of the present invention;

[0024] Figure 5 This is a schematic diagram of the overall structure of the adsorption component of the present invention;

[0025] Figure 6 This is a schematic diagram of the overall structure of the guide component of the present invention;

[0026] Figure 7 This is a schematic diagram of the overall structure of the material storage component of the present invention;

[0027] Figure 8 This is a schematic diagram of the overall structure of the material storage component of the present invention in another state;

[0028] Figure 9 For the present invention Figure 6 Enlarged schematic diagram of the structure at point A in the middle;

[0029] Figure 10 This is a schematic diagram of the inclined hollow plate and irregular tube structure of the present invention.

[0030] In the diagram: 1. Support frame; 2. Load-bearing plate; 3. Conveyor roller; 4. Baffle; 5. Flipping mechanism; 51. Rectangular plate; 52. Rotating rod; 53. Sleeve rod; 54. Connecting plate; 55. Triangular platform; 56. Stepper motor; 57. Triangular plate; 58. Adsorption assembly; 581. Fixed platform; 582. Connecting plate; 583. H-shaped outer frame; 584. Suction cup robot; 585. Mounting plate; 586. Main board; 587. Circular groove; 588. Guide column; 589. Sub-plate; 580. Spring 1; 5801. Mounting groove; 5802. Roller 6. Cylinder 1; 6. Guide assembly; 61. Inclined frame; 62. Roller 2; 63. Long plate; 64. Air compressor; 65. Support assembly; 651. Rectangular block; 652. Guide rod; 653. Wedge block; 654. Spring 2; 7. Material storage assembly; 71. Material storage plate; 72. Inclined plate 1; 73. Bearing plate 1; 74. Inclined plate 2; 75. Rectangular groove; 76. Limiting plate; 77. Bearing plate 2; 78. Bearing plate 3; 79. Partition plate; 70. Pull ring; 741. Mounting hole; 742. Inclined hollow plate; 743. Special-shaped tube. Detailed Implementation

[0031] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0032] Example 1, as Figure 1 , Figure 2 and Figure 3 As shown, a multi-functional flip-and-stacking stacking machine for aluminum-plastic composite panel production includes two support frames 1. Several load-bearing plates 2 are fixedly connected to the middle of one end of the two support frames 1, which are close to each other. Several conveying rollers 3 are fixedly connected to the upper end of the two support frames 1. Baffles 4 are fixedly connected to the front edge of the upper end of the two support frames 1. A flip-and-stacking mechanism 5 is fixedly installed at the front end of the two support frames 1. With the flip-and-stacking mechanism 5, when flipping the single-sided film-coated aluminum-plastic composite panel, the film-coated side of the aluminum-plastic composite panel can always be placed facing upwards. Furthermore, when flipping the aluminum-plastic composite panel, the flip-and-stacking mechanism 5 can always keep it tilted downwards so that the aluminum-plastic composite panel can automatically fall downwards and be stacked uniformly. This reduces the steps of flipping and stacking the aluminum-plastic composite panel, thereby reducing the operating cost of the device.

[0033] A guide component 6 is fixedly installed on the front of the flipping mechanism 5. The guide component 6 can cooperate with the flipping mechanism 5 and automatically converge the aluminum composite panels to the storage component 7 during stacking.

[0034] A material storage component 7 is fixedly installed on the front of the guide component 6. The material storage component 7 can cooperate with the guide component 6. When stacking aluminum composite panels, the guide component 6 continuously injects gas into the material storage component 7, so that the aluminum composite panels that slide onto the upper side of the material storage component 7 remain in a horizontal state. When the aluminum composite panels fall into the inner cavity of the material storage component 7, the high-frequency vibration generated by the gas keeps the aluminum composite panels neat during stacking. There is no need for a lot of processing steps to stack the aluminum composite panels, thereby reducing the operating cost of the device.

[0035] The conveyor roller 3 mentioned above is a conventional setting in the prior art, and its specific working principle is as follows:

[0036] Power transmission: The conveyor roller 3 is usually driven by a power source such as a motor through a transmission device such as a belt, chain, or gear. The rotational power provided by the power source is transmitted to the shaft of the conveyor roller 3, causing the conveyor roller 3 to make circular motion around its axis. For example, in a common belt conveyor, the motor drives the drive roller to rotate through a reducer. The friction between the drive roller and the conveyor belt drives the conveyor belt to move, and the conveyor belt in turn drives the other conveyor rollers 3 to rotate.

[0037] Frictional transmission: There is friction between the surface of the conveyor roller 3 and the conveyed object. When the conveyor roller 3 rotates, it relies on this friction to convert its own rotation into the linear motion of the conveyed object, thereby realizing the conveying of the object. In order to increase the friction, the surface of the conveyor roller 3 is usually treated with some special methods, such as rubber coating, knurling, etc. For example, in the food processing production line, the rubber coating on the surface of the conveyor roller 3 can increase the friction with the food packaging, ensuring that the food can move stably on the conveyor roller 3 without slipping.

[0038] Support and guidance: The conveyor roller 3 provides support for the conveyed object, enabling it to move stably at a certain height and position. At the same time, by reasonably arranging the position and angle of the conveyor roller 3, the conveying direction of the object can be guided. For example, in a sorting and conveying system, by arranging the conveyor roller 3 at different angles, the items can be diverted and sorted according to a predetermined route.

[0039] Speed ​​control: By changing the rotation speed of the power source or using a speed regulating device, the rotation speed of the conveyor roller 3 can be precisely controlled, thereby controlling the conveying speed of the conveyed object. This is very important in different production processes. For example, on an electronic component production line, the speed of the conveyor roller 3 needs to be precisely controlled according to the processing requirements of the component to ensure the stability and processing quality of the component during the conveying process.

[0040] Therefore, the conveyor roller 3 mentioned above is a conventional design in the prior art. Its specific installation method, circuit connection method and control method are all conventional designs, and this solution will not elaborate on them in detail.

[0041] Example 2 is based on Example 1 and aims to achieve the purpose of flipping a single-sided coated aluminum composite panel.

[0042] For details, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 9 The flipping mechanism 5 includes two rectangular plates 51. The rear ends of the two rectangular plates 51 are fixedly connected to the front end of the support frame 1 on the same side. The upper rear part of the two rectangular plates 51 that are close to each other is rotatably connected to a rotating rod 52. A sleeve rod 53 is fixedly connected to the middle of the outer surface of the rotating rod 52. A connecting plate 54 is fixedly connected to the rear of the outer surface of the sleeve rod 53. A triangular platform 55 is fixedly connected to the lower left end of the left rectangular plate 51. A stepper motor 56 is fixedly connected to the upper end of the triangular platform 55. The left end of the rotating rod 52 passes through the left rectangular plate 51. The output end of the stepper motor 56 is fixedly connected to the left end of the rotating rod 52 through a coupling. A triangular plate 57 is fixedly connected to the middle of the lower end of both rectangular plates 51. An adsorption component 58 is fixedly installed at the rear end of the connecting plate 54.

[0043] Furthermore, the adsorption assembly 58 includes a fixed platform 581 fixedly connected to the rear end of the connecting plate 54. A connecting plate 582 is fixedly connected to the lower end of the fixed platform 581. H-shaped outer frames 583 are fixedly connected to the lower left and right sides of the connecting plate 582. A plurality of suction cup manipulators 584 arranged in a linear array are fixedly connected to the outer surface of the H-shaped outer frame 583. A mounting plate 585 is fixedly connected to the middle of the lower end of the connecting plate 582. A main plate 586 is fixedly connected to the lower end of the mounting plate 585. A plurality of circular grooves 587 are linearly arrayed at the lower end of the main plate 586. Guide posts 588 are slidably connected to the inner surfaces of the plurality of circular grooves 587. A sub-plate 589 is fixedly connected to the lower ends of the plurality of guide posts 588. A plurality of springs 580 are fixedly connected to the ends of the main plate 586 and the sub-plate 589 that are close to each other. The plurality of springs 580 are located on the outer sides of the plurality of guide posts 588.

[0044] Furthermore, the lower end of the sub-board 589 has a linear array of mounting slots 5801, and the inner surface of each mounting slot 5801 is rotatably connected to a roller 5802. The left and right ends of the main board 586 and the sub-board 589 are both trapezoidal.

[0045] Furthermore, the guide assembly 6 includes an inclined frame 61 that is fixedly connected to the lower front ends of two rectangular plates 51. Several rollers 62 arranged in a linear array are rotatably connected to the upper part of the inner surface of the inclined frame 61 at the end that is close to each other. A long plate 63 is fixedly connected to the lower part of the inner surface of the inclined frame 61 at the end that is close to each other. An air compressor 64 is fixedly connected to the upper end of the long plate 63. Support assemblies 65 are fixedly installed on the left rear part and the right rear part of the inclined surface at the upper end of the inclined frame 61.

[0046] Furthermore, the support assembly 65 includes a rectangular block 651 fixedly connected to the rear of the inclined surface at the upper end of the inclined frame 61. Two guide rods 652 are fixedly connected to the left end of the rectangular block 651. A wedge block 653 is slidably connected to the outer surface of the two guide rods 652. Two springs 654 are fixedly connected to the ends of the wedge block 653 and the rectangular block 651 that are close to each other. The two springs 654 are located on the outside of the two guide rods 652 respectively.

[0047] Furthermore, the lower front and rear parts of the triangular plate 57 on the same side are respectively fixedly connected to the front end of the support frame 1 and the rear end of the tilting frame 61 on the same side.

[0048] By placing the processed single-sided coated aluminum composite panel on the upper side of the conveyor roller 3, the conveyor roller 3 transports the single-sided coated aluminum composite panel forward to the position of the baffle 4, where it is stopped by the baffle 4. At this time, the suction cup robot 584 fixedly installed on the outer surface of the H-shaped outer frame 583 can be activated. Then the suction cup robot 584 will pick up the coated side of the aluminum composite panel. If the coated side is facing down when the aluminum composite panel is placed on the upper side of the conveyor roller 3 during the production process, the uncoated side will be picked up.

[0049] After the suction cup robot 584 picks up the aluminum-plastic panel, the stepper motor 56 can be started, so that the output end of the stepper motor 56 drives the rotating rod 52 fixedly connected to it to rotate through the coupling. When the rotating rod 52 rotates, the sleeve rod 53 fixedly connected to its outer surface also rotates, and at the same time drives the connecting plate 54 fixedly connected to it to rotate around the center point of the rotating rod 52. Since the fixed table 581 is fixedly connected to the connecting plate 54, the connecting plate 54 can drive the entire suction assembly 58 to rotate.

[0050] When the output end of the stepper motor 56 drives the rotating rod 52 to rotate 220 degrees, the rotation can be stopped, and the suction cup robot arm 584 can be controlled to cancel the adsorption of the aluminum-plastic plate. During this process, the two sides of the main board 586 and the sub-board 589 will pass through the wedge blocks 653 on both sides.

[0051] As can be seen from the above, both ends of the main board 586 and the sub-board 589 are trapezoidal. Therefore, when the ends of the main board 586 and the sub-board 589 pass through the wedge blocks 653 on both sides, the wedge blocks 653 are squeezed, causing the wedge blocks 653 to contract inward and rebound under the action of the second spring 654, causing the wedge blocks 653 on both sides to enter the gap between the main board 586 and the sub-board 589, thus opening up the main board 586 and the sub-board 589.

[0052] At this time, the sub-plate 589 moves outward, causing the first roller 5802 to lift the aluminum-plastic panel. Then, the aluminum-plastic panel slides along the first roller 5802 towards the surface of the second roller 62. The second roller 62 can guide the aluminum-plastic panel into the storage component 7 for storage. In the subsequent process of starting the stepper motor 56 to reverse, so that the adsorption component 58 returns to its initial state, the two ends of the main plate 586 and the sub-plate 589 leave the wedge blocks 653 on both sides. At this time, the main plate 586 and the sub-plate 589 retract and return to their initial state under the action of the first spring 580. The guide post 588 plays a role in limiting and guiding.

[0053] Therefore, this solution combines the flipping plate transportation process into a unified transportation and processing step by setting up a flipping plate mechanism 5, an adsorption component 58, a guiding component 6, and a support component 65, thereby reducing the operating cost of the device.

[0054] The stepper motor 56 mentioned above is a conventional configuration in the prior art, and its specific working principle is as follows:

[0055] Basic working principle:

[0056] The stator of the stepper motor 56 has multiple windings arranged in a certain pattern. When currents of different sequences are applied to the stator windings, different magnetic field distributions are generated. The rotor is made of permanent magnets or soft magnetic materials. Under the action of the stator magnetic field, the rotor will rotate due to electromagnetic force. Each time an electrical pulse is input, the motor rotates by a fixed angle, which is called the step angle. By controlling the frequency and number of electrical pulses, the speed and angle of the motor can be precisely controlled.

[0057] The principle behind generating high torque;

[0058] Magnetic field interaction: The magnetic field generated by the stator winding of the stepper motor 56 interacts with the magnetic field of the rotor to produce electromagnetic torque. The stator winding usually adopts a multi-phase structure, such as three-phase, four-phase, five-phase, etc. When each phase winding is energized in sequence, a rotating composite magnetic field is formed. For example, in the stepper motor 56, when the A, B, and C phase windings are energized in sequence, a rotating magnetic field is formed in the stator space. This magnetic field interacts with the rotor magnetic field, causing the rotor to rotate. Since the magnetic fields of the multi-phase windings are superimposed, a strong composite magnetic field can be generated, which causes the rotor to be subjected to a large electromagnetic force, thereby generating a large torque.

[0059] Cogging effect: The stator and rotor of the stepper motor 56 usually have a cogging structure. When the stator magnetic field interacts with the rotor magnetic field, a magnetic reluctance torque is generated between the teeth and slots. Due to the presence of the teeth and slots, the magnetic field is unevenly distributed in the teeth and slots. The rotor tends to stop at the position with the least magnetic reluctance, that is, the position where the teeth are opposite each other. This cogging effect increases the torque output of the motor, especially at low speeds, and can provide a large torque, giving the motor a good load-carrying capacity.

[0060] The principle of stopping at any time:

[0061] Electromagnetic braking: When the stepper motor 56 needs to stop, simply stop inputting electrical pulse signals to the stator winding. At this time, the current in the stator winding disappears, and the magnetic field also disappears. Since the rotor is already in a stable position under the action of the magnetic field, when the magnetic field disappears, the rotor will gradually stop due to mechanical friction and its own inertia. In addition, some stepper motors 56 are also equipped with electromagnetic braking devices. When the motor stops running, the electromagnetic braking device will generate braking force, enabling the motor to stop quickly and maintain its current position, preventing position deviation caused by external force or inertia.

[0062] Open-loop control characteristics: The stepper motor 56 is an open-loop control system. Its position is determined by the input pulse signal. As long as the pulse transmission is controlled well, the position of the motor can be precisely controlled. When the motor needs to stop, the pulse transmission is stopped, and the motor will stop at the current position. Compared with the closed-loop control system, the open-loop controlled stepper motor 56 does not require a complex feedback adjustment process when stopping. It can quickly respond to the stop command and realize the function of stopping at any time.

[0063] Therefore, the stepper motor 56 mentioned above is a conventional design in the prior art. Its specific installation method, circuit connection method and control method are all conventional designs, and this solution will not elaborate on them in detail.

[0064] The suction cup robot 584 mentioned above is a conventional setup in the prior art, and its specific working principle is as follows:

[0065] Adsorption Principle: The suction cups of the 584 suction cup robot are usually made of elastic materials such as rubber and silicone, which have good sealing and flexibility. When the suction cup comes into contact with the surface of an object, the air inside the suction cup is extracted by a vacuum pump or other negative pressure generating device, creating a negative pressure environment inside the suction cup. At this time, the atmospheric pressure outside the suction cup is greater than the pressure inside the suction cup. Under the action of pressure difference, the suction cup will be tightly adsorbed onto the surface of the object. According to the principle of atmospheric pressure, as long as the adsorption force is greater than the weight of the object and other resistance, stable adsorption of the object can be achieved.

[0066] Grasping and Moving Principle: After adsorption is completed, the robotic arm of the 584 suction cup robot begins to work. The robotic arm is usually composed of multiple joints and links. The movement of each joint is realized through transmission devices such as motors, reducers, lead screws, and guide rails, thereby driving the suction cup to the designated position for grasping. During the grasping process, the movement trajectory and speed of the robotic arm need to be precisely controlled to ensure that the suction cup can accurately adhere to the surface of the object without causing damage to the object. After the suction cup adheres to the object, the robotic arm moves the object to the designated position according to the preset program and path. During the movement, the position and posture of the robotic arm need to be monitored in real time, and the information is fed back to the control system through sensors. The control system makes adjustments based on the feedback information to ensure that the object can be smoothly and accurately transported to the target position.

[0067] Release principle: After the object is transported to the target location, it needs to be released from the suction cup. At this time, by controlling the valve or other devices, outside air is allowed to enter the suction cup, which breaks the negative pressure environment inside the suction cup, thereby eliminating the suction force. As the pressure inside the suction cup gradually returns to equal the outside atmospheric pressure, the suction cup separates from the object surface, completing the release process. During the release process, it is also necessary to control the release speed and timing to ensure that the object can be accurately placed in the target location without falling or being damaged.

[0068] Therefore, the suction cup robot 584 mentioned above is a conventional design in the prior art. Its specific installation method, circuit connection method and control method are all conventional designs, and this solution will not elaborate on them in detail.

[0069] Example 3: Based on Example 2, this example aims to achieve the goal of simultaneously flipping and transporting aluminum composite panels and then stacking them uniformly.

[0070] For details, please refer to Figure 1 , Figure 2 , Figure 6 , Figure 7 , Figure 8 and Figure 10 The storage assembly 7 includes a storage plate 71. The rear end of the storage plate 71 is fixedly connected to the front end of the inclined frame 61. An inclined plate 72 is fixedly connected to the front of the storage plate 71. A bearing plate 73 is fixedly connected to the rear right end of the storage plate 71. An inclined plate 74 is fixedly connected to the upper inclined surface of the bearing plate 73. A rectangular groove 75 is opened at the lower end of the inclined plate 72. A limit plate 76 is slidably connected to the inner surface of the rectangular groove 75. A bearing plate 77 is fixedly connected to the lower end of the limit plate 76. A partition 79 is fixedly connected to the right end of the bearing plate 77 and the right end of the limit plate 76. A bearing plate 78 is fixedly connected to the lower left end of the partition 79. A pull ring 70 is fixedly connected to the upper side of the middle right end of the partition 79.

[0071] Furthermore, a mounting hole 741 is provided in the middle of the rear end of the support plate 73. An inclined hollow plate 742 is fixedly connected to the inner surface of the mounting hole 741. A special-shaped tube 743 is fixedly connected to the inner surface of the inclined hollow plate 742. The other end of the special-shaped tube 743 is fixedly connected to the output end of the air compressor 64.

[0072] Furthermore, the tilt angle of the tilted hollow plate 742 is the same as that of the tilted plate 72.

[0073] As can be seen from the above embodiments, the aluminum composite panel is transferred to the upper side of the storage assembly 7 through the surface of the second roller 62. During this process, the air compressor 64 can be started to continuously inject gas into the shaped tube 743. When the gas enters the inner cavity of the storage plate 71, since the tilt angle of the inclined hollow plate 742 is the same as that of the first inclined plate 72, the gas will be sprayed out from the inclined hollow plate 742 in an upward tilting direction. During the spraying process, an upward blowing force can always be applied to the front side of the aluminum composite panel. The maximum power output of the air compressor 64 can only slightly blow up the front side of the aluminum composite panel.

[0074] When the aluminum composite panel enters the inner cavity of the storage plate 71, the gas will generate high-frequency vibration between the inner cavity of the storage plate 71 and the aluminum composite panel, causing the aluminum composite panel to automatically flatten when it falls downwards. When the inner cavity of the storage plate 71 is full of aluminum composite panels, simply pull the pull ring 70 to cause the pull ring 70 to drive the partition 79 to move to the right. The partition 79 can also drive the second support plate 77 and the third support plate 78 to move to the right at the same time. During this process, the limiting plate 76 fixedly connected to the upper end of the second support plate 77 can slide in the rectangular groove 75 opened at the lower end of the inclined plate 72.

[0075] When the support plate 3 78 is pulled out, since the aluminum composite panels are all stacked on top of the support plate 3 78, the stacked aluminum composite panels can be pulled out by simply pulling out the support plate 3 78, which makes it easy to retrieve them later.

[0076] The air compressor 64 mentioned above is a conventional configuration in the prior art, and its specific working principle is as follows:

[0077] Intake process: Air enters the air compressor 64 through the air inlet and is drawn into the center of the high-speed rotating impeller;

[0078] Compression process: The impeller rotates at high speed, giving the air centrifugal force, which throws the air out radially. During this process, the air speed and pressure increase, and at the same time, due to the action of the impeller, the kinetic energy of the air is converted into pressure energy, thus compressing the air.

[0079] Exhaust process: The compressed air flows out from the impeller and enters the diffuser. In the diffuser, the air velocity is further reduced and the pressure is further increased. Then, it is discharged from the air compressor 64 through the exhaust port and enters the storage plate 71.

[0080] Therefore, the air compressor 64 mentioned above is a conventional design in the prior art. Its specific installation method, circuit connection method and control method are all conventional designs, and this solution will not elaborate on them in detail.

[0081] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.

Claims

1. A multi-functional flip-and-pallet stacker for aluminum-plastic composite panel production, comprising two support frames (1), characterized in that: Several load-bearing plates (2) are fixedly connected to the middle of one end of the two support frames (1) that are close to each other. Several conveying rollers (3) are fixedly connected to the upper end of the two support frames (1). Baffles (4) are fixedly connected to the front edge of the upper end of the two support frames (1). A flipping mechanism (5) is fixedly installed at the front end of the two support frames (1). A guide component (6) is fixedly installed on the front of the outer surface of the flipping mechanism (5). A material storage component (7) is fixedly installed on the front of the outer surface of the guide component (6). The flip-plate mechanism (5) includes an adsorption component. The lower end of the mounting plate (585) of the adsorption component is fixedly connected to a main plate (586). The lower end of the main plate (586) is linearly arrayed with several circular grooves (587). The inner surfaces of the several circular grooves (587) are slidably connected to guide posts (588). The lower ends of the several guide posts (588) are fixedly connected to a sub-plate (589). The ends of the main plate (586) and the sub-plate (589) that are close to each other are fixedly connected to several springs (580). The several springs (580) are located on the outside of the several guide posts (588). The lower end of the sub-plate (589) is provided with a plurality of mounting slots (5801) arranged in a linear array. The inner surfaces of the plurality of mounting slots (5801) are rotatably connected with rollers (5802). The left and right ends of the main plate (586) and the sub-plate (589) are both arranged in a trapezoidal shape. The support component (65) of the guide assembly (6) includes a rectangular block (651) fixedly connected to the rear of the inclined surface at the upper end of the tilting frame (61). Two guide rods (652) are fixedly connected to the left end of the rectangular block (651). A wedge block (653) is slidably connected to the outer surface of the two guide rods (652). Two springs (654) are fixedly connected to the ends of the wedge block (653) and the rectangular block (651) that are close to each other. The two springs (654) are located on the outside of the two guide rods (652).

2. The multi-functional flip-plate palletizing machine for aluminum-plastic composite panel production according to claim 1, characterized in that: The flipping mechanism (5) includes two rectangular plates (51). The rear ends of the two rectangular plates (51) are fixedly connected to the front end of the support frame (1) on the same side. The upper rear of the two rectangular plates (51) that are close to each other are rotatably connected to a rotating rod (52). A sleeve rod (53) is fixedly connected to the middle of the outer surface of the rotating rod (52). A connecting plate (54) is fixedly connected to the rear of the outer surface of the sleeve rod (53). A triangular platform (55) is fixedly connected to the lower left end of the rectangular plate (51) on the left side. A stepper motor (56) is fixedly connected to the upper end of the triangular platform (55). The left end of the rotating rod (52) passes through the rectangular plate (51) on the left side. The output end of the stepper motor (56) is fixedly connected to the left end of the rotating rod (52) through a coupling. A triangular plate (57) is fixedly connected to the middle of the lower end of the two rectangular plates (51). An adsorption component (58) is fixedly installed at the rear end of the connecting plate (54).

3. The multi-functional flip-plate palletizing machine for aluminum-plastic composite panel production according to claim 2, characterized in that: The adsorption assembly (58) includes a fixed platform (581) fixedly connected to the rear end of the connecting plate (54). A connecting plate (582) is fixedly connected to the lower end of the fixed platform (581). H-shaped outer frames (583) are fixedly connected to the left and right sides of the lower end of the connecting plate (582). A plurality of suction cup manipulators (584) arranged in a linear array are fixedly connected to the outer surface of the H-shaped outer frame (583). An mounting plate (585) is fixedly connected to the middle of the lower end of the connecting plate (582).

4. The multi-functional flip-plate palletizing machine for aluminum-plastic composite panel production according to claim 2, characterized in that: The guide assembly (6) includes an inclined frame (61) that is fixedly connected to the lower front end of two rectangular plates (51). Several rollers (62) arranged in a linear array are rotatably connected to the upper part of the inner surface of the inclined frame (61) that are close to each other. A long plate (63) is fixedly connected to the lower part of the inner surface of the inclined frame (61) that is close to each other. An air compressor (64) is fixedly connected to the upper end of the long plate (63). Support assemblies (65) are fixedly installed on the left rear part and the right rear part of the inclined surface at the upper end of the inclined frame (61).

5. A multi-functional flip-plate palletizing machine for aluminum-plastic composite panel production according to claim 4, characterized in that: The storage assembly (7) includes a storage plate (71), the rear end of which is fixedly connected to the front end of the tilting frame (61), a tilting plate (72) is fixedly connected to the front of the storage plate (71), a bearing plate (73) is fixedly connected to the rear right end of the storage plate (71), a tilting plate (74) is fixedly connected to the upper tilting surface of the bearing plate (73), a rectangular groove (75) is provided at the lower end of the tilting plate (72), a limiting plate (76) is slidably connected to the inner surface of the rectangular groove (75), a bearing plate (77) is fixedly connected to the lower end of the limiting plate (76), a partition (79) is fixedly connected to the right end of the bearing plate (77) and the right end of the limiting plate (76), a bearing plate (78) is fixedly connected to the lower left end of the partition (79), and a pull ring (70) is fixedly connected to the upper side of the middle right end of the partition (79).

6. The multi-functional flip-pallet stacking machine for aluminum-plastic composite panel production according to claim 5, characterized in that: The bearing plate (73) has a mounting hole (741) in the middle of its rear end. An inclined hollow plate (742) is fixedly connected to the inner surface of the mounting hole (741). A special-shaped tube (743) is fixedly connected to the inner surface of the inclined hollow plate (742). The other end of the special-shaped tube (743) is fixedly connected to the output end of the air compressor (64).

7. A multi-functional flip-plate palletizing machine for aluminum-plastic composite panel production according to claim 6, characterized in that: The tilt angle of the tilted hollow plate (742) is the same as that of the tilted plate (72).

8. A multi-functional flip-plate palletizing machine for aluminum-plastic composite panel production according to claim 4, characterized in that: The lower front and rear parts of the triangular plate (57) on the same side are respectively fixedly connected to the front end of the support frame (1) and the rear end of the tilting frame (61) on the same side.

Citation Information

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