Intelligent automatic feeding and cutting machine

Abstract

The invention discloses an intelligent automatic feeding and cutting machine, and relates to the technical field of cutting machines, the intelligent automatic feeding and cutting machine comprises a body mechanism, the body mechanism comprises a rack, a controller main body is fixedly mounted on the front surface of the rack, a placing table is fixedly mounted on the inner wall of the rack, and a processing mechanism is arranged above the rack; the processing mechanism comprises a separating unit, the separating unit is located above the rack, and the separating unit is used for separating blanked cloth from excess materials; the processing mechanism further comprises a dumping unit, the dumping unit is located on the front face of the rack, the separating unit and the dumping unit are used in cooperation, and the dumping unit is used for dumping and conveying the collected blanking cloth. The intelligent automatic feeding and cutting machine comprises a rack, a processing mechanism is arranged on the rack, a detection mechanism is arranged above the rack, the processing mechanism and the detection mechanism are used in cooperation, the detection mechanism is used for detecting whether blanking cloth is omitted on excess materials or not, the intelligent automatic feeding and cutting machine is provided with a separation unit, the purpose of automatically separating the blanked and formed cloth from the excess materials is achieved, and manual separation of workers is not needed.

Description

Technical Field

[0001] The present invention relates to the technical field of cutting machines, and specifically relates to an intelligent automatic feeding cutting machine. Background Art

[0002] A cutting machine is a device used for processing various materials such as cutting and blanking, and has a wide range of applications in multiple industries. Through mechanical, hydraulic or pneumatic power systems, it presses a cutter or a die onto the material to be processed, and uses the sharp edge of the cutter or the shape of the die to precisely blank the material, thereby obtaining workpieces of the required shape and size.

[0003] When the existing cutting machine punches fabrics, it usually requires workers to manually separate the punched fabrics and the waste materials, and then collect and sort them. As a result, during the process of processing fabrics, the device needs to spend a certain amount of manpower to collect the punched fabrics, making the cutting machine easily affected by manual operations, reducing the processing efficiency of the cutting machine, and prolonging the fabric punching time.

[0004] Combining the above problems, we will find that when the existing intelligent automatic feeding cutting machines on the market are in use, it is very difficult to avoid the above-mentioned problems at the same time. And even if it can be solved, it needs to be solved by cooperating with external tools, thus failing to achieve the desired effect. Therefore, we propose an intelligent automatic feeding cutting machine. Summary of the Invention

[0005] The purpose of the present invention is to provide an intelligent automatic feeding cutting machine to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the present invention provides the following technical solution: An intelligent automatic feeding cutting machine, including a main body mechanism, the main body mechanism includes a frame, a controller main body is fixedly installed on the front of the frame, a placement table is fixedly installed on the inner wall of the frame, and a processing mechanism is arranged above the frame;

[0007] The processing mechanism includes a separation unit, the separation unit is located above the frame, and the separation unit is used to separate the punched fabric from the waste material;

[0008] The processing mechanism further includes a dumping unit, the dumping unit is located on the front of the frame, the separation unit and the dumping unit are used in cooperation, and the dumping unit is used to dump and convey the collected punched fabrics;

[0009] A detection mechanism is arranged above the frame, the processing mechanism and the detection mechanism are used in cooperation, and the detection mechanism is used to detect whether there is any missed punched fabric on the waste material.

[0010] Preferably, the separation unit includes two mounting frames. The bottom surfaces of the two mounting frames are fixedly connected to the upper surface of the frame. Inside each of the two mounting frames, a ball screw is rotatably connected. At one end of each ball screw away from the mounting frame, a first connecting wheel is fixedly installed. A first belt is sleeved inside the two first connecting wheels. On the front of one of the mounting frames, a rotating motor is fixedly installed. The output end of the rotating motor is fixedly connected to the front of one of the first connecting wheels. On the outer surfaces of the two ball screws, a moving plate is threadedly connected. On the bottom surface of one of the moving plates, two air cylinders are fixedly installed. A blanking tool is fixedly installed on the common bottom surface of the two air cylinders. On the bottom surface of the other moving plate, two electric push rods are fixedly installed. The telescopic ends of the two electric push rods are fixedly installed with a connecting box. The back of the connecting box is fixedly communicated with an installation box. On the inner bottom wall of the frame, a fixed block is fixedly installed. On the upper surface of the fixed block, a number of connecting springs are fixedly installed. The top ends of each group of connecting springs are fixedly installed with a placing block. The number of each group of connecting springs is four. On the upper surface of the fixed block, a number of ejecting blocks are fixedly installed. On the inner wall of the installation box, two electric cylinders are fixedly installed. The telescopic ends of the two electric cylinders are fixedly installed with a pushing plate. A wedge-shaped block is fixedly installed on the inner wall of the connecting box. A collection box is rotatably connected to the front of the connecting box. Concave-shaped frames are arranged on both sides of the frame. Inside each of the two concave-shaped frames, a roller shaft is rotatably connected. On the front of one of the concave-shaped frames, a rotating motor is fixedly installed. The output end of the rotating motor is fixedly connected to one end of the roller shaft close to the rotating motor. On the outer surface of one of the roller shafts, two traction ropes are fixedly installed. The right ends of the two traction ropes are fixedly installed with a placing rack. Two fastening bolts are threadedly connected inside the placing rack. The bottom ends of the two fastening bolts are rotatably connected with a clamping plate.

[0011] Preferably, two sliding rods are fixedly installed on the inner walls of the two mounting frames. The outer surfaces of each sliding rod are slidably connected to the inner walls of the moving plates.

[0012] Preferably, a number of telescopic columns are fixedly installed on the upper surface of the fixed block. Each telescopic column is located inside a connecting spring. The telescopic end of each telescopic column is fixedly connected to the bottom surface of the placing block.

[0013] Preferably, a connecting bearing is fixedly installed on the back of the collection box. The back of the inner ring of the connecting bearing is fixedly connected to the front of the connecting box.

[0014] Preferably, the pouring unit includes a connecting ring, the back surface of the connecting ring is fixedly connected to the front surface of the collection box, a touch switch is fixedly installed on the front surface of the collection box, the touch switch is located inside the connecting ring, a magnetic block is fixedly installed on the back surface of the collection box, an electromagnet is fixedly installed on the front surface of the connecting box, a connecting frame is fixedly installed on the front surface of the frame, two rollers are rotatably connected inside the connecting frame, a conveyor belt is sleeved on the outer surfaces of the two rollers, a stepper motor is fixedly installed on the front surface of the connecting frame, the output end of the stepper motor is fixedly connected to the front surface of one of the rollers, a mounting plate is fixedly installed on the upper surface of the connecting frame, a rotating shaft is rotatably connected inside the mounting plate, a second connecting wheel is fixedly installed at the end of the rotating shaft away from the frame, a third connecting wheel is fixedly installed on the outer surface of the roller shaft, a second belt is sleeved on the outer surfaces of the second connecting wheel and the third connecting wheel, a connecting gear is fixedly installed at the end of the rotating shaft close to the frame, two rotating shafts are rotatably connected to the back surface of the mounting plate, transmission gears are fixedly installed on the outer surfaces of the two rotating shafts, the outer surfaces of the two transmission gears are meshed with the outer surface of the connecting gear, incomplete gears are fixedly installed at the ends of the two rotating shafts close to the frame, a rack block is meshed with the outer surface of one of the incomplete gears, a rotating rod is rotatably connected to the back surface of the mounting plate, a rotating gear is fixedly installed on the outer surface of the rotating rod, the outer surface of the rotating gear is meshed with the outer surface of the rack block, and a connecting block is fixedly installed at the end of the rotating rod close to the frame.

[0015] Preferably, two limiting blocks are fixedly installed on the back surface of the mounting plate, and the inner walls of the two limiting blocks are slidably connected to the outer surface of the rack block.

[0016] Preferably, the detection mechanism includes a fixed frame, the outer surface of the fixed frame is fixedly connected to the front surface of the connecting frame and the upper surface of the frame respectively, a threaded rod is rotatably connected inside the fixed frame, a servo motor is fixedly installed on the front surface of the fixed frame, the output end of the servo motor is fixedly connected to the end of the threaded rod close to the servo motor, a rectangular plate is threadedly connected to the outer surface of the threaded rod, two electric telescopic rods are fixedly installed on the bottom surface of the rectangular plate, a connecting plate is fixedly installed at the telescopic ends of the two electric telescopic rods, an infrared detector is fixedly installed on the bottom surface of the connecting plate, two groups of electric push-pull rods are fixedly installed on the upper surface of the connecting plate, two clamping frames are slidably connected inside the connecting plate, the telescopic ends of the two groups of electric push-pull rods are respectively fixedly connected to the side surfaces of the two clamping frames close to each other, a rotating rod is rotatably connected inside each of the two clamping frames, a clamping plate is fixedly installed on the outer surface of each of the two rotating rods, a rotating gear is fixedly installed at one end of each of the two rotating rods, a rack plate is fixedly installed on the bottom surface of the connecting plate, and the outer surfaces of the two rotating gears are meshed with the bottom surface of the rack plate.

[0017] Preferably, two limiting rods are fixedly installed on the inner wall of the fixing frame, and the outer surfaces of the two limiting rods are both slidably connected to the inner wall of the rectangular plate.

[0018] Preferably, fixing plates are fixedly installed on both side surfaces of the two mounting frames and both side surfaces of the fixing frame. Two linear drivers are fixedly installed on the bottom surface of each fixing plate, and pressing plates are fixedly installed at the telescopic ends of each group of linear drivers.

[0019] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0020] 1. By providing a separation unit, during the process of punching the fabric, the device presses the remaining material, so that the punched fabric is moved into the connection box through the ejector block, and then pushed into the collection box through the push plate, thus achieving the purpose of automatically separating the punched fabric from the remaining material. Furthermore, there is no need for workers to manually separate, reducing the workload of workers and increasing the efficiency of fabric processing.

[0021] 2. By providing a tipping unit, during the process of feeding the fabric by the separation unit, the punched fabric in the collection box is tipped, and then the tipped fabric is conveyed by the conveyor belt, thus achieving the purpose of automatically collecting the punched fabric. Furthermore, it avoids the fabric falling onto the placement table due to too much fabric in the collection box.

[0022] 3. By providing a detection mechanism, the remaining material after separation is detected by an infrared detector, and the lost formed fabric is clamped and moved onto the conveyor belt for collection. When encountering the lost formed fabric, it is clamped and moved onto the conveyor belt for collection, thus ensuring the integrity of the collection. By providing a processing mechanism and a detection mechanism, the purpose of automatically separating and collecting the punched fabric is achieved. Furthermore, there is no need for workers to manually separate and collect, thus increasing the efficiency of fabric processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a schematic structural diagram of the whole of the present invention;

[0024] Figure 2 is a schematic structural diagram of the bottom view of the mounting frame of the present invention;

[0025] Figure 3 is a schematic structural diagram of the bottom view of the connection box of the present invention;

[0026] Figure 4 is a schematic structural diagram of the rear cross-sectional view of the connection box of the present invention;

[0027] Figure 5 Schematic structural diagram of the cross-sectional view of the frame of the present invention;

[0028] Figure 6 Schematic structural diagram of the cross-sectional view of the collection box of the present invention;

[0029] Figure 7 Schematic structural diagram of the rear cross-sectional view of the connecting frame of the present invention;

[0030] Figure 8 Schematic structural diagram of the rear view of the mounting plate of the present invention;

[0031] Figure 9 Schematic structural diagram of the rear cross-sectional view of the mounting plate of the present invention;

[0032] Figure 10 Schematic structural diagram of the bottom view of the fixing frame of the present invention;

[0033] Figure 11 Schematic structural diagram of the cross-sectional view of the rectangular plate of the present invention;

[0034] Figure 12 Schematic structural diagram of the bottom cross-sectional view of the clamping plate of the present invention.

[0035] In the figure: 1. Body mechanism; 11. Frame; 12. Controller body; 13. Placing table; 2. Processing mechanism; 21. Separation unit; 2101. Mounting frame; 2102. Ball screw; 2103. First connecting wheel; 2104. First belt; 2105. Rotating motor; 2106. Moving plate; 2107. Cylinder; 2108. Blanking tool; 2109. Electric push rod; 2110. Connecting box; 2111. Installation box; 2112. Fixed block; 2113. Connecting spring; 2114. Placing block; 2115. Ejecting block; 2116. Electric cylinder; 2117. Pushing plate; 2118. Wedge block; 2119. Collection box; 2120. Concave frame; 2121. Roller; 2122. Rotating motor; 2123. Traction rope; 2124. Placing rack; 2125. Fastening bolt; 2126. Clamping plate; 2127. Slide bar; 2128. Telescopic column; 2129. Connecting bearing; 22. Tilting unit; 2201. Connecting ring; 2202. Touch switch; 2203. Magnetic block; 2204. Electromagnet; 2205. Connecting frame; 2206. Drum; 2207. Conveyor belt; 2208. Stepper motor; 2209. Mounting plate; 2210. Rotating shaft; 2211. Second connecting wheel; 2212. Third connecting wheel; 2213. Second belt; 2214. Connecting gear; 2215. Rotating shaft; 2216. Driving gear; 2217. Incomplete gear; 2218. Rack block; 2219. Rotating rod; 2220. Rotating gear; 2221. Connecting block; 2222. Limit block; 3. Detection mechanism; 301. Fixed frame; 302. Threaded rod; 303. Servo motor; 304. Rectangular plate; 305. Electric telescopic rod; 306. Connecting plate; 307. Infrared detector; 308. Electric push-pull rod; 309. Clamping frame; 310. Rotating rod; 311. Clamping plate; 312. Rotating gear; 313. Rack plate; 314. Limit rod; 315. Fixed plate; 316. Linear driver; 317. Pressing plate. Detailed implementation mode

[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0037] Example 1: Please refer to Figures 1 - 6, the present invention provides a technical solution: an intelligent automatic feeding and cutting machine, including a body mechanism 1. The body mechanism 1 includes a frame 11. A controller main body 12 is fixedly installed on the front of the frame 11. A placement table 13 is fixedly installed on the inner wall of the frame 11. A processing mechanism 2 is arranged above the frame 11. The controller main body 12 uses a PLC controller to control the operation of the whole machine. By drawing and typesetting the shape to be punched through CAD, the fabric is punched;

[0038] The processing mechanism 2 includes a separation unit 21. The separation unit 21 is located above the frame 11. The separation unit 21 is used to separate the punched fabric from the waste material.

[0039] As a further limitation of the separation unit 21 of the present invention, the separation unit 21 includes two mounting frames 2101. The bottom surfaces of the two mounting frames 2101 are fixedly connected to the upper surface of the frame 11. Ball screw rods 2102 are rotatably connected inside the two mounting frames 2101. One ends of the two ball screw rods 2102 away from the mounting frames 2101 are fixedly installed with first connecting wheels 2103. A first belt 2104 is sleeved inside the two first connecting wheels 2103. A rotating motor 2105 is fixedly installed on the front surface of one of the mounting frames 2101. The output end of the rotating motor 2105 is fixedly connected to the front surface of one of the first connecting wheels 2103. Moving plates 2106 are threadedly connected to the outer surfaces of the two ball screw rods 2102. The power provided by the rotating motor 2105 cooperates with the first connecting wheels 2103 and the first belt 2104 to drive the two moving plates 2106 to move, so that the punching and separation of the device are carried out simultaneously, thereby reducing the cloth processing time. Two cylinders 2107 are fixedly installed on the bottom surface of one of the moving plates 2106. A punching tool 2108 is fixedly installed on the bottom surfaces of the two cylinders 2107 together. The tool on the punching tool 2108 can be disassembled to replace tools of different shapes. The power provided by the cylinders 2107 is used to drive the punching tool 2108 to move downward to punch and form the cloth on the placing table 13. Two electric push rods 2109 are fixedly installed on the bottom surface of the other moving plate 2106. A connecting box 2110 is fixedly installed on the telescopic ends of the two electric push rods 2109 together. An installation box 2111 is fixedly communicated with the back surface of the connecting box 2110. A fixing block 2112 is fixedly installed on the inner bottom wall of the frame 11. A plurality of connecting springs 2113 are fixedly installed on the upper surface of the cutting fixing block 2112. A placing block 2114 is fixedly installed on the top end of each group of connecting springs 2113. The number of each group of connecting springs 2113 is four. A plurality of ejecting blocks 2115 are fixedly installed on the upper surface of the fixing block 2112. The fixing block 2112 can be separated from the frame 11 to switch different fixing blocks 2112, so that workers can replace different fixing blocks 2112 according to the layout of the punched cloth, so that the sizes and numbers of the ejecting blocks 2115 and the placing blocks 2114 are consistent with the layout. Two electric cylinders 2116 are fixedly installed on the inner wall of the installation box 2111. A push plate 2117 is fixedly installed on the telescopic ends of the two electric cylinders 2116 together. A wedge-shaped block 2118 is fixedly installed on the inner wall of the connecting box 2110. When the connecting box 2110 presses the placing block 2114, the ejecting block 2115 extends into the connecting box 2110 and is flush with the bottom surface of the push plate 2117. A collection box 2119 is rotatably connected to the front surface of the connecting box 2110. Concave frames 2120 are arranged on both sides of the frame 11. Roller shafts 2121 are rotatably connected inside the two concave frames 2120. A rotating motor 2122 is fixedly installed on the front surface of one of the concave frames 2120.The output end of the rotating motor 2122 is fixedly connected to one end of one of the roller shafts 2121 close to the rotating motor 2122. Two traction ropes 2123 are fixedly installed on the outer surface of one of the roller shafts 2121. The right ends of the two traction ropes 2123 are jointly fixedly installed with a placement rack 2124. The setting of the traction ropes 2123 facilitates the traction of the fabric at the beginning of fabric processing. Two fastening bolts 2125 are threadedly connected inside the placement rack 2124. The bottom ends of the two fastening bolts 2125 are jointly rotatably connected to a clamping plate 2126. Unprocessed fabric is provided on the roller shaft 2121 on the right side. By fixing the remaining material after processing inside the placement rack 2124 through the fastening bolts 2125 and the clamping plate 2126, and then cooperating with the rotating motor 2122 to traction the fabric, the purpose of automatic feeding is achieved. By providing a separation unit 21, during the process of blanking the fabric by this device, by pressing the remaining material, the fabric after blanking is moved into the connection box 2110 through the ejector block 2115, and then pushed into the collection box 2119 through the push plate 2117, thus achieving the purpose of automatically separating the blanked fabric from the remaining material, and further eliminating the need for manual separation by workers, reducing the workload of workers and increasing the efficiency of fabric processing.

[0040] Please refer to Figures 2 - 3 On the inner walls of both of the two mounting brackets 2101, two sliding rods 2127 are fixedly installed. The outer surface of each sliding rod 2127 is slidably connected to the inner wall of the moving plate 2106. The installation of the sliding rods 2127 plays a role in restricting the moving trajectory of the moving plate 2106, thereby avoiding the phenomenon that the moving plate 2106 rotates during movement, and further ensuring the stability of the movement of the moving plate 2106.

[0041] Please refer to Figure 5 On the upper surface of the fixed block 2112, a number of telescopic columns 2128 are fixedly installed. Each telescopic column 2128 is located inside the connecting spring 2113. The telescopic end of each telescopic column 2128 is fixedly connected to the bottom surface of the placement block 2114. The installation of the telescopic columns 2128 plays a role in restricting the moving trajectory of the placement block 2114, thereby avoiding the phenomenon that the placement block 2114 deviates from the moving trajectory during movement, and further ensuring the stability of the movement of the placement block 2114.

[0042] Please refer to Figure 6 On the back surface of the collection box 2119, a connecting bearing 2129 is fixedly installed. The back surface of the inner ring of the connecting bearing 2129 is fixedly connected to the front surface of the connection box 2110. The installation of the connecting bearing 2129 plays a role in stabilizing the collection box 2119, thereby ensuring the stability of the rotation of the collection box 2119.

[0043] The specific implementation manner of this embodiment is as follows: When in use, the worker inputs the layout of the fabric blanking through the controller body 12, and at the same time replaces the blanking tool 2108 with a tool consistent with the blanking shape, and replaces the fixing block 2112, so that the number of placing blocks 2114 and ejecting blocks 2115 is the same as the number of layouts in the same row. Then the worker rotates the fastening bolt 2125, so that the fastening bolt 2125 drives the clamping plate 2126 to clamp the fabric. Then the worker turns on the rotating motor 2122, and uses the power provided by the rotating motor 2122 to drive the roller shaft 2121 to rotate intermittently, thereby achieving the purpose of automatically feeding the fabric. At the same time, the power provided by the cylinder 2107 is used to drive the blanking tool 2108 to move downward, so that the blanking tool 2108 punches and forms the fabric. Then the power provided by the rotating motor 2105 is used to drive the ball screw 2102 to rotate, so that the ball screw 2102 drives the moving plate 2106 to move back and forth, and then adjusts the position of the blanking tool 2108 according to the layout, so as to punch different positions of the fabric. During the fabric blanking process, the cooperation of the first connecting wheel 2103 and the first belt 2104 drives another ball screw 2102 to rotate, so that another moving plate 2106 also adjusts the position of the connecting box 2110 according to the layout position. During the process of the cylinder 2107 driving the blanking tool 2108 to move downward, the power provided by the electric push rod 2109 is used to drive the connecting box 2110 to move downward, so that the connecting box 2110 presses the placing block 2114, and then compresses the connecting spring 2113, so that the ejecting block 2115 carries the blanked and formed fabric into the inside of the connecting box 2110. Then the power provided by the electric cylinder 2116 is used to drive the push plate 2117 to move toward the side close to the collection box 2119, so that the push plate 2117 pushes the fabric inside the connecting box 2110 into the inside of the wedge block 2118, and then after passing through the wedge block 2118, it slides into the inside of the collection box 2119. Then during the process of the cylinder 2107 driving the blanking tool 2108 to move upward, the electric push rod 2109 drives the connecting box 2110 to move upward, and at the same time the electric cylinder 2116 drives the push plate 2117 back to its original position, so as to separate the subsequent fabric, and thus there is no need for the worker to separate it manually.

[0044] Embodiment 2: Please refer to Figure 1 、 Figures 4 - 9 ., the present invention provides a technical solution: An intelligent automatic feeding and cutting machine. The present invention makes corresponding improvements to the technical problems mentioned in the background art. The processing mechanism 2 further includes a dumping unit 22. The dumping unit 22 is located on the front of the frame 11. The separation unit 21 is used in cooperation with the dumping unit 22. The dumping unit 22 is used for dumping and conveying the collected blanked fabric.

[0045] As a further limitation of the tipping unit 22 of the present invention, the tipping unit 22 includes a connecting ring 2201. The back surface of the connecting ring 2201 is fixedly connected to the front surface of the collection box 2119. A touch switch 2202 is fixedly installed on the front surface of the collection box 2119. The touch switch 2202 is located inside the connecting ring 2201. A magnetic block 2203 is fixedly installed on the back surface of the collection box 2119. An electromagnet 2204 is fixedly installed on the front surface of the connecting box 2110. The touch switch 2202 is electrically connected to the electromagnet 2204. When the touch switch 2202 is triggered, the power supply of the electromagnet 2204 is disconnected, so that the electromagnet 2204 loses magnetism and thus cannot adsorb the magnetic block 2203. The settings of the electromagnet 2204 and the magnetic block 2203 prevent the collection box 2119 from rotating spontaneously when following the connecting box 2110. A connecting frame 2205 is fixedly installed on the front surface of the frame 11. Two rollers 2206 are rotatably connected inside the connecting frame 2205. A conveyor belt 2207 is sleeved on the outer surfaces of the two rollers 2206. A stepping motor 2208 is fixedly installed on the front surface of the connecting frame 2205. The output end of the stepping motor 2208 is fixedly connected to the front surface of one of the rollers 2206. A mounting plate 2209 is fixedly installed on the upper surface of the connecting frame 2205. A rotating shaft 2210 is rotatably connected inside the mounting plate 2209. A second connecting wheel 2211 is fixedly installed at the end of the rotating shaft 2210 away from the frame 11. A third connecting wheel 2212 is fixedly installed on the outer surface of the roller shaft 2121. A second belt 2213 is sleeved on the outer surfaces of the second connecting wheel 2211 and the third connecting wheel 2212. A connecting gear 2214 is fixedly installed at the end of the rotating shaft 2210 close to the frame 11. Two rotating shafts 2215 are rotatably connected to the back surface of the mounting plate 2209. Transmission gears 2216 are fixedly installed on the outer surfaces of the two rotating shafts 2215. The outer surfaces of the two transmission gears 2216 are meshed with the outer surface of the connecting gear 2214. Incomplete gears 2217 are fixedly installed at the ends of the two rotating shafts 2215 close to the frame 11. The outer surface of one of the incomplete gears 2217 is meshed with a rack block 2218. A rotating rod 2219 is rotatably connected to the back surface of the mounting plate 2209. A rotating gear 2220 is fixedly installed on the outer surface of the rotating rod 2219. The outer surface of the rotating gear 2220 is meshed with the outer surface of the rack block 2218. A connecting block 2221 is fixedly installed at the end of the rotating rod 2219 close to the frame 11. The shape of the connecting block 2221 is the same as the shape of the inner groove of the connecting ring 2201. Thus, the connecting block 2221 is inserted into the inside of the connecting ring 2201, thereby driving the collection box 2119 to rotate, so that the incomplete gear 2217 drives the rack block 2218 to move reciprocally up and down, so that the rack block 2218 drives the rotating gear 2220 to rotate forward half a turn and then reverse half a turn, thus achieving the purpose of tipping the collection box 2119. By providing the tipping unit 22,During the process of feeding the fabric in the separation unit 21, the fabric formed by blanking inside the collection box 2119 is dumped. Then, the dumped fabric is conveyed by the conveyor belt 2207, thus achieving the purpose of automatically collecting the blanked fabric, and further avoiding the fabric in the collection box 2119 from falling onto the placement table 13 due to excessive fabric.

[0046] Please refer to Figure 8 On the back of the mounting plate 2209, two limit blocks 2222 are fixedly installed. The inner walls of the two limit blocks 2222 are both slidably connected to the outer surface of the rack block 2218. The installation of the limit blocks 2222 plays a role in restricting the movement trajectory of the rack block 2218, thus avoiding the phenomenon that the rack block 2218 deviates from the movement trajectory during movement, and further ensuring the stability of the movement of the rack block 2218.

[0047] The specific implementation manner of this embodiment is as follows: After a row of fabric is blanked, the ball screw 2102 drives the moving plate 2106 back to the front of the mounting frame 2101, so that the connecting block 2221 is inserted into the connecting ring 2201. At this time, the connecting block 2221 triggers the touch switch 2202, causing the power supply of the electromagnet 2204 to be disconnected, so that the magnetism of the electromagnet 2204 disappears. When automatically feeding the fabric by the power provided by the rotating motor 2122, the roller 2121 drives the third connecting wheel 2212 to rotate, so that the third connecting wheel 2212 drives the second connecting wheel 2211 to rotate in cooperation with the second belt 2213, causing the second connecting wheel 2211 to drive the rotating shaft 2210 and the connecting gear 2214 to rotate. At the same time, the connecting gear 2214 drives the two transmission gears 2216 to rotate, so that the transmission gears 2216 drive the rotating shaft 2215 and the incomplete gear 2217 to rotate one circle, and further causing the two incomplete gears 2217 to drive the rack block 2218 to reciprocate for one cycle, causing the rack block 2218 to drive the rotating gear 2220 to rotate counterclockwise by half a turn and clockwise by half a turn, and further causing the rotating gear 2220 to drive the rotating rod 2219 and the connecting block 2221 to rotate, so that the collection box 2119 dumps the fabric inside onto the conveyor belt 2207. Then, the power provided by the stepping motor 2208 is used to drive the roller 2206 to rotate, so that the roller 2206 drives the conveyor belt 2207 to rotate, and further conveys the fabric on the conveyor belt 2207. When the second round of blanking starts, the collection box 2119 drives the connecting ring 2201 away from the connecting block 2221, so that the touch switch 2202 is released from the triggering action, and further causing the electromagnet 2204 to recover its magnetism, so that the electromagnet 2204 adsorbs the magnetic block 2203 to avoid the phenomenon that the collection box 2119 rotates by itself.

[0048] Embodiment 3: Please refer to Figure 1and Figures 10 - 12 , the present invention provides a technical solution: an intelligent automatic feeding and cutting machine. The present invention makes corresponding improvements to the technical problems mentioned in the background art. A detection mechanism 3 is provided above the frame 11, and the processing mechanism 2 is used in cooperation with the detection mechanism 3. The detection mechanism 3 is used to detect whether the punching fabric is left on the remaining material.

[0049] As a further limitation of the detection mechanism 3 of the present invention, the detection mechanism 3 includes a fixed frame 301. The outer surface of the fixed frame 301 is fixedly connected to the front surface of the connecting frame 2205 and the upper surface of the frame 11 respectively. A threaded rod 302 is rotatably connected inside the fixed frame 301. A servo motor 303 is fixedly installed on the front surface of the fixed frame 301. The output end of the servo motor 303 is fixedly connected to one end of the threaded rod 302 close to the servo motor 303. A rectangular plate 304 is threadedly connected to the outer surface of the threaded rod 302. Two electric telescopic rods 305 are fixedly installed on the bottom surface of the rectangular plate 304. The telescopic ends of the two electric telescopic rods 305 are jointly fixedly installed with a connecting plate 306. An infrared detector 307 is fixedly installed on the bottom surface of the connecting plate 306. The infrared detector 307 emits infrared rays to the fabric on the placement table 13, and judges whether the punching fabric is left according to the reflection situation of the infrared rays. The position where the infrared detector 307 emits a signal is consistent with the typesetting position. Two groups of electric push-pull rods 308 are fixedly installed on the upper surface of the connecting plate 306. Two clamping frames 309 are slidably connected inside the connecting plate 306. The telescopic ends of the two groups of electric push-pull rods 308 are respectively fixedly connected to the mutually close side surfaces of the two clamping frames 309. A rotating rod 310 is rotatably connected inside each of the two clamping frames 309. Clamping plates 311 are fixedly installed on the outer surfaces of the two rotating rods 310. One ends of the two rotating rods 310 are both fixedly installed with rotating gears 312. A rack plate 313 is fixedly installed on the bottom surface of the connecting plate 306. The outer surfaces of the two rotating gears 312 are both meshed with the bottom surface of the rack plate 313. The power provided by the electric push-pull rod 308 is used to drive the clamping frame 309 to move towards the mutually close side surface, so as to perform false tooth extrusion on the remaining fabric, making the fabric bulge. At the same time, the rack plate 313, the rotating gear 312, the rotating rod 310 and the clamping plate 311 are used to further clamp the bulged fabric, thus ensuring the stability of the fabric clamping. By setting the detection mechanism 3, the infrared detector 307 is used to detect the separated remaining material. When encountering the remaining formed fabric, it is clamped and moved to the conveyor belt 2207 for collection, thus avoiding the phenomenon of fabric waste caused by the omission of the formed fabric, and further ensuring the integrity of the collection.

[0050] Please refer to Figure 10, two limiting rods 314 are fixedly installed on the inner wall of the fixing frame 301. The outer surfaces of the two limiting rods 314 are both slidably connected to the inner wall of the rectangular plate 304. The installation of the limiting rods 314 plays a role in restricting the movement trajectory of the rectangular plate 304, thereby ensuring the stability of the movement of the rectangular plate 304.

[0051] Please refer to Figure 1 , fixing plates 315 are fixedly installed on both side surfaces of the two mounting frames 2101 and both side surfaces of the fixing frame 301. Two linear drivers 316 are fixedly installed on the bottom surface of each fixing plate 315. The telescopic ends of each group of linear drivers 316 are fixedly installed with pressing plates 317. The linear drivers 316 are used to drive the pressing plates 317 to move downward, thereby pressing the fabric, so as to avoid the phenomenon of the fabric moving by itself when the fabric is blanked, separated and clamped, and further ensure the stability of the fabric.

[0052] The specific implementation manner of this embodiment is as follows: During the process of blanking the fabric, the power provided by the linear driver 316 is used to drive the pressing plate 317 to move downward, thereby pressing the fabric. Then, the power provided by the servo motor 303 is used to drive the threaded rod 302 to rotate, so that the threaded rod 302 drives the rectangular plate 304 to move, and further the rectangular plate 304 drives the infrared detector 307 to move, so that the infrared detector 307 detects whether there is any remaining formed fabric. When encountering the remaining fabric, the power provided by the electric telescopic rod 305 is used to drive the connecting plate 306 to move downward, so that the bottom surface of the clamping frame 309 contacts the remaining fabric. Then, the power provided by the electric push-pull rod 308 is used to drive the two clamping frames 309 to move towards each other, so that the clamping frames 309 squeeze and push the fabric, causing the fabric to bulge. During the movement of the clamping frame 309, through the mutual cooperation of the rack plate 313 and the rotating gear 312, the rotating gear 312 drives the rotating rod 310 to rotate, and further the rotating rod 310 drives the clamping plates 311 to rotate towards each other, so as to clamp the bulging fabric. Then, the fabric is moved above the conveyor belt 2207 by the cooperation of the servo motor 303 and the threaded rod 302, and the clamping of the fabric is released, so as to drop the fabric onto the conveyor belt 2207, thereby detecting and collecting the remaining fabric, ensuring the integrity of the fabric collection.

[0053] It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, such that a process, method, article or apparatus comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or apparatus.

[0054] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent automatic feeding cutting machine, comprising a main body mechanism (1), characterized in that: The main body mechanism (1) comprises a frame (11), a controller body (12) is fixedly mounted on the front of the frame (11), a placement table (13) is fixedly mounted on the inner wall of the frame (11), and a processing mechanism (2) is arranged above the frame (11); The processing mechanism (2) comprises a separation unit (21), the separation unit (21) is located above the frame (11), and the separation unit (21) is used to separate the punched cloth from the remaining material; The processing mechanism (2) further comprises a dumping unit (22), the dumping unit (22) being located at the front of the frame (11), the separation unit (21) being used in conjunction with the dumping unit (22), and the dumping unit (22) being used to dump and transport the collected punched fabrics; A detection mechanism (3) is arranged above the frame (11), and the processing mechanism (2) is used in conjunction with the detection mechanism (3). The detection mechanism (3) is used to detect whether punched cloth is missing from the residual material.

2. The intelligent automatic feeding cutting machine according to claim 1, characterized in that: The separation unit (21) comprises two mounting frames (2101), the bottom surfaces of the two mounting frames (2101) are fixedly connected to the upper surface of the frame (11), the interiors of the two mounting frames (2101) are rotatably connected to ball screws (2102), the ends of the two ball screws (2102) away from the mounting frames (2101) are fixedly mounted with first connecting wheels (2103), the interiors of the two first connecting wheels (2103) are jointly sleeved with a first belt (2104), a rotating motor (2105) is fixedly mounted on the front of one of the mounting frames (2101), the output end of the rotating motor (2105) is fixedly connected to the front of one of the first connecting wheels (2103), and the two The outer surfaces of the ball screws (2102) are all threadedly connected with movable plates (2106), two cylinders (2107) are fixedly mounted on the bottom surface of one of the movable plates (2106), and a punching tool (2108) is fixedly mounted on the bottom surfaces of the two cylinders (2107), and two electric push rods (2109) are fixedly mounted on the bottom surface of the other movable plate (2106), and a connecting box (2110) is fixedly mounted on the telescopic ends of the two electric push rods (2109), and the back of the connecting box (2110) is fixedly connected to an installation box (2111), and a fixing block (2112) is fixedly mounted on the inner bottom wall of the frame (11), and several fixing blocks (2112) are fixedly mounted on the upper surface of the fixing block (2112). The connecting spring (2113) is provided with a placement block (2114) fixedly mounted on the top of each group of the connecting springs (2113), and the number of the connecting springs (2113) in each group is four. A plurality of ejection blocks (2115) are fixedly mounted on the upper surface of the fixing block (2112). Two electric cylinders (2116) are fixedly mounted on the inner wall of the installation box (2111), and a push plate (2117) is fixedly mounted on the telescopic ends of the two electric cylinders (2116). A wedge block (2118) is fixedly mounted on the inner wall of the connecting box (2110), and a collection box (2119) is rotatably connected to the front of the connecting box (2110). Concave frames (2120) are provided on both sides of the frame (11). Each of the concave frames (2120) is rotatably connected to a roller shaft (2121) inside, a rotating motor (2122) is fixedly installed on the front of one of the concave frames (2120), the output end of the rotating motor (2122) is fixedly connected to one end of one of the roller shafts (2121) close to the rotating motor (2122), two traction ropes (2123) are fixedly installed on the outer surface of one of the roller shafts (2121), the right ends of the two traction ropes (2123) are jointly fixedly installed with a placement frame (2124), the internal thread of the placement frame (2124) is connected to two fastening bolts (2125), and the bottom ends of the two fastening bolts (2125) are jointly rotatably connected with a clamping plate (2126).

3. The intelligent automatic feeding cutting machine according to claim 2, characterized in that: Two sliding bars (2127) are fixedly mounted on the inner walls of the two mounting frames (2101), and the outer surface of each sliding bar (2127) is slidably connected to the inner wall of the movable plate (2106).

4. The intelligent automatic feeding cutting machine according to claim 2, characterized in that: A plurality of telescopic columns (2128) are fixedly mounted on the upper surface of the fixed block (2112), each of the telescopic columns (2128) is located inside the connecting spring (2113), and the telescopic end of each telescopic column (2128) is fixedly connected to the bottom surface of the placement block (2114).

5. The intelligent automatic feeding cutting machine according to claim 2, characterized in that: A connecting bearing (2129) is fixedly mounted on the back of the collecting box (2119), and the back of the inner ring of the connecting bearing (2129) is fixedly connected to the front of the connecting box (2110).

6. The intelligent automatic feeding cutting machine according to claim 2, characterized in that: The tipping unit (22) comprises a connecting ring (2201), the back side of the connecting ring (2201) is fixedly connected to the front side of the collecting box (2119), a touch switch (2202) is fixedly installed on the front side of the collecting box (2119), and the touch switch (2202) is located inside the connecting ring (2201), a magnetic block (2203) is fixedly installed on the back side of the collecting box (2119), an electromagnet (2204) is fixedly installed on the front side of the connecting box (2110), and a connecting frame (2205) is fixedly installed on the front side of the frame (11), and the internal rotation connection of the connecting frame (2205) is arranged. There are two rollers (2206), the outer surfaces of the two rollers (2206) are jointly sleeved with a conveyor belt (2207), a stepper motor (2208) is fixedly mounted on the front of the connecting frame (2205), the output end of the stepper motor (2208) is fixedly connected to the front of one of the rollers (2206), a mounting plate (2209) is fixedly mounted on the upper surface of the connecting frame (2205), a rotating shaft (2210) is rotatably connected inside the mounting plate (2209), a second connecting wheel (2211) is fixedly mounted on the end of the rotating shaft (2210) away from the frame (11), and the roller shaft (2208) is fixedly mounted on the upper surface of the connecting frame (2205). A third connecting wheel (2212) is fixedly installed on the outer surface of the second connecting wheel (2211), the outer surfaces of the second connecting wheel (2211) and the outer surfaces of the third connecting wheel (2212) are jointly sleeved with a second belt (2213), a connecting gear (2214) is fixedly installed on one end of the rotating shaft (2210) close to the frame (11), and two rotating shafts (2215) are rotatably connected to the back of the mounting plate (2209), and transmission gears (2216) are fixedly installed on the outer surfaces of the two rotating shafts (2215), and the outer surfaces of the two transmission gears (2216) are aligned with the outer surfaces of the connecting gears (2214). The two rotating shafts (2215) are meshed with each other, and an incomplete gear (2217) is fixedly installed on one end of the two rotating shafts (2215) close to the frame (11), and the outer surface of one of the incomplete gears (2217) is meshedly connected with a rack block (2218). The back side of the mounting plate (2209) is rotatably connected with a rotating rod (2219), and a rotating gear (2220) is fixedly installed on the outer surface of the rotating rod (2219), and the outer surface of the rotating gear (2220) is meshed with the outer surface of the rack block (2218). The end of the rotating rod (2219) close to the frame (11) is fixedly installed with a connecting block (2221).

7. The intelligent automatic feeding cutting machine according to claim 6, characterized in that: Two limit blocks (2222) are fixedly mounted on the back of the mounting plate (2209), and the inner walls of the two limit blocks (2222) are slidably connected to the outer surface of the rack block (2218).

8. The intelligent automatic feeding cutting machine according to claim 6, characterized in that: The detection mechanism (3) comprises a fixing frame (301), the outer surface of which is fixedly connected to the front surface of the connecting frame (2205) and the upper surface of the frame (11), respectively; the fixing frame (301) is rotatably connected to a threaded rod (302) inside; a servo motor (303) is fixedly installed on the front surface of the fixing frame (301); the output end of the servo motor (303) is fixedly connected to an end of the threaded rod (302) close to the servo motor (303); the outer surface of the threaded rod (302) is threadedly connected to a rectangular plate (304); two electric telescopic rods (305) are fixedly installed on the bottom surface of the rectangular plate (304); the telescopic ends of the two electric telescopic rods (305) are fixedly installed with a connecting plate (306); the bottom surface of the connecting plate (306) is fixedly installed An infrared detector (307) is installed. Two groups of electric push-pull rods (308) are fixedly installed on the upper surface of the connecting plate (306). Two clamping frames (309) are slidably connected inside the connecting plate (306). The telescopic ends of the two groups of electric push-pull rods (308) are respectively fixedly connected to the side surfaces of the two clamping frames (309) that are close to each other. The insides of the two clamping frames (309) are rotatably connected with rotating rods (310). The outer surfaces of the two rotating rods (310) are fixedly installed with clamping plates (311). One end of the two rotating rods (310) is fixedly installed with rotating gears (312). The bottom surface of the connecting plate (306) is fixedly installed with a rack plate (313). The outer surfaces of the two rotating gears (312) are meshed with the bottom surface of the rack plate (313).

9. The intelligent automatic feeding cutting machine according to claim 8, characterized in that: Two limiting rods (314) are fixedly mounted on the inner wall of the fixing frame (301), and the outer surfaces of the two limiting rods (314) are both slidably connected to the inner wall of the rectangular plate (304).

10. The intelligent automatic feeding cutting machine according to claim 8, characterized in that: Both side surfaces of the two mounting frames (2101) and both side surfaces of the fixing frame (301) are fixedly mounted with fixing plates (315), and the bottom surface of each fixing plate (315) is fixedly mounted with two linear actuators (316), and the telescopic end of each group of the linear actuators (316) is fixedly mounted with a pressing plate (317).

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