Capillary tube automatic visual inspection device
By designing a capillary automated visual detection device, the problems of cumbersome operation and poor flexibility of traditional detection devices are solved, and the timing and quantitative addition and uniform storage are achieved, which improves the detection efficiency and practicality.
Patent Information
- Application Number
- CN202510718714.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-07-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional capillary detection devices are complicated to operate and have poor flexibility, and are prone to uneven capillary accumulation, pouring and damage during the detection and storage process.
An automated capillary visual detection device is designed, including an operating table, a detection structure, a loading structure and a loading structure. The feeding structure uses timed and quantitative capillaries to avoid excessive accumulation of vibrating disks; the feeding structure uses adjustment of the storage box height and leveling to ensure that the capillaries are stacked evenly and damage is reduced.
It improves the operating efficiency and flexibility of capillary detection, reduces the workload of operators, avoids capillary accumulation and damage, and improves the practicality of the detection device.
Smart Images

Figure CN120232902A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of visual detection devices, and specifically to an automatic capillary visual detection device. Background Art
[0002] A capillary is a tube with an extremely fine inner diameter, usually referring to a thin tube with an inner diameter between a few micrometers and a few millimeters, including glass capillaries, plastic capillaries, stainless steel capillaries, etc. Among them, when producing stainless steel capillaries, a device using a visual system for detection is often borrowed. The image of the capillary is collected through an optical imaging system, and then image processing algorithms are used to analyze and process the image, so as to obtain information such as the size, shape, position, and surface defects of the capillary, in order to determine whether the capillary meets the quality standards.
[0003] When adding stainless steel capillaries to the vibrating bowl of the traditional detection device, in order to avoid problems such as excessive load on the vibration system caused by excessive accumulation of capillaries in the vibrating bowl or blockage at positions such as the material outlet, it is usually necessary for the operator to regularly and appropriately add capillaries to the vibrating bowl through a funnel. Furthermore, it is required that the operator repeatedly lift the capillary material from the ground and add it to the funnel. The operation process is cumbersome, resulting in low operation efficiency. And due to the limited space size of the discharge port on the funnel, it causes blockage of the capillaries at the outlet during feeding, and the practicability is poor; During the process of detecting stainless steel capillaries, usually the conveying track transports the capillaries one by one to the detection camera of the device and takes pictures of the capillaries, so as to convert the appearance information of the capillaries into digital image signals. And during the conveying process, in order to keep the stainless steel capillaries in a vertical state, the channel of the conveying track is usually set to a size corresponding to the outer diameter of the capillary. Therefore, when detecting capillaries of different specifications, it is necessary to repeatedly replace tracks of different sizes, and the operation process is cumbersome and the flexibility is poor; When the capillary completes the capture by the detection camera and is conveyed to the end of the conveying device, usually the sorting cylinder blows the qualified and unqualified capillaries into the two discharge ports of the device respectively, and at the same time drops them into the storage box directly below the discharge port. However, during the storage process in the storage box, due to the constant position of the discharge port, it causes the capillaries to pile up and stack high directly below the discharge port, resulting in uneven accumulation in the storage box, easily causing the capillaries to fall over and drop outside the storage box. And due to the high position of the discharge port, the capillaries are easily damaged due to collision during the process of falling into the storage box, and the practicability is poor. Summary of the Invention
[0004] In view of the problems in the prior art, the present invention provides an automatic capillary visual detection device.
[0005] The technical solution adopted by the present invention to solve the technical problem is: a capillary automatic visual inspection device, comprising an operating table, a detection structure installed on the operating table, and a feeding structure installed on the operating table; The detection structure includes five detection cameras and three LED lights arranged near the detection cameras, and the upper surface of the operating table is fixedly connected with the detection cameras; The feeding structure includes a mounting frame and a connecting plate fixedly connected to the center position of the mounting frame, the operating table is fixedly connected to the mounting frame, two guide bars are fixedly connected between the connecting plate and the top of the mounting frame, a discharging hopper is slidably connected between the two guide bars, the bottom end of the discharging hopper is rotatably connected to a resistance wheel, the upper surface of the connecting plate is fixedly connected to a third motor, a cam is fixedly connected to the output shaft of the third motor, the cam resists the resistance wheel, the top of the discharging hopper is fixedly connected to a docking port, the top of the mounting frame is slidably connected to a first storage bucket, and the docking port is slidably connected to the inner side of the first storage bucket.
[0006] Specifically, sliding rods are fixedly connected on both sides of the first storage bucket, the sliding rods are slidably connected to the mounting frame, a spring is fixedly connected between the bottom of the sliding rod and the outer wall of the mounting frame, and the second storage bucket is fixedly connected to the inner side of the first storage bucket; a third tension spring is fixedly connected between the discharge hopper and the upper surface of the connecting plate, the second storage bucket is located directly above the docking port, and the mounting frame has a "U"-shaped structure.
[0007] Specifically, the inner bottoms of the first storage bucket and the second storage bucket are both provided with inclined surfaces, and the second storage bucket is equipped with an opening and closing structure.
[0008] Specifically, an opening and closing structure is provided on the feeding structure; the opening and closing structure includes a pull rod and a baffle fixedly connected to the bottom of the pull rod, one end of the second storage bucket is slidably connected to the pull rod, the baffle is slidably connected to the outer wall of the second storage bucket, and a fourth tension spring is fixedly connected between the top of the pull rod and the top surface of the second storage bucket.
[0009] Specifically, a conveying structure is provided on the operating table, and an adjusting structure is provided on the conveying structure; the conveying structure includes a first motor and a glass turntable fixedly connected to the output shaft of the first motor, the first motor is fixedly connected to the upper surface of the operating table, a vibration plate is fixedly connected to the operating table, a discharge guide rail is fixedly connected to the discharge trough of the vibration plate, an end of the discharge guide rail close to the first motor is slidably connected to the glass turntable, a support frame is fixedly connected to the operating table, both ends of the support frame are rotatably connected to wheels, an end of the operating table facing away from the glass turntable is fixedly connected to a second motor, the output shaft of the second motor is fixedly connected to the shaft of an adjacent wheel, and a conveyor belt is wound between the two wheels.
[0010] Specifically, the end of the discharge guide rail is in an arc-shaped structure, and the support frame is equipped with an adjustment structure.
[0011] Specifically, the adjusting structure includes an adjusting disk and a nut that abuts against the top surface of the adjusting disk, the upper surface of the glass turntable is rotatably connected with the adjusting disk, the output shaft of the first motor is threadedly connected with a nut, two mounting blocks are fixedly connected to one end of the support frame close to the glass turntable, a guide plate is slidably connected to the mounting block, a first tension spring is fixedly connected between the guide plate and the mounting block, a baffle rod is threadedly connected to the mounting block, the end of the baffle rod abuts against the guide plate, a thin sheet is fixedly connected to the bottom surface of one of the guide plates, and a guide sheet is fixedly connected to one end of the other guide plate close to the glass turntable, one end of the thin sheet is rotatably connected to the glass turntable, and the other end of the thin sheet is flush with the horizontal part on the conveyor belt.
[0012] Specifically, the guide plate is in a T-shaped structure, and the guide piece is in an arc-shaped structure.
[0013] Specifically, the detection structure includes five detection cameras and three LED lights arranged near the detection cameras. A detection camera is fixedly connected to the upper surface of the operating table. Two detection cameras and an LED light are respectively arranged on both sides of the support frame. Another detection camera and another LED light are arranged under the glass turntable. A focusing plate is respectively arranged on both sides of the support frame, and the focusing plate is fixedly connected to the operating table. Two air nozzles are fixedly connected to one end of the operating table close to the second motor, and the two air nozzles are arranged on the same side of the support frame. Two unloading bins are arranged on the other side of the support frame, and the unloading bins are fixedly connected to the operating table.
[0014] Specifically, a material unloading structure is provided on the side of the operating table, and the material unloading structure includes two guide rods and a load-bearing frame slidably connected between the two guide rods, two guide rods are fixedly connected to the side wall of the operating table, a hydraulic rod is fixedly connected between the bottom surface of the load-bearing frame and the bottom of the operating table, an end of the load-bearing frame away from the guide rod is slidably connected with a fixed plate, a second tension spring is fixedly connected between the fixed plate and the outer wall of the load-bearing frame, two storage boxes are abutted on the load-bearing frame, and the fixed plate abuts against the storage boxes, two discharge pipes are fixedly connected to a side of the operating table close to the guide rods, and a push plate is fixedly connected to the end of the discharge pipe.
[0015] The beneficial effects of the present invention are: (1) The capillary automated visual inspection device described in the present invention has a conveying structure on the operating table, and the conveying structure is equipped with an adjustment structure. The setting of the adjustment structure facilitates the adjustment of the size of the conveying track, so that capillaries of different specifications can be conveyed, and the device has strong flexibility.
[0016] (2) In the automatic capillary vision detection device of the present invention, a blanking structure is installed on the operating table. The setting of the blanking structure can adjust the height of the storage box, avoiding the problem that the capillary is damaged due to a large dropping height. At the same time, it can level the capillaries accumulated inside the storage box, and the operation is simple.
[0017] (3) In the automatic capillary vision detection device of the present invention, a feeding structure is provided on the operating table. The feeding structure is used in cooperation with the opening and closing structure. The setting of the feeding structure facilitates adding capillaries to the vibrating plate at regular intervals and in a fixed quantity, avoiding the problems that the vibration efficiency is affected or the material outlet is blocked due to excessive accumulation of capillaries in the vibrating plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention will be further described below in conjunction with the drawings and embodiments.
[0019] Figure 1 It is a schematic diagram of the overall structure of a preferred embodiment of the automatic capillary vision detection device provided by the present invention; Figure 2 It is Figure 1 The enlarged schematic diagram of the structure of part A shown in; Figure 3 It is Figure 1 The enlarged schematic diagram of the structure of part B shown in; Figure 4 It is Figure 3 The enlarged schematic diagram of the structure of part C shown in; Figure 5 It is a schematic diagram of the connection structure between the first storage hopper and the second storage hopper of the present invention; Figure 6 It is Figure 5 The enlarged schematic diagram of the structure of part D shown in; Figure 7 It is a schematic diagram of the connection structure between the operating table and the mounting bracket of the present invention; Figure 8 It is Figure 7 The enlarged schematic diagram of the structure of part E shown in; Figure 9 It is Figure 7 The enlarged schematic diagram of the structure of part F shown in; Figure 10 It is a schematic diagram of the connection structure between the operating table and the support frame of the present invention; Figure 11 It is Figure 10 The enlarged schematic diagram of the structure of part G shown in; Figure 12 It is a schematic diagram of the connection structure between the runner and the cam of the present invention.
[0020] In the figure: 1, operating table; 2, vibrating disk; 3, conveying structure; 301, first motor; 302, glass turntable; 303, discharge guide rail; 304, support frame; 305, runner; 306, conveyor belt; 307, second motor; 4, adjusting structure; 401, adjusting disk; 402, nut; 403, mounting block; 404, guide plate; 405, thin sheet; 406, first tension spring; 407, stop bar; 408, guide piece; 5, detection structure; 501, detection camera; 502, LED lamp; 503, condenser plate; 504, air nozzle; 505, blanking bin; 6, blanking structure; 601, guide rod; 602, load-bearing frame; 603, fixing plate; 604, second tension spring; 605, storage box; 606, discharge pipe; 607, push plate; 608, hydraulic rod; 7, feeding structure; 701, mounting frame; 702, connecting plate; 703, guide strip; 704, discharge hopper; 705, third tension spring; 706, third motor; 707, cam; 708, contact wheel; 709, docking port; 710, first storage hopper; 711, second storage hopper; 712, slide bar; 713, spring; 8, opening and closing structure; 801, pull rod; 802, baffle; 803, fourth tension spring. Detailed implementation manners
[0021] In order to make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.
[0022] Such as Figure 1 , Figure 5 , Figure 7 and Figures 9 - 12As shown in the figure, a capillary automatic vision detection device of the present invention includes an operation table 1, a conveying structure 3 installed on the operation table 1, an adjusting structure 4 connected to the conveying structure 3, a detection structure 5 installed on the operation table 1, a blanking structure 6 arranged on the side of the operation table 1, a feeding structure 7 installed on the operation table 1, and an opening and closing structure 8 cooperating with the feeding structure 7; the feeding structure 7 includes a mounting frame 701 and a connecting plate 702 fixedly connected to the center position of the mounting frame 701. The mounting frame 701 is fixedly connected to the operation table 1. Two guiding bars 703 are fixedly connected between the connecting plate 702 and the top end of the mounting frame 701. A discharge hopper 704 is slidably connected between the two guiding bars 703. The bottom end of the discharge hopper 704 is rotatably connected to a contact wheel 708. A third motor 706 is fixedly connected to the upper surface of the connecting plate 702. A cam 707 is fixedly connected to the output shaft of the third motor 706. The cam 707 abuts against the contact wheel 708. The top end of the discharge hopper 704 is fixedly connected to a docking port 709. A first storage hopper 710 is slidably connected to the top end of the mounting frame 701. The docking port 709 is slidably connected between the inner sides of the first storage hopper 710. Slide bars 712 are fixedly connected to both sides of the first storage hopper 710. The slide bars 712 are slidably connected to the mounting frame 701. A spring 713 is fixedly connected between the bottom of the slide bar 712 and the outer wall of the mounting frame 701. A second storage hopper 711 is fixedly connected to the inner side of the first storage hopper 710. A third tension spring 705 is fixedly connected between the discharge hopper 704 and the upper surface of the connecting plate 702. The second storage hopper 711 is located directly above the docking port 709. The mounting frame 701 is in a "U" - shaped structure. Inclined surfaces are provided at the inner bottoms of both the first storage hopper 710 and the second storage hopper 711. The opening and closing structure 8 is provided on the second storage hopper 711; when detecting features such as the inner diameter, size, and surface defects of stainless - steel capillaries, the capillaries are poured into the first storage hopper 710 from the top opening, so that the capillaries are stored inside the first storage hopper 710, which is convenient for subsequent quantitative and timed addition of capillaries to the vibrating disk 2, thus effectively avoiding the problems that the vibrating effect of the vibrating disk 2 is affected due to excessive accumulation of capillaries or blockage at the material outlet. Just turn on the power of the third motor 706. At this time, the third motor 706 drives the cam 707 on the output shaft to rotate a certain angle. During the process when the cam 707 rotates to a state flush with the connecting plate 702, the discharge hopper 704 slides downward along the two guiding bars 703 under the action of gravity and the pulling force of the third tension spring 705. The discharge hopper 704 drives the docking port 709 on the top surface to slide downward. At this time, since the first storage hopper 710 is fixed in position under the action of the springs 713 on both sides, during this process, the top surface of the docking port 709 no longer abuts against the bottom surface of the second storage hopper 711, and the distance between the top surface of the docking port 709 and the bottom surface of the second storage hopper 711 gradually increases.Until the top surface of the docking port 709 is flush with the bottom of the first storage hopper 710, the capillary tubes stored inside the first storage hopper 710 then fall from the central opening of the docking port 709 into the inside of the discharge hopper 704, and then roll from the discharge hopper 704 into the inside of the vibrating disk 2. At this time, the opening at the bottom of the first storage hopper 710 is opened and closed, facilitating the automatic rolling of the capillary tubes into the vibrating disk 2. When it is necessary to close the opening at the bottom of the first storage hopper 710, only need to drive the cam 707 to rotate in the reverse direction through the third motor 706. During the rotation of the cam 707, it will contact the contact wheel 708 on the discharge hopper 704, thereby driving the discharge hopper 704 and the docking port 709 to slide upward until the top surface of the docking port 709 contacts the bottom surface of the second storage hopper 711, thus closing the opening at the bottom of the first storage hopper 710. The operation is simple. At this time, the cam 707 has not completely rotated to a state perpendicular to the connecting plate 702, so the docking port 709 will not upwardly contact the first storage hopper 710, and the first storage hopper 710 remains stationary. If the capillary tubes inside the first storage hopper 710 are blocked and difficult to fall from the opening, only need to drive the cam 707 to continuously rotate 360 degrees through the third motor 706. When the cam 707 rotates to a state perpendicular to the connecting plate 702, the docking port 709 will upwardly contact the first storage hopper 710, driving the slide bars 712 on both sides of the first storage hopper 710 to compress the springs 713, and the first storage hopper 710 slides upward along the mounting frame 701. Thus, during the 360-degree rotation of the cam 707, the first storage hopper 710 is driven to repeatedly shake up and down, facilitating the shaking of the capillary tubes accumulated inside the first storage hopper 710 to be evenly distributed, effectively solving the problem of blockage at the opening at the bottom of the first storage hopper 710. At the same time, when the inside of the discharge hopper 704 is blocked, the cam 707 can also be rotated 360 degrees to drive the discharge hopper 704 to shake up and down, facilitating the blockage inside the discharge hopper 704 to slide into the vibrating disk 2. It has strong flexibility, effectively solving the problem of blockage of the capillary tubes at the opening of the first storage hopper 710 and inside the discharge hopper 704, and has strong practicability.
[0023] Specifically, such as Figure 1 、 Figure 5 、 Figure 9 、 Figure 10 and Figure 12As shown, the opening and closing structure 8 includes a pull rod 801 and a baffle 802 fixedly connected to the bottom of the pull rod 801. One end of the second storage hopper 711 is slidably connected to the pull rod 801, and the baffle 802 is slidably connected to the outer wall of the second storage hopper 711. A fourth tension spring 803 is fixedly connected between the top end of the pull rod 801 and the top surface of the second storage hopper 711. When it is necessary to detect capillary tubes of different specifications, another specification of capillary tube can be added to the inside of the second storage hopper 711. After all the capillary tubes of different specifications in the first storage hopper 710 are detected, only need to lift the pull rod 801 upward. The pull rod 801 drives the baffle 802 to slide upward until it no longer blocks the opening on the side wall of the second storage hopper 711. At this time, another specification of capillary tube inside the second storage hopper 711 rolls along the inclined surface at the inner bottom of the second storage hopper 711 into the inside of the first storage hopper 710, thus facilitating subsequent feeding into the vibrating disk 2, realizing the separation process of capillary tubes of different specifications, avoiding the mutual mixing of capillary tubes of different specifications, and since a fourth tension spring 803 is fixedly connected between the end of the pull rod 801 and the top surface of the second storage hopper 711, it effectively avoids the problem that the baffle 802 slides up and down driven by the up and down vibration of the first storage hopper 710, thus avoiding the capillary tubes of different specifications inside the second storage hopper 711 from rolling into the inside of the first storage hopper 710, with strong flexibility.
[0024] Specifically, such as Figures 1 - 7 and Figure 10As shown, the conveying structure 3 includes a first motor 301 and a glass turntable 302 fixedly connected to the output shaft of the first motor 301, the upper surface of the operating table 1 is fixedly connected to the first motor 301, the operating table 1 is fixedly connected to a vibration plate 2, the discharging trough of the vibration plate 2 is fixedly connected to a discharging guide rail 303, one end of the discharging guide rail 303 close to the first motor 301 is slidably connected to the glass turntable 302, the operating table 1 is fixedly connected to a support frame 304, both ends of the support frame 304 are rotatably connected to a rotating wheel 305, and the operating table 1 is fixedly connected to the first motor 301. A second motor 307 is fixedly connected to one end of the glass turntable 302, and the output shaft of the second motor 307 is fixedly connected to the rotating shaft of the adjacent rotating wheel 305. A conveyor belt 306 is wound between the two rotating wheels 305. The end of the discharge guide rail 303 is an arc-shaped structure, and the support frame 304 is equipped with an adjustment structure 4. The capillary tubes dropped into the vibration disk 2 are directed to move from the center to the edge of the vibration disk 2 along the spiral track under the action of vibration. At the same time, since a specific shape of the directional mechanism and the sorting device are set on the spiral track of the vibration disk 2, the capillary tubes are vertically moved. The capillary tube is oriented and moves from the discharge port to the discharge guide rail 303, and moves neatly and orderly along the discharge guide rail 303. Since the end of the discharge guide rail 303 is an arc-shaped structure, and there are multiple grooves arranged on the circumference of the glass turntable 302, when the groove is rotated to align with the opening of the end of the discharge guide rail 303, the capillary tube will move into the groove opened on the glass turntable 302, and the same operation will be repeated. Then, the glass turntable 302 drives the capillary tube above to make a circular motion. When the capillary tube passes the detection camera 501 at the bottom of the glass turntable 302, the detection camera 501 can see through the glass turntable 302. 02 Take a picture of the bottom of the capillary. At the same time, when the capillary moves to the arc-shaped guide piece 408, it will move vertically along the arc-shaped guide piece 408 to the thin sheet 405 between the two guide plates 404. Multiple capillaries repeat the same movement. When moving between the two guide plates 404, the capillary at the rear contacts the capillary in front and moves forward until it moves to the conveyor belt 306 on the support frame 304. The conveyor belt 306 drives the two rotating wheels 305 to rotate through the second motor 307 to achieve movement, which is conducive to driving the capillary for subsequent detection and sorting operations, and has strong flexibility.
[0025] Specifically, Figures 3 - 7As shown in the figure, the adjusting structure 4 includes an adjusting disc 401 and a nut 402 that abuts against the top surface of the adjusting disc 401. The adjusting disc 401 is rotatably connected to the upper surface of the glass turntable 302. The nut 402 is threadedly connected to the output shaft of the first motor 301. Two mounting blocks 403 are fixedly connected to one end of the support frame 304 close to the glass turntable 302. A guide plate 404 is slidably connected to the mounting block 403. A first tension spring 406 is fixedly connected between the guide plate 404 and the mounting block 403. A stop rod 407 is threadedly connected to the mounting block 403. The end of the stop rod 407 abuts against the guide plate 404. A thin plate 405 is fixedly connected to the bottom surface of one of the guide plates 404. A guide piece 408 is fixedly connected to one end of the other guide plate 404 close to the glass turntable 302. One end of the thin plate 405 is rotatably connected to the glass turntable 302. The other end of the thin plate 405 is flush with the horizontal part of the conveyor belt 306. The guide plate 404 is in a "T" - shaped structure. The guide piece 408 is in an arc - shaped structure; when conveying capillaries of different specifications, it is necessary to adjust the distance between the two guide plates 404 according to the outer diameter of the capillary. Just rotate the stop rods 407 on the two mounting blocks 403 simultaneously, so that the two stop rods 407 move the same distance outward. Under the pulling force of the first tension spring 406, the two guide plates 404 move in both sides' directions, thus effectively adjusting the distance between the two guide plates 404. Then rotate the nut 402 on the output shaft of the first motor 301, and then rotate the adjusting disc 401 on the glass turntable 302, so that the distance between the groove on the adjusting disc 401 and the corresponding groove on the glass turntable 302 is adjusted to a position corresponding to the outer diameter of the capillary, and then lock the nut 402, which is convenient for adapting to capillaries of different specifications and is easy to operate.
[0026] Specifically, such as Figure 2 、 Figure 3 、 Figure 6 、 Figure 7 and Figure 10As shown, the detection structure 5 includes five detection cameras 501 and three LED lights 502 disposed near the detection cameras 501. The upper surface of the operation table 1 is fixedly connected with the detection cameras 501. Two detection cameras 501 and one LED light 502 are respectively disposed on both sides of the support frame 304. Another detection camera 501 and another LED light 502 are disposed below the glass turntable 302. One condenser plate 503 is respectively disposed on both sides of the support frame 304. The condenser plate 503 is fixedly connected with the operation table 1. Two air nozzles 504 are fixedly connected to one end of the operation table 1 near the second motor 307. The two air nozzles 504 are disposed on the same side of the support frame 304. Two blanking bins 505 are disposed on the other side of the support frame 304. The blanking bins 505 are fixedly connected with the operation table 1. The capillary tubes conveyed by the conveyor belt 306 sequentially pass through the other detection cameras 501 on both sides of the support frame 304, so as to facilitate the detection of characteristics such as the size and surface defects of the capillary tubes. At the same time, the LED lights 502 cooperate with the condenser plates 503 to improve the photographing effect of the detection cameras 501. Finally, the detected capillary tubes are conveyed to the positions of the two air nozzles 504. The two air nozzles 504 respectively blow the qualified and unqualified capillary tubes on the conveyor belt 306 into the two blanking bins 505, and the detection efficiency is high.
[0027] Specifically, as Figure 1 , Figure 8 and Figure 10As shown, the unloading structure 6 includes two guide rods 601 and a load-bearing frame 602 slidably connected between the two guide rods 601, the two guide rods 601 are fixedly connected to the side wall of the operating table 1, a hydraulic rod 608 is fixedly connected between the bottom surface of the load-bearing frame 602 and the bottom of the operating table 1, and a fixed plate 603 is slidably connected to the end of the load-bearing frame 602 away from the guide rod 601, and a second tension spring 604 is fixedly connected between the fixed plate 603 and the outer wall of the load-bearing frame 602, and two storage boxes 605 are abutted on the load-bearing frame 602, and the fixed plate 603 abuts against the storage box 605. Two discharge pipes 606 are fixedly connected to the side of the operating table 1 close to the guide rods 601, and the end of the discharge pipe 606 is fixedly connected to a push plate 607; blow it down into the unloading bin 505 The capillaries at the bottom slide through the internal channel of the operating table 1 to the discharge pipe 606, and then fall from the discharge pipe 606 to the inside of the storage box 605 at the bottom, with strong flexibility, and the storage box 605 is clamped by the fixing plate 603 and the second tension spring 604, with strong firmness. At the same time, the hydraulic rod 608 located at the bottom of the load-bearing frame 602 can drive the load-bearing frame 602 to slide up and down along the guide rod 601, so as to facilitate the adjustment of the distance between the storage box 605 and the discharge pipe 606, and avoid the problem of the capillaries falling and being damaged. At the same time, when the capillaries are accumulated directly under the discharge pipe 606, the storage box 605 is driven by the hydraulic rod 608 to move upward until the push plate 607 located at the end of the discharge pipe 606 pushes the capillaries accumulated in the storage box 605 flat, which is easy to operate and avoids the problem of the capillaries accumulating and overflowing from the inside of the storage box 605.
[0028] When the present invention is in use, when detecting features such as the inner diameter, size, and surface defects of the stainless steel capillary, the capillary is poured from the top opening of the first storage hopper 710, and the capillary is stored inside the first storage hopper 710, which facilitates subsequent quantitative and timed addition of the capillary to the vibrating disc 2, thus effectively avoiding the problems that the vibrating effect of the vibrating disc 2 is affected due to excessive accumulation of the capillary or the material outlet is blocked. Just turn on the power of the third motor 706. At this time, the third motor 706 drives the cam 707 on the output shaft to rotate a certain angle. During the process of the cam 707 rotating to a state flush with the connecting plate 702, the discharge hopper 704 slides downward along the two guide bars 703 under the action of gravity and the pulling force of the third tension spring 705. The discharge hopper 704 drives the docking port 709 on the top surface to slide downward. At this time, since the first storage hopper 710 is fixed in position under the action of the springs 713 on both sides, and during this process, the top surface of the docking port 709 no longer abuts against the bottom surface of the second storage hopper 711, and the distance between the top surface of the docking port 709 and the bottom surface of the second storage hopper 711 gradually increases until the top surface of the docking port 709 is flush with the horizontal position at the bottom of the first storage hopper 710. Then, the capillary stored inside the first storage hopper 710 falls from the central opening of the docking port 709 into the inside of the discharge hopper 704, and then rolls from the discharge hopper 704 into the inside of the vibrating disc 2. At this time, the opening at the bottom of the first storage hopper 710 is opened and closed, which facilitates the automatic rolling of the capillary into the vibrating disc 2. When it is necessary to close the opening at the bottom of the first storage hopper 710, just drive the cam 707 to rotate in the reverse direction through the third motor 706. During the rotation of the cam 707, it will abut against the abutting wheel 708 on the discharge hopper 704, thereby driving the discharge hopper 704 and the docking port 709 to slide upward until the top surface of the docking port 709 abuts against the bottom surface of the second storage hopper 711, thus closing the opening at the bottom of the first storage hopper 710. The operation is simple. At this time, the cam 707 has not completely rotated to a state perpendicular to the connecting plate 702, so the docking port 709 will not abut against the first storage hopper 710 upward, and the first storage hopper 710 remains stationary. If the capillary inside the first storage hopper 710 is blocked and difficult to fall from the opening, just drive the cam 707 to continuously rotate 360 degrees through the third motor 706. When the cam 707 rotates to a state perpendicular to the connecting plate 702, the docking port 709 will abut against the first storage hopper 710 upward, driving the slide bars 712 on both sides of the first storage hopper 710 to compress the springs 713, and the first storage hopper 710 slides upward along the mounting frame 701. Then, during the 360-degree rotation of the cam 707, the first storage hopper 710 is driven to shake up and down repeatedly, so as to facilitate the shaking of the accumulated capillary inside the first storage hopper 710 to be evenly distributed, effectively solving the problem of blockage at the opening at the bottom of the first storage hopper 710. At the same time, when the inside of the discharge hopper 704 is blocked, the cam 707 can also be rotated 360 degrees to drive the discharge hopper 704 to shake up and down.It is convenient to block the capillary from sliding into the vibrating disk 2 inside the discharge hopper 704, with strong flexibility, effectively solving the problem of capillary blockage at the opening of the first storage hopper 710 and inside the discharge hopper 704, and having strong practicability; When it is necessary to detect capillaries of different specifications, another specification of capillary can be added to the inside of the second storage hopper 711. After all the capillaries of different specifications in the first storage hopper 710 are detected, only need to lift the pull rod 801 upward. The pull rod 801 drives the baffle 802 to slide upward until it no longer blocks the opening on the side wall of the second storage hopper 711. At this time, another specification of capillary inside the second storage hopper 711 will roll along the inclined plane at the inner bottom of the second storage hopper 711 into the inside of the first storage hopper 710, so as to facilitate subsequent feeding into the vibrating disk 2, realizing the separation of capillaries of different specifications, avoiding the mutual mixing of capillaries of different specifications, and since a fourth tension spring 803 is fixedly connected between the end of the pull rod 801 and the top surface of the second storage hopper 711, it effectively avoids the problem that the baffle 802 slides up and down driven by the up and down vibration of the first storage hopper 710, thus avoiding the capillaries of different specifications inside the second storage hopper 711 from rolling into the inside of the first storage hopper 710, with strong flexibility; The capillary tubes that fall into the vibrating bowl 2 move directionally along the spiral track from the center of the vibrating bowl 2 to the edge under the action of vibration. At the same time, due to the specific-shaped orientation mechanism and sorting device provided on the spiral track of the vibrating bowl 2, the capillary tubes are vertically oriented and move from the discharge port to the discharge guide rail 303, and move neatly and orderly along the discharge guide rail 303. Since the end of the discharge guide rail 303 is an arc-shaped structure, and there are multiple grooves arranged in a circle on the glass turntable 302, when the groove rotates to align with the opening at the end of the discharge guide rail 303, the capillary tubes will move into the grooves opened on the glass turntable 302. By repeating the same operation, the glass turntable 302 drives the capillary tubes above to perform a circular motion. When the capillary tubes pass by the detection camera 501 at the bottom of the glass turntable 302, the detection camera 501 can take pictures of the bottom of the capillary tubes through the glass turntable 302. At the same time, when the capillary tubes move to the arc-shaped guide piece 408, they will move vertically along the arc-shaped guide piece 408 to the thin sheet 405 between the two guide plates 404. Multiple capillary tubes repeat the same movement. When moving between the two guide plates 404, the capillary tubes located at the back will push the capillary tubes in front to move forward until they move onto the conveyor belt 306 on the support frame 304. The conveyor belt 306 is driven by the second motor 307 to rotate the two runners 305 to achieve movement, which is conducive to driving the capillary tubes for subsequent detection and sorting operations, with strong flexibility. The capillary tubes conveyed by the conveyor belt 306 pass by the other detection cameras 501 on both sides of the support frame 304 in turn, so as to facilitate the detection of the characteristics of the capillary tubes such as size and surface defects. At the same time, the LED lamp 502 cooperates with the condenser plate 503 to improve the photographing effect of the detection camera 501. Finally, the detected capillary tubes are conveyed to the positions of the two air nozzles 504, and the two air nozzles 504 blow the qualified and unqualified capillary tubes on the conveyor belt 306 into the two discharge bins 505 respectively, with high detection efficiency; When conveying capillary tubes of different specifications, it is necessary to adjust the distance between the two guide plates 404 according to the outer diameter of the capillary tubes. Just rotate the stop bars 407 on the two mounting blocks 403 at the same time to make the two stop bars 407 move the same distance outward. Under the pulling force of the first tension spring 406, the two guide plates 404 move in both directions, effectively adjusting the distance between the two guide plates 404. Then rotate the nut 402 on the output shaft of the first motor 301, and then rotate the adjustment disk 401 on the glass turntable 302 to adjust the distance between the groove on the adjustment disk 401 and the corresponding groove on the glass turntable 302 to a position that matches the outer diameter of the capillary tubes, and then lock the nut 402 to facilitate adapting to capillary tubes of different specifications, with simple operation; The capillary tubes blown into the interior of the blanking bin 505 slide down through the internal channel of the operating platform 1 to the discharge pipe 606, and then fall from the discharge pipe 606 into the interior of the storage box 605 at the bottom. It has strong flexibility. Moreover, the storage box 605 is clamped by the fixing plate 603 in cooperation with the second tension spring 604, so it has strong firmness. At the same time, the hydraulic rod 608 at the bottom of the load-bearing frame 602 can drive the load-bearing frame 602 to slide up and down along the guide rod 601, thereby facilitating the adjustment of the distance between the storage box 605 and the discharge pipe 606, avoiding the problem of capillary tubes being damaged by falling. Also, when the capillary tubes accumulate directly below the discharge pipe 606, the hydraulic rod 608 drives the storage box 605 to move upward until the push plate 607 at the end of the discharge pipe 606 levels the capillary tubes accumulated in the storage box 605. The operation is simple, avoiding the problem of capillary tubes overflowing from the interior of the storage box 605 due to accumulation.
[0029] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0030] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. In a capillary automatic vision inspection device, it is characterized in that It includes an operating table (1), a detection structure (5) installed on the operating table (1), and a feeding structure (7) installed on the operating table (1); The detection structure (5) includes five detection cameras (501) and three LED lights (502) arranged near the detection cameras (501), and the detection cameras (501) are fixedly connected to the upper surface of the operating table (1); The feeding structure (7) includes a mounting frame (701) and a connecting plate (702) fixedly connected to the central position of the mounting frame (701). The mounting frame (701) is fixedly connected to the operating table (1). Two guiding bars (703) are fixedly connected between the connecting plate (702) and the top end of the mounting frame (701). A discharge hopper (704) is slidably connected between the two guiding bars (703). A contact wheel (708) is rotatably connected to the bottom end of the discharge hopper (704). A third motor (706) is fixedly connected to the upper surface of the connecting plate (702). A cam (707) is fixedly connected to the output shaft of the third motor (706). The cam (707) abuts against the contact wheel (708). A docking port (709) is fixedly connected to the top end of the discharge hopper (704). A first storage hopper (710) is slidably connected to the top end of the mounting frame (701). The docking port (709) is slidably connected to the inside of the first storage hopper (710).
2. The capillary automatic vision inspection device according to claim 1, characterized in that: Sliding rods (712) are fixedly connected to both sides of the first storage hopper (710). The sliding rods (712) are slidably connected to the mounting frame (701). Springs (713) are fixedly connected between the bottom of the sliding rods (712) and the outer wall of the mounting frame (701). A second storage hopper (711) is fixedly connected to the inside of the first storage hopper (710). A third tension spring (705) is fixedly connected between the discharge hopper (704) and the upper surface of the connecting plate (702). The second storage hopper (711) is located directly above the docking port (709). The mounting frame (701) is in a "U" - shaped structure.
3. An automatic capillary vision inspection device according to claim 1, characterized in that: Inclined surfaces are provided at the inner bottoms of both the first storage hopper (710) and the second storage hopper (711). An opening - closing structure (8) is provided on the second storage hopper (711).
4. The capillary automatic vision inspection device according to claim 3, characterized in that: An opening - closing structure (8) is provided on the feeding structure (7); The opening - closing structure (8) includes a pull rod (801) and a baffle (802) fixedly connected to the bottom of the pull rod (801). One end of the second storage hopper (711) is slidably connected to the pull rod (801). The baffle (802) is slidably connected to the outer wall of the second storage hopper (711). A fourth tension spring (803) is fixedly connected between the top end of the pull rod (801) and the top surface of the second storage hopper (711).
5. The capillary automatic vision detection device according to claim 1, characterized in that: The operating table (1) is provided with a conveying structure (3), and the conveying structure (3) is provided with an adjusting structure (4); the conveying structure (3) comprises a first motor (301) and a glass turntable (302) fixedly connected to an output shaft of the first motor (301); the first motor (301) is fixedly connected to the upper surface of the operating table (1); a vibration plate (2) is fixedly connected to the operating table (1); a discharge guide rail (303) is fixedly connected to the discharge trough of the vibration plate (2); and the upper surface of the discharge guide rail (303) is close to the glass turntable (302). One end of the first motor (301) is slidably connected to the glass turntable (302); a support frame (304) is fixedly connected to the operating table (1); both ends of the support frame (304) are rotatably connected to rotating wheels (305); an end of the operating table (1) facing away from the glass turntable (302) is fixedly connected to a second motor (307); an output shaft of the second motor (307) is fixedly connected to a rotating shaft of an adjacent rotating wheel (305); and a conveyor belt (306) is wound between the two rotating wheels (305).
6. The capillary automated vision inspection device according to claim 5, characterized in that: The end of the discharge guide rail (303) is in an arc-shaped structure, and the support frame (304) is equipped with an adjustment structure (4).
7. An automatic capillary vision inspection device according to claim 5, characterized in that: The adjusting structure (4) comprises an adjusting disk (401) and a nut (402) abutting against the top surface of the adjusting disk (401); the upper surface of the glass turntable (302) is rotatably connected to the adjusting disk (401); the output shaft of the first motor (301) is threadedly connected to the nut (402); one end of the support frame (304) close to the glass turntable (302) is fixedly connected to two mounting blocks (403); the mounting blocks (403) are slidably connected to guide plates (404); the guide plates (404) are fixedly connected to the mounting blocks (403); A first tension spring (406) is provided, a blocking rod (407) is threadedly connected to the mounting block (403), an end of the blocking rod (407) abuts against the guide plate (404), a thin sheet (405) is fixedly connected to the bottom surface of one of the guide plates (404), and a guide sheet (408) is fixedly connected to one end of the other guide plate (404) close to the glass turntable (302), one end of the thin sheet (405) is rotatably connected to the glass turntable (302), and the other end of the thin sheet (405) is flush with a horizontal position on the conveyor belt (306).
8. An automated capillary vision inspection device according to claim 7, characterized in that: The guide plate (404) has a T-shaped structure, and the guide piece (408) has an arc-shaped structure.
9. An automatic capillary vision detection device according to claim 5, characterized in that: The detection structure (5) comprises five detection cameras (501) and three LED lights (502) arranged near the detection cameras (501); the upper surface of the operating table (1) is fixedly connected with the detection cameras (501); two detection cameras (501) and one LED light (502) are respectively arranged on both sides of the support frame (304); another detection camera (501) and another LED light (502) are arranged below the glass turntable (302); a condenser plate (503) is respectively arranged on both sides of the support frame (304); the condenser plate (503) is fixedly connected to the operating table (1); one end of the operating table (1) close to the second motor (307) is fixedly connected with two air nozzles (504); the two air nozzles (504) are arranged on the same side of the support frame (304); two material discharge bins (505) are arranged on the other side of the support frame (304); the material discharge bins (505) are fixedly connected to the operating table (1).
10. The capillary automatic vision inspection device according to claim 1, wherein: A material discharge structure (6) is provided on the side of the operating platform (1), and the material discharge structure (6) comprises two guide rods (601) and a load-bearing frame (602) slidably connected between the two guide rods (601). The two guide rods (601) are fixedly connected to the side wall of the operating platform (1), a hydraulic rod (608) is fixedly connected between the bottom surface of the load-bearing frame (602) and the bottom of the operating platform (1), and an end of the load-bearing frame (602) away from the guide rods (601) is slidably connected to the load-bearing frame (602). A fixed plate (603) is movably connected to the operating table (1), a second tension spring (604) is fixedly connected between the fixed plate (603) and the outer wall of the load-bearing frame (602), two storage boxes (605) are abutted on the load-bearing frame (602), the fixed plate (603) abuts against the storage boxes (605), and two discharge pipes (606) are fixedly connected to a side of the operating table (1) close to the guide rod (601), and a push plate (607) is fixedly connected to the end of the discharge pipe (606).