Intelligent compact shelf obstacle judgment device and judgment method
By deploying infrared light rails and detection systems on the intelligent dense racks, the accuracy of obstacle determination in dense racks is solved, ensuring safety and reliability.
Patent Information
- Application Number
- CN202510501999.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2025-07-01
AI Technical Summary
The existing smart dense rack cannot accurately determine whether there are obstacles in the passage, resulting in safety hazards, such as clamping injuries to personnel or damage to the frame.
Multiple groups of infrared light rails and detection systems are adopted, including the first, second and third detection systems. The closed optical path is formed through the infrared beam transmitter and receiver to detect whether there are obstacles in the channel, and voice and light alarms are issued through the instruction system.
Accurate detection of obstacles in dense rack channels is achieved, safety accidents caused by the failure to remove obstacles are avoided, and has high accuracy and low false alarm rate.
Smart Images

Figure CN120233457A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of file management, and particularly relates to an intelligent compact shelf obstacle determination device and a determination method. Background Art
[0002] The value of files refers to the usefulness of files to the country, social organizations or individuals. The value of files is a relationship category between the subject (file users and their utilization needs) and the object (files of various types, carriers and contents generated in different eras). Files can only generate or exhibit value when they are related to the needs of the subject. The value of files is not unilaterally determined, but the product of mutual interaction, that is, it depends on the unity of the object attributes of files and the needs of the subject, and neither of them can be missing.
[0003] Files are an important social resource, and their value is mainly reflected in their usefulness to the country, social organizations or individuals. With more and more enterprises and institutions attaching importance to the storage and utilization of files, intelligent compact shelves have been widely used in file warehouses due to their automatic opening and closing functions. The intelligent opening and closing of the shelves improves the utilization efficiency of files, but at the same time, some potential safety hazards have emerged. For example, when a person has not left the aisle of the compact shelf or the file cart and file ladder have not been removed from the aisle of the compact shelf, if the compact shelf closes the shelf body, it will cause personal injury or the compact shelf will tip over or be damaged due to the items not being removed. Similar incidents occur from time to time.
[0004] Therefore, there is an urgent need for a technology to effectively determine whether there are people or obstacles in the aisle of the compact shelf to solve the potential safety hazards in the operation of intelligent compact shelves. Summary of the Invention
[0005] Aiming at the problems raised in the above background art, the purpose of the present invention is to provide an intelligent compact shelf obstacle determination device and a determination method. By deploying this system, it is possible to accurately detect whether there are obstacles in the opened aisle of the compact shelf.
[0006] To achieve the above technical purpose, the technical solution adopted by the present invention is as follows:
[0007] An intelligent compact shelf obstacle determination device includes multiple groups of infrared light barriers and compact shelves. Multiple groups of infrared light barriers are provided on the compact shelves. Each group of infrared light barriers includes at least one group of multi-beam transmitters and one group of multi-beam receivers. The outer shells of the multi-beam transmitters and both ends of the outer shells of the multi-beam receivers are square column tubes;
[0008] It also includes a first detection system, a second detection system and a third detection system. The compact shelving includes multiple movable columns and fixed columns. An opening and closing passage is formed between the movable columns and the fixed columns. A plurality of guide rails are provided at the bottom of the movable columns in the horizontal direction. The fixed columns are immovable shelf columns, and the movable columns are shelf columns that can move freely along the guide rails;
[0009] The first detection system includes a set of infrared light barriers. The multi-beam transmitter of the first detection system is arranged on the movable column, and the multi-beam receiver is arranged on the fixed column;
[0010] The second detection system includes a set of infrared light barriers. The multi-beam transmitter of the second detection system is arranged on the fixed column, and the multi-beam receiver is arranged on the movable column;
[0011] The third detection system includes a set of infrared light barriers. The multi-beam transmitter of the third detection system is arranged on the movable column, and the multi-beam receiver is arranged on the fixed column.
[0012] It is further defined that both the multi-beam transmitter and the multi-beam receiver can emit or receive eight-beam infrared rays.
[0013] It is further defined that the square column tube of the multi-beam transmitter is the first square column tube, the square column tube of the multi-beam receiver is the second square column tube, and the length of the second square column tube is longer than the length of the first square column tube.
[0014] It is further defined that both the first square column tube and the second square column tube are hollow.
[0015] It is further defined that the multi-beam transmitter and the multi-beam receiver of the first detection system are respectively installed at a height of at least 15 cm from the ground.
[0016] It is further defined that the multi-beam transmitter and the multi-beam receiver of the second detection system are respectively installed at a height of at least 100 CM from the ground.
[0017] It is further defined that the multi-beam transmitter and the multi-beam receiver of the third detection system are respectively installed at a height of at least 100 CM from the ground.
[0018] A determination method for an obstacle determination device of an intelligent compact shelving includes the following steps:
[0019] S1: Set the compact shelving control system to collect the working state of the compact shelving in real time;
[0020] S2: Turn on the first detection system, the second detection system and the third detection system to perform obstacle detection and perform obstacle determination;
[0021] S3: If "there is an obstacle", the compact shelf control system outputs "there is an obstacle"; if "there is no obstacle", the compact shelf control system outputs "no status".
[0022] S4: When the compact shelf control system receives "there is an obstacle", it outputs a switching signal; if "there is no obstacle", it continues to operate normally.
[0023] S5: An indication system is set up to prompt the staff whether there is an obstacle in the compact shelf passage. After receiving the switching signal, the indication system issues a voice and light alarm.
[0024] Advantages of the present invention:
[0025] 1. An intelligent compact shelf obstacle determination device and determination method provided by the present invention. In the prior art, due to the inability to accurately determine whether there is an obstacle in the opened compact shelf, there are potential safety hazards during application. By deploying this system, it can accurately detect whether there are obstacles such as people, file carts, file ladders, etc. in the opened compact shelf passage, preventing personnel and property losses caused by the failure to remove obstacles in the compact shelf passage, and having great commercial value and social value.
[0026] 2. The eight-beam infrared light barrier is set up to form a closed infrared light circuit by the emission and reception of infrared light pulses. When the light circuit is interrupted by external interference, the compact shelf control system receives the signal and issues a voice and light alarm through the indication system; the infrared light barrier of this solution has the advantages of long detection distance, high accuracy, low false alarm rate, and easy installation. At the same time, its intelligent design enables users to flexibly configure and adjust according to actual needs. Brief Description of the Drawings
[0027] The present invention can be further illustrated by the non-limiting embodiments given in the drawings;
[0028] Figure 1 It is a schematic structural diagram of a compact shelf in an embodiment of an intelligent compact shelf obstacle determination device and determination method of the present invention;
[0029] Figure 2 It is a schematic structural diagram of a multi-beam transmitter in an embodiment of an intelligent compact shelf obstacle determination device and determination method of the present invention;
[0030] Figure 3 It is a top view of an embodiment of an intelligent compact shelf obstacle determination device and determination method of the present invention;
[0031] Figure 4 It is a rear view of an embodiment of an intelligent compact shelf obstacle determination device and determination method of the present invention;
[0032] The descriptions of the main component symbols are as follows: multi-beam transmitter 101, multi-beam receiver 102, first square prism tube 103, second square prism tube 104, first detection system 105, second detection system 106, third detection system 107, moving column 108, fixed column 109, compact storage rack 110. Detailed implementation manners
[0033] In order to enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and embodiments. The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
[0034] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0035] In addition, the descriptions involving "first", "second", etc. in the present invention are only for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions conflicts or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present invention. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0036] As Figure 1 shown, an obstacle determination device for an intelligent compact storage rack of the present invention includes multiple groups of infrared light barriers and a compact storage rack 110. Multiple groups of infrared light barriers are provided on the compact storage rack 110. Each group of the infrared light barriers includes at least one group of multi-beam transmitters 101 and one group of multi-beam receivers 102. The outer shells of the multi-beam transmitters 101 and the two ends of the outer shells of the multi-beam receivers 102 are both square prism tubes;
[0037] It also includes a first detection system 105, a second detection system 106 and a third detection system 107. The compact rack 110 includes multiple groups of movable columns 108 and fixed columns 109. An opening and closing channel is formed between the movable columns 108 and the fixed columns 109. Multiple guide rails are provided at the bottom of the movable columns 108 along the horizontal direction. The fixed column 109 is an immovable rack column, and the movable column 108 is a rack column that can move freely along the guide rails;
[0038] The first detection system 105 includes a group of infrared light barriers. Among them, the multi-beam transmitter 101 of the first detection system 105 is arranged on the movable column 108, and the multi-beam receiver 102 is arranged on the fixed column 109;
[0039] The second detection system 106 includes a group of infrared light barriers. Among them, the multi-beam transmitter 101 of the second detection system 106 is arranged on the fixed column 109, and the multi-beam receiver 102 is arranged on the movable column 108;
[0040] The third detection system 107 includes a group of infrared light barriers. Among them, the multi-beam transmitter 101 of the third detection system 107 is arranged on the movable column 108, and the multi-beam receiver 102 is arranged on the fixed column 109.
[0041] Specifically, the fixed column 109 is an immovable rack column installed on the wall or the ground; it is mainly used to support the stability and load-bearing capacity of the entire compact rack 110 structure. In this embodiment, an intelligent column screen at the terminal of the overall rack is installed on the fixed column, which is used to display functions such as the operation status of the rack, file query, and announcement display.
[0042] The movable column 108 refers to a rack column that can move freely along the track or guide rail. The movable column 108 is mainly used to store files and items, facilitating users to quickly retrieve the required items; an electronic screen is equipped on the movable column 108 to display the column number of the display area, location information, temperature and humidity, rack status, number of people entering and leaving, etc., so as to improve the space utilization efficiency and access convenience.
[0043] In the actual application of this embodiment, both the multi-beam transmitter 101 and the multi-beam receiver 102 can emit or receive eight-beam infrared rays.
[0044] In the actual application of this embodiment, the square column tube of the multi-beam transmitter 101 is the first square column tube 103, and the square column tube of the multi-beam receiver 102 is the second square column tube 104. The length of the second square column tube 104 is longer than the length of the first square column tube 103.
[0045] Specifically, the lengths of the second square prism tubes 104 provided at both ends of the multi-beam receiver 102 in this embodiment are both 46 mm, and the lengths of the first square prism tubes 103 provided at both ends of the multi-beam transmitter 101 are both 37 mm. There are openings of 25·760 mm respectively in the middle of the multi-beam transmitter 101 and the multi-beam receiver 102. 2 The openings are made of light-transmitting acrylic material and are integrally closed.
[0046] In the practical application of this embodiment, both the first square prism tube 103 and the second square prism tube 104 are hollow.
[0047] In the practical application of this embodiment, the multi-beam transmitter 101 and the multi-beam receiver 102 of the first detection system 105 are respectively installed at a height of at least 15 cm from the ground.
[0048] In the practical application of this embodiment, the multi-beam transmitter 101 and the multi-beam receiver 102 of the second detection system 106 are respectively installed at a height of at least 100 cm from the ground.
[0049] In the practical application of this embodiment, the multi-beam transmitter 101 and the multi-beam receiver 102 of the third detection system 107 are respectively installed at a height of at least 100 cm from the ground.
[0050] A determination method for an obstacle determination device of an intelligent compact rack includes the following steps:
[0051] S1: Set the compact rack control system to collect the working status of the compact rack 110 in real time.
[0052] S2: Turn on the first detection system 105, the second detection system 106, and the third detection system 107 to perform obstacle detection and make obstacle determination.
[0053] S3: If there is an obstacle, the compact rack control system outputs "there is an obstacle"; if there is no obstacle, the compact rack control system outputs "no status".
[0054] S4: When the compact rack control system receives "there is an obstacle", it outputs a switching signal; if there is no obstacle, it continues to operate normally.
[0055] S5: Set an indication system to prompt the staff whether there are obstacles in the compact rack passage. After receiving the switching signal, the indication system issues a voice and light alarm.
[0056] When this solution is installed, the multi-beam transmitter 101 and the multi-beam receiver 102 of the first detection system 105 are respectively installed at a height of 15 cm from the ground, at the entrance and the end of the opening and closing passage of the compact shelves; the multi-beam transmitters 101 and the multi-beam receivers 102 of the second detection system 106 and the third detection system 107 are respectively installed at a height of 100 cm from the ground. By installing the first detection system 105, the second detection system 106 and the third detection system 107, an infrared coverage range without dead angles is formed in the compact shelf passage.
[0057] When in use, for the pre-judgment in the process of sending the switch command of the compact shelves by the compact shelf control system, the system of this solution includes the detection systems, namely the first detection system 105, the second detection system 106 and the third detection system 107, the indication system including voice, lighting and the control system. The indication system uses voice and lighting to remind whether there are obstacles in the compact shelf passage. An opening and closing passage is formed between the moving column 108 and the fixed column 109 of the compact shelves 110. The detection system deploys three groups of infrared light barriers on both sides of the opening and closing passage to determine whether there are obstacles in the compact shelves 110. When the compact shelves 110 are working, the compact shelf control system first obtains whether there are obstacles in the passage through the detection system. If there are obstacles, the compact shelf control system outputs "there are obstacles"; if there are no obstacles, the compact shelf control system outputs "no status". When the compact shelf control system receives "there are obstacles", it outputs a on-off signal; if there are no obstacles, it continues to run normally. After receiving the on-off signal, the indication system issues a voice and lighting alarm.
[0058] The above embodiments only exemplarily illustrate the principles and effects of the present invention, rather than limiting the present invention. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes completed by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed by the present invention should still be covered by the claims of the present invention.
Claims
1. An intelligent dense shelving obstacle determination device, characterized in that: The device comprises a plurality of infrared light barriers and a dense rack (110), wherein the dense rack (110) is provided with a plurality of infrared light barriers, each of the infrared light barriers comprises at least one multi-beam transmitter (101) and one multi-beam receiver (102), and the outer shell of the multi-beam transmitter (101) and the outer shells at both ends of the multi-beam receiver (102) are both square column tubes; It also includes a first detection system (105), a second detection system (106) and a third detection system (107), the compact rack (110) includes a plurality of groups of movable columns (108) and fixed columns (109), an opening and closing channel is formed between the movable columns (108) and the fixed columns (109), a plurality of guide rails are arranged at the bottom of the movable columns (108) in a horizontal direction, the fixed columns (109) are immovable shelf columns, and the movable columns (108) are shelf columns that can move freely along the guide rails; The first detection system (105) comprises a set of infrared light bars, wherein the multi-beam transmitter (101) of the first detection system (105) is arranged in a movable column (108), and the multi-beam receiver (102) is arranged in a fixed column (109); The second detection system (106) comprises a set of infrared light bars, wherein the multi-beam transmitter (101) of the second detection system (106) is arranged in a fixed column (109) and the multi-beam receiver (102) is arranged in a movable column (108); The third detection system (107) comprises a set of infrared light barriers, wherein the multi-beam transmitter (101) of the third detection system (107) is arranged in a movable column (108), and the multi-beam receiver (102) is arranged in a fixed column (109).
2. According to claim 1, the intelligent dense shelving obstacle determination device is characterized by: The multi-beam transmitter (101) and the multi-beam receiver (102) can both transmit or receive eight beams of infrared light.
3. According to claim 1, the obstacle determination device for intelligent compact shelving is characterized by: The square column tube of the multi-beam transmitter (101) is a first square column tube (103), the square column tube of the multi-beam receiver (102) is a second square column tube (104), and the length of the second square column tube (104) is longer than that of the first square column tube (103).
4. The intelligent dense shelving obstacle determination device according to claim 3 is characterized by: The first square column tube (103) and the second square column tube (104) are both hollow.
5. The intelligent dense shelving obstacle determination device according to claim 1 is characterized by: The multi-beam transmitter (101) and the multi-beam receiver (102) of the first detection system (105) are respectively installed at a height of at least 15 cm from the ground.
6. The intelligent dense shelving obstacle determination device according to claim 1 is characterized by: The multi-beam transmitter (101) and the multi-beam receiver (102) of the second detection system (106) are respectively installed at a height of at least 100 cm from the ground.
7. The intelligent dense shelving obstacle determination device according to claim 1 is characterized by: The multi-beam transmitter (101) and the multi-beam receiver (102) of the third detection system (107) are respectively installed at a height of at least 100 cm from the ground.
8. A determination method for an intelligent dense shelving obstacle determination device, characterized in that: The steps include: S1: Setting a compact shelving control system to collect the working status of the compact shelving (110) in real time; S2: starting the first detection system (105), the second detection system (106) and the third detection system (107) to detect obstacles and make obstacle determination; S3: If "there is an obstacle", the control system of the compact shelving system outputs "there is an obstacle", and if "there is no obstacle", the control system of the compact shelving system outputs "no state"; S4: The compact shelving control system outputs an on / off signal when receiving the signal "there is an obstacle" and continues to operate normally when receiving the signal "there is no obstacle"; S5: An indication system is provided to remind the staff whether there is an obstacle in the compact shelving passage, and the indication system sends out a voice and light alarm after receiving an on / off signal.