Ground suction structure for down filling place of down products
By using the container load-bearing frame, velvet dust accumulation container and hollow cover plate in the ground suction structure, combined with the vacuum cleaner mechanism, the problem of difficult velvet dust in the velvet filling site is solved, and the hygiene and safety guarantee of the production environment is achieved.
Patent Information
- Application Number
- CN202510715099.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-07-04
AI Technical Summary
The velvet dust in existing velvet filling sites is difficult to effectively remove, resulting in air pollution and safety hazards. In particular, the accumulation of velvet dust on the floor is prone to breed bacteria, affecting the production environment and workers' health.
A ground suction structure is designed, including a container bearing frame, a velvet dust accumulation container and a hollow cover plate. Combined with a vacuum cleaner mechanism, a hollow padding pedal layer is formed, and the frame unit and vacuum cleaner pipe system are arranged in an array to realize automatic removal of velvet dust.
Effectively remove velvet dust on the floor of the velvet filling site, ensure the sanitation and safety of the production environment, and reduce pollution and safety hazards caused by the accumulation of velvet dust.
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Figure CN120240882A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of auxiliary facilities for the production of down products, and particularly relates to a floor suction structure for a down filling place of down products. Background Art
[0002] As is known in the industry, in order to make the down have good dispersibility, that is, to avoid the occurrence of agglomeration (also called "reunion"), it is usually necessary to add a reasonable amount of additives such as talcum powder to the down. Therefore, in the process of filling the weighed down by a weighing mechanism such as a weighing box (also called a "weighing hopper") into a prefabricated down tube by the filling head of a filling machine by means of air flow, that is, gas pressure, the above-mentioned additives such as talcum powder, the fine fiber in the form of fluff dust generated by the down itself, etc. will diffuse from the holes, that is, the cloth holes, of the tube usually made of woven cloth to the outside. The impurities diffused to the outside will fill the filling workplace in the form of fog. When the on-line filling personnel inhale the polluted air for a long time, it will undoubtedly affect their physical health and even cause pneumoconiosis. Therefore, as a down product manufacturer, avoiding the pollution of the air in the filling place not only helps to protect the physical health of production workers, but also helps to reflect safety, because when the fluff dust concentration is high to a saturated level, once static electricity is generated, accidents such as dust explosion will be caused.
[0003] At present, the measures to reduce the fluff dust in the filling place are generally to equip a dust suction hood for the filling workbench accompanying the filling machine. For this, reference can be made to the following patents not limited to examples: CN211688247U (a filling operation table with structural improvement), CN103613061A (the filling workbench structure of a filling machine), and CN219838204U (a filling workbench), etc. However, due to the relatively limited coverage range and suction force of the dust suction hood located above the workbench, it is impossible to ideally suck out the fluff dust and the like in the covered area. There are often different degrees, even relatively serious, floating situations of fluff dust in the air at the filling site, and the floating fluff dust will accumulate on the floor after settling. Since the work of removing the fluff dust accumulated on the floor is very troublesome and will cause secondary dust pollution, it has puzzled the industry quite a lot. However, if the floor cannot be kept clean and the fluff dust is allowed to accumulate, it will pollute the floor environment, and even bacteria such as mold will grow when the temperature and humidity are appropriate.
[0004] In view of the above situation, it is of positive significance to explore a facility that can effectively remove the fluff dust and impurities accumulated on the floor of the filling place caused by filling and settled. The technical solution to be introduced below was generated under this background. Summary of the Invention
[0005] The object of the present invention is to provide a floor suction structure for a down filling site of a down product, which helps to effectively remove the fluff dust and impurities generated by the down filling operation at the down filling site, thereby ensuring the hygiene and safety of the down filling environment.
[0006] The object of the present invention is achieved in the following way. A floor suction structure for a down filling site of a down product includes a container carrying frame, which is supported on the base floor of the down filling site in a state where there is a cavity between it and the base floor of the down filling site, and the container carrying frame is composed of frame units arranged in an array, with a plurality of horizontal rows arranged one by one horizontally and a plurality of vertical rows arranged one by one vertically. Each two adjacent frame units are both independent and connected to each other; a fluff dust and impurity converging container with an open top, the number of the fluff dust and impurity converging containers is equal to the number of the frame units and is supported on the frame units. On the side wall of the fluff dust and impurity converging container and at the lower part, there is a suction pipe connection hole for sucking out the fluff dust and impurities converging in the cavity of the fluff dust and impurity converging container during the dust suction process; a hollowed-out cover plate, the number of the hollowed-out cover plates is equal to the number of the fluff dust and impurity converging containers, and it cooperates with the open top of the fluff dust and impurity converging container and communicates with the cavity of the fluff dust and impurity converging container. Among them, the hollowed-out cover plate is configured as a hollowed-out paving and stepping layer relative to the base floor; a dust suction mechanism for sucking out the fluff dust and impurities, which is arranged in the cavity and is connected to the suction pipe connection hole.
[0007] In a specific embodiment of the present invention, the frame unit includes front and rear cross beams, left and right cross beams, front left and right cross beam support feet, rear left cross beam support feet, and rear right cross beam support feet. The front cross beam is fixed between the tops of the front left and right cross beam support feet through front cross beam fixing bolts, the rear cross beam is fixed between the tops of the rear left and right cross beam support feet through rear cross beam fixing bolts, the left cross beam is fixed between the tops of the front left cross beam support feet and the rear left cross beam support feet through left cross beam fixing bolts, the right cross beam is fixed between the tops of the front right cross beam support feet and the rear right cross beam support feet through right cross beam fixing bolts. The bottoms of the front left and right cross beam support feet, rear left cross beam support feet, and rear right cross beam support feet are fixed to the base floor, and the space between the tops and bottoms of the front left and right cross beam support feet, rear left cross beam support feet, and rear right cross beam support feet constitutes the cavity; the fluff dust and impurity converging container together with the hollowed-out cover plate is supported on the front and rear cross beams, left cross beam, and right cross beam at a position corresponding to the cross beam enclosure cavity formed by the common enclosure of the front and rear cross beams, left cross beam, and right cross beam; the tops of the front left and right cross beam support feet, rear left cross beam support feet, and rear right cross beam support feet of the adjacent frame units are fixedly connected by support foot top common connection bolts.
[0008] In another specific embodiment of the present invention, at the position of the upper opening of the lint and dust convergence container and surrounding the periphery of the upper opening, a lint and dust convergence container support flange is formed, and this lint and dust convergence container support flange is supported on the upper surfaces of the front and rear cross beams, the left cross beam, and the right cross beam; the four peripheral edge portions on the downward-facing side of the hollowed-out cover plate are in sealing cooperation with the inner wall of the upper opening of the lint and dust convergence container.
[0009] In yet another specific embodiment of the present invention, dust inlet holes are provided at intervals on the hollowed-out cover plate and penetrate through the thickness direction of the hollowed-out cover plate and communicate with the cavity of the lint and dust convergence container for introducing the lint and dust on the surface of the hollowed-out paving and stepping layer into the cavity of the lint and dust convergence container. And on the side of the hollowed-out cover plate facing the lint and dust convergence container, a hollowed-out cover plate strengthening strip is formed for enhancing the strength of the hollowed-out cover plate, and on the four peripheral edge portions on the downward-facing side of the hollowed-out cover plate, a sealing cooperation stack edge is formed, and this sealing cooperation stack edge is in sealing cooperation with the inner wall of the upper opening of the lint and dust convergence container.
[0010] In still another specific embodiment of the present invention, sealing rings are provided around the four sides on the downward-facing side of the hollowed-out cover plate and outside the sealing cooperation stack edge. When the hollowed-out cover plate is cover-fitted with the opening part of the lint and dust convergence container, the sealing rings are in sealing cooperation with the lint and dust convergence container support flange.
[0011] In still another specific embodiment of the present invention, the lint and dust convergence container is a side-hole type frustum-shaped bucket with an upper opening and a closed bottom.
[0012] In a further specific embodiment of the present invention, the dust suction mechanism disposed in the dust suction cavity includes a dust suction pipe line connection hole connecting pipe elbow, a three-way pipe joint, a dust suction pipe line connection hole opening and closing control pipe, a control pipe opening and closing device, a two-way pipe joint, a dust suction branch pipe, a dust suction main pipe four-way joint and a dust suction main pipe. One end of the dust suction pipe line connection hole connecting pipe elbow is mated with the dust suction pipe line connection hole and communicates with the fluff dust and impurity converging container cavity, and the other end is connected to the first interface of the three-way pipe joint of the three-way pipe joint through an elbow transition connecting pipe. The second interface of the three-way pipe joint of the three-way pipe joint is connected to one end of the dust suction pipe line connection hole opening and closing control pipe through a three-way pipe joint transition connecting pipe. The third interface of the three-way pipe joint of the three-way pipe joint is connected to a pipeline of an adjacent fluff dust and impurity converging container. The other end of the dust suction pipe line connection hole opening and closing control pipe is connected to one end of the two-way pipe joint through a two-way joint transition connecting pipe. The control pipe opening and closing device is disposed on the dust suction pipe line connection hole opening and closing control pipe and is electrically connected to an external electrical controller by a circuit. The other end of the two-way pipe joint is connected to one end of the dust suction branch pipe, and the other end of the dust suction branch pipe is connected to the first interface of the four-way joint of the dust suction main pipe four-way joint. The second interface of the four-way joint of the dust suction main pipe four-way joint is connected to an adjacent fluff dust and impurity converging container. The third interface and the fourth interface of the four-way joint of the dust suction main pipe four-way joint are connected to the pipeline of the dust suction main pipe. The dust suction main pipe is connected to a dust suction power device.
[0013] In a further specific embodiment of the present invention, an opening and closing control pipe shaft seat is formed on the outer upper part of the dust suction pipe line connection hole opening and closing control pipe and at the central position in the length direction of the dust suction pipe line connection hole opening and closing control pipe. And a first driving plate fixing screw seat and a second driving plate fixing screw seat are respectively disposed at positions corresponding to both sides of the opening and closing control pipe shaft seat. The control pipe opening and closing device is matched with the opening and closing control pipe shaft seat and fixed to the first driving plate fixing screw seat and the second driving plate fixing screw seat. The control pipe opening and closing device opens or closes the opening and closing control pipe cavity of the dust suction pipe line connection hole opening and closing control pipe.
[0014] In yet another specific embodiment of the present invention, the control device for opening and closing the pipe includes a driving plate, a driving arm, a driving cylinder for the driving arm, a control solenoid valve for the cylinder, a connecting seat for the cylinder column, and a valve plate for opening and closing the pipe cavity. One end of the driving plate facing the opening and closing control pipe of the dust suction pipe connection hole is fixed to the opening and closing control pipe of the dust suction pipe connection hole at positions corresponding to the first fixing screw seat of the driving plate and the second fixing screw seat of the driving plate respectively through the first fixing screw of the driving plate and the second fixing screw of the driving plate. And a shaft seat fitting hole is provided at a position corresponding to between the first and second fixing screws of the driving plate. The end of the driving plate away from the opening and closing control pipe of the dust suction pipe connection hole is configured as the cantilever end of the driving plate. One end of the driving arm facing the connecting seat for the cylinder column is fixed to the connecting seat for the cylinder column above it by a driving arm screw. And a shaft head fitting seat is formed at the end of the driving arm away from the connecting seat for the cylinder column. The shaft head fitting seat has a shaft head fitting hole. The driving cylinder for the driving arm is arranged horizontally on the upper side of the driving plate. The cylinder seat of the driving cylinder for the driving arm is hinged to the cantilever end of the driving plate through a cylinder seat hinge pin screw. And the end of the cylinder column of the driving cylinder for the driving arm is connected to the connecting seat for the cylinder column. The air inlet and outlet interface of the driving cylinder for the driving arm is connected to the solenoid valve pipeline interface of the control solenoid valve for the cylinder through an air inlet and outlet interface connecting pipe. And the control solenoid valve for the cylinder is fixed to the lower side of the cantilever end of the driving plate through a solenoid valve fixing screw. And the control solenoid valve for the cylinder is connected to the pipeline of the pressure air generating device through a gas generating device pipeline interface. And it is also electrically connected to the electrical controller through a circuit. The connecting seat for the cylinder column is located above the driving arm. The valve plate for opening and closing the pipe cavity is located in the pipe cavity of the opening and closing control pipe. A valve plate pivot shaft is fixed at the upper edge position of the valve plate for opening and closing the pipe cavity. The valve plate pivot shaft is pivotally matched with the shaft seat of the opening and closing control pipe. And a shaft head is formed at the upper part of the valve plate pivot shaft. The shaft seat of the opening and closing control pipe extends into the shaft seat fitting hole. The shaft head is matched with the shaft head fitting hole and locked by a locking screw.
[0015] In yet a further specific embodiment of the present invention, the driving cylinder for the driving arm is a cylinder; the shape of the shaft head fitting hole is D-shaped, and the cross-sectional shape of the shaft head is D-shaped.
[0016] The technical effect of the technical solution provided by the present invention lies in: a container bearing frame formed by frame units arranged longitudinally and transversely in an array is disposed on the base floor of the down filling site. A fluff and dust collection container is provided on each frame unit, and a hollowed-out cover plate is provided at the open part above each fluff and dust collection container. A dust suction mechanism is disposed in the cavity between the container bearing frame and the base floor and is connected to the dust suction pipe connection hole of the fluff and dust collection container. Therefore, under the operation of the dust suction mechanism, the fluff and dust settling on the surface of the hollowed-out cover plate in the down filling site can be sucked out successively through the dust inlet of the hollowed-out cover plate, the cavity of the fluff and dust collection container, and the dust suction pipe connection hole, ensuring the hygiene and safety of the down filling site. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic diagram of an embodiment of the present invention; Figure 2 is Figure 1 an assembly drawing of a frame unit shown and the fluff and dust collection container and the hollowed-out cover plate disposed on the frame unit; Figure 3 is Figure 1 a schematic diagram of the pipeline connection between the dust suction mechanism and the fluff and dust collection container observed in the upward view state; Figure 4 is Figure 3 a detailed structure diagram of the control pipe opening and closing device shown. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] In order to more clearly understand the technical essence and beneficial effects of the present invention, the applicant will make a detailed description below in the form of embodiments. However, the descriptions of the embodiments are not limitations on the technical solution of the present invention. Any equivalent transformation that is merely formal rather than substantial based on the concept of the present invention should be regarded as falling within the scope of the technical solution of the present invention.
[0019] In the following descriptions, all concepts related to directions or orientations such as up, down, left, right, front, and back are based on the position state of the figures being described. Therefore, they cannot be understood as special limitations on the technical solution provided by the present invention.
[0020] Please refer to Figure 1, shows a container carrying frame 1, which is supported on the base floor 5 in a state where a cavity 6 is maintained between it and the base floor 5 of a down filling place such as a down filling room or a down filling house. And the container carrying frame 1 is composed of frame units 11 arranged in an array, with a plurality of horizontal rows arranged side by side in the horizontal direction and a plurality of vertical rows arranged side by side in the vertical direction. Each two adjacent frame units 11 are both independent and connected to each other; shows an upper-open lint and dust converging container 2, the number of which is equal to the number of the aforementioned frame units 11 and is supported on the frame units 11. On the side wall of the lint and dust converging container 2 and at the lower part, there is provided a suction pipe line connection hole 22 for sucking out the lint and dust converging in the lint and dust converging container cavity 21 during the dust suction process; shows a hollow cover plate 3, the number of which is equal to the number of the aforementioned lint and dust converging containers 2, and is matched with the upper opening of the lint and dust converging container 2 and communicates with the aforementioned lint and dust converging container cavity 21. Among them, the aforementioned hollow cover plate 3 is configured as a hollow paving and stepping layer relative to the aforementioned base floor 5; shows a dust suction mechanism 4 for sucking out lint and dust, which is arranged in the aforementioned cavity 6 and is connected to the aforementioned suction pipe line connection hole 22.
[0021] The concept of the above-mentioned base floor 5 is the original floor of the down filling workshop or the down filling house. According to professional common sense, for a down product manufacturer of a certain scale, a required number of down filling machines are equipped in a down filling workshop or a down filling house according to the area size. The fact that each two adjacent frame units 11 are both independent and connected to each other means that each frame unit 11 is the same in function and independent in form, while relative to the adjacent frame units 11, they are connected to each other at the upper part to form a spliced modular effect. The above-mentioned hollow paving and stepping layer is essentially a hollow cover plate layer, because the container carrying frame 1 composed of frame units 11 has good strength, and when the staff steps on the frame units 11, it is sufficient to bear the weight of the human body.
[0022] Please refer to Figure 1, the foregoing frame unit 11 includes front and rear crossbeams 111, 112, left and right crossbeams 113, 114, front left and right crossbeam support feet 115, 116, rear left crossbeam support foot 117, and rear right crossbeam support foot 118. The front crossbeam 111 is fixed between the tops of the front left and right crossbeam support feet 115, 116 by front crossbeam fixing bolts 1111. The rear crossbeam 112 is fixed between the tops of the rear left and right crossbeam support feet 117, 118 by rear crossbeam fixing bolts 1121. The left crossbeam 113 is fixed between the tops of the front left crossbeam support foot 115 and the rear left crossbeam support foot 117 by left crossbeam fixing bolts 1131. The right crossbeam 114 is fixed between the tops of the front right crossbeam support foot 116 and the rear right crossbeam support foot 118 by right crossbeam fixing bolts 1141. The bottoms of the front left and right crossbeam support feet 115, 116, rear left crossbeam support foot 117, and rear right crossbeam support foot 118 are fixed to the foregoing foundation floor 5, and the space between the tops and bottoms of the front left and right crossbeam support feet 115, 116, rear left crossbeam support foot 117, and rear right crossbeam support foot 118 constitutes the foregoing empty cavity 6. The foregoing fluff and dust collecting container 2 together with the foregoing hollow cover plate 3 is supported on the front and rear crossbeams 111, 112, left crossbeam 113, and right crossbeam 114 at a position corresponding to the crossbeam enclosing cavity 119a formed by the common enclosure of the foregoing front and rear crossbeams 111, 112, left crossbeam 113, and right crossbeam 114. The tops of the front left and right crossbeam support feet 115, 116, rear left crossbeam support foot 117, and rear right crossbeam support foot 118 of the foregoing adjacent frame units 11 are fixedly connected by support foot top common connection bolts 119b.
[0023] by Figure 2As shown, an extension plate is preferably fixed to the top and bottom of the above-mentioned front left and right cross beam supporting feet 115, 116, rear left cross beam supporting foot 117 and rear right cross beam supporting foot 118 by welding. Since their structures and fixing methods are the same and their functions are also consistent, the applicant takes the front left cross beam supporting foot 115 as an example for the following explanation: a rectangular top connecting extension plate 1151 is preferably welded to the position of the front left cross beam supporting foot 115 by welding, and a pair of two aforementioned supporting foot top common connecting bolts 119b are provided on the upper part of the top connecting extension plate 1151. The two supporting foot top common connecting bolts 119b are obviously used to fix to the left end of the rear cross beam 112 of another frame unit 11 and the front end of the right cross beam 114. A bottom connecting expansion plate 1152 which is also rectangular in shape and the same size as the aforementioned top connecting expansion plate 1151 is also preferably welded and fixed to the bottom of the front left crossbeam supporting foot 115 by means of welding, and the bottom connecting expansion plate 1152 is fixed to the embedded parts on the aforementioned foundation floor 5 by bolts at positions corresponding to the bolt holes preset on the bottom connecting expansion plate 1152. Such a structure can meet the aforementioned array arrangement requirements. In this embodiment, the specific size of the aforementioned crossbeam enclosure cavity 119a does not need to be particularly limited, for example, it can be a square with a side length of 50 cm, 60 cm, 70 cm, 80 cm or 100 cm, or it can be a rectangle of a reasonable size selected as needed. When the dust and debris collection container 2 is settled on the crossbeam enclosure cavity 119a and after the hollow cover plate 3 is matched with the upper open position of the dust and debris collection container 2, especially Figure 2 When the frame units 11 are arranged in the aforementioned array, the effect is like a stage for performances.
[0024] See you next time Figure 2 A dust and debris collection container supporting flange 23 is formed at the aforementioned upper opening of the aforementioned dust and debris collection container 2 and around the upper opening. The dust and debris collection container supporting flange 23 is supported on the upper surfaces of the aforementioned front and rear cross beams 111, 112, left cross beam 113 and right cross beam 114; the surrounding edge portions of the aforementioned hollow cover plate 3 facing downward are sealed with the inner wall of the upper opening of the aforementioned dust and debris collection container 2.
[0025] Dust inlet holes 31 are provided at intervals on the aforementioned hollow cover plate 3, which penetrate through the thickness direction of the hollow cover plate 3 and communicate with the aforementioned dust and debris collection container cavity 21 and are used to introduce dust and debris on the surface of the aforementioned hollow paving and treading layer into the dust and debris collection container cavity 21. In addition, a hollow cover plate reinforcement strip 32 is formed on the side of the hollow cover plate 3 facing the aforementioned dust and debris collection container 2 to increase the strength of the hollow cover plate 3, and a sealing fitting stack edge 33 is formed on the peripheral edge portions of the downward side of the hollow cover plate 3, and the sealing fitting stack edge 33 is sealingly fitted with the upper open inner wall of the aforementioned dust and debris collection container 2.
[0026] In this embodiment, although the shape of the dust inlet hole 31 shown on the hollow cover plate 3 is a long strip hole with arcs at both ends or an elliptical hole, it can also be a circular hole, a rectangular hole, a polygonal hole (such as a triangular or regular hexagonal hole) or other similar forms as long as it can meet the requirement of allowing the dust and debris on the surface of the hollow paving layer to smoothly enter the dust and debris gathering container cavity 21, then it is feasible.
[0027] Preferably, a sealing ring 34 is provided around the downward side of the aforementioned hollow cover plate 3 and on the outer side of the aforementioned sealing fitting stack edge 33. When the hollow cover plate 3 is covered with the aforementioned open portion of the aforementioned lint and dust collection container 2, the aforementioned sealing ring 34 is sealingly fitted with the aforementioned lint and dust collection container supporting flange edge 23.
[0028] Preferably, the aforementioned lint and dust collection container 2 is a side-hole quadrangular pyramid-shaped bucket with an open top and a closed bottom, that is, the shape of the lint and dust collection container 2 is an inverted quadrangular pyramid, and the diameter of the lint and dust collection container cavity 21 gradually decreases from top to bottom. The aforementioned lint and dust collection container 2 can be made of metal, or plastic or cloth.
[0029] See also Figure 3, the aforementioned dust suction mechanism 4 disposed in the aforementioned dust evacuation cavity 6 includes a dust suction pipe line connection hole connecting pipe elbow 41, a three-way pipe joint 42, a dust suction pipe line connection hole opening and closing control pipe 43, a control pipe opening and closing device 44, a two-way pipe joint 45, a dust suction branch pipe 46, a dust suction main pipe four-way joint 47, and a dust suction main pipe 48. One end of the dust suction pipe line connection hole connecting pipe elbow 41 is connected to the aforementioned dust suction pipe line connection hole 22 and communicates with the aforementioned fluff and dust accumulation container cavity 21, and the other end is connected to the three-way pipe joint first interface 421 of the three-way pipe joint 42 through an elbow transition connecting pipe 411. The three-way pipe joint second interface 422 of the three-way pipe joint 42 is connected to one end of the dust suction pipe line connection hole opening and closing control pipe 43 through a three-way pipe joint transition connecting pipe 4221. The three-way pipe joint third interface 423 of the three-way pipe joint 42 is connected to the adjacent one or another aforementioned fluff and dust accumulation container 2 pipeline, namely the corresponding elbow transition connecting pipe 411. The other end of the dust suction pipe line connection hole opening and closing control pipe 43 is connected to one end of the two-way pipe joint 45 through a two-way joint transition connecting pipe 451. The control pipe opening and closing device 44 is disposed on the dust suction pipe line connection hole opening and closing control pipe 43 and is electrically connected to an external electrical controller by a circuit. The other end of the two-way pipe joint 45 is connected to one end of the dust suction branch pipe 46, and the other end of the dust suction branch pipe 46 is connected to the four-way joint first interface 471 of the dust suction main pipe four-way joint 47. The four-way joint second interface 472 of the dust suction main pipe four-way joint 47 is connected to an adjacent fluff and dust accumulation container 2. The four-way joint third interface 473 and the four-way joint fourth interface 474 of the dust suction main pipe four-way joint 47 are connected to the pipeline of the dust suction main pipe 48. The dust suction main pipe 48 is connected to a dust suction power device.
[0030] The applicant needs to explain that although only the pipeline connection between the dust suction mechanism 4 and one fluff and dust accumulation container cavity 21 is described above, it will not cause any confusion in understanding the pipeline connection between the dust suction mechanism 4 and all other fluff and dust accumulation container cavities 21, because it can be inferred by analogy. In addition, from Figure 3 the schematic diagram shows that the pipeline connecting every two adjacent fluff and dust accumulation containers 2 shares one control pipe opening and closing device 44.
[0031] Please refer to Figure 4 and in combination with Figure 3, on the upper outer side of the opening and closing control pipe 43 of the dust suction pipe connection hole and at the central position in the length direction of the opening and closing control pipe 43 of the dust suction pipe connection hole, an opening and closing control pipe shaft seat 431 is formed, and a first driving plate fixing screw seat 432 and a second driving plate fixing screw seat 433 are respectively arranged at positions corresponding to both sides of the opening and closing control pipe shaft seat 431. The aforementioned control pipe opening and closing device 44 is matched with the aforementioned opening and closing control pipe shaft seat 431 and fixed to the first driving plate fixing screw seat 432 and the second driving plate fixing screw seat 433. The control pipe opening and closing device 44 opens or closes the opening and closing control pipe cavity 434 of the opening and closing control pipe 43 of the dust suction pipe connection hole.
[0032] Please continue to see Figure 4 And still in combination with Figure 3 , the aforementioned control pipe opening and closing device 44 includes a driving plate 441, a driving arm 442, a driving arm driving cylinder 443, a cylinder control solenoid valve 444, a cylinder column connection seat 445, and a pipe cavity opening and closing valve plate 446. One end of the driving plate 441 facing the aforementioned opening and closing control pipe 43 of the dust suction pipe connection hole (i.e., Figure 4 the right end of the position shown) is fixed to the opening and closing control pipe 43 of the dust suction pipe connection hole through a first driving plate fixing screw 4411 and a second driving plate fixing screw 4412 at positions corresponding to the aforementioned first driving plate fixing screw seat 432 and the second driving plate fixing screw seat 433 respectively. And an axis seat matching hole 4413 is opened at a position corresponding to the between the first and second driving plate fixing screws 4411, 4412. The end of the driving plate 441 away from the opening and closing control pipe 43 of the dust suction pipe connection hole (i.e., Figure 4 the left end of the position shown) is configured as the driving plate cantilever end. One end of the driving arm 442 facing the cylinder column connection seat 445 is fixed to the cylinder column connection seat 445 above it by a driving arm screw 4421. And an axis head matching seat 4422 is formed at the end of the driving arm 442 away from the cylinder column connection seat 445. The axis head matching seat 4422 has an axis head matching hole 44221. The driving arm driving cylinder 443 is arranged in a horizontal state on the upper side of the driving plate 441. The cylinder seat of the driving arm driving cylinder 443 is hinged to the aforementioned driving plate cantilever end through a cylinder seat hinge pin screw 4431. And the end of the cylinder column 4432 of the driving arm driving cylinder 443 ( Figure 4The right end shown is fixedly connected to the actuator cylinder connection seat 445. The air inlet / outlet interface 4433 of the actuator cylinder 443 driven by the drive arm is connected to the solenoid valve pipeline interface 4442 of the actuator cylinder control solenoid valve 444 through the air inlet / outlet interface connecting pipe 44331. The actuator cylinder control solenoid valve 444 is fixed to the lower side of the cantilever end of the aforementioned drive plate through the solenoid valve fixing screw 4441. The actuator cylinder control solenoid valve 444 is connected to the pressure air production device pipeline through the gas production device pipeline interface 4443 and is also electrically controlled and connected to the electrical controller by a wire. The actuator cylinder connection seat 445 is located above the aforementioned drive arm 442. The lumen opening / closing valve plate 446 is located in the lumen 434 of the opening / closing control pipe. A valve plate pivot shaft 4461 is fixed to the upper edge position of the lumen opening / closing valve plate 446 facing upward. The valve plate pivot shaft 4461 is pivotally engaged with the opening / closing control pipe shaft seat 431, and a shaft head 44611 is formed on the upper part of the valve plate pivot shaft 4461. The aforementioned opening / closing control pipe shaft seat 431 extends into the shaft seat mating hole 4413. The aforementioned shaft head 44611 is engaged with the shaft head mating hole 44221 and is locked by the locking screw 44612.
[0033] In this embodiment, the aforementioned drive arm-driven actuator cylinder 443 is a cylinder; the shape of the aforementioned shaft head mating hole 44221 is D-shaped, and the cross-sectional shape of the aforementioned shaft head 44611 is D-shaped.
[0034] According to the above description of the applicant, regardless of the area size of the down filling workshop or down filling room, as long as the frame unit 11 of reasonable specifications, that is, reasonable dimensions, is used as needed, a whole container bearing frame 1 can be formed in the array arrangement manner described above, and the corresponding number of fluff and dust converging containers 2 and hollow covers 3 are equipped. Then, the entire down filling workshop or down filling room can form a whole hollow paving and trampling layer.
[0035] The above-mentioned dust suction main pipe 48, the air outlet 481 of the dust suction main pipe are connected to the dust suction power device, for example, connected to the air inlet of the exhaust fan arranged in the dust suction box. Under the operation of the exhaust fan, the lint dust and impurities introduced into the dust suction main pipe 48 by the four-way joint 47 of the dust suction main pipe are sucked into the air inlet of the exhaust fan and then led out from the air outlet of the exhaust fan. In the above process, under the action of negative pressure, the sundries such as lint dust settling on the hollow-shaped paving and stepping layer pass through the dust inlet 31, the lint dust and impurity converging container cavity 21, the elbow connecting pipe 41 connected to the dust suction pipe connection hole 22, the elbow transition connecting pipe 411, the first interface 421 of the three-way joint of the three-way pipe joint 42, the second interface 422 of the three-way pipe joint, the transition connecting pipe 4221 of the three-way pipe joint, the pipe cavity 434 of the opening and closing control pipe 43 of the dust suction pipe connection hole (the pipe cavity closing valve piece 446 of the control pipe opening and closing device 44 is in the open state), the two-way joint transition connecting pipe 451, the two-way pipe joint 45, the dust suction branch pipe 46, the first interface 471 of the four-way joint of the dust suction main pipe four-way joint 47, the third interface 473 of the four-way joint of the dust suction main pipe four-way joint 47 and the fourth interface 474 of the four-way joint and enter the dust suction pipe 48 and are led out from the above-mentioned air outlet 481 of the dust suction main pipe.
[0036] In the above process, the lint dust and debris on the surface of the hollow-shaped paving and stepping layer, that is, on the surface of the hollow cover plate 43, are removed like fallen leaves swept by the autumn wind.
[0037] The application or activation time of the present invention can be determined as needed. Specifically, it can be sucked once at a reasonable interval while filling the fluff in the fluff filling place, or it can be sucked once after the end of a fluff filling shift, or it can be sucked once according to the lint dust condition. Furthermore, it can be sucked once every few days and the suction time each time can be as short as a few minutes, for example, as short as 2-4 minutes.
[0038] Subsequently, according to the lint dust accumulation area condition, the corresponding area control pipe opening and closing device 44 can be activated only by operating the electric controller, so that the above-mentioned pipe cavity opening and closing valve pieces 446 in other areas are in the closed state, so as to avoid blindness, reflect good flexibility and pertinence, and can also reasonably save energy such as reducing power consumption.
[0039] In summary, the technical solution provided by the present invention makes up for the deficiencies in the prior art, successfully completes the invention task, and truthfully realizes the technical effects described by the applicant in the above technical effect column.
Claims
1. A floor suction structure for a down filling place of a down product, characterized in that: Comprising a container carrying frame (1), which is supported on a base floor (5) while maintaining a space cavity (6) between it and the base floor (5) of the down filling site, and the container carrying frame (1) is composed of frame units (11) arranged in an array, with a plurality of horizontal rows arranged one by one in the transverse direction and a plurality of vertical columns arranged one by one in the longitudinal direction, and two adjacent frame units (11) are both independent and connected to each other; a lint and dust collecting container (2) with an open upper part, the number of the lint and dust collecting containers (2) being equal to the number of the frame units (11) and supported on the frame units (11), and on the side wall of the lint and dust collecting container (2) and at the lower part, there is provided a suction pipe line connection hole (22) for sucking out the lint and dust gathered in the lint and dust collecting container cavity (21) of the lint and dust collecting container (2) during the dust suction process; a hollow cover plate (3), the number of the hollow cover plates (3) being equal to the number of the lint and dust collecting containers (2) and being matched with the open upper part of the lint and dust collecting container (2) and communicating with the lint and dust collecting container cavity (21), wherein the hollow cover plate (3) is configured as a hollow paving and stepping layer relative to the base floor (5); a dust suction mechanism (4) for sucking out lint and dust, which is arranged in the space cavity (6) and is connected to the suction pipe line connection hole (22).
2. The floor suction structure of the down filling place for the down product according to claim 1, characterized in that: The frame unit (11) includes front and rear cross beams (111, 112), left and right cross beams (113, 114), front left and right cross beam support feet (115, 116), rear left cross beam support foot (117), and rear right cross beam support foot (118). The front cross beam (111) is fixed between the tops of the front left and right cross beam support feet (115, 116) by front cross beam fixing bolts (1111). The rear cross beam (112) is fixed between the tops of the rear left and right cross beam support feet (117, 118) by rear cross beam fixing bolts (1121). The left cross beam (113) is fixed between the tops of the front left cross beam support foot (115) and the rear left cross beam support foot (117) by left cross beam fixing bolts (1131). The right cross beam (114) is fixed between the tops of the front right cross beam support foot (116) and the rear right cross beam support foot (118) by right cross beam fixing bolts (1141). The bottoms of the front left and right cross beam support feet (115, 116), rear left cross beam support foot (117), and rear right cross beam support foot (118) are fixed to the foundation floor (5), and the space between the tops and bottoms of the front left and right cross beam support feet (115, 116), rear left cross beam support foot (117), and rear right cross beam support foot (118) constitutes the evacuation cavity (6). The lint and dust accumulation container (2) together with the hollow cover plate (3) is supported on the front and rear cross beams (111, 112), left cross beam (113), and right cross beam (114) at a position corresponding to the cross beam enclosing cavity (119a) formed by the common enclosure of the front and rear cross beams (111, 112), left cross beam (113), and right cross beam (114). The tops of the front left and right cross beam support feet (115, 116), rear left cross beam support foot (117), and rear right cross beam support foot (118) of the adjacent frame units (11) are fixedly connected by support foot top common connection bolts (119b).
3. The floor suction structure of the down filling place for down products according to claim 2, characterized in that: At the position of the upper open part of the lint and dust accumulation container (2) and around the periphery of the upper open part, a lint and dust accumulation container support flange (23) is formed. The lint and dust accumulation container support flange (23) is supported on the upper surfaces of the front and rear cross beams (111, 112), left cross beam (113), and right cross beam (114). The four peripheral edge parts on the downward side of the hollow cover plate (3) are in sealing fit with the inner wall of the upper open part of the lint and dust accumulation container (2).
4. The floor suction structure of the down filling place of the down product according to claim 3, characterized in that: The hollow cover plate (3) is provided with dust inlet holes (31) at intervals, which penetrate through the thickness direction of the hollow cover plate (3) and communicate with the fluff and dust converging container cavity (21) for introducing the fluff and dust on the surface of the hollow-shaped paving and trampling layer into the fluff and dust converging container cavity (21). And on the side of the hollow cover plate (3) facing the fluff and dust converging container (2), there is a hollow cover plate strengthening strip (32) for enhancing the strength of the hollow cover plate (3), and on the four peripheral edge parts of the lower side of the hollow cover plate (3), there is a sealing mating stack edge (33), and the sealing mating stack edge (33) is in sealing mating with the inner wall of the upper open part of the fluff and dust converging container (2).
5. The floor suction structure of the down filling place of the down product according to claim 4, characterized in that: A sealing ring (34) is arranged around the lower side of the hollow cover plate (3) and outside the sealing mating stack edge (33). When the hollow cover plate (3) is covered with the open part of the fluff and dust converging container (2), the sealing ring (34) is in sealing mating with the fluff and dust converging container support flange edge (23).
6. The floor suction structure of the down filling place of the down product according to any one of claims 1 to 5, characterized in that: The fluff and dust converging container (2) is a side-hole type frustum-shaped bucket with an open upper part and a closed bottom.
7. The floor suction structure of the down filling place of the down product according to claim 1, characterized in that: The dust suction mechanism (4) arranged in the said air cavity (6) includes a dust suction pipe connection hole connecting pipe elbow (41), a three-way pipe joint (42), a dust suction pipe connection hole opening and closing control pipe (43), a control pipe opening and closing device (44), a two-way pipe joint (45), a dust suction branch pipe (46), a dust suction main pipe four-way joint (47) and a dust suction main pipe (48). One end of the dust suction pipe connection hole connecting pipe elbow (41) is connected to the said dust suction pipe connection hole (22) and communicates with the lint and dust gathering container cavity (21), and the other end is connected to the first interface (421) of the three-way pipe joint of the three-way pipe joint (42) through an elbow transition connecting pipe (411). The second interface (422) of the three-way pipe joint of the three-way pipe joint (42) is connected to one end of the dust suction pipe connection hole opening and closing control pipe (43) through a three-way pipe joint transition connecting pipe (4221). The third interface (423) of the three-way pipe joint of the three-way pipe joint (42) is connected to the pipeline of an adjacent said lint and dust gathering container (2). The other end of the dust suction pipe connection hole opening and closing control pipe (43) is connected to one end of the two-way pipe joint (45) through a two-way joint transition connecting pipe (451). The control pipe opening and closing device (44) is arranged on the dust suction pipe connection hole opening and closing control pipe (43) and is electrically connected to an external electrical controller by a wire. The other end of the two-way pipe joint (45) is connected to one end of the dust suction branch pipe (46), and the other end of this dust suction branch pipe (46) is connected to the first interface (471) of the four-way joint of the dust suction main pipe four-way joint (47). The second interface (472) of the four-way joint of the dust suction main pipe four-way joint (47) is connected to an adjacent lint and dust gathering container (2). The third interface (473) and the fourth interface (474) of the four-way joint of the dust suction main pipe four-way joint (47) are connected to the pipeline of the dust suction main pipe (48). The dust suction main pipe (48) is connected to a dust suction power device.
8. The floor suction structure of the down filling place of the down product according to claim 7, characterized in that: On the outer upper part of the dust suction pipe connection hole opening and closing control pipe (43) and at the central position in the length direction of the dust suction pipe connection hole opening and closing control pipe (43), a control pipe shaft seat (431) is formed. And at the positions corresponding to both sides of the control pipe shaft seat (431), a first driving plate fixing screw seat (432) and a second driving plate fixing screw seat (433) are respectively arranged. The said control pipe opening and closing device (44) is matched with the control pipe shaft seat (431) and fixed to the first driving plate fixing screw seat (432) and the second driving plate fixing screw seat (433). The control pipe opening and closing device (44) opens or closes the control pipe cavity (434) of the dust suction pipe connection hole opening and closing control pipe (43).
9. The floor suction structure of the down filling place of the down product according to claim 8, characterized in that: The described control device for opening and closing the pipe (44) includes a drive plate (441), a drive arm (442), a drive arm driving cylinder (443), a cylinder control solenoid valve (444), a cylinder column connection seat (445), and a pipe cavity opening and closing valve plate (446). One end of the drive plate (441) facing the opening and closing control pipe (43) of the dust suction pipe connection hole is fixed to the opening and closing control pipe (43) of the dust suction pipe connection hole at positions corresponding to the first fixing screw seat (432) and the second fixing screw seat (433) of the drive plate respectively through the first fixing screw (4411) and the second fixing screw (4412) of the drive plate. And a shaft seat fitting hole (4413) is provided at a position corresponding to between the first and second fixing screws (4411, 4412) of the drive plate. The end of the drive plate (441) away from the opening and closing control pipe (43) of the dust suction pipe connection hole is configured as the cantilever end of the drive plate. One end of the drive arm (442) facing the cylinder column connection seat (445) is fixed to the cylinder column connection seat (445) above it by a drive arm screw (4421). And a shaft head fitting seat (4422) is formed at the end of the drive arm (442) away from the cylinder column connection seat (445). The shaft head fitting seat (4422) has a shaft head fitting hole (44221). The drive arm driving cylinder (443) is arranged in a horizontal state on the upward side of the drive plate (441). The cylinder seat of the drive arm driving cylinder (443) is hinged to the cantilever end of the drive plate through a cylinder seat hinge pin screw (4431). And the end of the cylinder column (4432) of the drive arm driving cylinder (443) is connected to the cylinder column connection seat (445). The air inlet and outlet interface (4433) of the drive arm driving cylinder (443) is connected to the solenoid valve pipeline interface (4442) of the cylinder control solenoid valve (444) through an air inlet and outlet interface connecting pipe (44331). And the cylinder control solenoid valve (444) is fixed to the downward side of the cantilever end of the drive plate through a solenoid valve fixing screw (4441). And the cylinder control solenoid valve (444) is connected to the pressure air generating device pipeline through a gas generating device pipeline interface (4443). And it is also electrically controlled and connected to an electrical controller by a circuit. The cylinder column connection seat (445) is located above the drive arm (442). The pipe cavity opening and closing valve plate (446) is located in the pipe cavity (434) of the opening and closing control pipe. A valve plate pivot shaft (4461) is fixed at the upward edge position of the pipe cavity opening and closing valve plate (446). The valve plate pivot shaft (4461) is pivotally fitted with the opening and closing control pipe shaft seat (431). And a shaft head (44611) is formed at the upper part of the valve plate pivot shaft (4461). The opening and closing control pipe shaft seat (431) extends into the shaft seat fitting hole (4413). The shaft head (44611) is fitted with the shaft head fitting hole (44221) and locked by a locking screw (44612).
10. The floor suction structure of the down filling place of the down product according to claim 9, characterized in that: The driving arm drives the action cylinder (443) which is a pneumatic cylinder; the shape of the shaft head mating hole (44221) is D-shaped, and the cross-sectional shape of the shaft head (44611) is D-shaped.
Citation Information
Patent Citations
Filling table structure of down filling machine
CN103613061A
Down filling operation table with improved structure
CN211688247U
Down filling workbench
CN219838204U