Biochar-based microbial fertilizer production equipment and production process thereof

By designing mixing boxes, crushing components and screening components, the problems of unstable feeding, inefficient crushing and low screening efficiency in biochar-based microbial fertilizer production equipment are solved, and stable feeding, effective crushing and efficient screening are achieved, reducing the workload of workers.

CN120243183APending Publication Date: 2025-07-04MINJIANG UNIVERSITY
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Patent Information

Application Number
CN202510572410.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-06
Publication Date
2025-07-04

AI Technical Summary

Technical Problem

The existing biochar-based microbial fertilizer production equipment is unstable when feeding, which affects the normal entry and concentration of materials. The crushing process is not efficient enough, the screening efficiency is low, the materials are easy to accumulate, and the material box needs to be replaced frequently to increase the workload of workers.

Method used

A biochar-based microbial fertilizer production equipment is designed, including mixing boxes, crushing components, screening components and brake components. The crushing roller is driven by the servo motor to rotate, the half gear drives the screen plate to vibrate, the rotating plate adjusts the discharge direction, and promotes the block-driven screen plate to flip, realizes stable feeding, effective crushing and efficient screening, and reduces material box replacement.

Benefits of technology

The stable entry and centralized crushing of materials are achieved, screening efficiency is improved, workers' workload is reduced, and the material discharge process is simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the field of biochar-based microbial fertilizers, and particularly relates to biochar-based microbial fertilizer production equipment and a production process thereof. In order to solve the problems that in the prior art, the crushing process is not efficient enough, materials are prone to being accumulated, and a material box needs to be replaced frequently, according to the scheme, the device comprises a mixing box, the top of the mixing box is open, and the bottoms of the two sides of the mixing box are each provided with two symmetrically-arranged discharging chutes; and the two discharging chutes communicate with the two sides of the cavity of the mixing box correspondingly, and the same set of grinding assemblies used for grinding raw materials are arranged between the inner walls of the two sides of the mixing box. And then the rack, the first connecting transverse rod, the side edge connecting block, the second connecting transverse rod and the rectangular frame are driven to transversely move, the rectangular frame drives materials on the screen plate to vibrate, the screening process is helped to be normally conducted, and the screening efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of biochar-based microbial fertilizers, and particularly to a production device and a production process for biochar-based microbial fertilizers. Background Art

[0002] In the production process of biochar-based microbial fertilizers, it is necessary to crush and screen raw materials. In the existing production equipment, unstable feeding may occur, affecting the normal entry and concentration of materials; the crushing process may not be efficient enough, resulting in poor subsequent mixing effects; during the screening process, materials are prone to accumulation, and the screening efficiency is low; when discharging materials, it is necessary to frequently replace the material boxes for collecting materials of different specifications, increasing the workload of workers. Therefore, a production device for biochar-based microbial fertilizers that can solve the above problems is needed. Summary of the Invention

[0003] The purpose of the present invention is to solve the disadvantages in the prior art that unstable feeding may occur in the production equipment, affecting the normal entry and concentration of materials; the crushing process may not be efficient enough, resulting in poor subsequent mixing effects; during the screening process, materials are prone to accumulation, and the screening efficiency is low; when discharging materials, it is necessary to frequently replace the material boxes for collecting materials of different specifications, increasing the workload of workers, and to propose a production device and a production process for biochar-based microbial fertilizers.

[0004] To achieve the above purpose, the present invention adopts the following technical solutions:

[0005] A production device for biochar-based microbial fertilizers, a mixing box, which is provided with a feeding port at the top and two discharge chute inclined grooves symmetrically opened on both sides at the bottom, further comprising:

[0006] A crushing assembly, including two mutually meshing crushing rollers, circular protrusions are arranged in a staggered manner on the outer wall of the crushing rollers, a crushing gap is formed between the two crushing rollers, and one of the crushing rollers is connected to a servo motor through a second rotating shaft;

[0007] A screening assembly, including a rectangular frame slidably arranged in the mixing box, a sieve plate is hinged in the rectangular frame through a first rotating shaft, a torsion spring is arranged between the sieve plate and the rectangular frame, and a fixed triangular block that abuts against the top of the rectangular frame is arranged on the inner wall of the mixing box;

[0008] A rotating plate, rotatably arranged at the bottom of the mixing box, and its inclined surface can selectively dock with any one of the discharge chute inclined grooves;

[0009] A braking assembly, including a limiting triangular block slidably arranged in a rectangular groove on the side wall of the mixing box, and the limiting triangular block is driven by an adjusting screw rod to lock the angle of the rotating plate;

[0010] Among them, the rectangular frame is connected to the servo motor through a semi-gear and rack meshing mechanism, causing the sieve plate to generate a vibrating screening action;

[0011] A triangular groove matching with the push plate is provided at the top of the sieve plate. When the push plate is pressed and moves horizontally, the sieve plate can be driven to turn over to discharge large-particle materials.

[0012] As a further improvement of the above technical solution:

[0013] The crushing assembly further includes:

[0014] Two spur gears are respectively fixed to the ends of the second rotating shaft and mesh with each other;

[0015] The circular protrusions are arranged in a staggered manner on the surfaces of the two crushing rollers to form a continuous crushing working surface.

[0016] The screening assembly further includes:

[0017] A push block provided on the side wall of the mixing box, which is connected to the push plate through a spring;

[0018] The sieve plate maintains a horizontal screening state under the action of a torsion spring. When the end of the push plate is inserted into the triangular groove, the sieve plate is driven to incline around the first rotating shaft to form a discharge inclined plane.

[0019] The braking assembly further includes:

[0020] An adjusting block fixedly connected to the adjusting screw rod, and anti-slip threads are provided on its outer surface;

[0021] A sliding plate, and the sliding plate forms a screw pair with the adjusting screw rod to convert the rotational motion into the lateral displacement of the limiting triangular block.

[0022] It further includes:

[0023] A detachable feed hopper, and strip-shaped grooves for clamping with the top of the mixing box are provided on both sides of its bottom;

[0024] The top of the mixing box is provided with limiting inclined blocks for supporting the feed hopper to form a three-point positioning structure.

[0025] The transmission mechanism of the semi-gear and the rack specifically includes:

[0026] A semi-gear fixed to the end of the second rotating shaft;

[0027] A first connecting cross bar fixedly connected to the rack;

[0028] A second connecting cross bar connecting the rectangular frame;

[0029] And a tension spring connecting the mixing box and the side connecting block to form a reciprocating motion mechanism.

[0030] The rotation axis of the rotating plate deviates from the geometric center, so that it automatically fits the inclined surface of the discharge chute under the action of gravity;

[0031] The working surface inclination angle of the limiting triangular block matches the locking angle of the rotating plate to form a self-locking structure.

[0032] A production process of biochar-based microbial fertilizer is applied to a production device of biochar-based microbial fertilizer as described above, and specifically includes the following steps:

[0033] S1. Feeding: The feeding hopper is lapped on the top of the mixing box and is ensured to be stable by clamping with the limiting inclined block. After the material is poured in, it is concentrated between the two crushing rollers;

[0034] S2. Crushing: The servo motor drives one crushing roller, and the two crushing rollers rotate through the spur gear transmission. The circular protrusions crush the material;

[0035] S2. Screening: A second rotating shaft drives the half gear, so that the rack moves, and the rectangular frame drives the sieve plate to vibrate, and the material is filtered on the sieve plate;

[0036] S2. Discharge of small particles: The small particle material passes through the inside of the mixing box, falls on the rotating plate, and slides out along a discharge chute for collection;

[0037] S2. Adjustment of the rotating plate: Rotate the adjusting block, and the rotating plate is turned to another discharge chute through the adjusting screw rod, etc., for subsequent operations;

[0038] S2. Discharge of large particles: Push the pushing block, and the sieve plate rotates through the pushing plate, etc. The large particle material slides out along the inclined surface of the sieve plate and is discharged through another discharge chute.

[0039] In this application, when in use, the feeding hopper can be lapped on the top of the mixing box, is clamped with the two sides of the mixing box through the strip-shaped grooves, and at the same time, the four limiting inclined blocks respectively support the side surface of the feeding hopper, which can ensure the stability of the feeding hopper. It can not only help the material enter the device, but also make the material concentrated between the two crushing rollers, facilitating the grinding of the material. Subsequently, the feeding hopper can be quickly removed, which is convenient for the user to clean the crushing rollers;

[0040] Start the servo motor. The output shaft of the servo motor can drive one of the crushing rollers to rotate. The crushing roller drives the second rotating shaft to rotate. The second rotating shaft drives the spur gear to rotate. Through the meshing of the two spur gears, the crushing roller on the other side can be driven to rotate. The crushing roller drives a plurality of circular protrusions to rotate, and the plurality of circular protrusions can crush the material, thus facilitating the subsequent mixing process;

[0041] And one of the second rotating shafts can drive the half gear to rotate, the half gear drives the rack to move laterally, the rack drives the first connecting cross bar to move laterally, the first connecting cross bar drives the side connecting block and the second connecting cross bar to move laterally, the side connecting block stretches the tension spring, and the second connecting cross bar drives the rectangular frame to move laterally. After the material is crushed, it falls on the top of the screen plate for filtering, and the rectangular frame drives the material on the screen plate to vibrate, which can help the screening process to proceed normally and improve the screening efficiency.

[0042] The smaller particles of materials after screening can pass through the inside of the mixing box, fall on the surface of the rotating plate, and slide out along one of the discharging chutes. At this time, the materials that meet the specifications after screening can be collected uniformly. When the screening is completed, when it is necessary to remove the larger particles of materials remaining on the surface of the screen plate, there is no need to remove the collection box that collects the materials that meet the specifications.

[0043] It is only necessary to rotate the adjustment block, the adjustment block drives the adjustment screw to rotate, the adjustment screw drives the sliding plate to move horizontally, and the sliding plate drives the two limit triangle blocks to move horizontally. At this time, the two limit triangle blocks no longer interfere with the two sides of the rotating plate, and the rotating plate can be adjusted from one side of the discharging chute to the other discharging chute. The adjustment block is rotated in the opposite direction again, and the adjustment block drives the two limit triangle blocks to reset, thereby limiting the rotating plate at another angle, so that the material can be discharged toward the other discharging chute.

[0044] At this time, the pushing block can be pushed, and the pushing block drives the pushing plate to move horizontally. The pushing block squeezes the spring, and one end of the pushing plate extends to the inside of the mixing box, and contacts the triangular groove through one end of the pushing plate, thereby driving the screen plate to rotate, and the screen plate drives the first rotating shaft to rotate and twist the torsion spring, so that the larger particles of material remaining on the surface of the screen plate can be discharged along the inclined surface of the screen plate, and then the discharging process can be realized through another discharging chute, so that there is no need to frequently replace heavier material boxes, reducing the workload of workers.

[0045] Beneficial effects: 1. The feed hopper can be overlapped on the top of the mixing box and connected to the mixing box through the strip groove. Four limit inclined blocks support the side to ensure the stability of the feed hopper, making it easy for materials to enter the device and concentrate between the crushing rollers. It can also be quickly removed to facilitate cleaning of the crushing rollers.

[0046] 2. The servo motor drives one of the crushing rollers to rotate, and drives the other crushing roller to rotate through the meshing of the spur gears. Multiple circular protrusions crush the material to facilitate subsequent mixing.

[0047] 3. The rotation of the crushing roller drives the half gear to rotate, which in turn drives the rack, the first connecting cross bar, the side connecting block, the second connecting cross bar and the rectangular frame to move laterally. The rectangular frame drives the material on the screen plate to vibrate, which helps the screening process to proceed normally and improves the screening efficiency.

[0048] 4. The smaller screened granular materials can pass through the inside of the mixing box, fall on the surface of the rotating plate and slide out along the discharge chute. After screening, the adjusting block is rotated to drive the adjusting screw rod to rotate, so that the sliding plate and the limiting triangular block move horizontally, and the orientation of the rotating plate can be adjusted to discharge the materials to another discharge chute, without the need to frequently replace the feed box, reducing the workload of workers.

[0049] 5. Push the pushing block to drive the pushing plate to move horizontally. The pushing plate abuts against the triangular groove, drives the sieve plate to rotate and twist the torsion spring, so that the larger granular materials remaining on the surface of the sieve plate are discharged along the inclined plane, and the discharging is realized through another discharge chute. Brief Description of the Drawings

[0050] Figure 1 It is a three-dimensional structure schematic diagram of a biochar-based microbial fertilizer production device proposed by the present invention;

[0051] Figure 2 It is a three-dimensional structure schematic diagram of a biochar-based microbial fertilizer production device from a second perspective proposed by the present invention;

[0052] Figure 3 It is a three-dimensional sectional structure schematic diagram of a biochar-based microbial fertilizer production device proposed by the present invention;

[0053] Figure 4 It is an exploded view of the feed hopper and the mixing box in a biochar-based microbial fertilizer production device proposed by the present invention;

[0054] Figure 5 It is an exploded view of the rectangular frame and the sieve plate in a biochar-based microbial fertilizer production device proposed by the present invention;

[0055] Figure 6 It is a three-dimensional structure schematic diagram of the sliding plate and the adjusting screw rod in a biochar-based microbial fertilizer production device proposed by the present invention;

[0056] Figure 7 It is a three-dimensional structure schematic diagram of two crushing rollers in a biochar-based microbial fertilizer production device proposed by the present invention.

[0057] In the figure: 1, mixing box; 2, side connection block; 3, discharge chute; 4, support leg; 5, feed hopper; 6, servo motor; 7, rectangular frame; 8, fixed triangular block; 9, rotating plate; 10, crushing roller; 11, sliding plate; 12, strip groove; 13, limiting inclined block; 14, strip relief groove; 15, triangular groove; 16, pushing plate; 17, pushing block; 18, spring; 19, sieve plate; 20, torsion spring; 21, first rotating shaft; 22, circular groove; 23, limiting triangular block; 24, adjusting block; 25, adjusting screw rod; 26, spur gear; 27, first connecting cross bar; 28, tension spring; 29, second connecting cross bar; 30, circular protrusion; 31, second rotating shaft; 32, rack; 33, half gear. Detailed implementation mode

[0058] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0059] Embodiment 1

[0060] Refer to Figure 1-7 , a production device, including: a mixing box 1, the top of the mixing box 1 is open, symmetrically arranged two discharge chutes 3 are opened at both bottom sides of the mixing box 1, the two discharge chutes 3 are respectively communicated with both sides of the cavity of the mixing box 1, and a set of crushing components for crushing raw materials is arranged between the inner walls on both sides of the mixing box 1. The crushing components include two symmetrically arranged crushing rollers 10 rotatably connected between the inner walls on both sides of the mixing box 1. A plurality of circular protrusions 30 are fixedly connected to the outer wall of the crushing roller 10. A gap is left between the two crushing rollers 10. The two crushing rollers 10 are used to crush the raw materials. One end of the crushing roller 10 is fixedly connected to a second rotating shaft 31. One end of the second rotating shaft 31 rotatably penetrates the mixing box 1 and is fixedly sleeved with a spur gear 26. The two spur gears 26 mesh with each other. A servo motor 6 is fixedly connected to one side of the mixing box 1. The output shaft of the servo motor 6 is fixedly connected to one end of one of the crushing rollers 10. By starting the servo motor 6, the output shaft of the servo motor 6 can drive one of the crushing rollers 10 to rotate. The crushing roller 10 drives the second rotating shaft 31 to rotate. The second rotating shaft 31 drives the spur gear 26 to rotate. Through the meshing of the two spur gears 26, the other crushing roller 10 can be driven to rotate. The crushing roller 10 drives a plurality of circular protrusions 30 to rotate. The plurality of circular protrusions 30 can crush the materials, thus facilitating the subsequent mixing process;

[0061] The same rectangular frame 7 is slidably connected between the inner walls of both sides of the mixing box 1. The interior of the rectangular frame 7 is hollow. The interior of the rectangular frame 7 is provided with the same group of screening components for screening raw materials. The screening components include a strip-shaped give-way groove 14 opened at the bottom of the rectangular frame 7. The inner walls of both sides of the rectangular frame 7 are provided with circular grooves 22. The interiors of the two circular grooves 22 are rotatably connected with the same first rotating shaft 21. The outer wall of the first rotating shaft 21 is fixedly sleeved with a sieve plate 19. The same torsion spring 20 is fixedly connected between one side of the sieve plate 19 and the inner wall of one side of the circular groove 22. The torsion spring 20 is wound around the first rotating shaft 21, the inner walls of both sides of the mixing box 1 are fixedly connected with fixed triangular blocks 8, the bottom of the fixed triangular blocks 8 is in conflict with the top of the rectangular frame 7, a triangular groove 15 is provided on one side of the top of the sieve plate 19, a push plate 16 is slidably penetrated on one side of the mixing box 1, one end of the push plate 16 is fixedly connected with a push block 17, one side of the push block 17 is fixedly connected with two symmetrically arranged springs 18 between one side of the pushing block 17 and one side of the mixing box 1, one end of the pushing plate 16 is used in conjunction with the triangular groove 15 and is used to push the sieve plate 19 to rotate, and one of the second The rotating shaft 31 can drive the half gear 33 to rotate, the half gear 33 drives the rack 32 to move laterally, the rack 32 drives the first connecting cross bar 27 to move laterally, the first connecting cross bar 27 drives the side connecting block 2 and the second connecting cross bar 29 to move laterally, the side connecting block 2 stretches the tension spring 28, and the second connecting cross bar 29 drives the rectangular frame 7 to move laterally. After the material is crushed, it falls on the top of the screen plate 19 for filtering. The rectangular frame 7 drives the material on the screen plate 19 to vibrate, which can help the screening process to proceed normally and improve the screening efficiency. At this time, the pushing block 1 can be pushed 7. The push block 17 drives the push plate 16 to move horizontally, and the push block 17 squeezes the spring 18. One end of the push plate 16 extends to the inside of the mixing box 1, and one end of the push plate 16 contacts the triangular groove 15, thereby driving the screen plate 19 to rotate. The screen plate 19 drives the first rotating shaft 21 to rotate and twist the torsion spring 20, thereby allowing the larger particles of material remaining on the surface of the screen plate 19 to be discharged along the inclined surface of the screen plate 19, and then the discharging process can be realized through another discharging chute 3, thereby eliminating the need to frequently replace heavier material boxes, reducing the workload of workers;

[0062] A rotating plate 9 is rotatably connected between the inner walls on both sides of the mixing box 1. The inclined surface of the rotating plate 9 abuts against the bottom inclined surfaces of the two discharge chute 3, so as to discharge the raw materials from the inside of the two discharge chute 3 respectively. A rectangular groove is provided on the inner wall of one side of the mixing box 1, and a braking assembly for braking the rotating plate 9 is arranged inside the rectangular groove. The braking assembly includes a sliding plate 11 slidably connected to the inner wall of the rectangular groove. One side of the sliding plate 11 is fixedly connected with two symmetrically arranged limiting triangular blocks 23. The limiting triangular blocks 23 are used in cooperation with the rotating plate 9 and are used to limit the rotating plate 9. One end of the sliding plate 11 is rotatably connected with an adjusting screw rod 25. One end of the adjusting screw rod 25 threadedly penetrates through the mixing box 1 and is fixedly connected with an adjusting block 24. The smaller screened particles of the material can pass through the inside of the mixing box 1, fall on the surface of the rotating plate 9, and slide out along one of the discharge chute 3. At this time, the screened materials that meet the specifications can be collected uniformly. When the screening is completed and it is necessary to take out the larger particles of the material remaining on the surface of the sieve plate 19, it is not necessary to move the collection box for collecting the materials that meet the specifications. Only need to rotate the adjusting block 24. The adjusting block 24 drives the adjusting screw rod 25 to rotate. The adjusting screw rod 25 drives the sliding plate 11 to move horizontally. The sliding plate 11 drives the two limiting triangular blocks 23 to move horizontally. At this time, the two limiting triangular blocks 23 no longer abut against both sides of the rotating plate 9. The rotating plate 9 can be adjusted to face the other discharge chute 3 from one side of the discharge chute 3. Rotate the adjusting block 24 in the reverse direction again. The adjusting block 24 drives the two limiting triangular blocks 23 to reset, and then limits the rotating plate 9 at another angle, so that the discharge of the material faces the other discharge chute 3;

[0063] One side of the rectangular frame 7 is fixedly connected with a second connecting cross bar 29. One end of the second connecting cross bar 29 is fixedly connected with a side connecting block 2. A same tension spring 28 is fixedly connected between one side of the side connecting block 2 and one side of the mixing box 1. One side of the side connecting block 2 is fixedly connected with a first connecting cross bar 27. One end of the first connecting cross bar 27 is fixedly connected with a rack 32. One end of one of the second rotating shafts 31 is fixedly connected with a semi-gear 33. The semi-gear 33 meshes with the rack 32 and is used to drive the rack 32 to move horizontally.

[0064] A production process of biochar-based microbial fertilizer is applied to a biochar-based microbial fertilizer production device as described above, and specifically includes the following steps:

[0065] S1. Feeding: The feeding hopper 5 is lapped on the top of the mixing box 1 and is ensured to be stable by clamping and the limiting inclined block 13. After the material is poured in, it is concentrated between the two crushing rollers 10;

[0066] S2. Crushing: The servo motor 6 drives one of the crushing rollers 10, and the two crushing rollers 10 are rotated through the transmission of the spur gear 26, and the circular protrusions 30 crush the material;

[0067] S2. Screening: A second rotating shaft 31 drives a semi-gear 33 to move a rack 32, etc., causing a rectangular frame 7 to drive a sieve plate 19 to vibrate, and the material is filtered on the sieve plate 19;

[0068] S2. Discharge of small particles: Small particle materials pass through the inside of the mixing box 1, fall on the rotating plate 9, and slide out along a discharge chute 3 for collection;

[0069] S2. Adjustment of the rotating plate 9: Rotate the adjusting block 24, and through an adjusting screw rod 25, etc., make the rotating plate 9 turn to another discharge chute 3 for subsequent operations;

[0070] S2. Discharge of large particles: Push the pushing block 17, and through a pushing plate 16, etc., make the sieve plate 19 rotate. Large particle materials slide along the inclined surface of the sieve plate 19 and are discharged through another discharge chute 3.

[0071] This application can be used in the field of biochar-based microbial fertilizers, and can also be used in other fields applicable to this application.

[0072] Embodiment 2

[0073] Reference Figure 1-7 , improved on the basis of Embodiment 1: A biochar-based microbial fertilizer production device, which is applied to the field of biochar-based microbial fertilizers. A feed hopper 5 is clamped on the top of the mixing box 1. Both sides of the bottom of the feed hopper 5 are provided with strip-shaped grooves 12, and the strip-shaped grooves 12 are engaged with the top of the mixing box 1. Both sides of the top of the mixing box 1 are fixedly connected with limiting inclined blocks 13, and the limiting inclined blocks 13 are used to support the feed hopper 5. Both sides of the bottom of the mixing box 1 are fixedly connected with support legs 4. The feed hopper 5 can be lapped on the top of the mixing box 1, and is engaged with both sides of the mixing box 1 through the strip-shaped grooves 12. At the same time, four limiting inclined blocks 13 respectively support the sides of the feed hopper 5, which can ensure the stability of the feed hopper 5. It can not only help the material enter the device, but also make the material concentrated between the two crushing rollers 10, facilitating the grinding of the material. Subsequently, the feed hopper 5 can be quickly removed, which is convenient for users to clean the crushing rollers 10.

[0074] However, as is well known to those skilled in the art, the working principle and wiring method of the servo motor 6 are common knowledge, and they all belong to conventional means or well-known common sense, so they will not be elaborated here. Those skilled in the art can make any selection according to their needs or convenience.

[0075] The instruction drawings in this application are only schematic. The sizes and shapes of the components shown are not actually limited, but only a schematic representation. In the actual implementation process, the components can be reasonably configured and adjusted according to specific requirements and actual situations.

[0076] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes, shall be covered by the protection scope of the present invention.

Claims

1. A production device for biochar-based microbial fertilizer, a mixing tank (1), which is provided with a feed inlet at the top and two discharge chute (3) symmetrically opened on both sides of the bottom, characterized in that, It also includes: A crushing component, including two mutually meshing crushing rollers (10). Circular protrusions (30) are arranged in a staggered manner on the outer wall of the crushing rollers (10). A crushing gap is formed between the two crushing rollers (10). One of the crushing rollers (10) is connected to a servo motor (6) through a second rotating shaft (31); A screening component, including a rectangular frame (7) slidably arranged in the mixing box (1). A sieve plate (19) is hinged in the rectangular frame (7) through a first rotating shaft (21). A torsion spring (20) is arranged between the sieve plate (19) and the rectangular frame (7). A fixed triangular block (8) that abuts against the top of the rectangular frame (7) is arranged on the inner wall of the mixing box (1); A rotating plate (9) rotatably arranged at the bottom of the mixing box (1), and its inclined surface can selectively dock with any one of the discharge chute (3); A braking component, including a limiting triangular block (23) slidably arranged in a rectangular groove on the side wall of the mixing box (1). The limiting triangular block (23) is driven by an adjusting screw rod (25) to lock the angle of the rotating plate (9); Among them, the rectangular frame (7) is connected to the servo motor (6) through a meshing mechanism of a semi-gear (33) and a rack (32), so that the sieve plate (19) generates a vibrating screening action; A triangular groove (15) that cooperates with the pushing plate (16) is arranged at the top of the sieve plate (19). When the pushing plate (16) is pressed and moves horizontally, the sieve plate (19) can be driven to flip and discharge large-particle materials.

2. The biochar-based microbial fertilizer production equipment according to claim 1, characterized in that, The crushing component further includes: Two spur gears (26) are respectively fixed at the ends of the second rotating shaft (31) and mesh with each other; The circular protrusions (30) are arranged in a staggered manner on the surfaces of the two crushing rollers (10) to form a continuous crushing working surface.

3. The biochar-based microbial fertilizer production equipment according to claim 1, characterized in that, The screening component further includes: A pushing block (17) arranged on the side wall of the mixing box (1), which is connected to the pushing plate (16) through a spring (18); The sieve plate (19) maintains a horizontal screening state under the action of the torsion spring (20). When the end of the pushing plate (16) is inserted into the triangular groove (15), the sieve plate (19) is driven to incline around the first rotating shaft (21) to form a discharge inclined surface.

4. The biochar-based microbial fertilizer production equipment according to claim 1, characterized in that, The braking component further includes: An adjusting block (24) fixedly connected to the adjusting screw rod (25), and an anti-slip pattern is arranged on its outer surface; A sliding plate (11), and the sliding plate (11) forms a screw pair with the adjusting screw rod (25) to convert the rotational motion into the lateral displacement of the limiting triangular block (23).

5. The biochar-based microbial fertilizer production equipment according to any one of claims 1-4, characterized in that, It also includes: A detachable feed hopper (5), and strip-shaped grooves (12) are arranged on both sides of the bottom of the feed hopper (5) for clamping connection with the top of the mixing box (1); A limiting inclined block (13) for supporting the feed hopper (5) is arranged on the top of the mixing box (1) to form a three-point positioning structure.

6. The biochar-based microbial fertilizer production equipment according to claim 5, characterized in that, The transmission mechanism of the semi-gear (33) and the rack (32) specifically includes: A semi-gear (33) fixed at the end of the second rotating shaft (31); A first connecting cross bar (27) fixedly connected to the rack (32); A second connecting cross bar (29) connecting the rectangular frame (7); And a tension spring (28) connecting the mixing box (1) and the side connecting block (2) to form a reciprocating motion mechanism.

7. The biochar-based microbial fertilizer production equipment according to claim 1, characterized in that, The rotation axis of the rotating plate (9) deviates from the geometric center, so that it automatically fits the inclined surface of the discharge chute (3) under the action of gravity; The working surface inclination angle of the limiting triangular block (23) matches the locking angle of the rotating plate (9) to form a self-locking structure.

8. A production process of biochar-based microbial fertilizer, which is applied to a production device of biochar-based microbial fertilizer as described in any one of claims 1-7, and is characterized in that, Specifically, it includes the following steps: S1. Feeding: The feeding hopper (5) is lapped on the top of the mixing box (1) and is ensured to be stable through clamping with the limiting inclined block (13). After the materials are poured in, they are concentrated between the two crushing rollers (10). S2. Crushing: The servo motor (6) drives one crushing roller (10), and through the transmission of the spur gear (26), the two crushing rollers (10) rotate, and the circular protrusions (30) crush the materials. S2. Screening: A second rotating shaft (31) drives the half gear (33) to move the rack (32) equivalently, and the rectangular frame (7) drives the sieve plate (19) to vibrate, and the materials are filtered on the sieve plate (19). S2. Discharge of small particles: The small particle materials pass through the inside of the mixing box (1), fall on the rotating plate (9), and slide out along a discharge chute (3) for collection. S2. Adjustment of the rotating plate (9): Rotate the adjusting block (24), and through the adjusting screw rod (25), etc., the rotating plate (9) turns to another discharge chute (3) for subsequent operations. S2. Discharge of large particles: Push the pushing block (17), and through the pushing plate (16), etc., the sieve plate (19) rotates, and the large particle materials slide along the inclined surface of the sieve plate (19) and are discharged through another discharge chute (3).

Citation Information

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