Full-automatic glass bottle recycling and sorting device and process

Through the rotating hammer block crushing, screen plate sorting and high-frequency vibration of the fully automatic glass bottle recycling and sorting device, the problem of impurity removal and fragment sizes in glass bottle recycling is solved, and efficient classification and refinement of fragments is achieved, and recycling efficiency and material purity are improved.

CN120243195AActive Publication Date: 2025-07-04QINHUANGDAO GLASS IND RES & DESIGN INST
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Patent Information

Application Number
CN202510678678.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-26
Publication Date
2025-07-04
Estimated Expiration
2045-05-26

AI Technical Summary

Technical Problem

The existing glass bottle recycling device has a simple structure and is difficult to effectively remove non-glass impurities. The crushed glass fragments vary in size, which affects the recycling efficiency and subsequent use.

Method used

A fully automatic glass bottle recycling and sorting device is designed, using rotary hammer block crushing, screen plate sorting and high-frequency vibration combined with electric heating module separation technology to realize multiple crushing and material separation of glass bottles. Through hammer block impact, screening of screening and high-temperature sorting, metal, rubber and glass fragments are recovered respectively.

Benefits of technology

It realizes efficient classification and refinement of glass fragments, reduces the impact of different sizes of glass fragments, simplifies the subsequent processing process, and improves recycling efficiency and material purity.

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Abstract

The invention belongs to the field of glass bottle recycling, and particularly relates to a full-automatic glass bottle recycling and sorting device and technology.The full-automatic glass bottle recycling and sorting device comprises a protective shell, the middle of the protective shell is rotationally connected with a horizontally-arranged rotating disc, and the outer side of the rotating disc is fixedly connected with a plurality of hammer blocks; a motor transmission part used for driving the rotating disc to rotate is installed on the outer side of the protective shell, a recycling box is installed below the protective shell, a plurality of blocking rods are installed on the lower portion of the interior of the protective shell, the top of the recycling box communicates with the bottom of the protective shell, and an obliquely-arranged sieve plate is installed in the recycling box. A plurality of sieve holes are formed in the top surface of the sieve plate, so that a metal rubber part and a glass fragment part can be recycled respectively; and meanwhile, multiple times of crushing ensure that the glass fragments can reach the required diameter size, and the problem that subsequent recycling is affected due to different sizes of the glass fragments is greatly solved.
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Description

Technical Field

[0001] The present invention belongs to the field of glass bottle recycling, and specifically relates to a fully automatic glass bottle recycling and sorting device and process. Background Art

[0002] Recycling glass bottles can save raw material costs and reduce the exploitation of natural resources. One ton of waste glass can be recycled into approximately 0.9 tons of glass, saving 0.2 tons of soda ash and 0.7 tons of quartz sand, while reducing the cost of glass products by about 20%.

[0003] The recycling process of glass bottles generally involves crushing the glass bottles, and transporting the crushed pieces to the required usage occasions according to the size of the crushed pieces.

[0004] Traditional glass bottle recycling devices have a relatively simple structure and can only simply crush the glass. However, many glass bottles for recycling have other non - glass components, such as metals or plastics, etc., so that the recycled glass fragments are also mixed with other impurities, and manual cleaning is required to enter the subsequent processing links, which affects the efficiency of the overall recycling process. Moreover, traditional crushing devices are difficult to ensure that the crushed glass fragments are of the required diameter. Glass fragment recycling often involves recycling different batches according to the size of the fragments. For example, large fragments are generally used for producing building materials such as quartz stone plates and artificial marble, while small pieces of glass are generally used for remelting and then remaking. Uneven fragments are not conducive to recycling.

[0005] Therefore, the present invention provides a fully automatic glass bottle recycling and sorting device and process. Summary of the Invention

[0006] In order to make up for the deficiencies of the prior art and solve at least one of the technical problems proposed in the background art.

[0007] The technical solution adopted by the present invention to solve its technical problems is as follows: A fully automatic glass bottle recycling and sorting device of the present invention includes a protective shell. A horizontally arranged rotating disk is rotatably connected to the middle of the protective shell. A plurality of hammer blocks are fixedly connected to the outside of the rotating disk. A motor driving member for driving the rotating disk to rotate is installed on the outside of the protective shell. A recycling box is installed below the protective shell. A plurality of blocking rods are installed inside the protective shell near the bottom. The top of the recycling box is communicated with the bottom of the protective shell. A slant - arranged sieve plate is installed in the recycling box. A plurality of sieve holes are opened on the top surface of the sieve plate. A power seat for driving the recycling box to vibrate is installed on the outside of the recycling box. A bent feeding pipe is fixedly connected to the top of the protective shell; Put the glass bottles that need to be broken and recycled into the protective shell from above, start the motor drive to drive the rotating disk to rotate. The motor drive includes a motor installed outside the protective shell, a synchronous belt for transmitting the power of the motor to the rotating disk, and a housing. Drive multiple hammer blocks to rotate counterclockwise through the rotating disk. In this way, when the glass bottle enters the protective shell and contacts the hammer block, the hammer block can break the glass bottle. At the same time, the uncrushed part of the glass will impact on the inner wall of the protective shell under the action of inertia for secondary crushing. When the size of the glass fragments exceeds the gap of the blocking rod, they will be left above the blocking rod and then be impacted by the hammer block again. The crushed glass will enter the recycling box under the action of gravity. Drive the recycling box to vibrate at high frequency through the power seat. Inside the power seat, the cooperation of a drive motor and an eccentric wheel can be used to achieve the effect of driving the recycling box to vibrate at high frequency. When the falling fragments fall onto the inclined sieve plate, the glass that has been crushed into small pieces will pass through the sieve holes and fall below the sieve plate, while the part that cannot be broken by impact will slide out along the sieve plate under the vibration effect. In this way, two different types of fragments can be recycled from the front end of the recycling box, and the glass fragments can be broken again during the vibration and movement process. For example, if there are metal and rubber bottle caps in medical ampoules, such bottle caps will not be crushed into pieces during the impact and vibration process. Through this setting, the metal and rubber parts as well as the glass fragment parts can be recycled separately; it facilitates the subsequent classification process. At the same time, multiple crushing ensures that the glass fragments can reach the required diameter size, and greatly reduces the problem that the glass fragments are of different sizes and affect the subsequent recycling and use.

[0008] Preferably, a sorting box communicating with the recycling box is installed on one side of the recycling box. An electric heating module is installed in the inner wall of the sorting box. A transfer table is fixedly connected to the middle of the sorting box. A plurality of liftable spire rods are installed on the top of the transfer table. Discharge ports are formed on both sides and the bottom of the sorting box. The transfer table is arranged in a shape with a high center and low ends. During operation, labels are often attached to the outer sides of the glass bottles to be recycled, and other fragments are often mixed with metals and other materials. For example, the caps of ampoules contain rubber and metal. The glass fragments will enter below the transfer table, and other large-sized fragments will fall above the transfer table. Start the electric heating module to heat the entire sorting box, and the temperature needs to be determined according to the melting points of different materials in the fragments. For example, the rubber used in ampoules generally softens at 150 degrees, and this temperature will not affect metals and glass. At the same time, the labels on the glass surface can be removed at high temperatures. Different temperatures can be set above and below the transfer table. When the rubber softens, since the sorting box and the recycling box are fixedly connected, they will vibrate at a high frequency together with the recycling box, causing the softened rubber to separate from the metal and contact the top of the spire rod. The metal will move along the inclined transfer table to both sides under the action of vibration. The glass below is recycled by opening the bottom of the sorting box. After the screening is completed, wait for the rubber to cool and solidify. First, open both sides of the recycling box to recycle the metal materials. Then, lower all the spire rods into the transfer table, so that the rubber remains on the surface of the transfer table. The rubber will move to both ends of the sorting box under the action of gravity, which is convenient for recycling. The vibration of the recycling box can be started to assist the movement process of the rubber. Through this setting, the further subdivision of the recycled materials is realized, and the subsequent secondary treatment process of the recycled materials is reduced.

[0009] Preferably, an exhaust pipe is installed at the front end of the sorting box. A synchronous plate is fixedly connected between the bottoms of the plurality of spire rods. Both ends of the transfer table are located outside the sorting box. During operation, the lifting of the spire rods can be synchronously controlled by controlling the synchronous plate. The lifting of the spire rods can be adjusted manually. After adjusting from both sides of the transfer table, it can be clamped and fixed. Or electric or hydraulic equipment can be installed for remote control start. The flue gas generated by heating is discharged outward through the exhaust pipe. A recycling device can be installed at the bottom of the exhaust pipe to process the flue gas that cannot be directly discharged.

[0010] Preferably, a plurality of arc-shaped protrusions are arranged on the top surface of the sieve plate. A plurality of broken blocks are fixedly connected to the top of the recycling box. A plurality of sieve holes on the surface of the sieve plate and the plurality of broken blocks are distributed in a matrix. During operation, the arc-shaped protrusions play a blocking role. In order to prevent the fragments falling on the surface of the sieve plate from sliding down quickly due to vibration, and at the same time, in cooperation with the broken blocks, the fragments can be vibrated and broken. The glass can be broken, while other substances such as metals will not be broken, so that the crushed glass blocks can be small enough and pass through the sieve holes smoothly.

[0011] Preferably, a horizontally arranged chute is opened at the bottom of the sieve hole. A clamping plate is slidably clamped in the chute. The bottom of the clamping plate is fixedly connected with an extension pipe, and the extension pipe is communicated with the sieve hole. A plurality of bumps are fixedly connected in the extension pipe. During operation, the broken glass blocks passing through the sieve hole will fall into the extension pipe. The plurality of bumps in the extension pipe form a blocking channel. Since the entire recycling box vibrates at a high frequency, the extension pipe will be driven to vibrate, so that the broken glass blocks passing through the extension pipe can be broken. After this step, there are no longer large particle broken glass blocks, ensuring that all the final broken glass blocks are within the required diameter range.

[0012] Preferably, the front end of the power rod penetrates to the outside of the protective shell. An adding valve is installed at the front end of the protective shell. The adding valve is rotatably connected and communicated with the front end of the power rod. A feeding groove is opened at the front end of the power rod. Annular holes are opened at the connection parts of the blocking rods and the rotating disc, and the annular holes are communicated with the feeding groove. During operation, one drawback of the hammer block is that after long-term impact, it will be severely worn and needs to be frequently replaced; connect the hot-melt material to the adding valve, inject the hot-melt material into the feeding groove, and then under the action of gravity, the hot-melt material passes through the annular hole and contacts the hammer block in the hanging state at this time, so that the hot-melt material covers the surface of the hammer block. Then start the rotating disc to rotate, so that another group of hammer blocks rotate to the hanging state until all the hammer blocks are covered; through this setting, it is possible to cover the surface of the hammer block after each work is completed without disassembling the equipment. In this way, in the subsequent crushing work, the wear of the hammer block can be greatly reduced, and the service life of the hammer block is improved.

[0013] Preferably, two driving platforms are fixedly connected to the front and rear ends of the protective shell. A horizontally arranged receiving cover is installed between the two driving platforms. A through hole for the receiving cover to enter and exit is opened on the outer side of the protective shell. During operation, during the film covering process, the two receiving covers are controlled by the driving platforms to enter the protective shell from the through hole and are located between the rotating disc and the blocking rod to receive the excess hot-melt material; the driving platforms can use two electric wheels fixed on both sides of the receiving cover to control the movement of the receiving cover by means of friction drive.

[0014] Preferably, a support frame is fixedly connected to the outer side of the protective shell. An elastic wrapping ring is fixedly connected between the top of the recycling box and the bottom of the protective shell. A rotating plate is rotatably connected to the feeding end of the protective shell. During operation, the elastic wrapping ring can ensure that the broken blocks in the protective shell are smoothly transferred to the recycling box, and the vibration of the recycling box will not affect the normal operation of the internal parts of the protective shell.

[0015] A fully automatic glass bottle recycling and sorting process, which is applicable to the above-mentioned fully automatic glass bottle recycling and sorting device. The specific process is as follows: S1: Put the glass bottles to be broken and recycled into the protective shell from above, start the motor drive to drive the rotating disk to rotate, drive multiple hammer blocks to rotate counterclockwise through the rotating disk. When the glass bottles enter the protective shell and contact the hammer blocks, the hammer blocks can break the glass bottles. At the same time, the uncrushed part of the glass will impact on the inner wall of the protective shell under the action of gravity for secondary crushing; S2: The crushed glass will enter the recycling box under the action of gravity. Drive the recycling box to vibrate at high frequency through the power seat. When the falling fragments fall onto the inclined sieve plate, the glass that has been crushed into small pieces will pass through the sieve holes and fall below the sieve plate, while the part that cannot be crushed and is impacted will slide outward along the sieve plate under the vibration, so that two different kinds of fragments can be recycled from the front end of the recycling box; S3: Start the electric heating module to heat the entire sorting box; The upper and lower parts of the transfer table can be set at different temperatures. The sorting box and the recycling box are fixedly connected, so they will vibrate at high frequency together with the recycling box, so that the softened material can be separated from another material that will not soften. Finally, the two different materials will move to both sides along the inclined transfer table and be discharged for recycling.

[0016] The specific process of discharging and recycling the two different materials in S3 is as follows: Q1: The softened material is separated from the material that will not soften. After that, the softened material contacts the top of the spire rod, while the other material that will not soften will move to both sides along the inclined transfer table under the vibration; Q2: When the screening is over, after waiting for the softened material to solidify, first open both sides of the recycling box to recycle the material that will not soften, and then sink all the spire rods into the transfer table, so that the softened material can remain on the surface of the transfer table. After that, the softened material will move to both ends of the sorting box under the action of gravity, thus completing the discharging and recycling process.

[0017] The beneficial effects of the present invention are as follows: 1. An automatic glass bottle recycling and sorting device and process according to the present invention. The glass bottles to be broken and recycled are put into the protective shell from above, and the motor drive is started to drive the rotating disk to rotate. The rotating disk drives a plurality of hammer blocks to rotate counterclockwise. In this way, when the glass bottle enters the protective shell and contacts the hammer block, the hammer block can break the glass bottle. At the same time, the uncrushed part of the glass will impact on the inner wall of the protective shell under the action of inertia for secondary crushing. When the size of the glass fragments exceeds the gap of the blocking rod, they will be left above the blocking rod and then be impacted by the hammer block again. The crushed glass will enter the recycling box under the action of gravity. The power seat drives the recycling box to vibrate at a high frequency. When the falling fragments fall onto the inclined sieve plate, the glass that has been crushed into small pieces will pass through the sieve holes and fall below the sieve plate, while the part that cannot be crushed by impact will slide outwards along the sieve plate under the vibration action. In this way, two different types of fragments can be recycled from the front end of the recycling box, and the glass fragments can be broken again during the vibration and movement process. Through this setting, the metal-rubber part and the glass fragment part can be recycled separately, which facilitates the subsequent classification process. At the same time, multiple crushing ensures that the glass fragments can reach the required diameter size, and greatly reduces the problem that the glass fragments are of different sizes and affect the subsequent recycling and use.

[0018] 2. An automatic glass bottle recycling and sorting device and process according to the present invention. The glass fragments will enter below the transfer table, and other large-volume fragments will fall above the transfer table. The electrothermal module is started to heat the entire sorting box, and the temperature needs to be determined according to the melting points of different materials in the fragments. For example, the rubber used in ampoules generally softens at 150 degrees, and this temperature will not affect metals and glass. At the same time, the paper labels on the glass surface can be removed at high temperature. The upper and lower parts of the transfer table can be set at different temperatures. When the rubber softens, since the sorting box and the recycling box are fixedly connected, they will vibrate at a high frequency together with the recycling box, so that the softened rubber separates from the metal and contacts the top of the spire rod. The metal will move to both sides along the inclined transfer table under the vibration action. The glass below is recycled by opening the bottom of the sorting box. After the screening is completed, after waiting for the rubber to cool and solidify, first open both sides of the recycling box to recycle the metal materials, and then sink all the spire rods into the transfer table, so that the rubber can be left on the surface of the transfer table. The rubber will move to both ends of the sorting box under the action of gravity, which is convenient for recycling. The vibration of the recycling box can be started to assist the movement process of the rubber. Through this setting, the further subdivision of the recycled materials is realized, the subsequent secondary treatment process of the recycled materials is reduced, and at the same time, the high temperature can also clean the paper labels outside the glass fragments, making the paper labels burn out completely at high temperature, further reducing the subsequent treatment process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further described below with reference to the accompanying drawings.

[0020] Figure 1 is a perspective view of the present invention; Figure 2 is a perspective view of the protective case of the present invention; Figure 3 is a sectional view of the protective case of the present invention; Figure 4 is a perspective view of the recycling bin of the present invention; Figure 5 is a sectional view of the recycling bin of the present invention; Figure 6 is a perspective view of the transfer table of the present invention; Figure 7 is a perspective view of the extension pipe of the present invention; Figure 8 is a process flow block diagram of the present invention; In the figure: 1, protective case; 2, feeding pipe; 3, adding valve; 4, receiving hood; 5, support frame; 6, recycling bin; 7, power seat; 8, sorting box; 9, driving table; 10, rotating plate; 11, hammer block; 12, power rod; 13, feeding trough; 14, rotating disk; 15, blocking rod; 16, sieve plate; 17, crushing block; 18, motor transmission part; 19, sieve hole; 20, transfer table; 21, exhaust pipe; 22, extension pipe; 23, spire rod; 24, clamping plate. Specific embodiments

[0021] In order to make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.

[0022] As Figures 1 to 8 shown, a fully automatic glass bottle recycling and sorting device described in an embodiment of the present invention includes a protective case 1. A horizontally arranged rotating disk 14 is rotatably connected to the middle of the protective case 1. A plurality of hammer blocks 11 are fixedly connected to the outside of the rotating disk 14. An electric motor transmission part 18 for driving the rotating disk 14 to rotate is installed on the outside of the protective case 1. A recycling bin 6 is installed below the protective case 1. A plurality of blocking rods 15 are installed inside the protective case 1 near the bottom. The top of the recycling bin 6 is communicated with the bottom of the protective case 1. An inclined sieve plate 16 is installed in the recycling bin 6. A plurality of sieve holes 19 are formed in the top surface of the sieve plate 16. A power seat 7 for driving the recycling bin 6 to vibrate is installed on the outside of the recycling bin 6. A bent feeding pipe 2 is fixedly connected to the top of the protective case 1; The structure of traditional glass bottle recycling devices is relatively simple and can only simply crush glass. However, many glass bottles for recycling have other non-glass components, such as metal or plastic, etc., resulting in other impurities being mixed in the recycled glass fragments. Manual cleaning is required before entering the subsequent processing stage, which affects the efficiency of the overall recycling process. Moreover, traditional crushing devices are difficult to ensure that the crushed glass fragments are of the required diameter. Glass fragment recycling often involves recycling different batches according to the size of the fragments. For example, large fragments are generally used to produce building materials such as quartz stone plates and artificial marble, while small pieces of glass are generally used for remelting and then remaking. Uneven fragments are not conducive to recycling. The glass bottles to be crushed and recycled are put into the protective shell 1 from above. The motor driving part 18 is started to drive the rotating disk 14 to rotate. The motor driving part 18 includes a motor installed outside the protective shell 1, a synchronous belt for transmitting the power of the motor to the rotating disk 14, and a housing. The rotating disk 14 drives a plurality of hammer blocks 11 to rotate counterclockwise. In this way, when the glass bottle enters the protective shell 1 and contacts the hammer blocks 11, the hammer blocks 11 can break the glass bottle. At the same time, the uncrushed part of the glass will impact on the inner wall of the protective shell 1 under the action of inertia for secondary crushing. When the size of the glass fragments exceeds the gap of the blocking rod 15, they will be left above the blocking rod 15 and then be impacted by the hammer blocks 11 again. The crushed glass will enter the recycling box 6 under the action of gravity. The power seat 7 drives the recycling box 6 to vibrate at high frequency. Inside the power seat 7, the cooperation of a driving motor and an eccentric wheel can be used to achieve the effect of driving the recycling box 6 to vibrate at high frequency. When the falling fragments fall onto the inclined sieve plate 16, the glass that has been crushed into small pieces will pass through the sieve holes 19 and fall below the sieve plate 16, while the part that cannot be crushed by impact will slide outward along the sieve plate 16 under the vibration action. In this way, two different types of fragments can be recycled from the front end of the recycling box 6, and the glass fragments can be broken again during the vibration and movement process. For example, there are metal and rubber bottle caps in medical ampoules. Such bottle caps will not be crushed into pieces during the impact and vibration process. Through this setting, the metal and rubber parts as well as the glass fragment parts can be recycled separately; it facilitates the subsequent classification process. At the same time, multiple crushing ensures that the glass fragments can reach the required diameter size, and greatly reduces the problem that the uneven size of the glass fragments affects the subsequent recycling and use. The bent feeding pipe 2 is arranged at the top of the protective shell 1, and the feeding ports are arranged at both ends, so that the fragments generated during the crushing process inside the protective shell 1 will not be ejected upward.

[0023] One side of the recycling bin 6 is equipped with a sorting bin 8 communicated with the recycling bin 6. An electric heating module is installed in the inner wall of the sorting bin 8. A transfer table 20 is fixedly connected to the middle of the sorting bin 8. A plurality of liftable spire rods 23 are installed on the top of the transfer table 20. Discharge ports are formed on both sides and the bottom of the sorting bin 8. The transfer table 20 is arranged in a shape with a high center and low ends. During operation, labels are often attached to the outer sides of the glass bottles to be recycled, and other fragments are often mixed with metals and other materials. For example, the caps of ampoules contain rubber and metal, and labels are attached to the outer sides of the ampoule bodies. The glass fragments will enter below the transfer table 20, and other large-sized fragments will fall above the transfer table 20. The electric heating module is started to heat the entire sorting bin 8, and the temperature needs to be determined according to the melting points of different materials in the fragments. For example, the rubber used in ampoules generally softens at 150 degrees, and this temperature will not affect metals and glass. At the same time, the labels on the glass surface can be removed at high temperatures. Different temperatures can be set above and below the transfer table 20. When the rubber softens, since the sorting bin 8 and the recycling bin 6 are fixedly connected, it will vibrate at a high frequency together with the recycling bin 6, so that the softened rubber is separated from the metal and contacts the top of the spire rod 23. The metal will move to both sides along the inclined transfer table 20 under the action of vibration. The glass below is recycled by opening the bottom of the sorting bin 8. After the screening is completed, after waiting for the rubber to cool and solidify, first open both sides of the recycling bin 6 to recycle the metal materials, and then sink all the spire rods 23 into the transfer table 20, so that the rubber can stay on the surface of the transfer table 20. The rubber will move to both ends of the sorting bin 8 under the action of gravity, which is convenient for recycling. The vibration of the recycling bin 6 can be started to assist the movement process of the rubber. Through this setting, the further subdivision of the recyclables is realized, the subsequent secondary treatment process of the recyclables is reduced, and at the same time, the high temperature can also clean the paper labels on the outer sides of the glass fragments, so that the paper labels burn out at high temperatures, further reducing the subsequent treatment process.

[0024] An exhaust pipe 21 is installed at the front end of the sorting bin 8. A synchronous plate is fixedly connected between the bottoms of the plurality of spire rods 23. Both ends of the transfer table 20 are located outside the sorting bin 8. During operation, the lifting of the spire rods 23 can be synchronously controlled by controlling the synchronous plate. The lifting of the spire rods 23 can be manually adjusted and fixed by clamping it after adjustment from both sides of the transfer table 20. Electric or hydraulic equipment can also be installed for remote control startup. The flue gas generated by heating is discharged outward through the exhaust pipe 21. A recovery device can be installed at the bottom of the exhaust pipe 21 to process the flue gas that cannot be directly discharged.

[0025] The top surface of the sieve plate 16 is provided with a plurality of arc-shaped protrusions. A plurality of crushing blocks 17 are fixedly connected to the top of the recycling box 6. The plurality of sieve holes 19 on the surface of the sieve plate 16 and the plurality of crushing blocks 17 are arranged in a matrix. During operation, the arc-shaped protrusions play a blocking role. In order to prevent the fragments falling on the surface of the sieve plate 16 from sliding down rapidly due to vibration, and at the same time cooperate with the crushing blocks 17 to vibrate and crush the fragments, the glass can be crushed, while other substances such as metals will not be broken, so that the crushed glass blocks can be small enough and smoothly pass through the sieve holes 19.

[0026] A horizontally arranged chute is opened at the bottom of the sieve hole 19. A clamping plate 24 is slidably clamped in the chute. The bottom of the clamping plate 24 is fixedly connected with an extension pipe 22. The extension pipe 22 is communicated with the sieve hole 19. A plurality of convex blocks are fixedly connected in the extension pipe 22. During operation, the glass fragments passing through the sieve hole 19 will fall into the extension pipe 22. The plurality of convex blocks in the extension pipe 22 form a blocking channel. Since the entire recycling box 6 vibrates at a high frequency, the extension pipe 22 will be driven to vibrate, so that the glass fragments passing through the extension pipe 22 can be broken. After this step, there are no longer large particle fragment glasses, ensuring that all the final glass fragments are within the required diameter range.

[0027] The front end of the power rod 12 penetrates to the outside of the protective shell 1. An adding valve 3 is installed at the front end of the protective shell 1. The adding valve 3 is rotatably connected to and communicated with the front end of the power rod 12. A feeding groove 13 is opened at the front end of the power rod 12. Annular holes are opened at the connection parts of the blocking rod 15 and the rotating disc 14. The annular holes are communicated with the feeding groove 13. During operation, one drawback of the hammer block 11 is that after long-term impact, its own wear is serious and it needs to be frequently replaced; connect the hot-melt material to the adding valve 3, inject the hot-melt material into the feeding groove 13, and then under the action of gravity, the hot-melt material passes through the annular hole and contacts the hammer block 11 in the hanging state at this time, so that the hot-melt material covers the surface of the hammer block 11. Then start the rotating disc 14 to rotate, so that another group of hammer blocks 11 rotate to the hanging state until all the hammer blocks 11 are covered; through this setting, it is possible to cover the surface of the hammer block 11 after each work is completed without disassembling the equipment. In this way, in subsequent crushing work, the wear of the hammer block 11 can be greatly reduced and the service life of the hammer block 11 can be improved.

[0028] Both the front and rear ends of the protective case 1 are fixedly connected with two driving platforms 9. A horizontally arranged receiving cover 4 is installed between the two driving platforms 9. A through hole for the receiving cover 4 to enter and exit is formed on the outer side of the protective case 1. During operation, during the film covering process, the two receiving covers 4 are controlled by the driving platforms 9 to enter the protective case 1 from the through hole and are located between the rotating disk 14 and the blocking rod 15 for receiving excess hot melt material. The driving platforms 9 can be fixed on both sides of the receiving cover 4 with two electric wheels, and the movement of the receiving cover 4 is controlled by means of frictional drive.

[0029] A support frame 5 is fixedly connected to the outer side of the protective case 1. An elastic wrapping ring is fixedly connected between the top of the recycling box 6 and the bottom of the protective case 1. A rotating plate 10 is rotatably connected to the feeding end of the protective case 1. During operation, the elastic wrapping ring can ensure that the fragments in the protective case 1 are smoothly transferred to the recycling box 6, and the vibration of the recycling box 6 will not affect the normal operation of the internal parts of the protective case 1.

[0030] A full-automatic glass bottle recycling and sorting process, which is applicable to the above-mentioned full-automatic glass bottle recycling and sorting device. The specific process is as follows: S1: The glass bottles to be broken and recycled are put into the protective case 1 from above. The motor transmission part 18 is started to drive the rotating disk 14 to rotate. The rotating disk 14 drives a plurality of hammer blocks 11 to rotate counterclockwise. When the glass bottle enters the protective case 1 and contacts the hammer blocks 11, the hammer blocks 11 can break the glass bottle. At the same time, the uncrushed part of the glass will impact on the inner wall of the protective case 1 under the action of gravity for secondary crushing. S2: The crushed glass will enter the recycling box 6 under the action of gravity. The power seat 7 drives the recycling box 6 to vibrate at high frequency. When the falling fragments fall onto the inclined sieve plate 16, the glass that has been crushed into small pieces will pass through the sieve holes 19 and fall below the sieve plate 16, while the uncrushable and impacted parts will slide outward along the sieve plate 16 under the vibration action, so that two different kinds of fragments can be recycled from the front end of the recycling box 6. S3: The electrothermal module is started to heat the entire sorting box 8. The transfer table 20 can be set at different temperatures up and down. The sorting box 8 and the recycling box 6 are fixedly connected, so they will vibrate at high frequency together with the recycling box 6, making the softened material separate from the other material that will not soften. Finally, the two different materials move along the inclined transfer table 20 to both sides and are discharged for recycling.

[0031] The specific process of discharging and recycling the two different materials in S3 is as follows: Q1: The softened material separates from the material that will not soften. Then the softened material contacts the top of the spire rod 23, while the other material that will not soften will move along the inclined transfer table 20 to both sides under the vibration action. Q1: After the screening is completed and waiting for the softening material to be shaped, first open both sides of the recycling bin 6 to recycle the materials that will not be softened. Then, sink all the spire rods 23 into the transfer table 20, so that the softening material can remain on the surface of the transfer table 20. After that, the softening material will move to both ends of the sorting bin 8 under the action of gravity, thus completing the discharge and recycling process.

[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic glass bottle recycling and sorting device, characterized in that: It includes a protective case, a horizontally arranged rotating disk is rotatably connected to the middle of the protective case, a plurality of hammer blocks are fixedly connected to the outside of the rotating disk, a motor driving member for driving the rotating disk to rotate is installed on the outside of the protective case, a recycling box is installed below the protective case, a plurality of blocking rods are installed near the bottom inside the protective case, the top of the recycling box is communicated with the bottom of the protective case, a slantingly arranged sieve plate is installed in the recycling box, a plurality of sieve holes are formed on the top surface of the sieve plate, a power seat for driving the recycling box to vibrate is installed on the outside of the recycling box, and a bent feeding pipe is fixedly connected to the top of the protective case.

2. The fully automatic glass bottle recycling and sorting device according to claim 1, wherein: A sorting box communicated with the recycling box is installed on one side of the recycling box, an electric heating module is installed in the inner wall of the sorting box, a transfer table is fixedly connected to the middle of the sorting box, a plurality of liftable spire rods are installed on the top of the transfer table, discharge ports are formed on both sides and the bottom of the sorting box, and the transfer table is arranged in a shape with a high center and low ends.

3. The fully automatic glass bottle recycling and sorting device according to claim 2, characterized in that: An exhaust pipe is installed at the front end of the sorting box, a synchronous plate is fixedly connected between the bottoms of the plurality of spire rods, and both ends of the transfer table are located outside the sorting box.

4. The fully automatic glass bottle recycling and sorting device according to claim 3, wherein: A plurality of arc-shaped protrusions are arranged on the top surface of the sieve plate, a plurality of crushing blocks are fixedly connected to the top of the recycling box, and the plurality of sieve holes on the surface of the sieve plate and the plurality of crushing blocks are distributed in a matrix.

5. The fully automatic glass bottle recycling and sorting device according to claim 4, wherein: A horizontally arranged sliding groove is formed at the bottom of the sieve hole, a clamping plate is slidably clamped in the sliding groove, an extension pipe is fixedly connected to the bottom of the clamping plate, the extension pipe is communicated with the sieve hole, and a plurality of convex blocks are fixedly connected in the extension pipe.

6. The fully automatic glass bottle recycling and sorting device according to claim 5, wherein: The front end of the power rod penetrates to the outside of the protective case, an adding valve is installed at the front end of the protective case, the adding valve is rotatably connected and communicated with the front end of the power rod, a feeding groove is formed at the front end of the power rod, and annular holes are formed at the connection parts of the blocking rods and the rotating disk, and the annular holes are communicated with the feeding groove.

7. The fully automatic glass bottle recycling and sorting device according to claim 6, wherein: Two driving platforms are fixedly connected to both the front and rear ends of the protective case, a horizontally arranged receiving cover is installed between the two driving platforms, and a through hole for the receiving cover to enter and exit is formed on the outside of the protective case.

8. The fully automatic glass bottle recycling and sorting device according to claim 7, characterized in that: A support frame is fixedly connected to the outside of the protective case, an elastic wrapping ring is fixedly connected between the top of the recycling box and the bottom of the protective case, and a rotating plate is rotatably connected to the feeding end of the protective case.

9. A fully automatic glass bottle recycling and sorting process, characterized in that: This process is applicable to a fully automatic glass bottle recycling and sorting device described in any one of the above claims 1-8. Specifically, the process is as follows: S1: Put the glass bottles that need to be broken and recycled into the protective case from above, start the motor driving member to drive the rotating disk to rotate, drive a plurality of hammer blocks to rotate counterclockwise through the rotating disk. When the glass bottles enter the protective case and contact the hammer blocks, the hammer blocks can break the glass bottles. At the same time, the uncrushed part of the glass will impact on the inner wall of the protective case under the action of gravity for secondary crushing; S2: The crushed glass will enter the recycling bin under the action of gravity. The power seat drives the recycling bin to vibrate at high frequency. When the falling fragments fall onto the inclined sieve plate, the glass that has been crushed into small pieces will pass through the sieve holes and fall below the sieve plate, while the uncrushable and impacted parts will slide outward along the sieve plate under the vibration, so that two different types of fragments can be recycled from the front end of the recycling bin. S3: Start the electric heating module to heat the entire sorting bin; different temperatures can be set for the upper and lower parts of the transfer table. Since the sorting bin is fixedly connected to the recycling bin, it will vibrate at high frequency together with the recycling bin, causing the softened material to separate from the other non-softening material. Finally, the two different materials move to both sides along the inclined transfer table and are discharged for recycling.

10. A fully automatic glass bottle recycling and sorting process according to claim 9, characterized in that: The specific process of discharging and recycling the two different materials in S3 is as follows: Q1: The softened material separates from the non-softening material. Then the softened material contacts the top of the spire rod, while the other non-softening material will move to both sides along the inclined transfer table under the vibration. Q2: After the screening is completed and the softened material is allowed to solidify, first open both sides of the recycling bin to recycle the non-softening material. Then sink all the spire rods into the transfer table, so that the softened material remains on the surface of the transfer table. After that, the softened material will move to both ends of the sorting bin under the action of gravity, thus completing the discharging and recycling process.

Citation Information

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