Intelligent welding equipment for fuel filter machining
By introducing protective covers, movable rings and exhaust components into the welding equipment, the problem of low efficiency of waste gas leakage and protective gas treatment during welding is solved, and environmental protection and high-quality weld effects in the welding process are achieved.
Patent Information
- Application Number
- CN202510666132.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-22
- Publication Date
- 2025-07-04
Smart Images

Figure CN120244245A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field related to welding equipment, and more specifically, particularly relates to an intelligent welding equipment for fuel filter processing. Background Art
[0002] An automotive fuel filter is a device used to filter impurities and contaminants in automotive fuel. When processing a fuel filter, in order to improve processing efficiency and precision, a laser welding equipment is usually required to process the automotive fuel filter. Laser welding uses a high-energy laser pulse to locally heat a small area of the material. The energy of the laser radiation diffuses into the interior of the material through heat conduction, melting the material to form a specific molten pool. It is a new type of welding method, mainly for welding thin-walled materials and precision parts, and can achieve spot welding, butt welding, lap welding, seal welding, etc. It has a high depth-to-width ratio, a small weld width, a small heat-affected zone, small deformation, a fast welding speed, a flat and beautiful weld, and requires no treatment or only simple treatment after welding. The weld quality is high, there are no pores, it can be precisely controlled, the focused light spot is small, the positioning accuracy is high, and it is easy to achieve automation. However, the welding equipment in the prior art has the following defects: In the prior art, when an intelligent welding equipment welds and processes a fuel filter, arc discharge will occur, so a protective cover needs to be installed on the laser welding machine; and when the laser welding machine is welding, waste gas will be generated, and the connection between the existing protective cover and the base is not tight, resulting in a gap between the protective cover and the base, and then the waste gas leaks from the protective cover, polluting the environment.
[0003] In the prior art, the absorption port position of the air extraction component in the intelligent welding equipment is usually fixed, and the absorption port position of the air extraction component cannot be adjusted, resulting in difficulty in quickly absorbing the waste gas in the protective cover; and there is a large amount of waste gas generated at the laser welding interface, which cannot be completely sucked away by the air extraction component, resulting in poor absorption efficiency of harmful waste gas.
[0004] In the prior art, in order to improve the welding and processing effect of the fuel filter, an intelligent welding equipment usually fills a protective gas in the protective cover and uses the protective gas to improve the welding and processing effect of the fuel filter; however, the protective gas usually uses two gases mixed and then ejected. Due to the relatively simple structure of the existing air extraction component, it is difficult to absorb waste gas while treating the protective gas, thus affecting the rapid ejection of the protective gas.
[0005] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and an intelligent welding equipment for fuel filter processing is provided, in order to achieve a more practical and valuable purpose. Summary of the Invention
[0006] The present invention provides an intelligent welding device for fuel filter processing, which is used to overcome the above-mentioned defects in the prior art.
[0007] The purpose and efficacy of an intelligent welding device for fuel filter processing according to the present invention are achieved by the following specific technical means: An intelligent welding device for fuel filter processing includes an operating table. A frame is provided on the upper side of the operating table. A driving mechanism is provided inside the frame. A laser welding machine is provided on the driving mechanism. A protective cover is provided outside the laser welding machine. A movable ring is slidably provided at the lower part of the protective cover. An annular member is provided at the lower end of the movable ring. An air extraction component is provided inside the protective cover. The air extraction component includes a fixed cylinder. A fixing plate is fixedly provided between the outer wall of the fixed cylinder and the inner wall of the protective cover. A movable plate is slidably provided inside the fixed cylinder. The inside of the fixed cylinder is divided into a first air chamber and a second air chamber by the movable plate. A plurality of air frames are circumferentially arrayed on the lower side of the movable plate. A conical cover is rotatably provided on the inner wall of the lower part of the protective cover. A plurality of first one-way valves are provided on one side of the lower part of the air frame. The inside of the air frame is communicated with the first air chamber. The outer wall of the movable plate is in threaded contact with the inner wall of the fixed cylinder. A plurality of air storage frames are provided on the outer wall of the lower part of the fixed cylinder. The inside of the air storage frame is communicated with the second air chamber through a second one-way valve.
[0008] In a further technical solution, both sides of the lower part of the air frame are of inclined plane structures. A plurality of through ports are provided at the upper end of the conical cover. The lower part of each air frame slides inside the through port. A sliding plate is slidably provided on each side of the through port. One ends of the two sliding plates close to each other are respectively in contact with the inclined planes on both sides of the lower part of the air frame. One ends of the two sliding plates away from each other are respectively connected with a first spring between the two side walls of the through port.
[0009] In a further technical solution, a first stirring plate is fixedly provided on each side of the upper part of the air frame. A second stirring plate is slidably provided inside the first stirring plate. A second spring is connected between one side of the second stirring plate and one side of the upper part of the air frame. The other side of the second stirring plate has an uneven structure. A plurality of pairs of guiding plates are circumferentially arrayed at the upper end of the conical cover. The upper end of each guiding plate is in sliding contact with the inclined plane at the lower end of the second stirring plate.
[0010] In a further technical solution, a plurality of connecting channels are circumferentially arrayed in the inner wall of the conical cover. A plurality of mounting plates are circumferentially arrayed and fixedly provided on the inner wall of the conical cover. A spray head is hinged on the lower side of the mounting plate. One end of the connecting channel is communicated with the second air chamber. The other end of the connecting channel is communicated with the spray head through a telescopic tube.
[0011] Further technical solution: Two L-shaped plates are symmetrically arranged at the lower end of the protective cover. A guide ring is fixedly arranged at the lower part of the two L-shaped plates. The upper part of the guide ring has an uneven structure. The upper part of the guide ring is in sliding contact with the lower side of one end of the nozzle. A torsion spring is arranged at the hinge joint between the upper side of the middle part of the nozzle and the mounting plate.
[0012] Further technical solution: A limiting ring is arranged on the outer wall of the lower part of the conical cover. The limiting ring slides annularly on the inner wall of the protective cover.
[0013] Further technical solution: A number of compression springs are connected between the upper end of the movable ring and the middle of the inner wall of the protective cover.
[0014] Further technical solution: A stepping motor is installed on one side of the upper part of the protective cover. A circular plate is arranged at the output end of the stepping motor. A fixed ring is arranged on the upper side of the movable plate. A connecting rod is arranged on the upper side of the fixed ring. A Z-shaped connecting rod is connected between the upper end of the connecting rod and the circular plate. One end of the Z-shaped connecting rod is rotatably connected to the circular plate. The other end of the Z-shaped connecting rod is rotatably connected to the upper end of the connecting rod. The lower end of the connecting rod slides annularly in the fixed ring.
[0015] Further technical solution: A gas processor is arranged on one side of the upper part of the protective cover. The gas processor is communicated with the first air cavity.
[0016] Further technical solution: A workbench is arranged on the upper side of the operating table. An operation panel is arranged on one side of the operating table.
[0017] Compared with the prior art, the present invention has the following beneficial effects: The intelligent welding equipment for fuel filter processing of the present invention is provided with a protective cover, a movable ring, an annular part, and a compression spring. The annular part is supported by the upper side of the workbench, and the protective cover continues to move downward, so that the movable ring slides in the protective cover. The sliding of the movable ring compresses a number of compression springs to generate elastic force, and the elastic force generated by the compression springs acts on the movable ring and the annular part, so that the annular part is pressed on the upper side of the workbench, so that the protective cover, the movable ring, the annular part, and the workbench are used to protect the surroundings of the laser welding machine, reduce the exhaust gas generated by the laser welding machine from overflowing into the air, and prevent air pollution. Then, through the provision of the movable plate, the air frame, and the first one-way valve, the movable plate moves downward, so that the first air cavity generates negative pressure, and the exhaust gas generated by the laser welding machine is absorbed into the air frame by using a number of first one-way valves, and the exhaust gas in the air frame moves into the first air cavity. The movable plate moves downward, driving the several air frames to move downward, so that the several first one-way valves gradually approach the welding point of the laser welding machine, thereby achieving a close-range absorption of the exhaust gas, which is conducive to the rapid absorption of a large amount of exhaust gas generated by the welding point of the laser welding machine. Finally, the movable plate rotates to drive the several air frames to rotate, and the rotation of the several air frames drives the several first one-way valves, so that the several first one-way valves rotate around the laser welding machine. By using the continuous change of the vertical and circumferential positions of the several first one-way valves, the exhaust gas in the protective cover can be quickly absorbed into the first air cavity, avoiding the exhaust gas from overflowing from the protective cover and preventing air pollution.
[0018] The invention discloses an intelligent welding device for processing a fuel filter. Through the arrangement of an air frame, a first stirring plate, and a second stirring plate, the rotation of a movable plate drives several air frames to rotate. Since the air frame forms a cross-shaped stirring structure with two first stirring plates and two second stirring plates, the cross-shaped stirring structure can produce a more complex fluid flow pattern, which helps to improve the mixing efficiency, especially in situations where rapid and uniform mixing is required, it can promote rapid and sufficient mixing of inert gas and active gas. Through the arrangement of a guide plate, the downward movement of the movable plate drives several air frames to move downward, and the downward movement of the air frame drives the two first stirring plates and the second stirring plates to move downward. Since the lower end of the second stirring plate is in sliding contact with the upper end inclined surface of the guide plate, the two second stirring plates move downward and are guided by the two guide plates, so that the two second stirring plates are moved away from each other. The two second stirring plates are moved away from each other, thereby increasing the contact area between the cross-shaped stirring structure and the gas, which is conducive to gradually improving the effect of stirring and mixing the gas in the second air cavity.
[0019] An intelligent welding device for processing fuel filters according to the present invention, through the settings of a conical cover, a mounting plate, and a nozzle, the rotation of the conical cover drives the rotation of a plurality of mounting plates and nozzles. The rotation of the plurality of nozzles evenly distributes the mixed protective gas around the welding area of the fuel filter. By evenly spraying the mixed protective gas, it can ensure that the weld is in a protective atmosphere throughout the welding process, thereby avoiding the adverse effects caused by oxidation and nitridation. Furthermore, through the settings of a guide ring and a torsion spring, since the lower side of one end of the nozzle is in sliding contact with the uneven structure on the upper side of the guide ring, the rotation of the nozzle is guided by the upper side of the guide ring and under the elastic force of the torsion spring, enabling the nozzle to swing back and forth. By using the back-and-forth swinging of the plurality of nozzles to expand the coverage area of the mixed protective gas, it is beneficial to fully cover the weld, and can better protect the weld from oxidation, improving the mechanical properties and appearance quality of the weld. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0021] The present invention will be further described below in conjunction with the drawings and embodiments.
[0022] Figure 1 It is a first isometric structural schematic diagram of the present invention; Figure 2 It is a second isometric structural schematic diagram of the present invention; Figure 3 It is an isometric structural schematic diagram of the protective cover in the present invention; Figure 4 It is a first isometric structural schematic diagram of the air extraction assembly in the present invention; Figure 5 It is a second isometric structural schematic diagram of the air extraction assembly in the present invention; Figure 6 It is a front view structural schematic diagram of the protective cover in the present invention; Figure 7 It is Figure 6 a sectional structural schematic diagram at A-A in Figure 8 It is Figure 7 a partial enlarged structural schematic diagram at D in Figure 9 It is Figure 7 a partial enlarged structural schematic diagram at E in Figure 10 It is Figure 7 a partial enlarged structural schematic diagram at F in Figure 11 is Figure 7 the schematic cross-sectional structure view at the B-B position in Figure 12 is Figure 11 the enlarged partial structure view at the G position in Figure 13 the left view structure diagram of the protective cover in the present invention; Figure 14 is Figure 13 the schematic cross-sectional structure view at the C-C position in
[0023] Explanation of reference numerals: operating table 10, frame 11, operation panel 12, workbench 13, drive mechanism 15, laser welding machine 16, protective cover 17, annular member 18, movable ring 19, compression spring 21, conical cover 22, limiting ring 23, fixing plate 24, fixing cylinder 25, movable plate 26, first air chamber 27, second air chamber 28, air frame 29, first one-way valve 30, through port 31, sliding plate 32, first spring 33, gas processor 34, air storage frame 35, second one-way valve 36, connecting channel 37, mounting plate 38, nozzle 39, telescopic tube 40, L-shaped plate 41, guiding ring 42, torsion spring 43, first stirring plate 44, second stirring plate 45, second spring 46, guiding plate 47, fixing ring 48, connecting rod 49, stepping motor 50, circular plate 51, Z-shaped connecting rod 52. Specific embodiments
[0024] The following further describes in detail the embodiments of the present invention in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0025] In the description of the present invention, unless otherwise specified, "a plurality of" means two or more; the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0026] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "connected" and "connected to" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] As shown in the attached Figure 1 to the attached Figure 14 figures: The present invention provides an intelligent welding device for fuel filter processing.
[0028] Referring to the attached Figure 1 to the attached Figure 14 , including an operation table 10, a frame 11 is provided on the upper side of the operation table 10, a driving mechanism 15 is provided inside the frame 11, a laser welding machine 16 is provided on the driving mechanism 15, a protective cover 17 is provided outside the laser welding machine 16, a movable ring 19 is slidably provided at the lower part of the protective cover 17, an annular member 18 is provided at the lower end of the movable ring 19, and an air extraction assembly is provided inside the protective cover 17; the air extraction assembly includes a fixed cylinder 25, a fixing plate 24 is fixedly provided between the outer wall of the fixed cylinder 25 and the inner wall of the protective cover 17, a movable plate 26 is slidably provided inside the fixed cylinder 25, the inside of the fixed cylinder 25 is separated by the movable plate 26 into a first air chamber 27 and a second air chamber 28, a plurality of air frames 29 are circumferentially arranged on the lower side of the movable plate 26, a conical cover 22 is rotatably provided on the lower inner wall of the protective cover 17, a plurality of first one-way valves 30 are provided on one side of the lower part of the air frame 29, the inside of the air frame 29 is communicated with the first air chamber 27, the outer wall of the movable plate 26 is in threaded contact with the inner wall of the fixed cylinder 25, a plurality of air storage frames 35 are provided on the lower outer wall of the fixed cylinder 25, and a second one-way valve 36 is provided for communicating the inside of the air storage frame 35 with the second air chamber 28.
[0029] Preferably, referring to the attached Figure 5 , the attached Figure 9 , both sides of the lower part of the air frame 29 are of an inclined surface structure, a plurality of through ports 31 are provided at the upper end of the conical cover 22, the lower part of each air frame 29 slides in the through port 31, a slide plate 32 is slidably provided on each side of the through port 31, one ends of the two slide plates 32 close to each other are respectively in contact with the inclined surfaces on both sides of the lower part of the air frame 29, and a first spring 33 is connected between one ends of the two slide plates 32 far from each other and the side walls of both sides of the through port 31.
[0030] Preferably, referring to the attached Figure 5 , the attached Figure 11 , the attached Figure 12, on both sides of the upper part of the air frame 29, a first stirring plate 44 is fixedly arranged respectively. A second stirring plate 45 is slidably arranged inside the first stirring plate 44. A second spring 46 is connected between one side of the second stirring plate 45 and one side of the upper part of the air frame 29. The other side of the second stirring plate 45 has an uneven structure. A plurality of pairs of guide plates 47 are arranged in a circumferential array at the upper end of the conical cover 22. The upper end of each guide plate 47 is in sliding contact with the inclined surface at the lower end of the second stirring plate 45.
[0031] Preferably, referring to the appendix Figure 8 , appendix Figure 9 , a plurality of connecting channels 37 are arranged in a circumferential array in the inner wall of the conical cover 22. A plurality of mounting plates 38 are fixedly arranged in a circumferential array on the inner wall of the conical cover 22. A spray head 39 is hinged to the lower side of the mounting plate 38. One end of the connecting channel 37 is communicated with the second air cavity 28, and the other end of the connecting channel 37 is communicated with the spray head 39 through a telescopic tube 40.
[0032] Preferably, referring to the appendix Figure 8 , two L-shaped plates 41 are symmetrically arranged at the lower end of the protective cover 17. A guide ring 42 is fixedly arranged at the lower part of the two L-shaped plates 41. The upper part of the guide ring 42 has an uneven structure. The upper part of the guide ring 42 is in sliding contact with the lower side of one end of the spray head 39. A torsion spring 43 is arranged at the hinge joint between the upper side of the middle part of the spray head 39 and the mounting plate 38.
[0033] Preferably, referring to the appendix Figure 8 , a limit ring 23 is arranged on the outer wall of the lower part of the conical cover 22, and the limit ring 23 slides annularly on the inner wall of the protective cover 17.
[0034] Preferably, referring to the appendix Figure 7 , a plurality of compression springs 21 are connected between the upper end of the movable ring 19 and the inner wall of the protective cover 17.
[0035] Preferably, referring to the appendix Figure 10 , a stepper motor 50 is installed on one side of the upper part of the protective cover 17. A circular plate 51 is arranged at the output end of the stepper motor 50. A fixed ring 48 is arranged on the upper side of the movable plate 26. A connecting rod 49 is arranged on the upper side of the fixed ring 48. A Z-shaped connecting rod 52 is connected between the upper end of the connecting rod 49 and the circular plate 51. One end of the Z-shaped connecting rod 52 is rotatably connected to the circular plate 51, and the other end of the Z-shaped connecting rod 52 is rotatably connected to the upper end of the connecting rod 49. The lower end of the connecting rod 49 slides annularly in the fixed ring 48.
[0036] Preferably, referring to the appendix Figure 7 , a gas processor 34 is arranged on one side of the upper part of the protective cover 17, and the gas processor 34 is communicated with the first air cavity 27.
[0037] Preferably, referring to the appendix Figure 1, a workbench 13 is provided on the upper side of the operation console 10, and an operation panel 12 is provided on one side of the operation console 10.
[0038] In the initial state, the interiors of a number of gas storage frames 35 are respectively filled with inert gas and active gas, and the second gas chamber 28 is filled with a mixed protective gas.
[0039] The specific usage method of the present invention: The staff installs and fixes the fuel filter on the workbench 13. The staff uses the operation panel 12 to control the driving mechanism 15 to start. The driving mechanism 15 drives the laser welding machine 16 to move above the fuel filter. The driving mechanism 15 drives the laser welding machine 16 to move downward. The downward movement of the laser welding machine 16 drives the protective cover 17, the movable ring 19, and the annular member 18 to move downward. The downward movement of the annular member 18 contacts the upper side of the workbench 13. At this time, the annular member 18 is resisted by the upper side of the workbench 13, and the protective cover 17 continues to move downward, so that the movable ring 19 slides within the protective cover 17. The sliding of the movable ring 19 compresses a number of compression springs 21 to generate elastic force. The elastic force generated by the number of compression springs 21 acts on the movable ring 19 and the annular member 18, so that the annular member 18 presses on the upper side of the workbench 13, so as to use the protective cover 17, the movable ring 19, the annular member 18, and the workbench 13 to protect the periphery of the laser welding machine 16, reduce the waste gas generated by the laser welding machine 16 from overflowing into the air, and prevent air pollution.
[0040] Secondly, the laser welding machine 16 is started to perform welding work on the fuel filter, and the driving mechanism 15 is used to drive the laser welding machine 16 to move horizontally. At this time, the operation panel 12 controls the air extraction assembly to start. The stepping motor 50 starts to drive the circular plate 51 to rotate. The rotation of the circular plate 51 drives the Z-shaped connecting rod 52 to revolve. One end of the Z-shaped connecting rod 52 is rotatably connected to the circular plate 51, and the other end of the Z-shaped connecting rod 52 is rotatably connected to the upper end of the connecting rod 49. Therefore, the revolution of the Z-shaped connecting rod 52 drives the connecting rod 49 to move up and down. The up and down movement of the connecting rod 49 drives the fixed ring 48 and the movable plate 26 to move up and down. Since the outer wall of the movable plate 26 is in threaded contact with the inner wall of the fixed cylinder 25, the up and down movement of the movable plate 26 is guided by the thread on the inner wall of the fixed cylinder 25, so that the movable plate 26 moves up and down and rotates. Among them, the rotation of the movable plate 26 drives the fixed ring 48 to rotate. Since the lower end of the connecting rod 49 slides annularly within the fixed ring 48, the rotation of the fixed ring 48 cannot drive the connecting rod 49 to rotate, so that the up and down movement of the connecting rod 49 is not affected.
[0041] Meanwhile, the rotation of the movable plate 26 drives the rotation of a number of air frames 29. Since the air frames 29 and two first stirring plates 44 and two second stirring plates 45 form a cross-shaped stirring structure, the cross-shaped stirring structure can generate a more complex fluid flow pattern, which helps to improve the mixing efficiency. Especially in the occasions where rapid and uniform mixing is required, it can promote the rapid and sufficient mixing of inert gas and reactive gas.
[0042] Meanwhile, the rotation of the movable plate 26 drives the rotation of a number of air frames 29. The lower part of the air frame 29 slides in the through opening 31, so that the rotation of a number of air frames 29 drives the rotation of the conical cover 22, and the rotation of the conical cover 22 drives the limit ring 23 to slide annularly on the inner wall of the protective cover 17, so as to make the conical cover 22 rotate smoothly.
[0043] When the movable plate 26 moves downward, a negative pressure is generated in the first air chamber 27. The waste gas generated by the laser welding machine 16 is absorbed into the air frame 29 by a number of first one-way valves 30, and the waste gas in the air frame 29 moves into the first air chamber 27. The downward movement of the movable plate 26 drives the downward movement of a number of air frames 29, so that a number of first one-way valves 30 gradually approach the welding part of the laser welding machine 16, thus realizing the absorption of waste gas at a short distance, which is beneficial to quickly absorb a large amount of waste gas generated at the welding part of the laser welding machine 16. Moreover, the rotation of the movable plate 26 drives the rotation of a number of air frames 29, and the rotation of a number of air frames 29 drives a number of first one-way valves 30, so that a number of first one-way valves 30 rotate around the laser welding machine 16. By using the continuous change of the positions of a number of first one-way valves 30 in the vertical direction and the circumferential direction, the waste gas in the protective cover 17 can be quickly absorbed into the first air chamber 27, avoiding the overflow of waste gas from the protective cover 17 and preventing air pollution.
[0044] Meanwhile, the downward movement of the movable plate 26 drives the downward movement of a number of air frames 29, and the downward movement of the air frames 29 drives the two first stirring plates 44 and the second stirring plates 45 to move downward. Since the lower end of the second stirring plate 45 is in sliding contact with the inclined surface at the upper end of the guide plate 47, the downward movement of the two second stirring plates 45 is guided by the two guide plates 47, so that the two second stirring plates 45 move away from each other. The two second stirring plates 45 move away from each other, thus increasing the contact area between the cross-shaped stirring structure and the gas, which is beneficial to gradually improve the stirring and mixing effect of the gas in the second air chamber 28. Among them, the second stirring plate 45 slides in the first stirring plate 44 to stretch the second spring 46 to generate elastic force, and under the elastic force of the second spring 46, the second spring 46 can move back to its original position.
[0045] Next, the movable plate 26 moves downward to squeeze the mixed shielding gas in the second air chamber 28 into a number of connecting channels 37. The mixed shielding gas in the connecting channels 37 enters the spray head 39 through the telescopic tube 40, and the spray head 39 sprays the mixed shielding gas around the welding area of the fuel filter. The mixed shielding gas combines the advantages of different gases, can better protect the weld from oxidation, and improve the mechanical properties and appearance quality of the weld. Moreover, the ratio of the mixed shielding gas can be adjusted according to different material characteristics to meet the welding requirements of various metal materials. Among them, the lower sides of both ends of the air frame 29 are respectively in inclined contact with the inclined surfaces of the two mutually approaching ends of the two sliding plates 32. When the air frame 29 moves downward, it guides the two sliding plates 32 to move away from each other. The two sliding plates 32 move away from each other respectively to compress the two first springs 33 to generate elastic forces. Under the elastic forces of the two first springs 33, the mutually approaching ends of the two sliding plates 32 are always in contact with the lower sides of both ends of the air frame 29, so as to realize the sealing effect on the through port 31 and prevent the waste gas from entering the second air chamber 28 through the through port 31.
[0046] At the same time, the conical cover 22 rotates to drive a number of mounting plates 38 and spray heads 39 to rotate. The rotation of the number of spray heads 39 makes the mixed shielding gas evenly distributed around the welding area of the fuel filter. By evenly spraying the mixed shielding gas, it can ensure that the weld is in a protected atmosphere throughout the welding process, thus avoiding the adverse effects caused by oxidation and nitridation. Moreover, since the lower side of one end of the spray head 39 is in sliding contact with the uneven structure on the upper side of the guide ring 42, the rotation of the spray head 39 is guided by the upper side of the guide ring 42 and under the elastic force of the torsion spring 43, the spray head 39 can swing back and forth. By using the back-and-forth swing of the number of spray heads 39 to expand the coverage area of the mixed shielding gas, it is beneficial to fully cover the weld, can better protect the weld from oxidation, and improve the mechanical properties and appearance quality of the weld.
[0047] When the movable plate 26 moves upward, a negative pressure is generated inside the second air chamber 28. The three second one-way valves 36 are used to absorb the gas in the three gas storage frames 35 into the second air chamber 28 in a certain proportion, so as to supplement the mixed shielding gas in the second air chamber 28. Moreover, when the movable plate 26 moves upward, the waste gas in the first air chamber 27 is squeezed into the gas processor 34, and the gas processor 34 is used to process the waste gas to avoid the situation of direct emission of the waste gas into the air and causing air pollution.
[0048] The intelligent welding equipment for processing a fuel filter of the present invention is provided with a protective cover 17, a movable ring 19, an annular member 18, and a compression spring 21. The annular member 18 is resisted by the upper side of the workbench 13, and the protective cover 17 continues to move downward, so that the movable ring 19 slides in the protective cover 17. The sliding of the movable ring 19 compresses a plurality of compression springs 21 to generate elastic force, and the elastic force generated by the plurality of compression springs 21 acts on the movable ring 19 and the annular member 18, so that the annular member 18 is pressed on the upper side of the workbench 13, so that the protective cover 17, the movable ring 19, the annular member 18, and the workbench 13 are used to protect the periphery of the laser welding machine 16, reduce the exhaust gas generated by the laser welding machine 16 from overflowing into the air, and prevent air pollution. Then, through the arrangement of the movable plate 26, the air frame 29, and the first one-way valve 30, the movable plate 26 moves downward, so that the first air cavity 27 generates negative pressure, and the exhaust gas generated by the laser welding machine 16 is absorbed into the air frame 29 by using the first one-way valves 30, and the exhaust gas in the air frame 29 moves into the first air cavity 27. The downward movement of the movable plate 26 drives the downward movement of the air frames 29, so that the first one-way valves 30 gradually approach the welding point of the laser welding machine 16, thereby realizing the absorption of the exhaust gas at a close distance, which is conducive to the rapid absorption of a large amount of exhaust gas generated at the welding point of the laser welding machine 16. Finally, the movable plate 26 rotates to drive the plurality of air frames 29 to rotate, and the rotation of the plurality of air frames 29 drives the plurality of first one-way valves 30, so that the plurality of first one-way valves 30 rotate around the laser welding machine 16. By utilizing the continuous changes in the vertical and circumferential positions of the plurality of first one-way valves 30, the exhaust gas in the protective cover 17 can be quickly absorbed into the first air cavity 27, thereby preventing the exhaust gas from overflowing from the protective cover 17 and preventing air pollution.
[0049] The invention discloses an intelligent welding device for processing a fuel filter. Through the arrangement of an air frame 29, a first stirring plate 44, and a second stirring plate 45, the movable plate 26 rotates to drive several air frames 29 to rotate. Since the air frame 29 forms a cross-shaped stirring structure with two first stirring plates 44 and two second stirring plates 45, the cross-shaped stirring structure can produce a more complex fluid flow pattern, which helps to improve the mixing efficiency, especially in situations where rapid and uniform mixing is required, it can promote rapid and full mixing of inert gas and active gas. Through the arrangement of a guide plate 47, the movable plate 26 moves downward to drive several air frames 29 to move downward, and the air frame 29 moves downward to drive two first stirring plates 44 and second stirring plates 45 to move downward. Since the lower end of the second stirring plate 45 is in sliding contact with the upper end inclined surface of the guide plate 47, the two second stirring plates 45 move downward and are guided by the two guide plates 47, so that the two second stirring plates 45 move away from each other. The two second stirring plates 45 move away from each other, thereby increasing the contact area between the cross-shaped stirring structure and the gas, which is conducive to gradually improving the effect of stirring and mixing the gas in the second air cavity 28.
[0050] An intelligent welding device for processing fuel filters according to the present invention, through the settings of the conical cover 22, the mounting plate 38, and the spray head 39, the rotation of the conical cover 22 drives the rotation of a plurality of mounting plates 38 and spray heads 39. The rotation of the plurality of spray heads 39 evenly distributes the mixed protective gas around the welding area of the fuel filter. By evenly spraying the mixed protective gas, it can ensure that the weld is in a protective atmosphere throughout the welding process, thereby avoiding the adverse effects brought by oxidation and nitridation. Furthermore, through the settings of the guide ring 42 and the torsion spring 43, since the lower side of one end of the spray head 39 is in sliding contact with the uneven structure on the upper side of the guide ring 42, under the guiding of the upper side of the guide ring 42 and the elastic force of the torsion spring 43 during the rotation of the spray head 39, the spray head 39 can swing back and forth. By using the back-and-forth swing of the plurality of spray heads 39 to expand the coverage area of the mixed protective gas, it is beneficial to fully cover the weld, can better protect the weld from oxidation, and improve the mechanical properties and appearance quality of the weld.
[0051] The embodiments of the present invention are given for purposes of illustration and description, and are not exhaustive or limit the present invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thus design various embodiments with various modifications suitable for specific purposes.
Claims
1. An intelligent welding device for fuel filter processing, characterized in that: It includes an operating table (10). A frame body (11) is provided on the upper side of the operating table (10). A driving mechanism (15) is provided inside the frame body (11). A laser welding machine (16) is provided on the driving mechanism (15). A protective cover (17) is provided outside the laser welding machine (16). A movable ring (19) is slidably provided at the lower part of the protective cover (17). An annular member (18) is provided at the lower end of the movable ring (19). An air extraction component is provided inside the protective cover (17). The air extraction component includes a fixed cylinder (25). A fixed plate (24) is fixedly provided between the outer wall of the fixed cylinder (25) and the inner wall of the protective cover (17). A movable plate (26) is slidably provided inside the fixed cylinder (25). The inside of the fixed cylinder (25) is divided into a first air chamber (27) and a second air chamber (28) by the movable plate (26). A number of air frames (29) are circumferentially arrayed on the lower side of the movable plate (26). A conical cover (22) is rotatably provided on the inner wall of the lower part of the protective cover (17). A number of first one-way valves (30) are provided on one side of the lower part of the air frame (29). The inside of the air frame (29) is communicated with the first air chamber (27). The outer wall of the movable plate (26) is in threaded contact with the inner wall of the fixed cylinder (25). A number of air storage frames (35) are provided on the outer wall of the lower part of the fixed cylinder (25). A second one-way valve (36) is provided for communicating the inside of the air storage frame (35) with the second air chamber (28).
2. The intelligent welding equipment for fuel filter processing according to claim 1, wherein: Both sides of the lower part of the air frame (29) are of inclined plane structures. A number of through openings (31) are provided at the upper end of the conical cover (22). The lower part of each air frame (29) slides inside the through opening (31). A slide plate (32) is slidably provided on each side of the through opening (31). One ends of the two slide plates (32) close to each other are respectively in contact with the inclined planes on both sides of the lower part of the air frame (29). One ends of the two slide plates (32) away from each other are respectively connected with a first spring (33) between the two side walls of the through opening (31).
3. An intelligent welding device for fuel filter processing according to claim 1, characterized in that: A first stirring plate (44) is fixedly provided on each side of the upper part of the air frame (29). A second stirring plate (45) is slidably provided inside the first stirring plate (44). A second spring (46) is provided for connecting one side of the second stirring plate (45) and one side of the upper part of the air frame (29). The other side of the second stirring plate (45) is of an uneven structure. A number of pairs of guide plates (47) are circumferentially arrayed at the upper end of the conical cover (22). The upper end of each guide plate (47) is in sliding contact with the inclined plane at the lower end of the second stirring plate (45).
4. An intelligent welding device for fuel filter processing according to claim 1, characterized in that: A number of connecting channels (37) are circumferentially arrayed in the inner wall of the conical cover (22). A number of mounting plates (38) are fixedly arranged in a circumferential array on the inner wall of the conical cover (22). A spray head (39) is hingedly arranged on the lower side of the mounting plate (38). One end of the connecting channel (37) is communicated with the second air cavity (28), and the other end of the connecting channel (37) is communicated with the spray head (39) through a telescopic pipe (40).
5. The intelligent welding equipment for fuel filter processing according to claim 4, characterized in that: Two L-shaped plates (41) are symmetrically arranged at the lower end of the protective cover (17). A guide ring (42) is fixedly arranged at the lower part of the two L-shaped plates (41). The upper part of the guide ring (42) has an uneven structure. The upper part of the guide ring (42) is in sliding contact with the lower side of one end of the spray head (39). A torsion spring (43) is arranged at the hinge joint between the upper side of the middle part of the spray head (39) and the mounting plate (38).
6. An intelligent welding device for fuel filter processing according to claim 5, characterized in that: A limiting ring (23) is arranged on the outer wall of the lower part of the conical cover (22), and the limiting ring (23) slides annularly on the inner wall of the protective cover (17).
7. An intelligent welding device for fuel filter processing according to claim 1, characterized in that: A number of compression springs (21) are connected between the upper end of the movable ring (19) and the inner wall of the protective cover (17).
8. An intelligent welding device for fuel filter processing according to claim 1, characterized in that: A stepping motor (50) is installed on one side of the upper part of the protective cover (17). A circular plate (51) is arranged at the output end of the stepping motor (50). A fixing ring (48) is arranged on the upper side of the movable plate (26). A connecting rod (49) is arranged on the upper side of the fixing ring (48). A Z-shaped connecting rod (52) is connected between the upper end of the connecting rod (49) and the circular plate (51). One end of the Z-shaped connecting rod (52) is rotatably connected to the circular plate (51), and the other end of the Z-shaped connecting rod (52) is rotatably connected to the upper end of the connecting rod (49). The lower end of the connecting rod (49) slides annularly in the fixing ring (48).
9. An intelligent welding device for fuel filter processing according to claim 1, characterized in that: A gas processor (34) is arranged on one side of the upper part of the protective cover (17), and the gas processor (34) is communicated with the first air cavity (27).
10. An intelligent welding device for fuel filter processing according to claim 1, characterized in that: A workbench (13) is arranged on the upper side of the operating table (10), and an operation panel (12) is arranged on one side of the operating table (10).