Full-automatic press-fitting machine for engine cylinder cover seat ring

By designing a fully automatic press of the engine cylinder head race, the rotating components and gate components are used to realize automatic conveying and pressing of the pressed parts, the problems of low efficiency and poor accuracy caused by manual operation in the prior art are solved, and efficient automated production is achieved.

CN120244515AActive Publication Date: 2025-07-04广东品嘉灵智能科技有限公司

Patent Information

Application Number
CN202510587127.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2025-07-04
Estimated Expiration
2045-05-08

AI Technical Summary

Technical Problem

In the prior art, the pressing of the engine cylinder head and the seat race requires manual operation, resulting in low production efficiency and poor accuracy, and easy to cause installation errors or inaccurate alignment problems.

Method used

An fully automatic pressing machine for the engine cylinder head race is designed, including a first feeding mechanism, a second feeding mechanism and a pressing mechanism. The rotating component and the gate assembly are used to realize the automatic conveying and pressing of the pressing parts, and the combined mobile component and detection component ensure accurate alignment and automated production.

Benefits of technology

Automatic pressing and assembly of the engine cylinder head race is realized, which improves production efficiency and pressing accuracy, reduces the need for manual operation, and ensures pressing and assembly quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an engine cylinder cover seat ring full-automatic press-fitting machine which comprises a first feeding mechanism, a second feeding mechanism and a press-fitting mechanism, the first feeding mechanism is used for conveying press-fitting pieces to the press-fitting mechanism, the second feeding mechanism is used for conveying press-in pieces to the press-fitting mechanism, the press-fitting mechanism is used for press-fitting the press-in pieces into the press-fitting pieces, and the press-fitting mechanism is used for pressing the press-in pieces into the press-fitting pieces. In this way, automatic feeding of the press-fitting pieces and the press-in pieces is achieved, manual operation is not needed, and the feeding efficiency is greatly improved; the second feeding mechanism is provided with a material receiving position, a press-fitting position and a rotating assembly, the rotating assembly is used for pushing a press-in piece located in the material receiving position into the press-fitting position along an arc line, and the press-fitting position is further rotationally connected with a gate assembly, so that the press-in piece falling into the press-fitting position can be elastically supported by the gate assembly and moves downwards along with a press-fitting head in the press-fitting mechanism. The gate assembly can move downwards to avoid under the action of thrust, so that the press-fitting head can drive the press-in piece to penetrate through the press-fitting position for press-fitting, automatic production of press-fitting is realized, and the production efficiency is higher.
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Description

Technical Field

[0001] The present invention belongs to the technical field of automobile production and manufacturing, and particularly relates to a full-automatic press-fitting machine for engine cylinder head seat rings. Background Art

[0002] In the field of automobile production and manufacturing, as the core component of an automobile, the quality of the engine directly affects the overall performance of the automobile. The engine cylinder head is one of the key components of the engine. To ensure the quality of the engine cylinder head, it is necessary to ensure the press-fitting quality of the engine cylinder head and the seat ring. If the seat ring is not press-fitted in place or there are gaps on the joint surface, problems such as valve dropout and large oil consumption may occur.

[0003] In the prior art, the press-fitting of the engine cylinder head and the seat ring still relies on partial manual operation. The structure of the engine cylinder head is complex, and there are many press-fitting hole positions. The repeated manual operation is difficult, and it is easy to cause fatigue, resulting in installation errors or inaccurate alignment, making it difficult to guarantee the press-fitting quality and the production efficiency is extremely low. Summary of the Invention

[0004] (1) Technical Problems to be Solved

[0005] The present invention discloses a full-automatic press-fitting machine for engine cylinder head seat rings, aiming to solve the problems of low production efficiency and poor accuracy caused by manual feeding or adjusting the press-fitting position.

[0006] (2) Technical Solutions

[0007] The present invention discloses a full-automatic press-fitting machine for engine cylinder head seat rings, including a first feeding mechanism, a second feeding mechanism and a press-fitting mechanism. The first feeding mechanism is used to convey the press-fitting parts to the press-fitting mechanism, the second feeding mechanism is used to convey the press-in parts to the press-fitting mechanism, and the press-fitting mechanism is used to press the press-in parts into the press-fitting parts. The second feeding mechanism is respectively provided with a receiving position, a press-fitting position and a rotating assembly. The rotating assembly is used to push the press-in parts located in the receiving position along an arc into the press-fitting position. The press-fitting head, the press-fitting parts and the press-fitting position in the press-fitting mechanism are arranged vertically corresponding to each other.

[0008] Wherein, a gate assembly is rotatably connected to the press-fitting position. The gate assembly abuts against the bottom of the press-in parts placed thereon. The gate assembly rotates and avoids when the press-fitting head moves downwards, so that the press-fitting head can drive the press-in parts to pass through the press-fitting position and press them into the press-fitting parts.

[0009] Further, the second feeding mechanism includes a fixing plate, on which the receiving position, the pressing position and the rotating assembly are all arranged. The rotating assembly includes a rotating plate and a rotating driving member. One end of the rotating plate is provided with a rotation center, the output shaft of the rotating driving member penetrates through the fixing plate and is connected to the rotation center, and the other end is provided with a rotating groove adapted to the pressing member. The rotating groove is used to convey the pressing member from the receiving position to the pressing position.

[0010] Further, a slideway arranged along an arc is provided between the fixing plate and the rotating plate. The two ends of the slideway correspond to the receiving position and the pressing position respectively, and a blanking port corresponding to the pressing position is provided on the slideway.

[0011] Further, two limiting blocks are provided on the fixing plate. One of the limiting blocks is arranged between the rotation center and the receiving position, and the other limiting block is arranged between the rotation center and the pressing position. The two limiting blocks are respectively used to abut against both sides of the rotating plate.

[0012] Further, there are two gate assemblies which are symmetrically arranged at the bottom of the pressing position. The gate assemblies include a support plate and a fixing block which are screwed to each other. The fixing block is rotatably connected to the fixing plate. A counterweight portion extends obliquely on one side of the fixing block away from the support plate. The counterweight portion forms an angle a with the bottom of the fixing plate.

[0013] Further, the second feeding mechanism further includes a vibrating tray and a detection assembly. A detection position corresponding to the discharging end of the vibrating tray is provided on the detection assembly, and the output end of the detection assembly corresponds to the receiving position.

[0014] Further, the detection assembly includes an upper slide plate, a lower slide plate, a lateral driving member and a detection module. The detection module is located above the detection position. The lateral driving member is connected to the upper slide plate and drives the upper slide plate to move on the lower slide plate;

[0015] The detection position is arranged on the lower slide plate. A "U"-shaped groove corresponding to the detection position is provided on the upper slide plate. A blanking hole is provided at one end of the lower slide plate, and a waste hole is provided at the other end. The blanking hole, the "U"-shaped groove and the waste hole are arranged in a vertically staggered manner.

[0016] Further, the first feeding mechanism includes a robotic arm and a clamping assembly rotatably connected to the robotic arm. The clamping assembly includes a connecting plate and two clamping arms with the same structure. The two clamping arms are respectively arranged at both ends of the connecting plate and on the same side of the connecting plate. A third driving member corresponding to each of the two clamping arms is further provided on the other side of the connecting plate. The third driving member is used to control the opening and closing of the two clamping arms.

[0017] Further, a groove is provided on the press-fitting member, and a protrusion adapted to the groove is provided on one side of the two clamping arms facing each other.

[0018] Further, the press-fitting mechanism further includes a press-fitting table corresponding to the press-fitting head up and down. A first moving component and a second moving component are respectively provided at the bottom of the press-fitting table and are arranged along the X-axis and Y-axis directions. A plurality of press-fitting stations are provided on the press-fitting member, and the first moving component and the second moving component are used to drive the press-fitting member to move so that the stations correspond to the press-fitting positions.

[0019] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0020] The first feeding mechanism and the second feeding mechanism are provided to realize the automatic feeding of the press-fitting member and the press-fitting part, without manual operation, greatly improving the feeding efficiency; at the same time, a rotating component is provided to rotate and convey the press-fitting part to the press-fitting position, and a gate component is arranged below the press-fitting position, so that the press-fitting part falling into the press-fitting position can be elastically supported by the gate component and will not fall immediately; as the press-fitting head moves downward, the press-fitting part is adsorbed on the press-fitting head, and the gate component moves downward to avoid, so that the press-fitting head can carry the press-fitting part through the press-fitting position and perform press-fitting with the press-fitting member located below the press-fitting position, realizing the automatic production of press-fitting and having higher production efficiency;

[0021] In addition, a first moving component and a second moving component capable of driving the press-fitting member to move in different directions are further provided at the bottom of the press-fitting member, realizing the automatic corresponding adjustment of different press-fitting stations on the press-fitting member and the press-fitting position, and making the press-fitting more accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0023] Figure 2 It is a partial enlarged view of the second feeding mechanism and the press-fitting mechanism of the present invention.

[0024] Figure 3 It is a schematic diagram of the state of the gate component when the press-fitting head moves in the present invention.

[0025] Figure 4 It is a schematic diagram of the structure on the fixing plate of the present invention.

[0026] Figure 5 It is an exploded view of the structure on the fixing plate of the present invention.

[0027] Figure 6 It is a schematic diagram of the structure of the gate component of the present invention.

[0028] Figure 7 For the present invention Figure 3 Enlarged view of M.

[0029] Figure 8 It is a schematic structural diagram of the second feeding mechanism of the present invention.

[0030] Figure 9 It is a schematic diagram showing the moving state of the detection component of the present invention Figure 1 .

[0031] Figure 10 It is a schematic diagram showing the moving state of the detection component of the present invention Figure 2 .

[0032] Figure 11 It is a schematic structural diagram of the first feeding mechanism of the present invention.

[0033] Figure 12 It is a partial schematic diagram of the structure of the first feeding mechanism of the present invention.

[0034] Figure 13 It is an exploded view of the structures of the first moving component and the second moving component of the present invention.

[0035] Reference numerals: 1 - first feeding mechanism, 11 - robotic arm, 12 - clamping component, 121 - connecting plate, 122 - clamping arm, 1221 - protrusion, 13 - third driving member, 2 - second feeding mechanism, 21 - fixing plate, 211 - material receiving position, 212 - press-fitting position, 213 - installation groove, 22 - vibrating hopper, 23 - detection component, 231 - upper sliding plate, 2311 - "U"-shaped groove, 232 - lower sliding plate, 2321 - detection position, 2322 - blanking hole, 2323 - waste hole, 2324 - limiting plate, 2325 - waste bin, 233 - lateral driving member, 234 - detection module, 24 - rotating component, 241 - rotating plate, 2411 - rotation center, 2412 - rotating groove, 242 - rotation driving member, 25 - gate component, 251 - support plate, 252 - fixing block, 253 - counterweight portion, 26 - slideway, 261 - blanking port, 27 - limiting block, 3 - press-fitting mechanism, 31 - press-fitting head, 311 - magnetic attracting member, 32 - stamping driving member, 33 - press-fitting table, 331 - first moving component, 3311 - first slide rail, 3312 - first slider, 3313 - first driving member, 332 - second moving component, 3321 - second slide rail, 3322 - second slider, 3323 - second driving member, 34 - frame, 35 - protective cover, 36 - moving plate, 4 - press-fitting member, 41 - groove, 42 - working station, 5 - press-in member. Detailed implementation manners

[0036] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are part of the embodiments of the present invention, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0037] As Figures 1 - 3 shown, the present invention discloses a full-automatic press-fitting machine for engine cylinder head seat rings, including a first feeding mechanism 1, a second feeding mechanism 2, and a press-fitting mechanism 3. The first feeding mechanism 1 is used to convey a press-fitting part 4 to the press-fitting mechanism 3, the second feeding mechanism 2 is used to convey a press-in part 5 to the press-fitting mechanism 3, and the press-fitting mechanism 3 is used to press-fit the press-in part 5 into the press-fitting part 4. The second feeding mechanism 2 is respectively provided with a receiving position 211, a press-fitting position 212, and a rotating assembly 24. The rotating assembly 24 is used to push the press-in part 5 located in the receiving position 211 along an arc into the press-fitting position 212. The press-fitting head 31 in the press-fitting mechanism 3, the press-fitting part 4, and the press-fitting position 212 are arranged vertically corresponding to each other. Among them, a gate assembly 25 is rotatably connected to the press-fitting position 212. The gate assembly 25 abuts against the bottom of the press-in part 5 to support the press-in part 5. The gate assembly 25 rotates and avoids interference as the press-fitting head 31 moves downward, so that the press-fitting head 31 can drive the press-in part 5 to pass through the press-fitting position 212 and press-fit into the press-fitting part 4.

[0038] In this embodiment, the press-fitting part 4 is an engine cylinder head, and the press-in part 5 is a seat ring. The seat ring needs to be press-fitted into the engine cylinder head through the press-fitting mechanism 3. Since the seat ring is of an annular structure, both the receiving position 211 and the press-fitting position 212 are circular structures adapted to the press-in part 5. And since the press-fitting machine of the present invention is a vertical press-fitting machine, the press-fitting position 212 is provided with upper and lower through holes. When the press-in part 5 falls into the press-fitting position 212, it will not directly fall under the action of the gate assembly 25. When the press-fitting head 31 moves downward, the press-fitting head 31 has a downward thrust on the gate assembly 25. Under the action of this thrust, the gate assembly 25 rotates downward to avoid interference, so that the press-fitting head 31 can drive the press-in part 5 to pass through the press-fitting position 212 and press-fit into the press-fitting part 4. When the press-fitting is completed, the press-fitting head 31 moves upward, and the gate assembly 25 will automatically reset without external force. Thus, the full automation of the press-fitting is realized, and there is no need for manual feeding, resulting in higher production efficiency and safety.

[0039] Preferably, the press-fitting mechanism 3 also includes a stamping drive component 32, which is used to drive the press-fitting head 31 to move up and down. A magnetic suction component 311 is also provided in the press-fitting head 31. As the press-fitting head 31 moves downward, the press-fitting component 5 will be adsorbed on the press-fitting head 31 under the suction force of the magnetic suction component 311, preventing the press-fitting component 5 from falling directly from the press-fitting position 212 after the gate assembly 25 evades, causing damage to the material.

[0040] Furthermore, if Figures 4 - 5 As shown, the second feeding mechanism 2 includes a fixed plate 21, the material receiving position 211, the press-fitting position 212 and the rotating assembly 24 are all arranged on the fixed plate 21, the rotating assembly 24 includes a rotating plate 241 and a rotating driving member 242, one end of the rotating plate 241 is provided with a rotating groove 2412 adapted to the press-fitting member 5, and the other end is provided with a rotating center 2411, the output shaft of the rotating driving member 242 passes through the fixed plate 21 and is connected to the rotating center 2411, and the rotating plate 241 takes the rotating center 2411 as the center of the circle at the material receiving position 211 and the pressing position 212 on the fixed plate 21 The press-fitting position 212 rotates and moves, and when the rotating groove 2412 coincides with the material receiving position 211, the press-fitting piece 5 falls into the material receiving position 211 and automatically falls into the rotating groove 2412. As the rotating plate 241 rotates, the press-fitting piece 5 rotates along an arc in the rotating groove 2412. When the rotating groove 2412 coincides with the press-fitting position 212, the press-fitting piece 5 automatically falls from the rotating groove 2412 into the press-fitting position 212, so as to realize the automatic switching of the press-fitting piece 5 from the material receiving position 211 to the press-fitting position 212. The structure is simple and the operability is stronger.

[0041] Preferably, in order to reduce the resistance of the press-in member 5 during the rotation and movement, a slideway 26 arranged along an arc is further provided between the fixed plate 21 and the rotating plate 241. The slideway 26 is made of a material with a smooth surface and good wear resistance. The arrangement of the slideway 26 can reduce the friction of the press-in member 5 during the movement, avoid wear and scratches of the press-in member 5 caused by friction, and thus make the rotation accuracy of the rotating plate 241 higher. The slideway 26 is also provided with a discharge port 261 corresponding to the press-fitting position 212, so that the press-in member 5 can pass through the slideway 26 from the rotating groove 2412 and fall into the press-fitting position 212 through the discharge port 261.

[0042] Further, two limit blocks 27 are also provided on the fixed plate 21. One of the limit blocks 27 is arranged between the rotation center 2411 and the material receiving position 211, and the other limit block 27 is arranged between the rotation center 2411 and the press-fitting position 212. The two limit blocks 27 are respectively used to abut against both sides of the rotating plate 241. When the rotating plate 241 rotates and moves from the material receiving position 211 towards the press-fitting position 212 and the rotating groove 2412 coincides with the press-fitting position 212, the limit block 27 between the rotation center 2411 and the press-fitting position 212 abuts against the side of the rotating plate 241, so that the rotating plate 241 cannot move further, so as to realize the precise docking of the rotating groove 2412 and the press-fitting position 212; when the rotating plate 241 rotates and moves from the press-fitting position 212 towards the material receiving position 211 and the rotating groove 2412 coincides with the material receiving position 211, the limit block 27 between the rotation center 2411 and the material receiving position 211 abuts against the other side of the rotating plate 241, so that the rotating plate 241 cannot move further, so as to realize the precise docking of the rotating groove 2412 and the material receiving position 211.

[0043] Furthermore, as Figures 5 - 7 shown, there are two gate assemblies 25, which are symmetrically arranged at the bottom of the press-fitting position 212, and include a support plate 251 and a fixed block 252 that are screwed together. An installation groove 213 is provided on the fixed plate 21. The fixed block 252 is installed in the installation groove 213 and is rotatably connected to the fixed plate 21. A counterweight portion 253 extends obliquely on the side of the fixed block 252 facing away from the support plate 251. The counterweight portion 253 is screwed and fixed to the fixed block 252, and the counterweight portion 253 forms an angle a with the bottom of the fixed plate 21. When the press-fitting member 5 falls into the press-fitting position 212, it is elastically supported by the support plate 251, that is, the bottom of the press-fitting member 5 abuts against the upper end surface of the support plate 251, and the sum of the weights of the press-fitting member 5 and the support plate 251 is less than the weight of the counterweight portion 253, so that the counterweight portion 253 always keeps the support plate 251 pressed against the bottom surface of the fixed plate 21, thereby realizing the supporting effect on the press-fitting member 5; when the press-fitting head 31 pushes the support plate 251 downward, the counterweight portion 253 will approach the fixed plate 21, that is, the angle a will gradually become smaller until the press-fitting member 5 can smoothly pass through the press-fitting position 212; when the press-fitting head 31 resets upward, under the action of the counterweight portion 253, the angle a will gradually become larger until the support plate 251 is limited and abuts against the bottom of the fixed plate 21.

[0044] Preferably, in some embodiments, two gate assemblies 25 are provided and symmetrically arranged at the bottom of the press-fitting position 212. The gate assemblies 25 include a support plate 251 and a fixing block 252 that are screwed together. An installation groove 213 is provided on the fixing plate 21. The fixing block 252 is installed in the installation groove 213. An elastic member (not shown in the drawings) is provided between the support plate 251 and the fixing plate 21 or the fixing block 252. Under the action of the elastic member, the support plate 251 and the fixing plate 21 are kept in a state of abutting against each other without external force, so that the support plate 251 can support the press-fitting member 5 when the press-fitting member 5 falls into the press-fitting position 212. As the press-fitting head 31 moves downward and pushes the support plate 251, the elastic member is in a compressed state. The support plate 251 can rotate downward under the action of the compression of the elastic member to avoid the press-fitting member 5; when the press-fitting head 31 resets upward, the elastic member automatically resets and extends, and elastically presses the support plate 251 to keep it in a state of abutting against the bottom of the fixing plate 21 to achieve the support effect; since the use of an elastic member, such as a spring, will cause problems such as wear and rust during long-term use, resulting in a short service life and insufficient elastic force, which will affect both the press-fitting effect and efficiency. Therefore, the reset scheme using the counterweight portion 253 does not have the defect of the service life of the reset scheme using a spring and is a better scheme.

[0045] Further, as Figure 8 shown, the second feeding mechanism 2 further includes a vibrating tray 22 and a detection assembly 23. A detection position 2321 corresponding to the discharge end of the vibrating tray 22 is provided on the detection assembly 23. The output end of the detection assembly 23 corresponds to the receiving position 211. The vibrating tray 22 is arranged on the side of the press-fitting mechanism 3 and is used to carry the press-fitting member 5 and vibrate and discharge it. The detection assembly 23 is arranged on one side of the vibrating tray 22 where the material is discharged. The detection position 2321 corresponds to the discharge end of the vibrating tray 22 to facilitate timely and rapid detection and improve the feeding efficiency; the detection assembly 23 includes an upper slide plate 231, a lower slide plate 232, a lateral driving member 233 and a detection module 234. The detection module 234 is located above the detection position 2321. The lateral driving member 233 is connected to the upper slide plate 231 and drives the upper slide plate 231 to move on the lower slide plate 232. The detection module 234 includes a connecting rod and a light source and an industrial camera sequentially arranged on the connecting rod from bottom to top. The detection module 234 is used to detect whether there are defects, flaws, etc. in the press-fitting member 5;

[0046] Specifically, as Figures 9 - 10As shown, the detection position 2321 is arranged on the lower slide plate 232, and a "U"-shaped groove 2311 corresponding to the detection position 2321 and opening towards the discharging end of the vibrating tray 22 is arranged on the upper slide plate 231. When the pressing member 5 vibrates out of the vibrating tray 22, it will fall on the detection position 2321 and be limited and fixed by the "U"-shaped groove 2311, so that the pressing member 5 can move along with the movement of the upper slide plate 231; to prevent the pressing member 5 from sliding out from the opening side of the "U"-shaped groove 2311 when moving on the lower slide plate 232, a limiting plate 2324 extending upward is arranged on the side of the lower slide plate 232 corresponding to the opening of the "U"-shaped groove 2311, so that the "U"-shaped groove 2311 of the upper slide plate 231 forms a closed space with the limiting plate 2324 during the movement process to fix the pressing member 5 in the "U"-shaped groove 2311 and improve the conveying efficiency.

[0047] Further, a blanking hole 2322 corresponding to the "U"-shaped groove 2311 is arranged at one end of the lower slide plate 232, and a waste hole 2323 is arranged at the other end. A waste box 2325 is also arranged below the waste hole 2323. The blanking hole 2322, the "U"-shaped groove 2311 and the waste hole 2323 are arranged in a vertically staggered manner. When the pressing member 5 enters the detection position 2321, the detection module 234 performs detection. When it is determined that the pressing member 5 is a qualified product, the lateral driving member 233 will drive the upper slide plate 231 to move towards the receiving position 211. When the "U"-shaped groove 2311 coincides with the receiving position 211, the pressing member 5 in the "U"-shaped groove 2311 will fall into the receiving position 211; when the detection module 234 detects that the pressing member 5 is an unqualified product, the lateral driving member 233 will drive the upper slide plate 231 to move towards the waste hole 2323. When the "U"-shaped groove 2311 coincides with the waste hole 2323, the pressing member 5 in the "U"-shaped groove 2311 will pass through the waste hole 2323 and fall into the waste box 2325, thereby realizing the screening effect of the pressing member 5.

[0048] Even further, as Figures 11 - 12As shown in the figure, the first feeding mechanism 1 includes a robotic arm 11 and a clamping assembly 12 rotatably connected to the robotic arm 11. The robotic arm 11 can move omnidirectionally, facilitating the unobstructed conveyance of the press-fitting part 4 to the press-fitting mechanism 3. The clamping assembly 12 includes a connecting plate 121 and two identically structured clamping arms 122. The two clamping arms 122 are respectively arranged at both ends of the connecting plate 121 and on the same side of the connecting plate 121. On the other side of the connecting plate 121 facing the robotic arm 11, there are also two third driving members 13 corresponding to the two clamping arms 122 respectively. The two third driving members 13 are used to control the opening and closing of the two clamping arms 122. Among them, the output ends of the two third driving members 13 both face the two ends of the connecting plate 121 and are respectively connected and fixed to the corresponding clamping arms 122. When it is necessary to clamp the press-fitting part 4, the output shafts of the two third driving members 13 extend outwards, so that the two clamping arms 122 move away from each other and are in an open state. By moving the robotic arm 11 and rotating the clamping assembly 12, after the press-fitting part 4 is placed between the two clamping arms 122, the output shafts of the two third driving members 13 contract inwards, so that the two clamping arms 122 respectively clamp and fix the two ends of the press-fitting part 4, and then the robotic arm 11 is driven to move, thus achieving the effect of automatically feeding the press-fitting part 4. The third driving member 13 can be a cylinder, a motor, a lead screw or other parts capable of realizing the telescopic function.

[0049] Preferably, the press-fitting part 4 is provided with a groove 41, and on the opposite sides of the two clamping arms 122, there are protrusions 1221 adapted to the groove 41. When clamping, the protrusions 1221 are inserted into the groove 41 to form a limit for the press-fitting part 4, making the clamping force of the two clamping arms 122 firmer. Furthermore, it is ensured that during the conveyance process, the risk of the press-fitting part 4 falling due to unstable clamping is reduced. At the same time, the conveyance efficiency of the press-fitting part 4 can also be higher, thereby improving the overall production efficiency.

[0050] Furthermore, as Figure 1 、 Figure 13As shown, the press-fitting mechanism 3 further includes a frame 34 and a press-fitting table 33 disposed on the frame 34 corresponding to the press-fitting head 31 up and down. After the press-fitting part 4 is transferred, it is placed on the press-fitting table 33. Since there are multiple press-fitting stations 42 on the press-fitting part 4, during the press-fitting process, it is necessary to continuously adjust the position of the press-fitting part 4 so that each station 42 corresponds to the press-fitting position 212 and the press-fitting head 31. Therefore, a first moving component 331 moving along the X-axis direction and a second moving component 332 moving along the Y-axis direction are respectively provided at the bottom of the press-fitting table 33. A moving plate 36 is provided between the first moving component 331 and the second moving component 332. The second moving component 332 is fixedly provided on the upper end surface of the moving plate 36. Among them, the first moving component 331 includes a first slide rail 3311, a first slider 3312, and a first driving member 3313. The first slider 3312 is fixedly connected to the lower end surface of the moving plate 36. The first driving member 3314 is used to drive the first slider 3312 to slide on the first slide rail 3311 to drive the moving plate 36 to move in the X-axis direction, so as to achieve the effect of the second moving component 332 and the press-fitting part 4 located on the second moving component 332 moving in the X-axis direction; the second moving component 332 includes a second slide rail 3321, a second slider 3322, and a second driving member 3323 fixedly connected to the moving plate 36. The second slider 3322 is fixedly connected to the lower end surface of the press-fitting table 33. The second driving member 3324 is used to drive the second slider 3322 to slide on the second slide rail 3321 to drive the press-fitting table 33 to move in the Y-axis direction, so as to achieve the effect of the press-fitting part 4 moving in the X-axis and Y-axis directions so that each station 42 corresponds to the press-fitting position 212 and press-fitting is performed, eliminating the need for manual alignment adjustment, saving time and effort, greatly improving the press-fitting efficiency, and realizing the full automation of press-fitting.

[0051] Preferably, protective covers 35 are provided above both the first moving component 331 and the second moving component 332. The protective covers 35 can be folded or stretched as they move, which can prevent dust or debris from falling on the first moving component 331 and the second moving component 332, resulting in jamming or malfunction of the movement of the press-fitting part 4, thereby affecting the accuracy of press-fitting.

[0052] The working principle of the present invention is described in detail as follows:

[0053] During use, the press-fitting part 4 is clamped by the clamping assembly 12 and transferred to the press-fitting table 33 under the drive of the robotic arm 11. Under the adjustment of the first moving assembly 331 and the second moving assembly 332, the press-fitting station 42 on the press-fitting part 4 can be aligned with the press-fitting position 212 and wait for press-fitting. At the same time, after the press-in part 5 vibrates and discharges from the vibrating tray 22, it will fall on the detection position 2321 and be detected by the detection module 234. The qualified products will be driven by the lateral driving part 233 to move the upper slide plate 231 to the material receiving position 211, and the unqualified ones will be moved to the waste hole 2323. The press-in part 5 falling in the material receiving position 211 will simultaneously fall into the rotating groove 2412 of the rotating plate 241. Under the action of the rotation driving part 242, the rotating plate 241 drives the press-in part 5 to move along the arc of the slideway 26. When the rotating groove 2412 coincides with the press-fitting position 212, the press-in part 5 will automatically fall on the press-fitting position 212 and be supported by the gate assembly 25. Then, under the drive of the stamping driving part 32, the press-fitting head 31 moves downward. As the press-fitting head 31 moves, the press-in part 5 will automatically adsorb on the press-fitting head 31, and the gate assembly 25 will rotate downward under the top push of the press-fitting head 31 to make way, so that the press-fitting head 31 can drive the press-in part 5 through the press-fitting position 212 and perform press-fitting with the press-fitting part 4 located below the press-fitting position 212. After each press-fitting station 42 is press-fitted, the press-fitting part 4 will be automatically adjusted again to align another press-fitting station 42 with the press-fitting position 212 and continue the press-fitting, thereby realizing the full-automatic press-fitting of the machine.

[0054] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

[0055] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to include all changes falling within the meaning and scope of the equivalent elements of the claims in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. An automatic full - press machine for engine cylinder head valve seats, characterized in that, It includes a first feeding mechanism (1), a second feeding mechanism (2) and a pressing mechanism (3). The first feeding mechanism (1) is used to convey a pressing part (4) to the pressing mechanism (3), the second feeding mechanism (2) is used to convey a pressing-in part (5) to the pressing mechanism (3), and the pressing mechanism (3) is used to press the pressing-in part (5) into the pressing part (4); a receiving position (211), a pressing position (212) and a rotating assembly (24) are respectively arranged on the second feeding mechanism (2), and the rotating assembly (24) is used to push the pressing-in part (5) located in the receiving position (211) into the pressing position (212) along an arc. The pressing head (31) in the pressing mechanism (3), the pressing part (4) and the pressing position (212) are arranged vertically corresponding to each other. Wherein, a gate assembly (25) is rotatably connected to the pressing position (212), the gate assembly (25) abuts against the bottom of the pressing-in part (5) placed thereon, and the gate assembly (25) rotates to avoid interference as the pressing head (31) moves downwards, so that the pressing head (31) can drive the pressing-in part (5) to pass through the pressing position (212) and press it into the pressing part (4).

2. The fully automatic press for the engine cylinder head seat ring according to claim 1, characterized in that, The second feeding mechanism (2) includes a fixing plate (21). The receiving position (211), the pressing position (212) and the rotating assembly (24) are all arranged on the fixing plate (21). The rotating assembly (24) includes a rotating plate (241) and a rotating driving part (242). One end of the rotating plate (241) is provided with a rotation center (2411), the output shaft of the rotating driving part (242) penetrates through the fixing plate (21) and is connected to the rotation center (2411), and the other end is provided with a rotating groove (2412) adapted to the pressing-in part (5), and the rotating groove (2412) is used to convey the pressing-in part (5) from the receiving position (211) to the pressing position (212).

3. The fully automatic press-fitting machine for the engine cylinder head seat ring according to claim 2, wherein A slideway (26) arranged along an arc is provided between the fixing plate (21) and the rotating plate (241). The two ends of the slideway (26) respectively correspond to the receiving position (211) and the pressing position (212), and a blanking port (261) corresponding to the pressing position (212) is provided on the slideway (26).

4. The full-automatic press for the engine cylinder head seat ring according to claim 3, wherein Two limiting blocks (27) are provided on the fixing plate (21). One of the limiting blocks (27) is arranged between the rotation center (2411) and the receiving position (211), and the other limiting block (27) is arranged between the rotation center (2411) and the pressing position (212). The two limiting blocks (27) are respectively used to abut against both sides of the rotating plate (241).

5. The full-automatic press-fitting machine for the engine cylinder head seat ring according to claim 4, wherein The gate assembly (25) is provided with two, symmetrically arranged at the bottom of the pressing position (212), and includes a support plate (251) and a fixing block (252) that are screwed together. The fixing block (252) is rotatably connected to the fixing plate (21). A counterweight portion (253) extends obliquely from the side of the fixing block (252) away from the support plate (251), and the counterweight portion (253) forms an angle a with the bottom of the fixing plate (21).

6. The full-automatic press-fitting machine for the engine cylinder head seat ring according to claim 1, wherein, The second feeding mechanism (2) further includes a vibrating tray (22) and a detection component (23). A detection position (2321) corresponding to the discharge end of the vibrating tray (22) is provided on the detection component (23), and the output end of the detection component (23) corresponds to the material receiving position (211).

7. The full-automatic press-fitting machine for the engine cylinder head seat ring according to claim 6, wherein, The detection component (23) includes an upper slide plate (231), a lower slide plate (232), a lateral driving member (233), and a detection module (234). The detection module (234) is located above the detection position (2321), and the lateral driving member (233) is connected to the upper slide plate (231) and drives the upper slide plate (231) to move on the lower slide plate (232). The detection position (2321) is provided on the lower slide plate (232). A "U"-shaped groove (2311) corresponding to the detection position (2321) is provided on the upper slide plate (231). A material discharging hole (2322) is provided at one end of the lower slide plate (232), and a waste hole (2323) is provided at the other end. The material discharging hole (2322), the "U"-shaped groove (2311), and the waste hole (2323) are arranged vertically and staggered.

8. The full-automatic press-fitting machine for the engine cylinder head seat ring according to claim 1, wherein The first feeding mechanism (1) includes a robotic arm (11) and a clamping component (12) rotatably connected to the robotic arm (11). The clamping component (12) includes a connecting plate (121) and two clamping arms (122) with the same structure. The two clamping arms (122) are respectively arranged at both ends of the connecting plate (121) and on the same side of the connecting plate (121). A third driving member (13) corresponding to the two clamping arms (122) is further provided on the other side of the connecting plate (121), and the third driving member (13) is used to control the opening and closing of the two clamping arms (122).

9. The fully automatic press-fitting machine for the engine cylinder head seat ring according to claim 8, characterized in that A groove (41) is provided on the pressing member (4), and a protrusion (1221) adapted to the groove (41) is provided on the opposite side of the two clamping arms (122).

10. The full-automatic press for the engine cylinder head seat ring according to claim 1, wherein, The pressing mechanism (3) further includes a pressing table (33) corresponding to the pressing head (31) up and down. A first moving component (331) and a second moving component (332) arranged along the X-axis and Y-axis directions are respectively provided at the bottom of the pressing table (33). A plurality of pressing stations (42) are provided on the pressing member (4), and the first moving component (331) and the second moving component (332) are used to drive the pressing member (4) to move so that the stations (42) correspond to the pressing position (212).

Citation Information

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    CN102601607A

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