Cathode roller high-precision grinder
By designing the base mechanism, external grinding mechanism, and internal grinding mechanism of the high-precision cathode roller grinding machine, fully automatic grinding of the inner and outer surfaces of the cathode roller was achieved, solving the problem of insufficient automation in the existing technology and improving the grinding effect and efficiency.
Patent Information
- Application Number
- CN202510552112.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2045-04-29
AI Technical Summary
The existing cathode roller grinding machines are not sufficiently automated and cannot achieve fully automated and efficient grinding of the inner and outer surfaces of the cathode roller.
A high-precision grinding machine for cathode rollers was designed, including a base mechanism, an outer grinding mechanism, and an inner grinding mechanism. By automatically clamping and rotating the cathode roller, combined with the reciprocating motion of the outer and inner grinding heads, fully automatic grinding of the inner and outer surfaces of the cathode rollers can be achieved.
It achieves fully automatic clamping and rotation of the cathode roller, improving grinding effect and efficiency, and enhancing automation and continuity.
Smart Images

Figure CN120244739B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of cathode roller grinding machine, in particular to a high-precision cathode roller grinding machine. BACKGROUND
[0002] The cathode roller is a key equipment in electrolytic metallurgy, mainly used for electrolytic deposition of metal. It is a large rotating metal roller, which serves as the cathode of the electrolytic cell. During the electrolysis process, metal ions are reduced and deposited on its surface to form continuous metal foil. Due to its special working environment, the roughness of the inner and outer surfaces of the cathode roller can directly determine the quality of the final product. After initial production, fine processing is required to improve the machining precision. The grinding machine is an essential processing device in the machining process. The inner and outer surfaces of the cathode roller need to be finely polished by the grinding machine to meet the use requirements. The existing cathode roller grinding machine has poor automation and cannot achieve fully automatic and efficient polishing of the inner and outer surfaces of the cathode roller. SUMMARY
[0003] To solve the above technical problems, the technical scheme adopted by the present application is as follows: a high-precision cathode roller grinding machine, comprising a base mechanism for driving the cathode roller to rotate, the base mechanism comprising a bottom plate, a bottom support fixedly installed on the bottom plate, an outer grinding mechanism for polishing the outer surface of the cathode roller and an inner grinding mechanism for polishing the inner surface of the cathode roller arranged on the base mechanism, the outer grinding mechanism comprising a sliding frame, and the inner grinding mechanism comprising an inner rotating column.
[0004] The base mechanism comprises a sliding column rotatably installed on the bottom plate, a rotating shaft and a lower gear fixedly installed on the sliding column;
[0005] The outer grinding mechanism comprises a spreading gear rotatably installed on the bottom support, and a bidirectional screw rod fixedly installed on the sliding frame;
[0006] The inner grinding mechanism comprises an outer sliding sleeve slidingly installed on the inner rotating column, a plurality of inner teeth arranged in the outer sliding sleeve, a bidirectional thread and a sliding groove arranged on the inner rotating column, four clamping teeth slidingly installed on the bidirectional thread, a clamping spring arranged between the clamping teeth and the inner rotating column, and the clamping teeth cooperating with the inner teeth.
[0007] Further, the base mechanism further comprises a bottom motor fixedly installed on the bottom plate, a motor shaft of the bottom motor fixedly installed on the rotating shaft, a motor wheel fixedly installed on the rotating shaft, an electric cylinder fixedly installed on the bottom plate, a pushing column slidingly installed on the bottom support, the pushing column fixedly installed on the output end of the electric cylinder, and a top column fixedly installed on the pushing column.
[0008] Further, two chassis are fixedly installed on the bottom plate, a switch is arranged on the chassis, the rotating shaft is rotatably installed on the chassis, a supporting block is slidably installed in the chassis, a compression spring is arranged between the supporting block and the chassis, a clamping block is slidably installed in the chassis, a clamping block spring is arranged between the clamping block and the chassis, two rows of sliding grooves matched with the clamping block are arranged on the supporting block, when the supporting block is pressed down, the clamping block is located in the upper row of sliding grooves on the supporting block, and when the supporting block is not pressed down, the clamping block is located in the lower row of sliding grooves on the supporting block.
[0009] Further, a passive rotating ring is rotatably installed on the bottom support, a plurality of passive clamping blocks are slidably installed in the passive rotating ring, a passive spring is arranged between the passive clamping block and the passive rotating ring, an active rotating ring is slidably installed on the bottom support, the active rotating ring can rotate relative to the bottom support, a rotating gear is fixedly installed on the active rotating ring, a plurality of active clamping blocks are slidably installed on the active rotating ring, an active spring is arranged between the active clamping block and the active rotating ring, a plurality of inner friction blocks are arranged on the inner walls of the active rotating ring and the passive rotating ring, a plurality of protrusions for increasing friction are arranged on the surfaces of the active clamping blocks and the passive clamping blocks, and the protrusions on the active clamping blocks and the passive clamping blocks only allow the cathode roller to move axially.
[0010] Further, a jacking block is slidably installed on the bottom support, a reset spring is arranged between the jacking block and the bottom support, a contact short rod is rotatably installed on the bottom support, a jacking disc is arranged on the contact short rod, a transmission wheel is rotatably installed on the contact short rod, a lower transmission belt is wound outside the transmission wheel and the motor wheel, an upper wheel is rotatably installed on the contact short rod, a butt joint gear is fixedly installed on the upper wheel, and an upper transmission belt is wound outside the transmission wheel and the upper wheel, when the jacking block is not pushed by the jacking post, the jacking disc is jacked up by the jacking block, the butt joint gear is not in contact with the rotating gear, and when the jacking block is pushed by the contact short rod, the butt joint gear is engaged with the rotating gear.
[0011] The cathode roller is placed on the base, the cathode roller presses down the block, the compression spring is compressed, when the block is not pressed down, the clamping block is located in the sliding groove of the lower row of the block, when the block is pressed down, the clamping block is located in the sliding groove of the upper row of the block, the position of the block is locked through the clamping block spring and the clamping block, at this time the switch is started, the electric cylinder is elongated to push the push column to slide along the base, the push column drives the driving ring and the rotating gear to slide along the base, so that the cathode roller is inserted into the driving ring and the driving spring is compressed, then the driving ring drives the cathode roller to move together, the cathode roller is inserted into the passive ring, the passive spring is compressed, the cathode roller lifts the outer polishing head, the outer friction spring is compressed, the passive clamping block, the driving clamping block and the inner friction block allow the cathode roller to move axially, and the cathode roller is clamped through the driving ring and the passive ring, the cathode roller can rotate under the driving of the driving ring, at this time the rotating gear reaches below the connecting gear, and the movement of the push column drives the jacking column to move towards the jacking block, the jacking column pushes the jacking block, so that the reset spring is compressed, the jacking block is away from below the jacking disc, the contact rod rotates around the base under the action of gravity, so that the connecting gear is engaged with the rotating gear, at the same time the bottom motor rotates to drive the rotating shaft, the sliding column, the lower gear and the motor wheel to rotate, the transmission wheel is driven to rotate through the lower transmission belt, the upper wheel and the connecting gear are driven to rotate through the upper transmission belt, so as to drive the rotating gear and the driving ring to rotate, so as to drive the cathode roller to rotate.
[0012] Further, the outer grinding mechanism further comprises a gear ring rotatably installed on the base, a sliding frame slidably installed on the base plate, the gear ring is engaged with the lower gear, an inner convex ball is arranged in the gear ring, the inner convex ball slides in the double-thread screw of the bidirectional screw rod, a lower rotating sleeve is rotatably installed in the sliding frame, the lower rotating sleeve is slidably installed with the sliding column, a lower transmission wheel is fixedly installed on the lower rotating sleeve, an inner rotating column is rotatably installed on the sliding frame, an upper transmission wheel is fixedly installed on the inner rotating column, the upper transmission wheel and the lower transmission wheel are wound with a vertical transmission belt, the gear ring is engaged with the opening gear.
[0013] Further, the sliding frame slidably installs an outer polishing head, an outer friction spring is arranged between the outer polishing head and the sliding frame, the outer friction spring makes the outer polishing head tightly contact the outer surface of the cathode roller.
[0014] The lower gear drives the gear ring to rotate, so as to drive the bidirectional screw rod and the sliding frame to slide along the base plate through the inner convex ball, the gear ring drives the opening gear to rotate, the lower rotating sleeve slides along the sliding column, at the same time the sliding column drives the lower rotating sleeve and the lower transmission wheel to rotate, the upper transmission wheel and the inner rotating column are driven to rotate through the vertical transmission belt, so as to realize the rotation of the inner rotating column while sliding towards the cathode roller, because the surface of the bidirectional screw rod is provided with a double-thread screw, when the sliding frame moves to the limit position, it starts to move reversely, so as to realize the rotation of the inner rotating column while the sliding frame reciprocally slides along the base plate, when the sliding frame reciprocally slides along the base plate, the outer surface of the cathode roller is repeatedly polished through the outer polishing head in cooperation with the rotation of the cathode roller.
[0015] Further, the inner grinding mechanism further comprises a sliding sleeve gear fixedly installed on the outer sliding sleeve, a stretching cylinder is slidably installed on the inner rotating column through a sliding groove, an end block is fixedly installed on the inner rotating column, four inner grinding heads are slidably installed in the end block, a stretching rod is rotatably installed on the inner grinding head, the stretching rod is rotatably installed with the stretching cylinder, a convex ball is arranged in the outer sliding sleeve, and the convex ball is located in the bidirectional thread.
[0016] When the inner rotating column starts to rotate, the outer sliding sleeve and the sliding sleeve gear are driven to rotate synchronously through the clamping teeth and the inner teeth, so that the outer sliding sleeve, the sliding sleeve gear, the stretching cylinder, the stretching rod, the end block and the inner grinding head rotate synchronously with the inner rotating column, at this time, the convex ball does not slide relative to the bidirectional thread, the stretching cylinder does not slide relative to the inner rotating column, at this time, the inner grinding head has not contacted the inner wall of the cathode roller, the inner grinding head rotates together with the inner rotating column and moves together with the sliding frame towards the cathode roller, when the sliding sleeve gear meshes with the stretching gear, the stretching gear drives the sliding sleeve gear and the outer sliding sleeve to rotate, so that the convex ball slides in the bidirectional thread for a distance, so that the outer sliding sleeve and the stretching cylinder slide along the sliding groove, thereby driving the stretching rod to rotate, thereby driving the inner grinding head to slide outward relative to the end block for a distance, so that the inner grinding head contacts and grinds the inner wall of the cathode roller, then the sliding frame moves the inner rotating column and the inner grinding head away from the cathode roller, at this time, the inner wall of the cathode roller is ground by the inner grinding head, then the inner grinding head moves to the outermost side, then the sliding frame starts to move towards the cathode roller again, when the sliding sleeve gear meshes with the stretching gear again, the inner grinding head slides outward again for a distance, so that the inner grinding head further grinds the inner wall of the cathode roller, and so on, the inner grinding head will move outward several times, and the inner wall of the cathode roller is gradually ground, when the convex ball moves to the innermost position of the bidirectional thread, the stretching gear drives the sliding sleeve gear to rotate again, so that the outer sliding sleeve and the stretching cylinder retreat along the sliding groove, so that the inner grinding head is retracted, so that the inner grinding head is separated from the inner wall of the cathode roller, then after several times of retreat, it returns to the initial state, and the grinding of the inner wall of the cathode roller is completed.
[0017] The base mechanism of the present application can automatically clamp the cathode roller, drive the cathode roller to rotate, cooperate with the inner grinding mechanism and the outer grinding mechanism to grind the inner and outer walls of the cathode roller, and has good grinding effect. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention.
[0019] Figure 2 This is a schematic diagram of the base mechanism structure of the present invention. Figure One .
[0020] Figure 3 This is a schematic diagram of the base mechanism structure of the present invention. Figure Two .
[0021] Figure 4 This is a schematic diagram of the base mechanism structure of the present invention. Figure Three .
[0022] Figure 5 for Figure 4 A magnified view of a portion of point A in the middle.
[0023] Figure 6 This is a schematic diagram of the base mechanism structure of the present invention. Figure Four .
[0024] Figure 7 This is a schematic diagram of the base mechanism structure of the present invention. Figure Five .
[0025] Figure 8 This is a schematic diagram of the base mechanism structure of the present invention. Figure Six .
[0026] Figure 9 for Figure 8 A magnified view of a portion of point B in the middle.
[0027] Figure 10 for Figure 8 A magnified view of a portion of point C.
[0028] Figure 11 This is a schematic diagram of the external grinding mechanism of the present invention. Figure One .
[0029] Figure 12 This is a schematic diagram of the external grinding mechanism of the present invention. Figure Two .
[0030] Figure 13 This is a schematic diagram of the internal grinding mechanism of the present invention. Figure One .
[0031] Figure 14 This is a schematic diagram of the internal grinding mechanism of the present invention. Figure Two .
[0032] Figure 15 This is a schematic diagram of the internal grinding mechanism of the present invention. Figure Three .
[0033] Figure 16 This is a schematic diagram of the internal grinding mechanism of the present invention. Figure Four .
[0034] 101-base plate; 102-bottom motor; 103-bottom frame; 104-rotary shaft; 105-slid column; 106-lower gear; 107-electric cylinder; 108-motor wheel; 109-lower transmission belt; 110-push column; 111-bottom support; 112-transmission wheel; 113-contacting short pole; 114-upper transmission belt; 115-upper wheel; 116-joining gear; 117-rotating gear; 118-lifting block; 119-return spring; 120-lifting disc; 121-driving rotary ring; 122-passive rotary ring; 123-passive clamping block; 124-passive spring; 125-inner friction block; 126-driving clamping block; 127-driving spring; 128-switch; 129-supporting block; 130-clamping block; 131-clamping block spring; 132-compression spring; 133-top column; 201-slid frame; 202-bidirectional screw rod; 203-outer friction spring; 204-gear ring; 205-inner convex ball; 206-spreading gear; 207-lower rotary sleeve; 208-lower transmission wheel; 209-vertical transmission belt; 210-upper transmission wheel; 211-outer polishing head; 301-inner rotary column; 302-outer sliding sleeve; 303-sliding sleeve gear; 304-spreading cylinder; 305-spreading rod; 306-end block; 307-inner polishing head; 308-bidirectional thread; 309-convex ball; 310-claw; 311-claw spring; 312-inner tooth; 313-slotted groove; 4-cathode roller. DETAILED DESCRIPTION
[0035] The specific embodiments of the present application will be further described in conjunction with the accompanying drawings.
[0036] Embodiment: Reference Figures 1-16 A high-precision grinding machine for cathode roller, comprising a base mechanism for driving the cathode roller 4 to rotate, the base mechanism comprising a base plate 101, a bottom support 111 is fixedly installed on the base plate 101, the base mechanism is provided with an outer grinding mechanism for grinding the outer surface of the cathode roller 4 and an inner grinding mechanism for grinding the inner surface of the cathode roller 4, the outer grinding mechanism comprises a slid frame 201, and the inner grinding mechanism comprises an inner rotary column 301;
[0037] The base mechanism comprises a slid column 105 rotatably installed on the base plate 101, and a rotary shaft 104 and a lower gear 106 are fixedly installed on the slid column 105;
[0038] The outer grinding mechanism comprises a spreading gear 206 rotatably installed on the bottom support 111, and a bidirectional screw rod 202 is fixedly installed on the slid frame 201;
[0039] The inner grinding mechanism comprises an outer sliding sleeve 302 slidingly installed outside the inner rotating column 301, a plurality of inner teeth 312 arranged in the outer sliding sleeve 302, a bidirectional screw thread 308 arranged on the inner rotating column 301, four clamping teeth 310 slidingly installed on the bidirectional screw thread 308, a clamping tooth spring 311 arranged between the clamping teeth 310 and the inner rotating column 301, and the clamping teeth 310 cooperating with the inner teeth 312.
[0040] As shown in Figures 2-10 , the base mechanism further comprises a bottom motor 102 fixedly installed on the bottom plate 101, a motor shaft of the bottom motor 102 being fixedly installed with the rotating shaft 104, the rotating shaft 104 being fixedly installed with a motor wheel 108, the bottom plate 101 being fixedly installed with an electric cylinder 107, a pushing column 110 slidingly installed on the bottom support 111, the pushing column 110 being fixedly installed with the output end of the electric cylinder 107, and the pushing column 110 being fixedly installed with a top column 133.
[0041] As shown in Figures 2-10 , the bottom plate 101 is fixedly installed with two bottom frames 103, the bottom frame 103 is provided with a switch 128, the rotating shaft 104 is rotatably installed with the bottom frame 103, the bottom frame 103 is slidingly installed with a supporting block 129, the supporting block 129 is provided with a compression spring 132 between the bottom frame 103, the bottom frame 103 is slidingly installed with a clamping block 130, the clamping block 130 is provided with a clamping block spring 131 between the bottom frame 103, the supporting block 129 is provided with two rows of sliding grooves cooperating with the clamping block 130, when the supporting block 129 is pressed down, the clamping block 130 is located in the sliding groove of the upper row of the supporting block 129, and when the supporting block 129 is not pressed down, the clamping block 130 is located in the sliding groove of the lower row of the supporting block 129.
[0042] As shown in Figures 2-10 , the bottom support 111 is rotatably installed with a passive rotating ring 122, a plurality of passive clamping blocks 123 are slidingly installed in the passive rotating ring 122, the passive clamping blocks 123 are provided with a passive spring 124 between the passive rotating ring 122, the bottom support 111 is slidingly installed with a driving rotating ring 121, the driving rotating ring 121 can rotate relative to the bottom support 111, the driving rotating ring 121 is fixedly installed with a rotating gear 117, a plurality of driving clamping blocks 126 are slidingly installed on the driving rotating ring 121, the driving clamping blocks 126 are provided with a driving spring 127 between the driving rotating ring 121, the inner walls of the driving rotating ring 121 and the passive rotating ring 122 are provided with a plurality of inner friction blocks 125, the surfaces of the driving clamping blocks 126 and the passive clamping blocks 123 are provided with a plurality of convexities for increasing friction, and the convexities on the driving clamping blocks 126 and the passive clamping blocks 123 only allow the cathode roller 4 to move axially.
[0043] As shown in Figures 2-10As shown, the jack-up block 118 is slidingly installed on the bottom support 111, and the reset spring 119 is arranged between the jack-up block 118 and the bottom support 111. The contact short rod 113 is rotatably installed on the bottom support 111, and the jack-up disc 120 is arranged on the contact short rod 113. The transmission wheel 112 is rotatably installed on the contact short rod 113, and the lower transmission belt 109 is wound outside the transmission wheel 112 and the motor wheel 108. The upper wheel 115 is rotatably installed on the contact short rod 113, and the docking gear 116 is fixedly installed on the upper wheel 115. The upper transmission belt 114 is wound outside the transmission wheel 112 and the docking gear 116. When the jacking block 118 is not pushed by the jacking column 133, the jacking block 118 jacks up the jack-up disc 120, and the docking gear 116 is not in contact with the rotating gear 117. After the contact short rod 113 pushes the jacking block 118, the docking gear 116 is engaged with the rotating gear 117.
[0044] The cathode roller 4 is placed on the bottom support 111, and the cathode roller 4 presses down the supporting block 129. The compression spring 132 is compressed. When the supporting block 129 is not pressed down, the clamping block 130 is located in the sliding groove in the lower row of the supporting block 129. When the supporting block 129 is pressed down, the clamping block 130 is located in the sliding groove in the upper row of the supporting block 129. The position of the supporting block 129 is locked by the clamping spring 131 and the clamping block 130. At this time, the switch 128 is started, the electric cylinder 107 is elongated to push the push column 110 to slide along the bottom support 111, the driving ring 121 and the rotating gear 117 are driven to slide along the bottom support 111, so that the cathode roller 4 is inserted into the driving ring 121 and the driving spring 127 is compressed. Then the driving ring 121 drives the cathode roller 4 to move together, the cathode roller 4 is inserted into the passive ring 122, the passive spring 124 is compressed, the cathode roller 4 jacks up the outer polishing head 211, the outer friction spring 203 is compressed, the passive clamping block 123, the driving clamping block 126 and the inner friction block 125 allow the cathode roller 4 to move axially, and the cathode roller 4 is clamped at both ends by the driving ring 121 and the passive ring 122, so as to clamp the cathode roller 4 and enable the cathode roller 4 to rotate under the driving of the driving ring 121. At this time, the rotating gear 117 reaches below the docking gear 116, and the movement of the push column 110 drives the jacking column 133 to move towards the jacking block 118. The jacking column 133 drives the jacking block 118 to make the reset spring 119 be compressed, so that the jacking block 118 moves away from below the jack-up disc 120. The contact short rod 113 rotates around the bottom support 111 under the action of gravity, so that the docking gear 116 is engaged with the rotating gear 117. At the same time, the bottom motor 102 rotates to drive the shaft 104, the slide column 105, the lower gear 106 and the motor wheel 108 to rotate, the transmission wheel 112 is driven to rotate by the lower transmission belt 109, the upper wheel 115 and the docking gear 116 are driven to rotate by the upper transmission belt 114, so as to drive the rotating gear 117 and the driving ring 121 to rotate, thereby driving the cathode roller 4 to rotate.
[0045] As shown in FIG. 1, the cathode roller 4 is placed on the bottom support 111, and the cathode roller 4 presses down the supporting block 129. The compression spring 132 is compressed. When the supporting block 129 is not pressed down, the clamping block 130 is located in the sliding groove in the lower row of the supporting block 129. When the supporting block 129 is pressed down, the clamping block 130 is located in the sliding groove in the upper row of the supporting block 129. The position of the supporting block 129 is locked by the clamping spring 131 and the clamping block 130. At this time, the switch 128 is started, the electric cylinder 107 is elongated to push the push column 110 to slide along the bottom support 111, the driving ring 121 and the rotating gear 117 are driven to slide along the bottom support 111, so that the cathode roller 4 is inserted into the driving ring 121 and the driving spring 127 is compressed. Then the driving ring 121 drives the cathode roller 4 to move together, the cathode roller 4 is inserted into the passive ring 122, the passive spring 124 is compressed, the cathode roller 4 jacks up the outer polishing head 211, the outer friction spring 203 is compressed, the passive clamping block 123, the driving clamping block 126 and the inner friction block 125 allow the cathode roller 4 to move axially, and the cathode roller 4 is clamped at both ends by the driving ring 121 and the passive ring 122, so as to clamp the cathode roller 4 and enable the cathode roller 4 to rotate under the driving of the driving ring 121. At this time, the rotating gear 117 reaches below the docking gear 116, and the movement of the push column 110 drives the jacking column 133 to move towards the jacking block 118. The jacking column 133 drives the jacking block 118 to make the reset spring 119 be compressed, so that the jacking block 118 moves away from below the jack-up disc 120. The contact short rod 113 rotates around the bottom support 111 under the action of gravity, so that the docking gear 116 is engaged with the rotating gear 117. At the same time, the bottom motor 102 rotates to drive the shaft 104, the slide column 105, the lower gear 106 and the motor wheel 108 to rotate, the transmission wheel 112 is driven to rotate by the lower transmission belt 109, the upper wheel 115 and the docking gear 116 are driven to rotate by the upper transmission belt 114, so as to drive the rotating gear 117 and the driving ring 121 to rotate, thereby driving the cathode roller 4 to rotate. Figure 11 ,Figure 12 As shown in the figure, the outer grinding mechanism further comprises a gear ring 204 rotatably mounted on the base 111, the sliding frame 201 is slidingly mounted on the base plate 101, the gear ring 204 is engaged with the lower gear 106, the gear ring 204 is provided with an inner convex ball 205 which slides in the bidirectional thread of the bidirectional screw rod 202, the lower rotating sleeve 207 is rotatably mounted in the sliding frame 201, the lower rotating sleeve 207 is slidingly mounted with the sliding column 105, the lower transmission wheel 208 is fixedly mounted on the lower rotating sleeve 207, the inner rotating column 301 is rotatably mounted on the sliding frame 201, the upper transmission wheel 210 is fixedly mounted on the inner rotating column 301, the vertical transmission belt 209 is wound outside the upper transmission wheel 210 and the lower transmission wheel 208, and the gear ring 204 is engaged with the opening gear 206.
[0046] As shown in the figure, Figure 11 , Figure 12 The outer grinding head 211 is slidingly mounted on the sliding frame 201, and the outer grinding head 211 is provided with an outer friction spring 203 between the sliding frame 201, the outer friction spring 203 makes the outer grinding head 211 tightly contact the outer surface of the cathode roller 4.
[0047] The lower gear 106 drives the gear ring 204 to rotate, thereby driving the bidirectional screw rod 202 and the sliding frame 201 to slide along the base plate 101 through the inner convex ball 205, the gear ring 204 drives the opening gear 206 to rotate, the lower rotating sleeve 207 slides along the sliding column 105, and at the same time the sliding column 105 drives the lower rotating sleeve 207 and the lower transmission wheel 208 to rotate, the upper transmission wheel 210 and the inner rotating column 301 are driven to rotate through the vertical transmission belt 209, the inner rotating column 301 is driven to rotate while sliding towards the cathode roller 4, because the bidirectional screw rod 202 is provided with bidirectional threads on the surface, when the sliding frame 201 moves to the limit position, it starts to move in the opposite direction, realizing the rotation of the inner rotating column 301 while the sliding frame 201 reciprocatingly slides along the base plate 101, when the sliding frame 201 reciprocatingly slides along the base plate 101, cooperating with the rotation of the cathode roller 4, the outer surface of the cathode roller 4 is repeatedly ground by the outer grinding head 211.
[0048] As shown in the figure, Figures 13-16 The inner grinding mechanism further comprises a sliding sleeve gear 303 fixedly mounted on the outer sliding sleeve 302, the opening cylinder 304 is slidingly mounted on the inner rotating column 301 through the sliding groove 313, the end block 306 is fixedly mounted on the inner rotating column 301, the four inner grinding heads 307 are slidingly mounted in the end block 306, the opening rod 305 is rotatably mounted on the inner grinding head 307, the opening rod 305 is rotatably mounted with the opening cylinder 304, the convex ball 309 is provided in the outer sliding sleeve 302, and the convex ball 309 is located in the bidirectional thread 308.
[0049] When the inner rotating column 301 starts to rotate, the outer sliding sleeve 302 and the sliding sleeve gear 303 are driven to rotate synchronously by the clamping tooth 310 and the inner tooth 312, so that the outer sliding sleeve 302, the sliding sleeve gear 303, the expansion barrel 304, the expansion rod 305, the end block 306, the inner polishing head 307 and the inner rotating column 301 rotate synchronously. At this time, the convex ball 309 does not slide relative to the bidirectional screw 308, and the expansion barrel 304 does not slide relative to the inner rotating column 301. At this time, the inner polishing head 307 has not contacted the inner wall of the cathode roller 4, and the inner polishing head 307 rotates together with the inner rotating column 301 and moves together with the sliding frame 201 towards the cathode roller 4. When the sliding sleeve gear 303 meshes with the expansion gear 206, the expansion gear 206 drives the sliding sleeve gear 303 and the outer sliding sleeve 302 to rotate, so that the convex ball 309 slides in the bidirectional screw 308 by a distance, so that the outer sliding sleeve 302 and the expansion barrel 304 slide along the sliding groove 313, thereby driving the expansion rod 305 to rotate, thereby driving the inner polishing head 307 to slide outward relative to the end block 306 by a distance, so that the inner polishing head 307 contacts and polishes the inner wall of the cathode roller 4. Subsequently, the sliding frame 201 moves the inner rotating column 301 and the inner polishing head 307 away from the cathode roller 4. At this time, the inner wall of the cathode roller 4 is polished by the inner polishing head 307. Subsequently, the inner polishing head 307 moves to the outermost side. Then, the sliding frame 201 starts to move towards the cathode roller 4 again. When the sliding sleeve gear 303 meshes with the expansion gear 206 again, the inner polishing head 307 slides outward by a distance again, so that the inner polishing head 307 further polishes the inner wall of the cathode roller 4. In this way, the inner polishing head 307 will move outward several times, and the inner wall of the cathode roller 4 will be polished gradually. When the convex ball 309 moves to the innermost position of the bidirectional screw 308, the expansion gear 206 drives the sliding sleeve gear 303 to rotate again, so that the outer sliding sleeve 302 and the expansion barrel 304 retreat along the sliding groove 313, so that the inner polishing head 307 is retracted, so that the inner polishing head 307 is separated from the inner wall of the cathode roller 4. Subsequently, after several retreats, the inner polishing head 307 returns to the initial state, and the polishing of the inner wall of the cathode roller 4 is completed.
[0050] The working principle of the high-precision grinding machine for the cathode roller is as follows: the cathode roller 4 is placed on the bottom support 111, the cathode roller 4 presses the supporting block 129, the compression spring 132 is compressed, when the supporting block 129 is not pressed, the clamping block 130 is located in the sliding groove in the lower row of the supporting block 129, when the supporting block 129 is pressed, the clamping block 130 is located in the sliding groove in the upper row of the supporting block 129, the position of the supporting block 129 is locked through the clamping spring 131 and the clamping block 130, at this time, the switch 128 is started, the electric cylinder 107 is elongated to push the push column 110 to slide along the bottom support 111, the driving rotary ring 121 and the rotary gear 117 are pushed to slide along the bottom support 111, so that the cathode roller 4 is inserted into the driving rotary ring 121 and the driving spring 127 is compressed, then the driving rotary ring 121 pushes the cathode roller 4 to move together, the cathode roller 4 is inserted into the passive rotary ring 122, the passive spring 124 is compressed, the cathode roller 4 lifts the outer grinding head 211, the outer friction spring 203 is compressed, the passive clamping block 123, the driving clamping block 126 and the inner friction block 125 allow the cathode roller 4 to move axially, and the cathode roller 4 is clamped at both ends through the driving rotary ring 121 and the passive rotary ring 122, so that the cathode roller 4 is clamped and can rotate under the driving of the driving rotary ring 121, at this time, the rotary gear 117 reaches below the butt joint gear 116, and the movement of the push column 110 drives the jacking column 133 to move towards the lifting block 118, the jacking column 133 pushes the lifting block 118, so that the return spring 119 is compressed, the lifting block 118 is away from below the lifting disc 120, the contact short rod 113 rotates around the bottom support 111 under the action of gravity, so that the butt joint gear 116 is engaged with the rotary gear 117, at the same time, the bottom motor 102 rotates to drive the rotating shaft 104, the sliding column 105, the lower gear 106 and the motor wheel 108 to rotate, the transmission wheel 112 is driven to rotate through the lower transmission belt 109, the upper wheel 115 and the butt joint gear 116 are driven to rotate through the upper transmission belt 114, so that the rotary gear 117 and the driving rotary ring 121 are driven to rotate, thereby driving the cathode roller 4 to rotate. The rotation of the lower gear 106 drives the gear ring 204 to rotate, thereby driving the bidirectional screw rod 202 and the sliding frame 201 to slide along the bottom plate 101 through the inner convex ball 205, the gear ring 204 drives the opening gear 206 to rotate, the lower rotating sleeve 207 slides along the sliding column 105, at the same time, the sliding column 105 drives the lower rotating sleeve 207 and the lower transmission wheel 208 to rotate, the inner rotating column 301 is driven to rotate and slide towards the cathode roller 4 through the vertical transmission belt 209, since the surface of the bidirectional screw rod 202 is provided with bidirectional threads, when the sliding frame 201 moves to the limit position, it starts to move reversely, so that the inner rotating column 301 rotates while the sliding frame 201 reciprocally slides along the bottom plate 101, when the sliding frame 201 reciprocally slides along the bottom plate 101, the outer surface of the cathode roller 4 is repeatedly ground through the outer grinding head 211 in cooperation with the rotation of the cathode roller 4.When the inner rotating column 301 starts to rotate, the outer sliding sleeve 302 and the sliding sleeve gear 303 are driven to rotate synchronously by the clamping tooth 310 and the inner tooth 312, so that the outer sliding sleeve 302, the sliding sleeve gear 303, the expansion cylinder 304, the expansion rod 305, the end block 306, the inner polishing head 307 and the inner rotating column 301 rotate synchronously, at this time, the convex ball 309 does not slide relative to the bidirectional screw 308, the expansion cylinder 304 does not slide relative to the inner rotating column 301, at this time, the inner polishing head 307 has not contacted the inner wall of the cathode roller 4, the inner polishing head 307 rotates together with the inner rotating column 301 and moves together with the sliding frame 201 towards the cathode roller 4, when the sliding sleeve gear 303 meshes with the expansion gear 206, the expansion gear 206 drives the sliding sleeve gear 303 and the outer sliding sleeve 302 to rotate, so that the convex ball 309 slides in the bidirectional screw 308 for a distance, so that the outer sliding sleeve 302 and the expansion cylinder 304 slide along the sliding groove 313, thereby driving the expansion rod 305 to rotate, thereby driving the inner polishing head 307 to slide outward relative to the end block 306 for a distance, so that the inner polishing head 307 contacts and polishes the inner wall of the cathode roller 4, then the sliding frame 201 moves the inner rotating column 301 and the inner polishing head 307 away from the cathode roller 4, at this time, the inner wall of the cathode roller 4 is polished by the inner polishing head 307, then the inner polishing head 307 moves to the outermost side, then the sliding frame 201 starts to move towards the cathode roller 4 again, when the sliding sleeve gear 303 meshes with the expansion gear 206 again, the inner polishing head 307 slides outward for a distance again, so that the inner polishing head 307 further polishes the inner wall of the cathode roller 4, and so on, the inner polishing head 307 will move outward several times, and the inner wall of the cathode roller 4 is polished gradually, when the convex ball 309 moves to the innermost position of the bidirectional screw 308, the expansion gear 206 drives the sliding sleeve gear 303 to rotate again, so that the outer sliding sleeve 302 and the expansion cylinder 304 retreat along the sliding groove 313, so that the inner polishing head 307 is retracted, so that the inner polishing head 307 is separated from the inner wall of the cathode roller 4, then after several times of retreat, it returns to the initial state, and the polishing of the inner wall of the cathode roller 4 is completed.
[0051] The above merely describes the preferred embodiments of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can make equivalent replacements or changes within the technical scope of the present application according to the technical scheme and the inventive concept of the present application, which should be covered within the protection scope of the present application.
Claims
1. A high-precision grinding machine for cathode rolls, comprising a base mechanism for driving the rotation of a cathode roll (4), characterized in that: The base mechanism comprises a bottom plate (101), a bottom support (111) fixedly installed on the bottom plate (101), an outer grinding mechanism for grinding the outer surface of the cathode roller (4) and an inner grinding mechanism for grinding the inner surface of the cathode roller (4) arranged on the base mechanism, the outer grinding mechanism comprises a sliding frame (201), and the inner grinding mechanism comprises an inner rotating column (301); The base mechanism comprises a sliding column (105) rotatably installed on the bottom plate (101), and the sliding column (105) is fixedly installed with a rotating shaft (104) and a lower gear (106); The outer grinding mechanism comprises a striding gear (206) rotatably installed on the bottom support (111), and the sliding frame (201) is fixedly installed with a bidirectional screw rod (202); The inner grinding mechanism comprises an outer sliding sleeve (302) slidingly installed outside the inner rotating column (301), a plurality of inner teeth (312) are arranged in the outer sliding sleeve (302), a bidirectional thread (308) and a sliding groove (313) are arranged on the inner rotating column (301), four clamping teeth (310) are slidingly installed on the bidirectional thread (308), a clamping tooth spring (311) is arranged between the clamping teeth (310) and the inner rotating column (301), and the clamping teeth (310) are matched with the inner teeth (312); The rotating shaft (104) is fixedly installed with a motor wheel (108), the bottom support (111) is slidingly installed with a pushing column (110), and the pushing column (110) is fixedly installed with a top column (133); The bottom support (111) is rotatably installed with a passive rotating ring (122), a plurality of passive clamping blocks (123) are slidingly installed in the passive rotating ring (122), a passive spring (124) is arranged between the passive clamping blocks (123) and the passive rotating ring (122), the bottom support (111) is slidingly installed with an active rotating ring (121), the active rotating ring (121) can rotate relative to the bottom support (111), the active rotating ring (121) is fixedly installed with a rotating gear (117), a plurality of active clamping blocks (126) are slidingly installed on the active rotating ring (121), an active spring (127) is arranged between the active clamping blocks (126) and the active rotating ring (121), and the inner walls of the active rotating ring (121) and the passive rotating ring (122) are each provided with a plurality of inner friction blocks (125), the surfaces of the active clamping blocks (126) and the passive clamping blocks (123) are provided with a plurality of convex protrusions for increasing friction, and the convex protrusions on the active clamping blocks (126) and the passive clamping blocks (123) only allow the cathode roller (4) to move in the axial direction; The bottom support (111) is slidably provided with a jacking block (118), a reset spring (119) is arranged between the jacking block (118) and the bottom support (111), the bottom support (111) is rotatably provided with a contact short rod (113), the contact short rod (113) is provided with a jacking disc (120), the contact short rod (113) is rotatably provided with a transmission wheel (112), the transmission wheel (112) is externally wound with a lower transmission belt (109) of a motor wheel (108), the contact short rod (113) is rotatably provided with an upper wheel (115), the upper wheel (115) is fixedly provided with a butt joint gear (116), the upper wheel (115) is externally wound with an upper transmission belt (114) of the transmission wheel (112), when the jacking block (118) is not pushed by the jacking post (133), the jacking disc (120) is jacked up by the jacking block (118), the butt joint gear (116) is not in contact with the rotating gear (117), after the jacking block (118) is pushed by the jacking post (133), the butt joint gear (116) is engaged with the rotating gear (117).
2. The high-precision grinding machine for cathode roller according to claim 1, characterized in that: The base mechanism further comprises a bottom motor (102) fixedly installed on the bottom plate (101), a motor shaft of the bottom motor (102) is fixedly installed with the rotating shaft (104), the bottom plate (101) is fixedly provided with an electric cylinder (107), the push post (110) is fixedly installed with an output end of the electric cylinder (107).
3. The high-precision grinding machine for a cathode roller according to claim 2, characterized in that: The bottom plate (101) is fixedly provided with two bottom frames (103), the bottom frame (103) is provided with a switch (128), the rotating shaft (104) is rotatably installed with the bottom frame (103), the bottom frame (103) is slidably provided with a supporting block (129), a compression spring (132) is arranged between the supporting block (129) and the bottom frame (103), the bottom frame (103) is slidably provided with a clamping block (130), a clamping block spring (131) is arranged between the clamping block (130) and the bottom frame (103), the supporting block (129) is provided with two rows of sliding grooves matched with the clamping block (130), when the supporting block (129) is pressed down, the clamping block (130) is located in the upper row of sliding grooves of the supporting block (129), when the supporting block (129) is not pressed down, the clamping block (130) is located in the lower row of sliding grooves of the supporting block (129).
4. The high-precision grinding machine for cathode roller according to claim 1, characterized in that: The outer grinding mechanism further comprises a gear ring (204) rotatably installed on the bottom support (111), a sliding frame (201) is slidably installed on the bottom plate (101), the gear ring (204) is engaged with the lower gear (106), the gear ring (204) is provided with an inner convex ball (205), the inner convex ball (205) slides in the double-threaded screw of the bidirectional screw rod (202), the sliding frame (201) is rotatably provided with a lower rotating sleeve (207), the lower rotating sleeve (207) is slidably installed with the sliding column (105), the lower rotating sleeve (207) is fixedly provided with a lower transmission wheel (208), an inner rotating column (301) is rotatably installed on the sliding frame (201), the inner rotating column (301) is fixedly provided with an upper transmission wheel (210), the upper transmission wheel (210) and the lower transmission wheel (208) are externally wound with a vertical transmission belt (209), the gear ring (204) is engaged with the opening gear (206).
5. A high precision grinding machine for cathode rollers as claimed in claim 4, characterized in that: The outer polishing head (211) is slidably installed on the sliding frame (201), and an outer friction spring (203) is arranged between the outer polishing head (211) and the sliding frame (201), so that the outer polishing head (211) is tightly attached to the outer surface of the cathode roller (4).
6. The high-precision grinding machine for cathode roller according to claim 1, characterized in that: The inner grinding mechanism further comprises a sliding sleeve gear (303) fixedly installed on the outer sliding sleeve (302), a strutting cylinder (304) slidably installed on the inner rotating column (301) through a sliding groove (313), an end block (306) fixedly installed on the inner rotating column (301), four inner polishing heads (307) slidably installed in the end block (306), a strutting rod (305) rotatably installed on the inner polishing head (307), the strutting rod (305) being rotatably installed with the strutting cylinder (304), and a convex ball (309) arranged in the outer sliding sleeve (302), the convex ball (309) being located in the bidirectional screw (308).
Citation Information
Patent Citations
Grinding machine with locking and fixing structure for finish machining
CN117900924A
Cathode roller bidirectional grinding equipment
CN210649868U