Refractory material forming device

Through the combination of airflow boosting and balancing connecting arm and breaking wheel, the problem of refractory material agglomeration is solved and efficient material forming treatment is achieved.

CN120245162AActive Publication Date: 2025-07-04JIANGXI HAIDEHAN AUTOMATION TECH CO LTD
View PDF 8 Cites 0 Cited by

Patent Information

Application Number
CN202510512932.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2025-07-04
Estimated Expiration
2045-04-23

AI Technical Summary

Technical Problem

Dried refractory materials are prone to agglomeration, affect the molding quality and are not easy to process, and the prior art is difficult to effectively solve.

Method used

The airflow booster seat is used for boosting, combining the balanced connection arm and the dispersion wheel, and excess gas is discharged through the buffer groove of the limiting frame to achieve air-drying and dispersion of the material.

Benefits of technology

Effectively break up clumping materials, ensure the subsequent processing quality of powdered refractory materials, and improve the molding effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120245162A_ABST
    Figure CN120245162A_ABST
Patent Text Reader

Abstract

The invention discloses a refractory material forming device, and particularly relates to the technical field of refractory material forming, the refractory material forming device comprises a base, and the interior of the base is fixedly connected with an inner supporting seat. Materials are in a rotating state in the material forming bin, small-particle agglomerated materials are scattered through a balance connecting arm and a scattering wheel, follow-up machining of powdery refractory materials is facilitated, hole grooves are formed in the bottom of the material forming bin, and the same hole grooves are formed in the bottom of a limiting frame, so that the material forming bin is more compact in structure. When the air pressure in the material forming bin is too large, the material forming bin ascends in the limiting frame, and excessive air in the material forming bin is exhausted from an adaptive buffer groove in the limiting frame through the adaptive buffer groove in the limiting frame; and the refractory material in the material forming bin is continuously air-dried and scattered by the gas.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of refractory material forming, and more specifically, the present invention relates to a refractory material forming device. Background Art

[0002] Refractory mortar, also known as fire clay or jointing material (powder), is used as the jointing material for refractory product masonry. It can be divided into clay-based, high-aluminum, silica-based, and magnesia-based refractory mortars according to the material. It is composed of refractory powder, binder, and additives. Almost all refractory raw materials can be made into the powder used to prepare refractory mortar. The one made of refractory clinker powder plus an appropriate amount of plastic clay as the binder and plasticizer is called ordinary refractory mortar, which has low strength at normal temperature and only has high strength when ceramic bonding is formed at high temperature. The one with hydraulic, air-hardening, or heat-hardening binder as the binder is called chemically bonded refractory mortar, which hardens due to certain chemical reactions before reaching the temperature for forming ceramic bonding. There are many types of refractory materials. Usually, they are divided into ordinary refractory materials (1580 - 1770 °C), high-grade refractory materials (1770 - 2000 °C), and super-grade refractory materials (above 2000 °C) according to the refractoriness; they are divided into acidic refractory materials, neutral refractory materials, and basic refractory materials according to chemical properties. In addition, there are also refractory materials for special occasions. Refractory mortar can be divided into clay-based refractory mortar, high-aluminum refractory mortar, silica-based refractory mortar, magnesia-based refractory mortar, etc. according to the different composition materials. According to the different binders, refractory mortar can be further divided into the following three categories: Ceramic-bonded refractory mortar is a mixture composed of refractory fine aggregate and ceramic binder (plastic clay), and its delivery state is dry and needs to be used after adding water. It hardens through ceramic bonding at high temperature; Hydraulic-bonded refractory mortar is a mixture composed of refractory fine aggregate and the main binding hydraulic binder (cement), and its delivery state is only dry and is used after adding water. It does not need to be heated during hardening; Chemically bonded refractory mortar is a mixture composed of refractory fine aggregate and chemical binder (inorganic, organic-inorganic, organic), and its delivery state can be either slurry or dry. It hardens below the temperature for forming ceramic bonding. According to the hardening temperature, this kind of refractory mortar can be divided into air-hardening and heat-hardening types. Air-hardening refractory mortar is usually prepared with air-hardening binders such as water glass, and heat-hardening refractory mortar is usually prepared with heat-hardening binders such as phosphoric acid or phosphate. After this kind of heat-hardening refractory mortar hardens, in addition to having high strength at various temperatures, it also has the characteristics of small shrinkage, tight joints, and strong corrosion resistance.

[0003] When the ground refractory material is formed, affected by the moisture in the air, the dry refractory material is prone to agglomeration. And directly using the agglomerated material body for processing is likely to affect the quality of the formed material body and is not easy to be processed and used later. Summary of the Invention

[0004] To overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a refractory material forming device. Through an air flow pressurizing seat for pressurization treatment, when entering the interior of the material forming bin, the material is dried by starting at the optimal air pressure. The material rotates inside the material forming bin and passes through the balance connecting arm and the whole dispersing wheel, so that the small particle agglomerated material is dispersed, which is convenient for the subsequent processing of powdery refractory materials. A hole groove is provided at the bottom of the material forming bin. By providing the same hole groove at the bottom of the limiting frame, when the air pressure inside the material forming bin is too high, the material forming bin rises inside the limiting frame. Through the matching buffer groove inside the limiting frame, the excessive gas inside the material forming bin is discharged from the matching buffer groove inside the limiting frame, so that the gas continuously dries and disperses the refractory material inside the material forming bin, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: A refractory material forming device includes a base, an inner support seat is fixedly connected inside the base, a limiting frame is clamped on the top of the inner support seat, a matching buffer groove is provided inside the limiting frame, and a material forming bin is provided on the top of the inner support seat, and the outer wall of the material forming bin is attached to the inner wall of the limiting frame.

[0006] In a preferred embodiment, an anti-slip friction ring is fixedly connected to the bottom of the base, and a protective cover is clamped on the top of the base.

[0007] In a preferred embodiment, an empty groove is provided between the base and the inner support seat, a spring plate is fixedly connected inside the empty groove, a reinforcing rib is fixedly connected to the outer wall of the spring plate, and a clamping seat is fixedly connected to the outer wall of the reinforcing rib.

[0008] In a preferred embodiment, the number of the limiting frames is multiple groups, and the multiple groups of limiting frames are arranged in an annular array as a whole with respect to the top of the inner support seat.

[0009] In a preferred embodiment, a balance connecting arm is provided inside the material forming bin, a stabilizing ring is sleeved on the outer wall of the balance connecting arm, a hinge column is fixedly connected to the bottom of the material forming bin, a balance cover is fixedly connected to the top of the hinge column, and a dispersing wheel is fixedly connected to the top of the balance cover.

[0010] In a preferred embodiment, a sealing ring is clamped on the top of the material forming bin, a first sealing sticker ring is fixedly connected to the bottom of the sealing ring, and the first sealing sticker ring is clamped with the inner wall of the material forming bin. A second sealing sticker ring is fixedly connected to the outer wall of the sealing ring, and the second sealing sticker ring is attached to the top of the material forming bin.

[0011] In a preferred embodiment, an air inlet pipe seat is fixedly connected to the inside of the sealing ring, an air flow pressurizing seat is slidably connected to the bottom of the air inlet pipe seat, a partition plate is fixedly connected to the inner wall of the air inlet pipe seat, and a buffer spring is arranged between the air flow pressurizing seat and the partition plate.

[0012] Technical effects and advantages of the present invention: 1. When the gas enters the inside of the material forming bin for guiding treatment, it is pressurized by the air flow pressurizing seat, so that when it enters the inside of the material forming bin, the material is dried by air at the optimal air pressure. The material rotates inside the material forming bin. After passing through the balance connecting arm and the dispersing wheel as a whole, the small particle agglomerated material is dispersed, which is convenient for the subsequent processing of the powdery refractory material. A hole groove is provided at the bottom of the material forming bin, and the same hole groove is provided at the bottom of the limiting frame. When the air pressure inside the material forming bin is too high, the material forming bin rises inside the limiting frame. Through the matching buffer groove inside the limiting frame, the excessive gas inside the material forming bin is discharged from the matching buffer groove inside the limiting frame, so that the gas continuously dries and disperses the refractory material inside the material forming bin; 2. The whole material forming bin is placed on the top of the inner support seat. A plurality of limiting frames are arranged on the top of the inner support seat. The plurality of limiting frames form a spherical sleeve in a circular shape. The material forming bin is placed inside the limiting frame, so that the whole material forming bin is limited and fixed. A balance connecting arm is arranged inside the material forming bin. The balance connecting arm is integrally U-shaped and arranged inside the material forming bin. In order to ensure the balance of the whole balance connecting arm inside the material forming bin, a stabilizing ring is sleeved on the outer wall of the balance connecting arm. The stabilizing ring is integrally attached to the inside of the material forming bin, and the whole balance connecting arm remains balanced. Description of the drawings

[0013] Figure 1 It is a front view schematic diagram of the present invention.

[0014] Figure 2 It is a bottom view schematic diagram of the present invention.

[0015] Figure 3 It is an explosion schematic diagram of the present invention.

[0016] Figure 4 It is a front sectional explosion schematic diagram of the present invention.

[0017] Figure 5 For the present invention Figure 4 The enlarged schematic diagram at position A.

[0018] Figure 6 For the present invention Figure 4 The enlarged schematic diagram at position B.

[0019] Figure 7 For the present invention Figure 4 Schematic enlarged view at position C in the present invention.

[0020] Reference numerals are: 1 base, 2 anti-slip friction ring, 3 protective cover, 4 inner support seat, 5 empty groove, 6 spring plate, 7 reinforcing rib, 8 clamping seat, 9 limiting frame, 10 adapted buffer groove, 11 material forming bin, 12 balance connecting arm, 13 stabilizing ring, 14 hinged column, 15 balance cover, 16 dispersing wheel, 17 sealing ring, 18 first sealing patch ring, 19 second sealing patch ring, 20 air inlet pipe seat, 21 air flow pressurizing seat, 22 partition board, 23 buffer spring. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] Referring to the attached specification Figures 1-7 , a refractory material forming device according to an embodiment of the present invention includes a base 1. A non-slip friction ring 2 is fixedly connected to the bottom of the base 1. A protective cover 3 is clamped on the top of the base 1. An inner support seat 4 is fixedly connected to the inside of the base 1. An empty groove 5 is opened between the base 1 and the inner support seat 4. A spring plate 6 is fixedly connected to the inside of the empty groove 5. A reinforcing rib 7 is fixedly connected to the outer wall of the spring plate 6. A clamping seat 8 is fixedly connected to the outer wall of the reinforcing rib 7. A limiting frame 9 is clamped on the top of the inner support seat 4. The number of the limiting frames 9 is multiple groups, and the multiple groups of limiting frames 9 are integrally arranged in a circular array with respect to the top of the inner support seat 4. An adapted buffer groove 10 is opened inside the limiting frame 9. A material forming bin 11 is arranged on the top of the inner support seat 4, and the outer wall of the material forming bin 11 is in contact with the inner wall of the limiting frame 9. A balance connecting arm 12 is arranged inside the material forming bin 11. A stabilizing ring 13 is sleeved on the outer wall of the balance connecting arm 12. The material forming bin 11 is integrally placed on the top of the inner support seat 4. A plurality of limiting frames 9 are arranged on the top of the inner support seat 4. A spherical sleeve in a circular state is formed by the plurality of limiting frames 9. The material forming bin 11 is placed inside the limiting frame 9, so that the whole material forming bin 11 is limited and fixed. A balance connecting arm 12 is arranged inside the material forming bin 11. The balance connecting arm 12 is integrally arranged in a U shape inside the material forming bin 11. In order to ensure the balance of the whole balance connecting arm 12 inside the material forming bin 11, a stabilizing ring 13 is sleeved on the outer wall of the balance connecting arm 12. The stabilizing ring 13 is integrally attached to the inside of the material forming bin 11, and the whole balance connecting arm 12 remains balanced; Referring to the attached specificationFigures 1-4 Furthermore, a hinge column 14 is fixedly connected to the bottom of the material forming bin 11. A balance cover 15 is fixedly connected to the top of the hinge column 14. A dispersing wheel 16 is fixedly connected to the top of the balance cover 15. A sealing ring 17 is clamped to the top of the material forming bin 11. The hinge column 14 is provided at the bottom of the material forming bin 11, and the hinge column 14 is provided at the center of the bottom of the material forming bin 11. The balance cover 15 is provided at the top of the hinge column 14. A small amount of refractory material inside the material forming bin 11 is guided through the balance cover 15. The dispersing wheel 16 is provided at the top of the balance cover 15. The agglomerated refractory material inside the material forming bin 11 is dispersed through the dispersing wheel 16. After the user puts the refractory material into the material forming bin 11, the sealing ring 17 is integrally clamped to the top of the material forming bin 11. The sealing ring 17 at the bottom of the material forming bin 11 is clamped to the inner wall of the material forming bin 11, so that the sealing ring 17 integrally seals the space inside the material forming bin 11; Refer to the attached instructions Figures 1-7 Furthermore, a first sealing sticker ring 18 is fixedly connected to the bottom of the sealing ring 17, and the first sealing sticker ring 18 is engaged with the inner wall of the material forming bin 11. A second sealing sticker ring 19 is fixedly connected to the outer wall of the sealing ring 17, and the second sealing sticker ring 19 is attached to the top of the material forming bin 11. An air inlet pipe seat 20 is fixedly connected to the inside of the sealing ring 17. An air flow pressurizing seat 21 is slidably connected to the bottom of the air inlet pipe seat 20. A partition plate 22 is fixedly connected to the inner wall of the air inlet pipe seat 20. A buffer spring 23 is provided between the air flow pressurizing seat 21 and the partition plate 22. The air inlet pipe seat 20 is provided inside the sealing ring 17. The user inserts one end of a high-pressure air gun into the partition plate 22 inside the air inlet pipe seat 20. The gas is guided through the air flow pressurizing seat 21, so that the gas enters the inside of the material forming bin 11 to blow and disperse the refractory material inside the material forming bin 11, and the agglomerated material generated after processing is dispersed. When the gas enters the inside of the material forming bin 11 for guiding, it is pressurized through the air flow pressurizing seat 21, so that when it enters the inside of the material forming bin 11, the material is dried by the best air pressure. The material rotates inside the material forming bin 11, passes through the balance connecting arm 12 and the dispersing wheel 16 as a whole, so that the small-particle agglomerated material is dispersed, which is convenient for the subsequent processing of the powdery refractory material. A hole groove is provided at the bottom of the material forming bin 11. By providing the same hole groove at the bottom of the limiting frame 9, when the air pressure inside the material forming bin 11 is too high, the material forming bin 11 rises inside the limiting frame 9. Through the matching buffer groove 10 inside the limiting frame 9, the excessive gas inside the material forming bin 11 is discharged from the matching buffer groove 10 inside the limiting frame 9, so that the gas continuously dries and disperses the refractory material inside the material forming bin 11.

[0023] Working principle: When the device is in use, the material forming bin 11 is placed entirely on top of the inner support base 4. A plurality of limiting frames 9 are provided on the top of the inner support base 4. A spherical sleeve in an annular state is formed by the plurality of limiting frames 9. The material forming bin 11 is placed inside the limiting frames 9, so that the entire material forming bin 11 is limited and fixed. A balance connecting arm 12 is provided inside the material forming bin 11. The balance connecting arm 12 is integrally arranged in a U shape inside the material forming bin 11. In order to ensure the balance of the entire balance connecting arm 12 inside the material forming bin 11, a stabilizing ring 13 is sleeved on the outer wall of the balance connecting arm 12. The stabilizing ring 13 is integrally attached to the inside of the material forming bin 11, and the entire balance connecting arm 12 remains balanced. Secondly, a hinge column 14 is provided at the bottom of the material forming bin 11, and the hinge column 14 is provided at the center of the bottom of the material forming bin 11. A balance cover 15 is provided on the top of the hinge column 14. A small amount of refractory material inside the material forming bin 11 is guided through the balance cover 15. A dispersing wheel 16 is provided on the top of the balance cover 15. The agglomerated refractory material inside the material forming bin 11 is dispersed by the dispersing wheel 16. After the user puts the refractory material into the material forming bin 11, the sealing ring 17 is integrally clamped on the top of the material forming bin 11, and the sealing ring 17 at the bottom of the material forming bin 11 is clamped on the inner wall of the material forming bin 11, so that the entire sealing ring 17 seals the space inside the material forming bin 11. Secondly, an air inlet pipe seat 20 is provided inside the sealing ring 17. The user inserts one end of the high-pressure air gun into the baffle 22 inside the air inlet pipe seat 20. The gas is guided through the air flow booster seat 21, so that the gas enters the inside of the material forming bin 11 to blow and disperse the refractory material inside the material forming bin 11, and the agglomerated material generated after processing is dispersed. When the gas enters the inside of the material forming bin 11 for guiding, it is pressurized through the air flow booster seat 21, so that when it enters the inside of the material forming bin 11, the material is dried by blowing at the optimal air pressure. The material rotates inside the material forming bin 11 and passes through the balance connecting arm 12 and the dispersing wheel 16 as a whole, so that the small-particle agglomerated material is dispersed, which is convenient for the subsequent processing of the powdered refractory material. A hole groove is provided at the bottom of the material forming bin 11. The same hole groove is provided at the bottom of the limiting frame 9. When the air pressure inside the material forming bin 11 is too high, the material forming bin 11 rises inside the limiting frame 9, and the excessive gas inside the material forming bin 11 is discharged from the adaptive buffer groove 10 inside the limiting frame 9 through the adaptive buffer groove 10 inside the limiting frame 9, so that the gas continuously dries and disperses the refractory material inside the material forming bin 11.

[0024] The following points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and defined, the terms "installed", "connected", and "linked" should be understood in a broad sense, which can be a mechanical connection or an electrical connection, or the communication inside two components, and can be directly connected. The terms "upper", "lower", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change; Second, in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present invention can be combined with each other; Finally, the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A refractory material forming device, comprising a base (1), characterized in that: An inner support base (4) is fixedly connected inside the base (1). A limit frame (9) is snap-fitted on the top of the inner support base (4). An adaptation buffer groove (10) is formed inside the limit frame (9). A material forming bin (11) is provided on the top of the inner support base (4), and the outer wall of the material forming bin (11) is in contact with the inner wall of the limit frame (9).

2. The refractory material forming device according to claim 1, characterized in that: A non-slip friction ring (2) is fixedly connected to the bottom of the base (1), and a protective cover (3) is snap-fitted on the top of the base (1).

3. A refractory material forming device according to claim 1, characterized in that: An empty groove (5) is formed between the base (1) and the inner support base (4). A spring plate (6) is fixedly connected inside the empty groove (5). A reinforcing rib (7) is fixedly connected to the outer wall of the spring plate (6), and a snap-fitting seat (8) is fixedly connected to the outer wall of the reinforcing rib (7).

4. A refractory material forming device according to claim 1, characterized in that: The number of the limit frames (9) is multiple, and the multiple limit frames (9) are integrally arranged in a circular array about the top of the inner support base (4).

5. A refractory material forming device according to claim 1, characterized in that: A balance connecting arm (12) is provided inside the material forming bin (11). A stabilizing ring (13) is sleeved on the outer wall of the balance connecting arm (12). A hinge column (14) is fixedly connected to the bottom of the material forming bin (11). A balance cover (15) is fixedly connected to the top of the hinge column (14), and a dispersing wheel (16) is fixedly connected to the top of the balance cover (15).

6. A refractory material forming device according to claim 1, characterized in that: A sealing ring (17) is snap-fitted on the top of the material forming bin (11). A first sealing sticker ring (18) is fixedly connected to the bottom of the sealing ring (17), and the first sealing sticker ring (18) is snap-fitted with the inner wall of the material forming bin (11). A second sealing sticker ring (19) is fixedly connected to the outer wall of the sealing ring (17), and the second sealing sticker ring (19) is in contact with the top of the material forming bin (11).

7. A refractory material forming device according to claim 6, characterized in that: An air inlet pipe seat (20) is fixedly connected inside the sealing ring (17). An air flow pressurizing seat (21) is slidably connected to the bottom of the air inlet pipe seat (20). A partition board (22) is fixedly connected to the inner wall of the air inlet pipe seat (20). A buffer spring (23) is provided between the air flow pressurizing seat (21) and the partition board (22).

Citation Information

Patent Citations

  • Brick pressing forming device and brick pressing method for high-strength wear-resistant high-aluminum refractory bricks

    CN119188961A

  • Refractory castable casting molding equipment for mutual inductor manufacturing

    CN119567387A

  • Efficient refractory brick preparation device

    CN214082044U

  • Refractory material product casting device

    CN218398720U

  • A pressure forming device for amorphous refractory materials

    CN220945864U