Fiber reinforced calcium silicate board processing autoclave and use method
By designing a steam collection mechanism and a steam diffusion mechanism, the problem of steam waste after preheating in the autoclave is solved, achieving efficient steam collection and uniform distribution, and improving energy utilization and safety.
Patent Information
- Application Number
- CN202510395202.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2045-03-31
AI Technical Summary
During the processing of fiber-reinforced calcium silicate boards, steam is wasted significantly after preheating in the autoclave and is difficult to collect, affecting energy utilization and safety.
The design incorporates a steam collection mechanism, a steam gathering mechanism, and a steam diffusion mechanism. These mechanisms use rotating mechanical components to collect and guide steam, preventing leakage and improving steam utilization efficiency.
It achieves efficient steam collection and uniform distribution, saving energy, reducing greenhouse gas emissions, and improving steam pressure efficiency and safety.
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Figure CN120245183B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of autoclaves, in particular to an autoclave for processing fiber-reinforced calcium silicate boards and a use method thereof. BACKGROUND
[0002] The fiber-reinforced calcium silicate board is a new type of lightweight board made of siliceous materials and calcareous materials as the main body, and cellulose fibers and alkali-resistant glass fibers as the reinforcing fibers through forming, steam or high-pressure steam curing processes.
[0003] In the prior art, when using an autoclave to process a fiber-reinforced calcium silicate board, the autoclave needs to be preheated in advance. In the production of fiber-reinforced calcium silicate boards, the main cementitious materials will undergo hydration reactions in a high-temperature and high-pressure autoclave environment. Preheating the autoclave can make the board blank enter the autoclaving stage in a more suitable temperature environment for the reaction, allowing the hydration reaction to proceed more uniformly and fully, thereby strengthening the internal structure of the board and improving the strength and durability of the board. However, the preheating of the autoclave and its subsequent opening will cause a large amount of steam to escape, resulting in waste of steam and inconvenience in collecting it. Therefore, we propose an autoclave for processing fiber-reinforced calcium silicate boards and a use method thereof to solve the above problems. SUMMARY
[0004] The present application aims to provide an autoclave for processing fiber-reinforced calcium silicate boards and a use method thereof to solve the problems raised in the background art. To achieve the above-mentioned purpose, the present application provides the following technical solution: an autoclave comprising a kettle body, a base fixedly connected to the bottom of the kettle body, a sealing cover rotatably connected to the front side of the kettle body, a stand fixedly installed at the end of the kettle body near the sealing cover, a steam collection mechanism arranged at the end of the stand and the sealing cover, a condenser arranged on the side of the kettle body, an aggregation mechanism arranged on the top of the kettle body, a steam valve and a steam diffusion mechanism arranged inside the kettle body, and a water collection tank arranged at the output end of the condenser.
[0005] A through hole is formed through the shaft center of the sealing cover, and a shallow annular opening is formed in the inner wall of the sealing cover near the through hole.
[0006] The steam collecting mechanism comprises a curved rod, the curved rod is fixedly connected with the sealing cover, one end of the curved rod away from the sealing cover is rotationally connected with a gear one, the top of the gear one is engaged with the inner surface of the stand, the side surface of the gear one is connected with a belt pulley set one, one end of the belt pulley set one away from the gear one is rotationally connected with a mounting rod, the mounting rod is rotationally connected with the sealing cover, one end of the side surface of the mounting rod is connected with a belt pulley set two, the bottom of the belt pulley set two is rotationally connected with a worm, the bottom of the worm is engaged with a worm wheel, the axial center of the worm wheel is hollowly arranged and communicated with one end of a hose, the inner side of the sealing cover is provided with a rotary frame, one side of the rotary frame is fixedly connected with an impeller one, one side of the rotary frame relative to the impeller one is fixedly connected with a connecting piece, the connecting piece is hollowly arranged and fixedly connected with the worm wheel;
[0007] The diameter of the connecting piece is equal to the diameter of the through hole, and the diameter of one end of the rotary frame close to the connecting piece is equal to the diameter of the shallow ring mouth, so as to improve the sealing performance of the sealing cover and prevent steam from leaking out during the steaming process.
[0008] The hose is rotationally connected with the worm wheel, one end of the hose away from the worm wheel is communicated with the condenser, so as to collect the steam discharged when the sealing cover is opened.
[0009] Preferably, the collecting mechanism comprises a belt pulley set three rotationally arranged on the top of the kettle body, one end of the belt pulley set three is connected with the top of the sealing cover, the other end of the belt pulley set three is connected with a gear two, the bottom of the gear two is engaged with a rack, the bottom of the rack is fixedly connected with a collecting cover, the collecting cover is slidingly connected with the kettle body, the top of the collecting cover is slidingly connected with a sliding rod, the sliding rod is fixedly connected with the stand and sleeved with a spring.
[0010] Preferably, the steam diffusion mechanism comprises a steam conveying pipe, the steam conveying pipe is fixedly installed on the inside of both sides of the kettle body, one end of the steam conveying pipe is communicated with a steam valve, the top of the steam conveying pipe is communicated with a plurality of steam jet heads, the top of the plurality of steam jet heads is fixedly connected with a steam guide cylinder.
[0011] Preferably, the axial center of the steam jet head is provided with a rotating rod, the rotating rod is rotationally connected with the steam conveying pipe, the top of the rotating rod is fixedly connected with an impeller two, the top of the impeller two is fixedly connected with a thin plate roller, the impeller two is driven to rotate by steam, so that the steam is uniformly guided out by the thin plate roller when rising.
[0012] Preferably, the front side of the steam guide cylinder is provided with a front steam outlet, one end of the side surface of the steam guide cylinder is provided with a side steam outlet, the front steam outlet is used for conducting steam between two adjacent groups of calcium silicate plates, and the side steam outlet is used for conducting steam to the side surface of the calcium silicate plate.
[0013] Preferably, the top of the thin plate roller is fixedly connected with a push rod, two adjacent steam guide cylinders are movably provided with rotating plate one and rotating plate two respectively, the top of the rotating plate one is fixedly provided with a butt near the side of the rotating plate two, and the top of the rotating plate two is fixedly provided with a support plate near the side of the butt.
[0014] Preferably, the bottom of the rotating plate one and the bottom of the rotating plate two are rotatably connected with the steam pipe, and the connection positions are away from the center of the bottom of the rotating plate one and the bottom of the rotating plate two, and the push rod is in abutment with the rotating plate one, so as to rotate and swing the rotating plate one.
[0015] Preferably, the side of the rotating plate one and the side of the rotating plate two near the inner wall of the kettle body are fixedly connected with a tension spring, the other end of the tension spring is fixedly connected with the inner wall of the kettle body, the top of the rotating plate one is provided with a push block one, the push block one is in abutment with the butt, the side of the push block one is in abutment with a push block two, one end of the push block two near the support plate is fixedly connected with a top rod, the top rod is in abutment with the support plate, and the push block one and the push block two are slidably connected with the inner wall of the kettle body.
[0016] Preferably, the push frame is further provided, the push frame is provided with calcium silicate plates at equal intervals, and the steam guide cylinder is close to the two groups of adjacent calcium silicate plates.
[0017] Preferably, a use method of the autoclave for processing fiber reinforced calcium silicate board comprises the following steps:
[0018] S1: when the autoclave is used, first, open the steam valve, and deliver steam into the autoclave, and preheat the autoclave, after preheating, control the sealing cover to open upward, in the process, a large amount of steam drifts outward and rises, at this time, when the sealing cover is opened, the curved rod drives the gear one to rotate around the connection position of the sealing cover and the kettle body, in the process of rotation, the gear is driven to rotate, the installation rod is driven to rotate through the belt pulley set one, the belt pulley set two is driven to rotate through the installation rod, the worm drives the worm wheel to rotate, and the adapter, the rotating frame and the impeller one are rotated through the worm wheel, in the process, the impeller one rotates rapidly, collects the drifted steam, and delivers the steam into the hose through the rotating frame, the adapter and the through hole, and continuously delivers the steam into the condenser, and generates condensed water through the condenser into the collection box;
[0019] S2: when the sealing cover is opened, the gear two on the other side of the belt pulley set three is synchronously rotated through the connection of one end of the belt pulley set three and the sealing cover, and the collecting cover slides to the front side of the kettle body, in the process of opening the sealing cover, the collecting cover is pushed forward, blocks the steam drifted from the two sides of the kettle body, and makes the steam rise upward, is collected by the rotating impeller one, and further improves the steam collection effect;
[0020] S3: After the sealing cover is opened, the operator sends the pushing frame with the calcium silicate plate into the inside of the kettle body, controls the sealing cover to be closed, the steam valve sends steam into the two groups of steam conveying pipes, the steam is sprayed from the steam outlet and contacts the impeller two, and drives the impeller two and the thin plate roller to rotate, the steam rapidly rises and is sent out of the steam guide cylinder by the thin plate on the thin plate roller, a part of the steam is output from the front steam outlet, and the other part of the steam is output from the side steam outlet, the steam output from the front steam outlet mainly contacts between the two groups of calcium silicate plates, the steam output from the side steam outlet mainly contacts the side surface of the single group of calcium silicate plates, so that the uniformity of steam distribution is improved, when the thin plate roller rotates, the shifting rod shifts the rotating plate one, the rotating plate one is inclined, one side of the rotating plate one close to the inner wall of the kettle body, and the other side is relatively far away, so that the steam output from the side steam outlet is closer to the side surface of the calcium silicate plate, the flow speed of the steam is accelerated, the heat exchange effect is enhanced, the side surface of the calcium silicate plate is rapidly heated, when the rotating plate one rotates, the head moves forward and pushes the pushing block one to the direction close to the pushing block two, the top of the pushing block one moves and pushes the pushing block two to the direction close to the supporting plate, the top rod touches the supporting plate, the rotating plate two is inclined synchronously with the rotating plate one, so that the steam continues to flow forward rapidly, and the autoclaving effect is further improved.
[0021] Compared with the prior art, the present application has the following advantages:
[0022] 1. In the present application, when the sealing cover is opened, a large amount of steam is dispersed outward and rises, the installation rod is rotated through the belt pulley group one, the worm drives the worm gear to rotate, in the process, the impeller one rotates rapidly, the dispersed steam is collected and conveyed into the hose, and continuously conveyed into the inside of the condenser, and the condenser produces condensed water into the collection box, in the process of opening the kettle, the steam is collected, the energy consumption is saved, the emission of greenhouse gases is reduced, and the energy-saving and environment-friendly effect is achieved.
[0023] 2. In the present application, when the sealing cover is opened, the gathering cover is pushed forward to block the steam dispersed from both sides of the kettle body and make the steam rise upward, which is collected by the rotating impeller one, further improving the steam collection effect and avoiding the steam from dispersing to both sides of the kettle body to prevent scalding the operator.
[0024] 3. In the present application, a part of the steam is output from the front steam outlet, and the other part of the steam is output from the side steam outlet, so that the steam flows in the gap between the two groups of calcium silicate plates, and the steam continuously flows on the side surface of the calcium silicate plate close to the side surface of the kettle body, which can improve the uniformity of steam distribution, accelerate the heat exchange effect of the steam, and improve the autoclaving efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1The overall structure of the present application is shown in the schematic diagram.
[0026] Figure 2 The sectional structure of the kettle body of the present application is shown in the schematic diagram.
[0027] Figure 3 The top view structure of the present application is shown in the schematic diagram.
[0028] Figure 4 The structure of the steam collecting mechanism of the present application is shown in the schematic diagram.
[0029] Figure 5 The structure of the through hole and the shallow ring mouth of the present application is shown in the schematic diagram.
[0030] Figure 6 The structure of the present application Figure 3 The enlarged structure of the A area of the present application is shown in the schematic diagram.
[0031] Figure 7 The structure of the steam diffusion mechanism of the present application is shown in the schematic diagram.
[0032] Figure 8 The sectional structure of the steam delivery pipe of the present application is shown in the schematic diagram.
[0033] Figure 9 The local structure of the steam diffusion mechanism of the present application is shown in the schematic diagram.
[0034] In the figure: 1, kettle body; 2, base; 3, sealing cover; 301, through hole; 302, shallow ring mouth; 4, stand; 5, steam collecting mechanism; 501, curved rod; 502, gear one; 503, pulley set one; 504, mounting rod; 505, pulley set two; 506, worm; 507, worm gear; 508, hose; 509, rotary frame; 510, impeller one; 511, connecting piece; 512, worm gear; 6, condenser; 7, gathering mechanism; 701, pulley set three; 702, gear two; 703, rack; 704, gathering cover; 705, sliding rod; 706, spring; 8, steam valve; 9, steam diffusion mechanism; 901, steam delivery pipe; 902, steam jet head; 903, steam guide cylinder; 904, rotating rod; 905, impeller two; 906, thin plate roller; 907, front steam outlet; 908, side steam outlet; 909, shifting rod; 910, rotating plate one; 911, rotating plate two; 912, abutting head; 913, supporting plate; 914, tension spring; 915, pushing block one; 916, pushing block two; 917, jacking rod; 10, pushing frame; 11, water collecting tank. DETAILED DESCRIPTION
[0035] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0036] Embodiment one:
[0037] Please refer to Figures 1 to 9 The present embodiment provides a technical solution: including kettle body 1, the bottom of kettle body 1 is fixedly connected with base 2, the front side of kettle body 1 is rotatably connected with sealing cover 3, the top of kettle body 1 is fixedly installed with stand 4 at one end close to sealing cover 3, the end close to each other of stand 4 and sealing cover 3 is provided with steam collecting mechanism 5, the side of kettle body 1 is provided with condenser 6, the top of kettle body 1 is provided with gathering mechanism 7, kettle body 1 further includes steam valve 8 and steam diffusion mechanism 9 arranged in the inside of it, the output end of condenser 6 is provided with water collecting tank 11;
[0038] The shaft center of sealing cover 3 is penetrated with through hole 301, the inner wall of sealing cover 3 is opened with shallow annular port 302 close to through hole 301;
[0039] Steam collecting mechanism 5 includes curved rod 501, curved rod 501 is fixedly connected with sealing cover 3, the end away from sealing cover 3 of curved rod 501 is rotatably connected with gear one 502, the top of gear one 502 is engaged with the inner surface of stand 4, the side of gear one 502 is connected with belt pulley set one 503, the end away from gear one 502 of belt pulley set one 503 is rotatably connected with mounting rod 504, mounting rod 504 is rotatably connected with sealing cover 3, the side end of mounting rod 504 is connected with belt pulley set two 505, the bottom of belt pulley set two 505 is rotatably connected with worm 506, the bottom of worm 506 is engaged with worm gear 507, the shaft center of worm gear 507 is hollowly arranged and communicated with one end of soft tube 508, the inner side of sealing cover 3 is provided with swivel frame 509, one side of swivel frame 509 is fixedly connected with impeller one 510, the side opposite to impeller one 510 of swivel frame 509 is fixedly connected with link member 511, link member 511 is hollowly arranged and fixedly connected with worm gear 507;
[0040] The diameter of link member 511 is equal to the diameter of through hole 301, the diameter of the end close to link member 511 of swivel frame 509 is equal to the diameter of shallow annular port 302, which is used to improve the sealing performance of sealing cover 3 and prevent steam from leaking out during the steaming process;
[0041] Soft tube 508 is rotatably connected with worm gear 507, the end away from worm gear 507 of soft tube 508 is communicated with condenser 6, which is used to collect the steam scattered when sealing cover 3 is opened;
[0042] In this embodiment, the transmission ratio of the gear one 502 and the mounting rod 504 is 1:3, which can make the worm 506 rotate quickly to improve the collection efficiency and effect of steam;
[0043] In this embodiment, the sealing cover 3 is provided with a supporting rod for supporting the hose 508, which can avoid the contact between the hose 508 and the stand 4 when the sealing cover 3 is opened;
[0044] Embodiment two:
[0045] Please refer to Figure 3 , Figure 6 , the embodiment provides a technical scheme: the gathering mechanism 7 comprises a belt pulley set three 701 rotatably arranged at the top of the kettle body 1, one end of the belt pulley set three 701 is connected with the top of the sealing cover 3, the other end of the belt pulley set three 701 is connected with a gear two 702, the bottom of the gear two 702 is engaged with a rack 703, the bottom of the rack 703 is fixedly connected with a gathering cover 704, the gathering cover 704 is slidably connected with the kettle body 1, the top of the gathering cover 704 is slidably connected with a sliding rod 705, the sliding rod 705 is fixedly connected with the stand 4 and sleevedly connected with a spring 706;
[0046] In this embodiment, the shape of the gathering cover 704 is an arc-shaped plate symmetrically arranged on both sides, which is matched with the shape of the outer surface of the kettle body 1, and the top is not shielded, which can make the steam quickly lift upward;
[0047] Embodiment three:
[0048] Please refer to Figures 7 to 9 , the embodiment provides a technical scheme: the steam diffusion mechanism 9 comprises a steam conveying pipe 901, the steam conveying pipe 901 is fixedly installed on the inside of the kettle body 1 on both sides, one end of the steam conveying pipe 901 is communicated with the steam valve 8, the top of the steam conveying pipe 901 is communicated with a plurality of steam jet heads 902, the top of the plurality of steam jet heads 902 is fixedly connected with a steam guide cylinder 903;
[0049] The steam jet head 902 is provided with a rotating rod 904 at the axis, the rotating rod 904 is rotatably connected with the steam conveying pipe 901, the top of the rotating rod 904 is fixedly connected with an impeller two 905, the top of the impeller two 905 is fixedly connected with a thin plate roller 906, the function of the impeller two 905 is to be driven by steam to rotate, so that the steam is uniformly guided out by the thin plate roller 906 when rising;
[0050] The front side of the steam guide cylinder 903 is provided with a front steam outlet 907, one end of the side of the steam guide cylinder 903 is provided with a side steam outlet 908, the front steam outlet 907 is used for conducting steam between the two adjacent groups of calcium silicate plates, and the side steam outlet 908 is used for conducting steam to the side surface of the calcium silicate plate;
[0051] The top of the thin plate roller 906 is fixedly connected with a push rod 909, and a rotating plate one 910 and a rotating plate two 911 are movably arranged between two adjacent steam guide cylinders 903, respectively.
[0052] The bottom of the rotating plate one 910 and the bottom of the rotating plate two 911 are both rotationally connected with the steam conveying pipe 901, and the connection positions are both away from the center of the bottom of the rotating plate one 910 and the bottom of the rotating plate two 911.
[0053] The side of the rotating plate one 910 close to the inner wall of the kettle body 1 is fixedly connected with a tension spring 914, the other end of the tension spring 914 is fixedly connected with the inner wall of the kettle body 1, the top of the rotating plate one 910 is provided with a push block one 915, the push block one 915 is in abutment with the butt head 912, the side surface of the push block one 915 is in abutment with a push block two 916, one end of the push block two 916 close to the supporting plate 913 is fixedly connected with a top rod 917, the top rod 917 is in abutment with the supporting plate 913, and the push block one 915 and the push block two 916 are both slidably connected with the inner wall of the kettle body 1.
[0054] The push frame 10 is also provided with calcium silicate plates arranged at equal intervals, and the steam guide cylinder 903 is close to the two groups of adjacent calcium silicate plates.
[0055] In the embodiment, when the steam flows in the steam conveying pipe 901 and is sprayed from the nozzle, the steam has a certain speed and quality, the momentum of the steam changes when the steam is sprayed, the blades on the impeller two 905 are located on the path of the steam spray, and when the steam is sprayed on the blades, a part of the momentum is transmitted to the blades, so as to drive the impeller to rotate around the shaft.
[0056] In the embodiment, the rotating thin plate roller 906 can break the original flow form of the steam, so that the steam is disturbed and pushed in different directions, and in the rotating process of the thin plate roller 906, the steam can be more uniformly diffused to the surrounding space, so as to avoid the situation that the local steam concentration is too high or too low.
[0057] The use method and advantages of the application are as follows:
[0058] As shown in Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 ,
[0059] S1: When the autoclave is in use, first open the steam valve 8, and send steam to the inside of the autoclave, preheat the autoclave, after preheating, control the sealing cover 3 to open upward, in the process, a large amount of steam drifts outward and rises, at this time, when the sealing cover 3 is opened, the curved rod 501 drives the gear one 502 to rotate around the connection between the sealing cover 3 and the kettle body 1, when rotating, the gear is driven to rotate, through the belt pulley group one 503, the installation rod 504 is rotated, the installation rod 504 drives the belt pulley group two 505 to rotate, so that the worm 506 drives the worm wheel 507 to rotate, through the worm wheel 507, the adapter 511, the rotating frame 509 and the impeller one 510 are rotated, in the process, the impeller one 510 rotates quickly, collects the steam that drifts out, and through the rotating frame 509, the adapter 511 and the through hole 301, the steam is sent into the hose 508, and continuously sent to the inside of the condenser 6, and the condensed water generated by the condenser 6 is collected into the collecting box;
[0060] S2: At the same time when the sealing cover 3 is opened, through the connection of one end of the belt pulley group three 701 and the sealing cover 3, the belt pulley group three 701 is operated, the gear two 702 on the other side rotates synchronously, the gathering cover 704 slides to the front side of the kettle body 1, at the same time when the sealing cover 3 is opened, the gathering cover 704 is pushed forward, blocks the steam that drifts out from both sides of the kettle body 1, and makes the steam rise upward, which is collected by the rotating impeller one 510, further improves the collection effect of the steam;
[0061] S3: After the sealing cover 3 is opened, the operator sends the pushing frame 10 with the calcium silicate plate into the inside of the kettle body 1, controls the sealing cover 3 to close, and controls the steam valve 8 to send steam into the two groups of steam conveying pipes 901. When the steam is sprayed from the steam outlet, the steam is contacted with the impeller two 905 and drives the impeller two 905 and the thin plate roller 906 to rotate. The steam rapidly rises and is sent out of the steam guide cylinder 903 by the thin plate on the thin plate roller 906. A part of the steam is output from the front steam outlet 907, and another part of the steam is output from the side steam outlet 908. The steam output from the front steam outlet 907 is mainly contacted with the two groups of calcium silicate plates, and the steam output from the side steam outlet 908 is mainly contacted with the side surface of the single group of calcium silicate plates, so as to improve the uniformity of the steam distribution. When the thin plate roller 906 rotates, the lever 909 drives the rotating plate one 910 to tilt. The side of the rotating plate one 910 contacted with the lever 909 is close to the inner wall of the kettle body 1, and the other side is relatively far away from the inner wall of the kettle body 1. The steam output from the side steam outlet 908 is closer to the side surface of the calcium silicate plate, so as to accelerate the flow speed of the steam and enhance the heat exchange effect, so that the side surface of the calcium silicate plate is rapidly heated. When the rotating plate one 910 rotates, the abutting head 912 moves forward and pushes the pushing block one 915 to the direction close to the pushing block two 916. The top of the pushing block one pushes the pushing block two 916 to the direction close to the supporting plate 913 when moving. The top rod 917 drives the supporting plate 913, so that the rotating plate two 911 is tilted synchronously with the rotating plate one 910, so as to keep the steam continue to flow forward rapidly and further improve the steam pressure effect.
[0062] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. An autoclave for processing fiber-reinforced calcium silicate boards, characterized in that, The vessel includes a vessel body (1), a base (2) is fixedly connected to the bottom of the vessel body (1), a sealing cover (3) is rotatably connected to the front side of the vessel body (1), a support frame (4) is fixedly installed at the top of the vessel body (1) near the sealing cover (3), a steam collecting mechanism (5) is provided at the end of the support frame (4) and the sealing cover (3) that are close to each other, a condenser (6) is provided on the side of the vessel body (1), a gathering mechanism (7) is provided on the top of the vessel body (1), the vessel body (1) also includes a steam valve (8) and a steam diffusion mechanism (9) provided inside it, and a water collection tank (11) is provided at the output end of the condenser (6). The sealing cover (3) has a through hole (301) at its axial center, and a shallow annular opening (302) is provided on the inner wall of the sealing cover (3) near the through hole (301). The steam collecting mechanism (5) includes a crank (501), which is fixedly connected to the sealing cover (3). A gear (502) is rotatably connected to the end of the crank (501) away from the sealing cover (3). The top of the gear (502) meshes with the inner surface of the support frame (4). A pulley set (503) is connected to the side of the gear (502). A mounting rod (504) is rotatably connected to the end of the pulley set (503) away from the gear (502). The mounting rod (504) is rotatably connected to the sealing cover (3). A side end of the mounting rod (504) is connected to... The second pulley assembly (505) has a worm gear (506) rotatably connected to its bottom. The bottom of the worm gear (506) is engaged with a worm wheel (507). The worm wheel (507) has a hollow shaft and is connected to one end of a flexible hose (508). A rotating frame (509) is provided on the inner side of the sealing cover (3). An impeller (510) is fixedly connected to one side of the rotating frame (509). A connecting piece (511) is fixedly connected to the side of the rotating frame (509) opposite to the impeller (510). The connecting piece (511) is hollow and fixedly connected to the worm wheel (507). The diameter of the connector (511) is equal to the diameter of the through hole (301), and the diameter of the end of the swivel bracket (509) near the connector (511) is equal to the diameter of the shallow ring (302). The purpose is to improve the sealing performance of the sealing cover (3) and prevent steam from leaking out during the autoclaving process. The hose (508) is rotatably connected to the worm gear (507), and the end of the hose (508) away from the worm gear (507) is connected to the condenser (6), which is used to collect the steam released when the sealing cover (3) is opened.
2. The autoclave for processing fiber-reinforced calcium silicate board according to claim 1, characterized in that: The gathering mechanism (7) includes a pulley group three (701) rotatably disposed on the top of the vessel body (1). One end of the pulley group three (701) is connected to the top of the sealing cover (3), and the other end of the pulley group three (701) is connected to a gear two (702). The bottom of the gear two (702) is meshed with a rack (703). The bottom of the rack (703) is fixedly connected to a gathering cover (704). The gathering cover (704) is slidably connected to the vessel body (1), and the top of the gathering cover (704) is slidably connected to a slide rod (705). The slide rod (705) is fixedly connected to the upright frame (4) and a spring (706) is sleeved on it.
3. The autoclave for processing fiber-reinforced calcium silicate board according to claim 1, characterized in that: The steam diffusion mechanism (9) includes a steam pipe (901), which is fixedly installed on both sides inside the vessel body (1). One end of the steam pipe (901) is connected to a steam valve (8), and the top of the steam pipe (901) is connected to several steam nozzles (902). The top of the several steam nozzles (902) is fixedly connected to a steam guide tube (903).
4. The autoclave for processing fiber-reinforced calcium silicate board according to claim 3, characterized in that: A rotating rod (904) is provided at the center of the steam injection head (902). The rotating rod (904) is rotatably connected to the steam pipe (901). An impeller (905) is fixedly connected to the top of the rotating rod (904). A thin plate roller (906) is fixedly connected to the top of the impeller (905). The impeller (905) is rotated by the steam, so that the steam is evenly discharged by the thin plate roller (906) when it rises.
5. The autoclave for processing fiber-reinforced calcium silicate board according to claim 3, characterized in that: The steam guide tube (903) has a front steam outlet (907) on its front side and a side steam outlet (908) on one side end. The front steam outlet (907) is used to conduct steam between two adjacent sets of calcium silicate plates, and the side steam outlet (908) is used to conduct steam to the side of the calcium silicate plate.
6. The autoclave for processing fiber-reinforced calcium silicate board according to claim 4, characterized in that: A lever (909) is fixedly connected to the top of the thin plate roller (906). A rotating plate one (910) and a rotating plate two (911) are movably installed between two adjacent steam guide cylinders (903). A stop (912) is fixedly provided on the top of the rotating plate one (910) near the rotating plate two (911), and a support plate (913) is fixedly provided on the top of the rotating plate two (911) near the stop (912).
7. The autoclave for processing fiber-reinforced calcium silicate board according to claim 6, characterized in that: The bottoms of the first rotating plate (910) and the second rotating plate (911) are rotatably connected to the steam pipe (901), and the connection points are far from the center of the bottom of the first rotating plate (910) and the second rotating plate (911). The lever (909) abuts against the first rotating plate (910) and its function is to drive the first rotating plate (910) to swing when rotating.
8. The autoclave for processing fiber-reinforced calcium silicate board according to claim 7, characterized in that: Both rotating plate one (910) and rotating plate two (911) are fixedly connected to a tension spring (914) on the side near the inner wall of the vessel body (1). The other end of the tension spring (914) is fixedly connected to the inner wall of the vessel body (1). A push block one (915) is provided on the top of rotating plate one (910). The push block one (915) abuts against the butt (912). The side of the push block one (915) abuts against the push block two (916). A top rod (917) is fixedly connected to the end of the push block two (916) near the support plate (913). The top rod (917) abuts against the support plate (913). Both push block one (915) and push block two (916) are slidably connected to the inner wall of the vessel body (1).
9. The autoclave for processing fiber-reinforced calcium silicate board according to claim 3, characterized in that: It also includes a pusher frame (10), on which calcium silicate plates are equidistantly arranged, and the steam guide tube (903) is close to the two sets of adjacent calcium silicate plates.
10. The method of using an autoclave for processing fiber-reinforced calcium silicate boards according to claim 8, characterized in that, Includes the following steps: S1: When using this autoclave, first open the steam valve (8) and supply steam into the autoclave to preheat it. After preheating, control the sealing cover (3) to open upwards. During the process, a large amount of steam will drift outwards and rise. When the sealing cover (3) is open, the crank rod (501) drives the gear one (502) to rotate around the connection between the sealing cover (3) and the autoclave body (1). When rotating, the gear is driven to rotate, and through the pulley group one (503), it drives the mounting rod (504) to rotate. The mounting rod (504) rotates. 4) Drive the pulley group two (505) to rotate, so that the worm (506) drives the worm wheel (507) to rotate. Through the worm wheel (507), the connecting piece (511), the rotating frame (509) and the impeller one (510) rotate. During the process, the impeller one (510) rotates rapidly to collect the scattered steam and transport it to the hose (508) through the rotating frame (509), the connecting piece (511) and the through hole (301). It is continuously transported into the interior of the condenser (6) and condensed water is generated in the condenser (6) and sent to the collection box. S2: When the sealing cover (3) is opened, one end of the pulley group three (701) is connected to the sealing cover (3), so that the pulley group three (701) is turned and the gear two (702) on the other side rotates synchronously, so that the collecting cover (704) slides towards the front of the vessel body (1). When the sealing cover (3) is opened, the collecting cover (704) is pushed forward to block the steam drifting from both sides of the vessel body (1) and make the steam rise upward and be collected by the rotating impeller one (510), further improving the steam collection effect. S3: After the sealing cover (3) is opened, the operator sends the pusher (10) containing the calcium silicate plate into the interior of the vessel body (1) and controls the sealing cover (3) to close. The steam valve (8) delivers steam to the two sets of steam pipes (901). When the steam is ejected from the steam nozzle, it contacts the impeller (905) and drives the impeller (905) and the thin plate roller (906) to rotate. The steam rises rapidly and is swung out of the steam guide tube (903) by the thin plate on the thin plate roller (906). A part of the steam is output from the front steam outlet (907) and another part of the steam is output from the side steam outlet (908). The steam output from the front steam outlet (907) mainly contacts the two sets of calcium silicate plates, and the steam output from the side steam outlet (908) mainly contacts the side of a single set of calcium silicate plates to improve the uniformity of steam distribution. When the thin plate roller (906) rotates, the lever... (909) Move the rotating plate (910) to tilt the rotating plate (910). The side of the rotating plate (910) that contacts the lever (909) is close to the inner wall of the vessel body (1), while the other side is relatively far away. This makes the steam output from the side steam outlet (908) closer to the side of the calcium silicate plate, accelerates the steam flow rate, enhances the heat exchange effect, and makes the side of the calcium silicate plate heat up quickly. When the rotating plate (910) rotates, the pusher (912) moves forward and pushes the pusher block (915) towards the pusher block (916). When the top of the pusher block moves, it pushes the pusher block (916) towards the support plate (913), so that the top rod (917) touches the support plate (913) and makes the rotating plate (911) tilt synchronously with the rotating plate (910) to keep the steam flowing forward quickly and further improve the steam pressure effect.
Citation Information
Patent Citations
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