Detection method and device for ferrograph, electronic equipment and storage medium

By extracting blank samples with high transmittance in the frost spectrometer to replace oil samples and impurities, the detection failure caused by oil samples is solved, and the accuracy of detection of metal wear particles by the frost spectrometer is improved.

CN120253583APending Publication Date: 2025-07-04KUNSHAN SOOHOW INSTR CO LTD
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Patent Information

Application Number
CN202510478240.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2025-07-04

AI Technical Summary

Technical Problem

Existing iron spectrometers cannot effectively detect the distribution of metal wear particles when the oil sample is turbid, resulting in a failure in detection.

Method used

By extracting oil samples and controlling metal wear particles to be adsorbed in the detection area, the light intensity data of the light detector is received. If the light intensity data exceeds the preset value, a blank sample with high transmittance is extracted instead of the oil samples and impurities, the transmittance of the detection area is improved, and the light detector receives sufficient light intensity to reflect the distribution of metal wear particles.

Benefits of technology

The accuracy of detection is improved, so that the light intensity data can better reflect the distribution information of metal wear particles, and solve the detection failure problem caused by oil-like turbidity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a detection method and device for a ferrograph, electronic equipment and a storage medium, and relates to the technical field of optical detection. The detection method provided by the invention comprises the following steps: extracting an oil sample and controlling metal wear particles in the oil sample to be adsorbed to a detection area; receiving first light intensity data after the light detector enters the detection area based on the detection light beam; if the first light intensity data is greater than or equal to first preset data, extracting a blank sample and controlling the blank sample to enter a detection area after the oil sample is extracted; and receiving second light intensity data of the light detector after the detection light beam enters the detection area, and determining distribution information of the metal wear particles at least according to the second light intensity data. According to the detection method and device, the electronic equipment and the storage medium provided by the invention, the problem that the metal wear particles cannot be detected due to turbidity of the oil sample is solved, so that the second light intensity data can better reflect the distribution information of the metal wear particles, and the detection accuracy is improved.
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Description

Technical Field

[0001] The present invention relates to the field of optical detection technologies, and particularly to a detection method, device, electronic device, and storage medium for a ferrograph. Background Art

[0002] A ferrograph is a trend analysis instrument for analyzing oil samples, and it is used to measure the readings of the number of metal particles in an oil sample.

[0003] When an oil sample filled with opaque particles starts to flow through the glass deposition part of the sample tube, these dark particles cut off all the light entering the photodetector, which will cause the ferrograph to be unable to normally measure the number of metal wear particles. Summary of the Invention

[0004] Embodiments of the present invention provide a detection method, device, electronic device, and storage medium for a ferrograph, which solve the problem that metal wear particles cannot be detected due to the turbidity of the oil sample, enable the second light intensity data to better reflect the distribution information of metal wear particles, and improve the accuracy of detection.

[0005] In a first aspect, embodiments of the present invention provide a detection method for a ferrograph. The ferrograph includes a light source and a photodetector;

[0006] The light source is used to emit a detection beam;

[0007] The photodetector is used to detect the light intensity data after the detection beam is incident on the detection area;

[0008] The detection method includes:

[0009] Extracting an oil sample and controlling the metal wear particles in the oil sample to be adsorbed on the detection area;

[0010] Receiving the first light intensity data from the photodetector after the detection beam is incident on the detection area;

[0011] If the first light intensity data is greater than or equal to a first preset data, after the extraction of the oil sample is completed, extracting a blank sample and controlling the blank sample to enter the detection area; wherein, the transmittance of the blank sample based on the detection beam is greater than the transmittance of the oil sample except for the metal wear particles based on the detection beam;

[0012] Receiving the second light intensity data from the photodetector after the detection beam is incident on the detection area, and determining the distribution information of the metal wear particles at least according to the second light intensity data.

[0013] Optionally, before extracting the oil sample, it further includes:

[0014] Extracting a blank sample and controlling the blank sample to enter the detection area;

[0015] The receiving light detector is based on the third light intensity data after the detection beam is incident on the detection area;

[0016] Determine the distribution information of metal wear particles based on at least the second light intensity data, including:

[0017] Determine the distribution information of metal wear particles according to the second light intensity data and the third light intensity data.

[0018] Optionally, the receiving light detector is based on the first light intensity data after the detection beam is incident on the detection area, including:

[0019] After the change rate of the first light intensity data within the first preset time length is less than the first preset change rate, receive the first light intensity data.

[0020] Optionally, the receiving light detector is based on the second light intensity data after the detection beam is incident on the detection area, including:

[0021] After the change rate of the second light intensity data within the second preset time length is less than the second preset change rate, receive the second light intensity data.

[0022] Optionally, the receiving light detector is based on the third light intensity data after the detection beam is incident on the detection area, including:

[0023] When the change rate of the third light intensity data within the third preset time length is less than the third preset change rate, receive the third light intensity data.

[0024] Optionally, the light detector includes a first light detector and a second light detector, the detection area includes a first detection area and a second detection area, the first detection area is the deposition area of first-sized particles, the second detection area is the deposition area of second-sized particles, the first light detector is arranged in the first detection area, and the second light detector is arranged in the second detection area;

[0025] The particle size of the first-sized particles is larger than that of the second-sized particles;

[0026] The receiving light detector is based on the second light intensity data after the detection beam is incident on the detection area, and determines the distribution information of metal wear particles based on at least the second light intensity data, including:

[0027] Receive the second A light intensity data of the first light detector after the detection beam is incident on the first detection area and the second B light intensity data of the second light detector after the detection beam is incident on the second detection area;

[0028] Determine the distribution information of metal wear particles according to the second A light intensity data and the second B light intensity data.

[0029] Optionally, after the receiving light detector is based on the first light intensity data after the detection beam is incident on the detection area, it further includes:

[0030] If the first light intensity data is less than the first preset data, the distribution information of the metal wear particles is determined according to the first light intensity data.

[0031] In a second aspect, an embodiment of the present invention provides a detection device, including:

[0032] A metal wear particle adsorption module, configured to extract an oil sample and control the metal wear particles in the oil sample to be adsorbed in the detection area;

[0033] A first light intensity data receiving module, configured to receive the first light intensity data based on the detection beam incident on the detection area by a light detector;

[0034] A data judgment module, if the first light intensity data is greater than or equal to the first preset data, after the extraction of the oil sample is completed, configured to extract a blank sample and control the blank sample to enter the detection area; wherein, the transmittance of the blank sample based on the detection beam is greater than the transmittance of the oil sample except for the metal wear particles based on the detection beam;

[0035] A metal wear particle distribution determination module, configured to receive the second light intensity data based on the detection beam incident on the detection area by a light detector, and determine the distribution information of the metal wear particles at least according to the second light intensity data.

[0036] In a third aspect, an embodiment of the present invention provides an electronic device, including:

[0037] One or more processors;

[0038] A memory, configured to store one or more programs;

[0039] When one or more programs are executed by one or more processors, the one or more processors implement the detection method provided in any embodiment of the present invention.

[0040] In a fourth aspect, an embodiment of the present invention provides a computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, the detection method provided in any embodiment of the present invention is implemented.

[0041] In the detection method provided by the embodiment of the present invention, when the first light intensity data is greater than or equal to the first preset data, by extracting a blank sample, the blank sample with a higher transmittance replaces the oil sample and impurities with a poor transmittance, improving the transmittance of the detection area, increasing the light intensity of the detection beam received by the light detector, improving the signal-to-noise ratio of the second light intensity data, solving the problem that the metal wear particles cannot be detected due to the turbidity of the oil sample, enabling the second light intensity data to better reflect the distribution information of the metal wear particles, and improving the detection accuracy.

[0042] It should be understood that the content described in this section is not intended to identify the key or important features of the embodiments of the present invention, nor is it used to limit the scope of the present invention. Other features of the present invention will become readily apparent from the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention, and those of ordinary skill in the art can obtain other drawings based on these drawings without creative efforts.

[0044] Figure 1 is a flowchart of a detection method for a ferrograph provided by an embodiment of the present invention;

[0045] Figure 2 is a flowchart of another detection method for a ferrograph provided by an embodiment of the present invention;

[0046] Figure 3 is a first schematic diagram of an operation interface of the detection method provided by an embodiment of the present invention;

[0047] Figure 4 is a schematic diagram of an operation interface for inputting a sample number of the detection method provided by an embodiment of the present invention;

[0048] Figure 5 is a second schematic diagram of an operation interface of the detection method provided by an embodiment of the present invention;

[0049] Figure 6 is a third schematic diagram of an operation interface of the detection method provided by an embodiment of the present invention;

[0050] Figure 7 is a fourth schematic diagram of an operation interface of the detection method provided by an embodiment of the present invention;

[0051] Figure 8 is a fifth schematic diagram of an operation interface of the detection method provided by an embodiment of the present invention;

[0052] Figure 9 is a sixth schematic diagram of an operation interface of the detection method provided by an embodiment of the present invention;

[0053] Figure 10 is a seventh schematic diagram of an operation interface of the detection method provided by an embodiment of the present invention;

[0054] Figure 11 is an eighth schematic diagram of an operation interface of the detection method provided by an embodiment of the present invention;

[0055] Figure 12It is a flowchart of another detection method for a ferrograph provided by an embodiment of the present invention;

[0056] Figure 13 It is a flowchart of another detection method for a ferrograph provided by an embodiment of the present invention;

[0057] Figure 14 It is a flowchart of another detection method for a ferrograph provided by an embodiment of the present invention;

[0058] Figure 15 It is a structural block diagram of a detection device provided by an embodiment of the present invention;

[0059] Figure 16 It is a structural diagram of an electronic device provided by an embodiment of the present invention. Detailed implementation manners

[0060] In order to enable those skilled in the art to better understand this solution, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0061] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above drawings are used to distinguish similar objects, and do not have to be used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of the present invention described here can be implemented in an order other than those illustrated or described here. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that includes a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products, or devices.

[0062] In the prior art, a ferrograph is usually used to test an oil sample. The ferrograph includes a light source and a light detector. When the oil sample enters the detection area of the ferrograph, the oil sample will block the light emitted by the light source and reduce the light intensity incident on the light detector. According to the change in the light intensity detected by the light detector, the ferrograph can analyze the distribution of metal wear particles in the oil sample. However, when the light transmittance of the oil sample is too poor or the oil sample contains too many opaque non-magnetic impurities, the oil sample will block all the light, causing the light detector to not receive any light, resulting in the ferrograph being unable to analyze the distribution of metal wear particles in the oil sample.

[0063] To solve the above problems, an embodiment of the present invention provides a detection method for a ferrograph, where the ferrograph includes a light source and a light detector; the light source is used to emit a detection beam; the light detector is used to detect the light intensity data after the detection beam is incident on the detection area. Figure 1 is a flowchart of a detection method for a ferrograph provided by an embodiment of the present invention. Refer to Figure 1 , the detection method includes:

[0064] S101. Extract an oil sample and control the metal wear particles in the oil sample to be adsorbed on the detection area.

[0065] Specifically, an oil sample can be extracted by controlling an oil sample extraction structure, and the oil sample extraction structure can be a pump, for example. The pump extracts the oil sample through a sample tube, and the sample tube is a pipeline for transporting the oil sample. One end of the sample tube is immersed in the oil sample, and the pump can extract the oil sample into the sample tube. The sample tube includes a light-transmitting area, which is the detection area. The sample tube in the detection area is usually made of glass to allow the detection beam to enter and exit. The ferrograph also includes a magnetic module, which can adsorb the metal wear particles on the detection area so that the ferrograph can detect the distribution information of the metal wear particles.

[0066] S102. Receive the first light intensity data based on the detection beam incident on the detection area by the light detector.

[0067] After the detection starts, the light source emits a detection beam. The detection beam irradiates the detection area. Part of the detection beam is absorbed by the oil sample and metal wear particles, and the remaining detection beam is transmitted through the detection area and received by the light detector. The light detector generates the first light intensity data according to the received light intensity and sends the first light intensity data to the control module. The control module can receive the first light intensity data based on the detection beam incident on the detection area by the light detector.

[0068] S103. If the first light intensity data is greater than or equal to the first preset data, after the extraction of the oil sample is completed, extract a blank sample and control the blank sample to enter the detection area.

[0069] Among them, the transmittance of the blank sample based on the detection beam is greater than the transmittance of the oil sample except for the metal wear particles based on the detection beam.

[0070] Specifically, when the transmittance of the oil sample is relatively high, the fewer the detection beams received by the photodetector, the more the detection beams absorbed by the metal wear particles. The first light intensity data is a value representing the amount of metal wear particles. The fewer the detection beams received by the photodetector, the larger the first light intensity data. When the transmittance of the oil sample is too low, not only the metal wear particles absorb the detection beams, but also the oil sample and impurities absorb a relatively large amount of detection beams. At this time, the larger the first light intensity data, the more the detection beams absorbed by the oil sample and metal wear particles. The first preset data is a value used to determine whether the photodetector has received sufficient light intensity. If the first light intensity data is greater than or equal to the first preset data, it indicates that the oil sample and metal wear particles have absorbed most of the detection beams, and only a very small amount of detection beams are received by the photodetector. This will result in a large error in the first light intensity data, and the ferrograph cannot analyze the distribution information of the metal wear particles based on this first light intensity data. This is because the light transmittance of the oil sample itself is poor, or too many opaque non-magnetic impurities are mixed in the oil sample, resulting in poor light transmittance of the oil sample. This makes it so that no matter how many metal wear particles are contained in the oil sample, the photodetector can hardly receive the detection beams. At this time, it is necessary to remove the oil sample and impurities other than the metal wear particles, so that the ferrograph can detect the distribution of the metal wear particles.

[0071] Extracting a blank sample can move the oil sample and impurities with poor light transmittance out of the detection area. Since the transmittance of the blank sample based on the detection beam is greater than that of the oil sample other than the metal wear particles based on the detection beam, allowing the blank sample to enter the detection area can increase the transmittance of the detection area, thereby increasing the light intensity received by the photodetector. At the same time, the metal wear particles are adsorbed to the detection area by the magnetic module, so the metal wear particles will not be washed away by the blank sample.

[0072] Optionally, the blank sample can include tetrachloroethylene. Tetrachloroethylene has good light transmittance and can wash the oil sample on the surface of the metal wear particles clean.

[0073] S104. Receive the second light intensity data based on the detection beam incident on the detection area by the photodetector, and determine the distribution information of the metal wear particles at least according to the second light intensity data.

[0074] Specifically, after the blank sample enters the detection area, the light intensity received by the photodetector increases. Thus, the second light intensity data generated by the photodetector according to the light intensity of the received detection beam can reflect the distribution information of the metal wear particles. The control module receives the second light intensity data and can determine the distribution information of the metal wear particles according to the second light intensity data. The distribution information includes, but is not limited to, the number of metal wear particles per unit volume of the oil sample.

[0075] In the detection method provided by the embodiment of the present invention, when the first light intensity data is greater than or equal to the first preset data, by extracting a blank sample, a blank sample with a higher transmittance is used to replace the oil sample and impurities with poor transmittance, thereby improving the transmittance of the detection area, increasing the light intensity of the detection beam received by the photodetector, and thus improving the signal-to-noise ratio of the second light intensity data. This solves the problem that metal wear particles cannot be detected due to the turbidity of the oil sample, enables the second light intensity data to better reflect the distribution information of metal wear particles, and improves the accuracy of detection.

[0076] Figure 2 FIG. is a flowchart of another detection method for a ferrograph provided by an embodiment of the present invention. Since the transmittance of the blank sample is not 100%, while the metal wear particles absorb the detection beam, the blank sample will also absorb part of the detection beam. To eliminate this part of the error, Figure 2 The detection method shown further explains how to eliminate the error caused by the blank sample absorbing the detection beam on the basis of the above embodiment. Refer to Figure 2 , the detection method includes:

[0077] S201. Extract a blank sample and control the blank sample to enter the detection area.

[0078] Before starting to detect the oil sample, it is necessary to first detect the light transmittance of the blank sample so that after obtaining the second light intensity data, the distribution information of metal wear particles can be determined by combining the second light intensity data and the light transmittance performance of the blank sample, thereby making the detection result of metal wear particles more accurate. Figure 3 FIG. is the first operation interface schematic diagram of the detection method provided by an embodiment of the present invention. Refer to Figure 3 , click "Turbidity Test", and the interface will display "Put the sample tube into the solvent and click Run Baseline". One end of the sample tube is connected to a pump. The sample tube can be put into the blank sample to extract the blank sample. Then, the sample number needs to be input. Each sample number corresponds to a type of oil sample to determine the type of the oil sample. Figure 4 FIG. is the operation interface schematic diagram for inputting the sample number of the detection method provided by an embodiment of the present invention. Figure 5 FIG. is the second operation interface schematic diagram of the detection method provided by an embodiment of the present invention. Refer to Figure 5 , after inputting the sample number, click "Run Baseline" to extract the blank sample.

[0079] S202. Receive the third light intensity data of the photodetector based on the detection beam incident on the detection area.

[0080] Specifically, after the blank sample enters the detection area, part of the detection light beam will be absorbed by the blank sample, and the remaining detection light beam will pass through the detection area and be received by the photodetector. The photodetector generates third light intensity data based on the received light intensity and sends the third light intensity data to the control module.

[0081] S203. Extract an oil sample and control the metal wear particles in the oil sample to be adsorbed in the detection area.

[0082] Figure 6 is the schematic diagram of the third operation interface of the detection method provided by the embodiment of the present invention. Refer to Figure 6 , after obtaining the third light intensity data, the interface will display "Put the sample tube into the sample - Press Start". Put the sample tube into the oil sample and click "Start" to extract the oil sample. Figure 7 is the schematic diagram of the fourth operation interface of the detection method provided by the embodiment of the present invention. Refer to Figure 7 , start to extract the oil sample, and the interface displays "Waiting for oil". Figure 8 is the schematic diagram of the fifth operation interface of the detection method provided by the embodiment of the present invention. Refer to Figure 8 , after the oil sample enters the detection area, the interface displays "Wait for completion after cleaning with solvent". After the oil sample extraction is completed, move the sample tube into the blank sample to extract the blank sample again.

[0083] S204. Receive the first light intensity data of the photodetector based on the detection light beam incident on the detection area.

[0084] S205. If the first light intensity data is greater than or equal to the first preset data, then after the oil sample extraction is completed, extract a blank sample and control the blank sample to enter the detection area.

[0085] Among them, the transmittance of the blank sample based on the detection light beam is greater than the transmittance of the oil sample except for the metal wear particles based on the detection light beam.

[0086] S206. Receive the second light intensity data of the photodetector based on the detection light beam incident on the detection area, and determine the distribution information of the metal wear particles according to the second light intensity data and the third light intensity data.

[0087] Since both the blank sample and the metal wear particles will absorb the detection light beam, the second light intensity data reflects the absorption of the detection light beam by the blank sample and the metal wear particles, and the third light intensity data is the light intensity data received by the photodetector when the blank sample alone absorbs the detection light beam. Therefore, the absorption of the detection light beam by the metal wear particles can be determined by combining the second light intensity data and the third light intensity data.

[0088] Figure 9 is the schematic diagram of the sixth operation interface of the detection method provided by the embodiment of the present invention. Refer to Figure 9, after the detection is completed, the interface displays "Restart to use the existing baseline", and currently, the oil sample can be detected again based on this blank baseline. Figure 10 It is the seventh schematic diagram of the operation interface of the detection method provided by the embodiment of the present invention. Figure 11 It is the eighth schematic diagram of the operation interface of the detection method provided by the embodiment of the present invention. Figure 10 and Figure 11 is the interface for detecting again based on this blank baseline.

[0089] For the detection method provided by the embodiment of the present invention, by measuring the third light intensity data, the absorption of the blank sample to the detection beam is determined, and the distribution information of metal wear particles is determined by comprehensively considering the second light intensity data and the third light intensity data, excluding the error caused by the absorption of the blank sample to the detection beam, making the distribution information of the detected metal wear particles more accurate.

[0090] Figure 12 It is the flowchart of another detection method for a ferrograph provided by the embodiment of the present invention. Figure 12 The detection method shown further explains how to accurately obtain the first light intensity data, the second light intensity data, and the third light intensity data on the basis of the above embodiment. Refer to Figure 12 , the detection method includes:

[0091] S301. Extract a blank sample and control the blank sample to enter the detection area.

[0092] S302. When the change rate of the third light intensity data within the third preset time length is less than the third preset change rate, receive the third light intensity data.

[0093] The third preset time length is the time length used to check whether the value of the third light intensity data is stable, and the third preset change rate is the change rate used to check whether the value of the third light intensity data is stable. When the change rate of the third light intensity data within the third preset time length is less than the third preset change rate, it indicates that the change of the third light intensity data is small within a certain time, that is, the blank sample has completely filled the detection area, and the transmittance within the detection area basically no longer changes. At this time, the third light intensity data can better reflect the absorption of the blank sample to the detection beam.

[0094] S303. Extract an oil sample and control the metal wear particles in the oil sample to be adsorbed in the detection area.

[0095] S304. After the change rate of the first light intensity data within the first preset time length is less than the first preset change rate, receive the first light intensity data.

[0096] The first preset time length is the time length for checking whether the value of the first light intensity data is stable, and the first preset change rate is the change rate for checking whether the value of the first light intensity data is stable. When the change rate of the first light intensity data within the first preset time length is less than the first preset change rate, it indicates that the oil sample completely fills the detection area, and the transmittance within the detection area basically no longer changes. At this time, the third light intensity data can better reflect the absorption of the detection beam by the oil sample.

[0097] S305. If the first light intensity data is greater than or equal to the first preset data, after the extraction of the oil sample is completed, a blank sample is extracted and the blank sample is controlled to enter the detection area.

[0098] Among them, the transmittance of the blank sample based on the detection beam is greater than the transmittance of the oil sample based on the detection beam except for metal wear particles.

[0099] S306. After the change rate of the second light intensity data within the second preset time length is less than the second preset change rate, the second light intensity data is received, and the distribution information of metal wear particles is determined according to the second light intensity data and the third light intensity data.

[0100] The second preset time length is the time length for checking whether the value of the second light intensity data is stable, and the second preset change rate is the change rate for checking whether the value of the second light intensity data is stable. When the change rate of the second light intensity data within the second preset time length is less than the second preset change rate, it indicates that the blank sample has basically washed away the oil sample and impurities, and the detection area only includes metal wear particles and the blank sample. At this time, the second light intensity data can better reflect the absorption of the detection beam by the oil sample.

[0101] The detection method provided by the embodiment of the present invention can accurately determine whether the first light intensity data, the second light intensity data, and the third light intensity data are in a stable state by detecting the change rates of the first light intensity data, the second light intensity data, and the third light intensity data within the first time. Receiving the first light intensity data, the second light intensity data, and the third light intensity data after the values of the first light intensity data, the second light intensity data, and the third light intensity data are stable can make the detection result more accurate.

[0102] Figure 13 is a flowchart of another detection method for a ferrograph provided by an embodiment of the present invention. Figure 13 The detection method shown further illustrates how to detect metal wear particles of different particle sizes on the basis of the above embodiment. Refer to Figure 13 , the detection method includes:

[0103] S401. Extract an oil sample and control the metal wear particles in the oil sample to be adsorbed in the detection area.

[0104] S402. After the change rate of the first light intensity data within the first preset time length is less than the first preset change rate, receive the first light intensity data.

[0105] S403. If the first light intensity data is greater than or equal to the first preset data, after the extraction of the oil sample is completed, extract a blank sample and control the blank sample to enter the detection area.

[0106] Among them, the transmittance of the blank sample based on the detection beam is greater than the transmittance of the oil sample (except for metal wear particles) based on the detection beam.

[0107] S404. Receive the second methyl light intensity data of the first light detector based on the detection beam incident on the first detection area and the second ethyl light intensity data of the second light detector based on the detection beam incident on the second detection area.

[0108] Optionally, the light detector includes a first light detector and a second light detector, the detection area includes a first detection area and a second detection area, the first detection area is the deposition area of the first particle size particles, the second detection area is the deposition area of the second particle size particles, the first light detector is arranged in the first detection area, and the second light detector is arranged in the second detection area; the particle size of the first particle size particles is larger than the particle size of the second particle size particles.

[0109] The adsorption forces of metal wear particles with different particle sizes by the magnetic module in the detection area are different. The first particle size particles are larger and the adsorption force on them by the magnetic module is also larger. In the detection area, the first particle size particles will be adsorbed and deposited more quickly, while the second particle size particles are smaller and the adsorption force on them by the magnetic module is also smaller. In the detection area, the second particle size particles are adsorbed and deposited more slowly. Thus, the first particle size particles and the second particle size particles will be deposited at different positions in the detection area. The first particle size particles will be deposited in the first detection area, and the second particle size particles will be deposited in the second detection area. The first light detector can receive the detection beam exiting from the first detection area, thereby obtaining the second methyl light intensity data reflecting the distribution information of the first particle size particles. The second light detector can receive the detection beam exiting from the second detection area, thereby obtaining the second ethyl light intensity data reflecting the distribution information of the second particle size particles.

[0110] S405. Determine the distribution information of metal wear particles according to the second methyl light intensity data and the second ethyl light intensity data.

[0111] The distribution information of the first particle size particles can be determined according to the second methyl light intensity data, and the distribution information of the second particle size particles can be determined according to the second ethyl light intensity data.

[0112] The detection method provided by the embodiments of the present invention utilizes the fact that metal wear particles with different particle sizes are deposited at different positions. A first photodetector and a second photodetector are set to detect particles with a first particle size and particles with a second particle size respectively. According to the obtained second light intensity data of type A and the second light intensity data of type B, the distribution information of particles with a first particle size and particles with a second particle size can be obtained respectively, so as to obtain more accurate distribution information of metal wear particles in the oil sample.

[0113] Figure 14 It is a flowchart of another detection method for a ferrograph provided by the embodiments of the present invention. Figure 14 Based on the above embodiments, the shown detection method further explains the situation where the first light intensity data is less than the first preset data. Refer to Figure 14 , the detection method includes:

[0114] S501. Extract an oil sample and control the metal wear particles in the oil sample to be adsorbed in the detection area.

[0115] S502. Receive the first light intensity data of the photodetector after the detection light beam is incident on the detection area.

[0116] S503. If the first light intensity data is less than the first preset data, determine the distribution information of the metal wear particles according to the first light intensity data.

[0117] Specifically, if the first light intensity data is less than the first preset data, it means that enough detection light beams are received by the photodetector. The ferrograph can directly determine the distribution information of the metal wear particles according to the first light intensity data without extracting a blank sample anymore.

[0118] The detection method provided by the embodiments of the present invention directly determines the distribution information of the metal wear particles according to the first light intensity data without introducing a blank sample when the first light intensity data is less than the first preset data, simplifies the detection method while ensuring the detection accuracy, and improves the detection efficiency.

[0119] Based on the same inventive concept, the embodiments of the present invention provide a detection device. Figure 15 It is a structural block diagram of a detection device provided by the embodiments of the present invention. Refer to Figure 15, the detection device includes: a metal wear particle adsorption module 11, configured to extract an oil sample and control metal wear particles in the oil sample to be adsorbed in a detection area; a first light intensity data receiving module 12, configured to receive first light intensity data from a light detector based on a detection light beam incident on the detection area; a data judgment module 13, if the first light intensity data is greater than or equal to a first preset data, then after the extraction of the oil sample is completed, configured to extract a blank sample and control the blank sample to enter the detection area; wherein, the transmittance of the blank sample based on the detection light beam is greater than the transmittance of the oil sample except for metal wear particles based on the detection light beam; a metal wear particle distribution determination module 14, configured to receive second light intensity data from the light detector based on the detection light beam incident on the detection area, and determine distribution information of metal wear particles at least according to the second light intensity data.

[0120] The detection device provided by the embodiment of the present invention, by extracting a blank sample to replace the oil sample and impurities with poor transmittance with a blank sample with high transmittance, improves the light intensity of the detection light beam received by the light detector, solves the problem that metal wear particles cannot be detected due to the turbidity of the oil sample, enables the second light intensity data to better reflect the distribution information of metal wear particles, and improves the detection accuracy.

[0121] Optionally, the detection device further includes: a blank sample extraction module, configured to extract a blank sample and control the blank sample to enter the detection area; a third light intensity data receiving module, configured to receive third light intensity data from the light detector based on the detection light beam incident on the detection area; the metal wear particle distribution determination module 14 is further configured to determine distribution information of metal wear particles according to the second light intensity data and the third light intensity data.

[0122] Optionally, the first light intensity data receiving module 12 is further configured to receive the first light intensity data after the change rate of the first light intensity data within a first preset time length is less than a first preset change rate.

[0123] Optionally, the metal wear particle distribution determination module 14 is further configured to receive the second light intensity data after the change rate of the second light intensity data within a second preset time length is less than a second preset change rate.

[0124] Optionally, the third light intensity data receiving module is further configured to receive the third light intensity data when the change rate of the third light intensity data within a third preset time length is less than a third preset change rate.

[0125] Optionally, the metal wear particle distribution determination module 14 is further configured to receive second A light intensity data from a first light detector based on the detection light beam incident on a first detection area and second B light intensity data from a second light detector based on the detection light beam incident on a second detection area; the metal wear particle distribution determination module 14 is further configured to determine distribution information of metal wear particles according to the second A light intensity data and the second B light intensity data.

[0126] Optionally, the first light intensity data receiving module 12 is further configured to determine the distribution information of metal wear particles according to the first light intensity data if the first light intensity data is less than the first preset data.

[0127] Based on the same inventive concept, an embodiment of the present invention provides an electronic device, including: one or more processors; a memory for storing one or more programs; when the one or more programs are executed by the one or more processors, the one or more processors implement the detection method provided in any embodiment of the present invention.

[0128] Figure 16 FIG. is a structural diagram of an electronic device provided by an embodiment of the present invention. Refer to Figure 16 , the electronic device 20 is presented in the form of a general-purpose computing device. The components of the electronic device 20 may include, but are not limited to: one or more processors or processing units 201, a system memory 202, and a bus 203 connecting different system components (including the system memory 202 and the processing unit 201).

[0129] The bus 203 represents one or more of several types of bus architectures, including a memory bus or memory controller, a peripheral bus, a graphics acceleration port, a processor, or a local bus using any of the multiple bus architectures. For example, these architectures include, but are not limited to, Industry Standard Architecture (ISA) bus, Micro Channel Architecture (MAC) bus, Enhanced ISA bus, Video Electronics Standards Association (VESA) local bus, and Peripheral Component Interconnect (PCI) bus.

[0130] The electronic device 20 typically includes a variety of computer system readable media. These media can be any available media accessible by the electronic device 20, including volatile and non-volatile media, removable and non-removable media.

[0131] System memory 202 may include computer system readable media in the form of volatile memory, such as random access memory (RAM) 204 and / or cache memory 205. The electronic device 20 may further include other removable / non-removable, volatile / non-volatile computer system storage media. By way of example only, storage system 206 can be used for reading and writing non-removable, non-volatile magnetic media. A disk drive for reading and writing a removable non-volatile disk (e.g., a "floppy disk") and an optical disk drive for reading and writing a removable non-volatile optical disk (e.g., a CD-ROM, DVD-ROM or other optical media) can be provided. In these instances, each drive can be connected to the bus 203 via one or more data media interfaces. The memory 202 may include at least one program product having a set (e.g., at least one) of program modules that are configured to carry out the functions of various embodiments of the present invention.

[0132] A program / utilities 208 having a set (at least one) of program modules 207 can be stored, for example, in the memory 202. Such program modules 207 include, but are not limited to, an operating system, one or more application programs, other program modules, and program data, and an implementation of a network environment may be included in each or some combination of these examples. The program modules 207 generally carry out the functions and / or methods in the embodiments described in the present invention.

[0133] The electronic device 20 can also communicate with one or more external devices 209 (such as a keyboard, a pointing device, a display 210, etc.), and can also communicate with one or more devices that enable a user to interact with the electronic device 20, and / or communicate with any device that enables the electronic device 20 to communicate with one or more other computing devices (such as a network card, a modem, etc.). Such communication can be carried out through an input / output (I / O) interface 211. Also, the electronic device 20 can communicate with one or more networks (such as a local area network (LAN), a wide area network (WAN), and / or a public network, such as the Internet) via a network adapter 212. As shown, the network adapter 212 communicates with other modules of the electronic device 20 via the bus 203. It should be understood that other hardware and / or software modules can be used in conjunction with the electronic device 20, including but not limited to: microcode, device drivers, redundant processing units, external disk drive arrays, RAID systems, tape drives, and data backup storage systems, etc.

[0134] The processing unit 201 executes various functional applications and data processing by running programs stored in the system memory 202.

[0135] An electronic device provided by the present invention improves the light intensity of the detection beam received by the photodetector, solves the problem that metal wear particles cannot be detected due to the turbidity of the oil sample, enables the second light intensity data to better reflect the distribution information of metal wear particles, and improves the detection accuracy.

[0136] Based on the same inventive concept, an embodiment of the present invention provides a computer-readable storage medium, on which a computer program is stored. When the computer program is executed by a processor, the detection method provided by any embodiment of the present invention is implemented.

[0137] The computer storage medium of the embodiment of the present invention may adopt any combination of one or more computer-readable media. The computer-readable medium may be a computer-readable signal medium or a computer-readable storage medium. The computer-readable storage medium may be, for example, but not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any combination of the above. More specific examples (non-exhaustive list) of the computer-readable storage medium include: an electrical connection having one or more wires, a portable computer disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disk read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the above. In this document, the computer-readable storage medium may be any tangible medium that contains or stores a program, and the program may be used by or in combination with an instruction execution system, apparatus, or device.

[0138] The computer-readable signal medium may include a data signal propagated in a baseband or as part of a carrier wave, which carries the computer-readable program code. Such a propagated data signal may take various forms, including but not limited to electromagnetic signals, optical signals, or any suitable combination of the above. The computer-readable signal medium may also be any computer-readable medium other than the computer-readable storage medium, and the computer-readable medium may send, propagate, or transmit a program for use by or in combination with an instruction execution system, apparatus, or device.

[0139] The program code included on the computer-readable medium may be transmitted by any appropriate medium, including - but not limited to - wireless, wire, optical cable, RF, etc., or any suitable combination of the above.

[0140] Computer program code for performing the operations of the embodiments of the present invention may be written in one or more programming languages or combinations thereof. The programming languages include object-oriented programming languages such as Java, Smalltalk, C++, and also include conventional procedural programming languages such as the "C" language or similar programming languages. The program code may be executed entirely on the user's computer, partially on the user's computer, executed as a stand-alone software package, partially on the user's computer and partially on a remote computer, or entirely on a remote computer or server. In the case of a remote computer, the remote computer may be connected to the user's computer through any type of network including a local area network (LAN) or a wide area network (WAN), or may be connected to an external computer (e.g., through the Internet using an Internet service provider).

[0141] The above specific embodiments do not constitute a limitation on the protection scope of the present invention. Those skilled in the art should understand that various modifications, combinations, sub-combinations, and substitutions can be made according to design requirements and other factors. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. A detection method for a ferrograph, characterized in that, The ferrograph includes a light source and a light detector; The light source is used to emit a detection beam; The light detector is used to detect the light intensity data after the detection beam is incident on the detection area; The detection method includes: Extracting an oil sample and controlling the metal wear particles in the oil sample to be adsorbed on the detection area; Receiving the first light intensity data of the light detector based on the detection beam incident on the detection area; If the first light intensity data is greater than or equal to the first preset data, after the extraction of the oil sample is completed, extracting a blank sample and controlling the blank sample to enter the detection area; wherein, the transmittance of the blank sample based on the detection beam is greater than the transmittance of the oil sample except for the metal wear particles based on the detection beam; Receiving the second light intensity data of the light detector based on the detection beam incident on the detection area, and determining the distribution information of the metal wear particles at least according to the second light intensity data.

2. The detection method according to claim 1, wherein Before extracting the oil sample, it further includes: Extracting the blank sample and controlling the blank sample to enter the detection area; Receiving the third light intensity data of the light detector based on the detection beam incident on the detection area; Determining the distribution information of the metal wear particles at least according to the second light intensity data, including: Determining the distribution information of the metal wear particles according to the second light intensity data and the third light intensity data.

3. The detection method according to claim 1, characterized in that, Receiving the first light intensity data of the light detector based on the detection beam incident on the detection area includes: After the change rate of the first light intensity data within the first preset time length is less than the first preset change rate, receiving the first light intensity data.

4. The detection method according to claim 1, wherein Receiving the second light intensity data of the light detector based on the detection beam incident on the detection area includes: After the change rate of the second light intensity data within the second preset time length is less than the second preset change rate, receiving the second light intensity data.

5. The detection method according to claim 2, characterized in that Receiving the third light intensity data of the light detector based on the detection beam incident on the detection area includes: When the change rate of the third light intensity data within the third preset time length is less than the third preset change rate, receiving the third light intensity data.

6. The detection method according to claim 1, wherein, The light detector includes a first light detector and a second light detector, the detection area includes a first detection area and a second detection area, the first detection area is the deposition area of the first particle size particles, the second detection area is the deposition area of the second particle size particles, the first light detector is arranged in the first detection area, and the second light detector is arranged in the second detection area; The particle size of the first particle size particles is greater than the particle size of the second particle size particles; Receiving the second light intensity data of the light detector based on the detection beam incident on the detection area, and determining the distribution information of the metal wear particles at least according to the second light intensity data, including: Receiving the second A light intensity data of the first light detector based on the detection beam incident on the first detection area and the second B light intensity data of the second light detector based on the detection beam incident on the second detection area; Determine the distribution information of the metal wear particles according to the second light intensity data of A and the second light intensity data of B.

7. The detection method according to claim 1, wherein After the receiving light detector is based on the first light intensity data after the detection beam is incident on the detection area, it further includes: If the first light intensity data is less than the first preset data, determine the distribution information of the metal wear particles according to the first light intensity data.

8. A detection device, characterized in that, It includes: A metal wear particle adsorption module for extracting an oil sample and controlling the metal wear particles in the oil sample to be adsorbed on the detection area; A first light intensity data receiving module for receiving the first light intensity data of the light detector after the detection beam is incident on the detection area; A data judgment module, if the first light intensity data is greater than or equal to the first preset data, then after the extraction of the oil sample is completed, it is used to extract a blank sample and control the blank sample to enter the detection area; wherein, the transmittance of the blank sample based on the detection beam is greater than the transmittance of the oil sample except for the metal wear particles based on the detection beam; A metal wear particle distribution determination module for receiving the second light intensity data of the light detector after the detection beam is incident on the detection area, and determining the distribution information of the metal wear particles at least according to the second light intensity data.

9. An electronic device, characterized in that, It includes: One or more processors; A memory for storing one or more programs; When the one or more programs are executed by the one or more processors, the one or more processors implement the detection method according to any one of claims 1-7.

10. A computer-readable storage medium having a computer program stored thereon, characterized in that, When the computer program is executed by a processor, it implements the detection method according to any one of claims 1-7.