A hollow tube welding detection equipment for high-speed transmission shaft

By designing a combination of support rod components, conveying devices and clamping and pressing detection components, combined with rotation and lifting power mechanisms, efficient and all-round detection of high-speed drive shaft hollow tube welding is achieved, solving the problems of low efficiency and blind spots of traditional detection equipment, and improving detection accuracy and stability.

CN120254065BActive Publication Date: 2025-09-09HANGZHOU TENGLI TRANSMISSION TECHNOLOGY CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202510741254.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-05
Publication Date
2025-09-09
Estimated Expiration
2045-06-05

AI Technical Summary

Technical Problem

Traditional welding inspection equipment is inefficient in inspecting the welding of hollow tubes on high-speed drive shafts and is prone to blind spots, which affects the accuracy of the inspection results.

Method used

A testing device including a support rod assembly, a conveying device, a clamping and pressing detection assembly, and a lifting arm assembly is designed. The clamping and pressing detection assembly is used to perform multi-station automated inspection of hollow tubes. The rotating power mechanism and the lifting power mechanism are used to rotate and correct the hollow tubes, and ultrasonic or radiographic flaw detection equipment is used to perform all-round inspection.

Benefits of technology

The detection efficiency and accuracy are improved, the detection blind area is avoided, and the stability and reliability of the hollow tube welding quality are ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120254065B_ABST
    Figure CN120254065B_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of welding detection equipment, and discloses a hollow tube welding detection equipment for a high-speed transmission shaft, comprising two support rod assemblies, a conveying device is arranged on the top of the support rod assembly, and a casing is fixedly connected to both sides of the conveying device, the conveying device comprises a top box and a conveyor belt, the conveyor belt is fixedly installed at the bottom of the top box, a plurality of clamping and pressing detection assemblies are symmetrically arranged on both sides of the top box, a plurality of lifting arm assemblies are installed inside the top box, and the lifting arm assemblies are used to control the lifting and lowering of the clamping and pressing detection assemblies on both sides of the conveying device; the clamping and pressing detection assemblies are used for hollow tube welding detection and hollow tube position correction; the present invention performs welding detection on hollow tubes by arranging a plurality of clamping and pressing detection assemblies, and realizes multi-station automatic detection in conjunction with the support rod assemblies and the conveying device, and in addition, through the structural setting of the clamping and pressing detection assembly, when the hollow tube is clamped by the V-shaped clamping plate of the clamping and pressing detection assembly, it also has a correction effect on the hollow tube.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of welding detection equipment, and more particularly to a hollow tube welding detection equipment for a high-speed transmission shaft. Background Art

[0002] The high-speed intermediate drive shaft assembly is a vital component of the vehicle's transmission system. It efficiently transmits the torque and rotational motion from the transmission to the final reducer on the rear axle, thereby driving the wheels and enabling the vehicle to travel smoothly. The hollow tube is a crucial component of the high-speed drive shaft. Its primary function is to carry the torque and rotational motion from the transmission and efficiently transmit it to the final reducer on the rear axle. During production, both ends of the hollow tube need to be welded to form connectors for assembling other components of the drive shaft. However, welding defects such as porosity, slag inclusions, and incomplete fusion are prone to occur during the hollow tube welding process. These defects can seriously affect the strength and durability of the drive shaft, so welding inspection is required to ensure product quality.

[0003] Traditional welding inspection equipment mostly uses manual inspection or simple automated inspection methods, which have problems such as low inspection efficiency and poor accuracy. Especially in the hollow tube welding inspection of high-speed drive shafts, due to the annular welding area, traditional inspection is prone to blind spots and it is difficult to achieve ideal inspection results. Summary of the Invention

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a hollow tube welding detection device for a high-speed transmission shaft to solve the problem that the traditional detection device in the above-mentioned background technology is inefficient in hollow tube welding detection and is prone to blind spots that affect the detection results.

[0005] The present invention provides the following technical solution: a hollow tube welding detection device for a high-speed transmission shaft, comprising two support rod assemblies, a conveying device is provided on the top of the support rod assembly, and both sides of the conveying device are fixedly connected to an organic shell, the conveying device includes a top box and a conveyor belt, and the conveyor belt is fixedly installed at the bottom of the top box, a plurality of clamping and pressing detection assemblies are symmetrically provided on both sides of the top box, and a plurality of lifting arm assemblies are installed inside the top box, and the lifting arm assemblies are used to control the lifting and lowering of the clamping and pressing detection assemblies on both sides of the conveying device;

[0006] The clamping and pressing detection assembly is used for hollow tube welding detection and hollow tube position correction;

[0007] The clamping detection assembly includes a V-shaped clamping plate, a regulating assembly is fixedly installed on the top of the V-shaped clamping plate, a detection head is installed on one side of the regulating assembly through a connecting plate, and the detection head is electrically connected to the detection device through an electric wire. The top of the V-shaped clamping plate is provided with a hole that penetrates into the V-shaped groove;

[0008] The regulating component is used to control the rotation of the hollow tube.

[0009] Furthermore, the detection device includes but is not limited to: an ultrasonic flaw detector or a radiographic flaw detection device.

[0010] Furthermore, it also includes a control system, which is used to control the operation of the lifting arm assembly, the clamping and pressing detection assembly and the conveyor belt. A position sensor is installed inside the top box and penetrates to the bottom. There are several position sensors, which are all electrically connected to the control system, and several position sensors are horizontally aligned with several clamping and pressing detection assemblies on both sides of the support rod assembly.

[0011] Furthermore, the lifting arm assembly includes a fixed frame and a motor 1. A threaded column is rotatably sleeved on the top of the fixed frame. A movable sleeve is threadedly sleeved on the side wall of the threaded column. The back end of the movable sleeve is fixedly connected to the main arm. The output shaft of the motor 1 is fixedly connected to the bottom end of the threaded column. Several sliding grooves are opened on both sides of the top box. The two ends of the main arm pass through the sliding grooves and are connected to the clamping detection assembly.

[0012] Furthermore, the regulating component includes a cylindrical shell and a caster assembly, and a rotating power mechanism and a lifting power mechanism are arranged inside the cylindrical shell. The output ends of the rotating power mechanism and the lifting power mechanism are connected to the caster assembly. The rotating power mechanism is used to control the rotation of the roller of the caster assembly, and the lifting power mechanism is used to control the lifting and lowering of the caster assembly.

[0013] Furthermore, the caster assembly includes a wheel frame, a roller body is rotatably sleeved on the inner wall of the wheel frame, a column is fixedly connected to the top of the wheel frame, a bevel gear is rotatably sleeved on the side wall of the column, the side wall of the column is connected to the bevel gear through a rotating shaft, the bevel gear is meshed with the bevel gear, one end of the roller body is connected to the bevel gear through a pulley transmission assembly, the output end of the rotating power mechanism is fixedly connected to the top of the bevel gear, and the top of the column is fixedly connected to the output end of the lifting power mechanism.

[0014] Furthermore, the rotating power mechanism includes an outer rotating cylinder and a second motor. The inner rotating cylinder is slidably sleeved on the inner cavity of the outer rotating cylinder. The side wall of the inner rotating cylinder is provided with an anti-slip groove, and a clamping block is slidably sleeved in the anti-slip groove. The clamping block is fixedly connected to the inner wall of the outer rotating cylinder. A gear ring 1 is fixedly connected to the top of the outer rotating cylinder. The second motor is fixedly installed on the side wall of the cylinder shell. A gear 1 is fixedly installed on the output shaft of the second motor, and the gear 1 is meshed with the gear ring 1. A positioning ring is fixedly connected to the inner wall of the cylinder shell. An annular groove is provided on the side wall of the outer rotating cylinder, and the positioning ring on the inner wall of the cylinder shell is movably sleeved in the annular groove.

[0015] Furthermore, the lifting power mechanism includes an outer layer cylinder, a polygonal inner cylinder is slidably sleeved on the inner cavity of the outer layer cylinder, a screw is threadedly sleeved on the inner cavity of the polygonal inner cylinder, a motor three is fixedly installed on the top of the outer layer cylinder, the output end of the motor three passes through the outer layer cylinder and is connected to the screw, the bottom end of the polygonal inner cylinder is connected to the caster assembly, and the top plate is arranged on the top of the cylinder shell.

[0016] Furthermore, the lifting power mechanism also includes a self-locking motor, the side wall of the top plate is provided with an annular rail groove, and a number of ear plates are slidably sleeved in the annular rail groove, and the several ear plates are fixedly connected to the side wall of the cylinder shell. The self-locking motor is fixedly installed on the side wall of the cylinder shell, and gear 2 is fixedly connected to the output shaft of the self-locking motor. The side wall of gear 2 is engaged with gear ring 2, and gear ring 2 is fixedly connected to the top of the top plate.

[0017] Furthermore, the bottom of the support rod assembly is installed on the ground through a telescopic mechanism. The support rod assembly includes a main rod, both ends of the main rod are provided with rotary holes, and both ends of the main rod are provided with end frames. The inner sides of the two end frames are fixedly connected with end shafts, and the two end shafts are respectively rotatably sleeved in the rotary holes at both ends of the main rod.

[0018] Technical effects and advantages of the present invention:

[0019] The present invention performs welding inspection on hollow tubes by arranging a plurality of clamping and pressing detection assemblies, and realizes multi-station automated inspection in conjunction with a support rod assembly and a conveying device, thereby improving the working efficiency of the inspection process. The lifting arm assembly and the clamping and pressing detection assembly cooperate to achieve a clamping effect on the hollow tube, thereby ensuring the stability of the hollow tube during inspection. In addition, the structural arrangement of the clamping and pressing detection assembly enables the hollow tube to be corrected when being clamped by the V-shaped clamping plate of the clamping and pressing detection assembly, thereby improving the inspection accuracy.

[0020] On the basis of the above, the structure of the clamping and pressing detection assembly is improved by providing a caster assembly, a rotating power mechanism, and a lifting power mechanism. The lifting power mechanism is used to control the contact between the caster assembly and the hollow tube, and the rotating power mechanism is used to drive the roller of the caster assembly to rotate. As a result, the hollow tube under detection is rotated under the action of friction, thereby avoiding detection blind spots and further improving detection accuracy.

[0021] The structure of the lifting power mechanism has also been further optimized. By setting up a second gear ring, a self-locking motor, and a second gear, the lifting power mechanism can also drive the caster assembly to rotate as a whole to adjust the angle. When the caster assembly rotates 90° and runs, it can drive the axial displacement of the control tube under the action of friction, thereby realizing the axial correction of the hollow tube and ensuring that the weld seam is located in the detection position. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is an exploded schematic diagram of the overall structure of the present invention;

[0024] Figure 3 For the present invention Figure 2 Schematic diagram of the structure of the clamping and pressing detection component;

[0025] Figure 4 For the present invention Figure 2 Schematic diagram of the lifting arm assembly structure;

[0026] Figure 5 For the present invention Figure 3 Schematic diagram of the regulatory component structure in;

[0027] Figure 6 For the present invention Figure 5 Schematic diagram of the caster assembly structure;

[0028] Figure 7 For the present invention Figure 5 Schematic diagram of the rotary power mechanism structure;

[0029] Figure 8 For the present invention Figure 5 Schematic diagram of the lifting power mechanism structure;

[0030] Figure 9 For the present invention Figure 2 Schematic diagram of the support rod assembly structure.

[0031] The accompanying drawings are marked as follows: 1. Support rod assembly; 2. Conveying device; 3. Casing; 4. Clamping detection assembly; 5. Lifting arm assembly; 6. Position sensor; 21. Top box; 22. Conveyor belt; 41. V-shaped clamping plate; 42. Control assembly; 43. Connecting plate; 44. Detection head; 45. Cylinder shell; 46. Caster assembly; 47. Rotating power mechanism; 48. Lifting power mechanism; 51. Fixed frame; 52. Threaded column; 53. Motor 1; 54. Moving sleeve; 55. Main arm; 461. Wheel frame; 462. Roller Wheel body; 463, column; 464, bevel gear; 465, bevel gear; 466, pulley transmission assembly; 471, outer rotating cylinder; 472, inner rotating cylinder; 473, gear ring 1; 474, motor 2; 475, gear 1; 476, block; 481, outer cylinder; 482, polygonal inner cylinder; 483, screw; 484, top plate; 485, motor 3; 486, ear plate; 487, gear ring 2; 488, self-locking motor; 489, gear 2; 11, main rod; 12, end frame; 13, end shaft. DETAILED DESCRIPTION

[0032] The specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0033] Reference Figure 1-Figure 3 The present invention provides a hollow tube welding detection device for a high-speed transmission shaft, comprising two support rod assemblies 1, a conveying device 2 is provided on the top of the support rod assembly 1, and both sides of the conveying device 2 are fixedly connected to an organic shell 3, the conveying device 2 comprises a top box 21 and a conveyor belt 22, the conveyor belt 22 is fixedly installed at the bottom of the top box 21, a plurality of clamping and pressing detection assemblies 4 are symmetrically provided on both sides of the top box 21, and a plurality of lifting arm assemblies 5 are installed inside the top box 21, and the lifting arm assemblies 5 are used to control the lifting and lowering of the clamping and pressing detection assemblies 4 on both sides of the conveying device 2;

[0034] The clamping and pressing detection component 4 is used for hollow tube welding detection and hollow tube position correction;

[0035] The clamping detection assembly 4 includes a V-shaped clamping plate 41, with a regulating assembly 42 fixedly mounted on the top of the V-shaped clamping plate 41. A detection head 44 is mounted on one side of the regulating assembly 42 via a connecting plate 43. The detection head 44 is electrically connected to the detection device via an electric wire. A hole is opened on the top of the V-shaped clamping plate 41 and penetrates into the V-shaped groove.

[0036] The regulating component 42 is used to control the rotation of the hollow tube.

[0037] When in use, the hollow tube to be tested is placed on the top of the two support rod assemblies 1. Since the conveying device 2 is placed above the support rod assembly 1, the conveyor belt 22 of the conveying device 2 contacts the top of the hollow tube, which can make the hollow tube roll on the top of the support rod assembly 1, thereby achieving the hollow tube conveying effect. When the hollow tube reaches the bottom of the clamping and pressing detection assembly 4, the lifting arm assembly 5 is operated to make the clamping and pressing detection assembly 4 symmetrical on both sides of the support rod assembly 1 move down to press and fix the hollow tube, and make the detection end reach the detection position. According to the structural setting of the clamping and pressing detection assembly 4, during the downward movement, the hollow tube enters the V-shaped clamping plate 41. In the V-shaped groove, the axis of the hollow tube can be limited to the symmetry line of the V-shaped groove according to its shape characteristics, thereby achieving a position correction effect, avoiding the hollow tube from being skewed during transportation, and its welding position deviating from the detection range of the detection head 44. During the detection process, the regulating component 42 runs through the top hole of the V-shaped clamping plate 41 to penetrate into the V-shaped groove and contact the hollow tube, and drives the hollow tube to rotate, so that the detection head 44 can detect the annular weld; since there are a number of clamping detection components 4 on both sides of the support rod component 1, multi-station detection can be performed, and a number of lifting arm components 5 can be triggered to run in sequence from back to front.

[0038] Reference Figure 3 The detection device includes but is not limited to: one of an ultrasonic flaw detector and a radiographic flaw detector. The ultrasonic flaw detector and the radiographic flaw detector can effectively detect welding defects generated during the welding process of the hollow tube, such as pores, slag inclusions, and lack of fusion.

[0039] Reference Figure 2, also includes a control system, the control system is used to control the operation of the lifting arm assembly 5, the clamping and pressing detection assembly 4 and the conveyor belt 22, and a position sensor 6 is installed inside the top box 21 that penetrates to the bottom. There are several position sensors 6, and they are all electrically connected to the control system, and several position sensors 6 are horizontally aligned with several clamping and pressing detection assemblies 4 on both sides of the support rod assembly 1. By setting the position sensor 6, the position of the hollow tube on the top of the support rod assembly 1 can be detected, so that the clamping and pressing detection assembly 4 can align with the hollow tube to press it.

[0040] Reference Figure 4 The lifting arm assembly 5 includes a fixed frame 51 and a motor 53. The top of the fixed frame 51 is rotatably sleeved with a threaded column 52, and the side wall of the threaded column 52 is threadedly sleeved with a movable sleeve 54. The back end of the movable sleeve 54 is fixedly connected to the main arm 55. The output shaft of the motor 53 is fixedly connected to the bottom end of the threaded column 52. A number of slide grooves are provided on both sides of the top box 21. The two ends of the main arm 55 pass through the slide grooves and are connected to the clamping and pressing detection assembly 4. The threaded column 52 is driven to rotate by the output power of the motor 53. Under the action of the spiral structure, the movable sleeve 54 is controlled to rise and fall. Under the connection effect of the main arm 55, the lifting arm assembly 5 controls the lifting and falling of the clamping and pressing detection assembly 4.

[0041] Reference Figure 5 The regulating component 42 includes a cylindrical shell 45 and a caster assembly 46. A rotating power mechanism 47 and a lifting power mechanism 48 are provided inside the cylindrical shell 45. The output ends of the rotating power mechanism 47 and the lifting power mechanism 48 are connected to the caster assembly 46. The rotating power mechanism 47 is used to control the rotation of the roller of the caster assembly 46, and the lifting power mechanism 48 is used to control the lifting and lowering of the caster assembly 46. When inspecting the hollow pipe, the lifting power mechanism 48 is used to drive the caster assembly 46 to move down and contact the hollow pipe, and the rotating power mechanism 47 drives the caster assembly 46 to rotate its roller, and the empty pipe is rotated under the influence of friction, so that the detection head 44 can detect the welding position in all directions and avoid blind spots in detection.

[0042] Reference Figure 6The caster assembly 46 includes a wheel frame 461, the inner wall of the wheel frame 461 is rotatably sleeved with a roller body 462, the top of the wheel frame 461 is fixedly connected to a column 463, and the side wall of the column 463 is rotatably sleeved with a bevel gear 464, the side wall of the column 463 is connected to a bevel gear 465 through a rotating shaft, and the bevel gear 464 meshes with the bevel gear 465. One end of the roller body 462 is transmission-connected to the bevel gear 465 through a pulley transmission assembly 466, the output end of the rotating power mechanism 47 is fixedly connected to the top of the bevel gear 464, and the top of the column 463 is fixedly connected to the output end of the lifting power mechanism 48. The rotating power output by the rotating power mechanism 47 drives the bevel gear 464 to rotate, and the meshing relationship between the bevel gear 464 and the bevel gear 465 and the transmission effect of the pulley transmission assembly 466 can make the roller body 462 rotate, and the output of the lifting power mechanism 48 drives the column 463 to move up and down, so that the caster assembly 46 can be lifted and lowered as a whole.

[0043] Reference Figure 7 The rotating power mechanism 47 includes an outer rotating cylinder 471 and a second motor 474. The inner cavity of the outer rotating cylinder 471 is slidably sleeved with the inner rotating cylinder 472. The side wall of the inner rotating cylinder 472 is provided with an anti-slip groove, and a clamping block 476 is slidably sleeved in the anti-slip groove. The clamping block 476 is fixedly connected to the inner wall of the outer rotating cylinder 471. A gear ring 473 is fixedly connected to the top of the outer rotating cylinder 471. The second motor 474 is fixedly installed on the side wall of the cylinder shell 45. A gear 475 is fixedly installed on the output shaft of the second motor 474. The gear 475 is meshed with the gear ring 473. A positioning ring is fixedly connected to the inner wall of the cylinder shell 45. The outer rotating cylinder 471 is fixedly connected to the outer rotating cylinder 471. An annular groove is provided on the side wall of 71, and a positioning ring on the inner wall of the cylinder shell 45 is movably sleeved in the annular groove. The power output by the motor 2 474 drives the gear 1 475 to rotate, and the outer rotating cylinder 471 is rotated by the meshing relationship between the gear 1 475 and the gear ring 1 473. By setting a block 476 and cooperating with the anti-slip groove, the outer rotating cylinder 471 can prevent the inner rotating cylinder 472 from falling off from the inside of the outer rotating cylinder 471 while also allowing the outer rotating cylinder 471 to drive the inner rotating cylinder 472 to rotate, so that the rotating power mechanism 47 outputs rotating power. This structural setting can prevent the rotating power mechanism 47 from interfering with the lifting and lowering of the caster assembly 46.

[0044] Reference Figure 8 The lifting power mechanism 48 includes an outer tube 481, the inner cavity of the outer tube 481 is slidably connected to a polygonal inner tube 482, the inner cavity of the polygonal inner tube 482 is threadedly connected to a screw 483, and a motor 3 485 is fixedly installed on the top of the outer tube 481. The output end of the motor 3 485 passes through the outer tube 481 and is connected to the screw 483. The bottom end of the polygonal inner tube 482 is connected to the caster assembly 46. The top plate 484 is arranged on the top of the cylinder shell 45. The screw 483 is driven to rotate by the output power of the motor 3 485. Under the action of the threaded structure, the polygonal inner tube 482 slides in the inner cavity of the outer tube 481, thereby controlling the lifting and lowering of the caster assembly 46.

[0045] Reference Figure 8 The lifting power mechanism 48 also includes a self-locking motor 488. The side wall of the top plate 484 is provided with an annular rail groove, and a plurality of ear plates 486 are slidably sleeved in the annular rail groove. The plurality of ear plates 486 are fixedly connected to the side wall of the cylinder shell 45. The self-locking motor 488 is fixedly installed on the side wall of the cylinder shell 45. A gear 2 489 is fixedly connected to the output shaft of the self-locking motor 488. A gear ring 2 487 is meshed with the side wall of the gear 2 489. The gear ring 2 487 is fixedly connected to the top of the top plate 484. The power output by the self-locking motor 488 drives the gear 2 489 to rotate. Under the meshing action of the gear 2 489 and the gear ring 2 487, the gear 2 489 is rotated. Ring 2 487 drives the top plate 484 to rotate, and drives the polygonal inner tube 482 to rotate through the outer tube 481, thereby adjusting the angle of the caster assembly 46. When the caster assembly 46 rotates 90°, the hollow tube can be axially displaced, thereby further correcting the hollow tube. In addition, through the self-locking characteristics of the self-locking motor 488, when the self-locking motor 488 is not running, it has the effect of locking the angle of the caster assembly 46, avoiding the angle change of the caster assembly 46 when the rotating power mechanism 47 outputs the rotating force. The model of the self-locking motor 488 is: LS57A20-D2B30S02.

[0046] Reference Figure 9 The bottom of the support rod assembly 1 is installed on the ground through a telescopic mechanism. The support rod assembly 1 includes a main rod 11. Both ends of the main rod 11 are provided with a rotary hole. Both ends of the main rod 11 are provided with an end frame 12. The inner sides of the two end frames 12 are fixedly connected with an end shaft 13. The two end shafts 13 are respectively rotatably sleeved in the rotary holes at both ends of the main rod 11. When the axial displacement and rotation adjustment of the hollow tube are controlled by the caster assembly 46, the hollow tube will generate friction with the conveyor belt 22 and the support rod assembly 1. By setting the telescopic mechanism, the height of the support rod assembly 1 can be adjusted, so that the hollow tube and the conveyor belt 22 are not in contact, reducing friction interference. The structural setting of the support rod assembly 1 can make the main rod 11 rotate when the hollow tube is axially adjusted, thereby reducing friction interference in the axial adjustment of the hollow tube.

[0047] The basic principles, main features, and advantages of the present invention are shown and described above. The present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A hollow tube welding detection device for a high-speed transmission shaft, comprising two support rod assemblies (1), a conveying device (2) being provided on the top of the support rod assembly (1), a housing (3) being fixedly connected to both sides of the conveying device (2), the conveying device (2) comprising a top box (21) and a conveyor belt (22), the conveyor belt (22) being fixedly installed at the bottom of the top box (21), characterized in that: A plurality of clamping and pressing detection components (4) are symmetrically arranged on both sides of the top box (21), and a plurality of lifting arm components (5) are installed inside the top box (21). The lifting arm components (5) are used to control the lifting and lowering of the clamping and pressing detection components (4) on both sides of the conveying device (2); The clamping and pressing detection assembly (4) is used for hollow tube welding detection and hollow tube position correction; The clamping detection assembly (4) includes a V-shaped clamping plate (41), a regulating assembly (42) is fixedly installed on the top of the V-shaped clamping plate (41), a detection head (44) is installed on one side of the regulating assembly (42) through a connecting plate (43), and the detection head (44) is electrically connected to a detection device through an electric wire. The top of the V-shaped clamping plate (41) is provided with a hole that penetrates into the V-shaped groove; The regulating component (42) is used to control the rotation of the hollow tube; The regulating assembly (42) includes a cylindrical shell (45) and a caster assembly (46). A rotating power mechanism (47) and a lifting power mechanism (48) are provided inside the cylindrical shell (45). The output ends of the rotating power mechanism (47) and the lifting power mechanism (48) are connected to the caster assembly (46). The rotating power mechanism (47) is used to control the rotation of the roller of the caster assembly (46), and the lifting power mechanism (48) is used to control the lifting of the caster assembly (46). The caster assembly (46) includes a wheel frame (461), the inner wall of the wheel frame (461) is rotatably sleeved with a roller body (462), the top of the wheel frame (461) is fixedly connected to a column (463), the side wall of the column (463) is rotatably sleeved with a bevel gear (464), the side wall of the column (463) is connected to a bevel gear (465) via a rotating shaft, the bevel gear (464) is meshed with the bevel gear (465), one end of the roller body (462) is transmission-connected to the bevel gear (465) via a pulley transmission assembly (466), the output end of the rotating power mechanism (47) is fixedly connected to the top of the bevel gear (464), and the top of the column (463) is fixedly connected to the output end of the lifting power mechanism (48); During use, the hollow tube to be tested is placed on the top of the two support rod assemblies (1). Since the conveying device (2) is placed above the support rod assemblies (1), the conveying belt (22) of the conveying device (2) contacts the top of the hollow tube and causes the hollow tube to roll on the top of the support rod assemblies (1), thereby achieving the hollow tube conveying effect. When the hollow tube reaches the bottom of the clamping and pressing detection assembly (4), the lifting arm assembly (5) is operated to cause the symmetrical clamping and pressing detection assemblies (4) on both sides of the support rod assembly (1) to move downward to press and fix the hollow tube, and cause the detection end to reach the detection position. According to the structural setting of the clamping and pressing detection assembly (4), during the downward movement, the hollow tube enters the V-shaped groove of the V-shaped clamping plate (41). According to its shape characteristics, the axis of the hollow tube is limited to the symmetry line of the V-shaped groove, thereby achieving the position correction effect.

2. The hollow tube welding detection equipment for high-speed transmission shaft according to claim 1, characterized in that: The detection device includes but is not limited to: an ultrasonic flaw detector and a radiographic flaw detection device.

3. The hollow tube welding detection equipment for high-speed transmission shaft according to claim 1, characterized in that: The invention also includes a control system, which is used to control the operation of the lifting arm assembly (5), the clamping and pressing detection assembly (4) and the conveyor belt (22). A position sensor (6) is installed inside the top box (21) and extends to the bottom. There are a plurality of position sensors (6), which are electrically connected to the control system, and the plurality of position sensors (6) are respectively aligned laterally with the plurality of clamping and pressing detection assemblies (4) on both sides of the support rod assembly (1).

4. The hollow tube welding detection equipment for high-speed transmission shaft according to claim 1, characterized in that: The lifting arm assembly (5) includes a fixed frame (51) and a motor (53). The top of the fixed frame (51) is rotatably sleeved with a threaded column (52). The side wall of the threaded column (52) is threadedly sleeved with a movable sleeve (54). The back end of the movable sleeve (54) is fixedly connected to a main arm (55). The output shaft of the motor (53) is fixedly connected to the bottom end of the threaded column (52). A plurality of slide grooves are provided on both sides of the top box (21). Both ends of the main arm (55) pass through the slide grooves and are connected to the clamping detection assembly (4).

5. The hollow tube welding detection equipment for high-speed transmission shaft according to claim 1, characterized in that: The rotary power mechanism (47) includes an outer rotating cylinder (471) and a second motor (474). The inner cavity of the outer rotating cylinder (471) is slidably sleeved with the inner rotating cylinder (472). The side wall of the inner rotating cylinder (472) is provided with an anti-slip groove, and a clamping block (476) is slidably sleeved in the anti-slip groove. The clamping block (476) is fixedly connected to the inner wall of the outer rotating cylinder (471). The top of the outer rotating cylinder (471) is fixedly connected with a gear ring (473). The second motor (474) is fixedly installed on the side wall of the cylinder shell (45). The output shaft of the second motor (474) is fixedly installed with a gear (475). The gear (475) is meshed with the gear ring (473). The inner wall of the cylinder shell (45) is fixedly connected with a positioning ring. The side wall of the outer rotating cylinder (471) is provided with an annular groove, and the positioning ring on the inner wall of the cylinder shell (45) is movably sleeved in the annular groove.

6. The hollow tube welding detection equipment for high-speed transmission shaft according to claim 1, characterized in that: The lifting power mechanism (48) includes an outer tube (481), the inner cavity of the outer tube (481) is slidably connected to a polygonal inner tube (482), the inner cavity of the polygonal inner tube (482) is threadedly connected to a screw (483), the top of the outer tube (481) is fixedly installed with a motor three (485), the output end of the motor three (485) passes through the outer tube (481) and is connected to the screw (483), the bottom end of the polygonal inner tube (482) is connected to the caster assembly (46), and the top plate (484) is arranged on the top of the tube shell (45).

7. The hollow tube welding detection equipment for high-speed transmission shaft according to claim 6, characterized in that: The lifting power mechanism (48) also includes a self-locking motor (488), the side wall of the top plate (484) is provided with an annular rail groove, and a plurality of ear plates (486) are slidably sleeved in the annular rail groove, and the plurality of ear plates (486) are fixedly connected to the side wall of the cylinder shell (45), and the self-locking motor (488) is fixedly installed on the side wall of the cylinder shell (45), and a gear 2 (489) is fixedly connected to the output shaft of the self-locking motor (488), and a gear ring 2 (487) is meshed with the side wall of the gear 2 (489), and the gear ring 2 (487) is fixedly connected to the top of the top plate (484).

8. The hollow tube welding detection equipment for high-speed transmission shaft according to claim 1, characterized in that: The bottom of the support rod assembly (1) is installed on the ground through a telescopic mechanism. The support rod assembly (1) includes a main rod (11). Both ends of the main rod (11) are provided with a rotary hole. Both ends of the main rod (11) are provided with an end frame (12). The inner side surfaces of the two end frames (12) are fixedly connected with an end shaft (13). The two end shafts (13) are rotatably sleeved in the rotary holes at both ends of the main rod (11).

Citation Information

Patent Citations

  • Apparatus and method for servicing pipes

    US20140110173A1